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23

rd

_{September 2004}

Igor Juričić - Tribon Solutions (UK) Ltd

David Vukelić - BRODOPLAN d.d.

Workshop n.6

Pula - Croatia

Collaborative design in Europe

today and tomorrow

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What happened to Tribon ?

! The 19th _May AVEVA has acquired Tribon Solutions

! The merge of these two world leaders brings new ideas to:

– Shipbuilding & Offshore Industry

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Market considerations

!

It is clear that in the past decade:

– Projects (ships) have increased their complexity

– Design and Production Processes are more discontinous

– Organisations involved are more fragmented

!

while:

– Delivery time has been drastically reduced

– Costs have been cut in all the segments of the process

– IT design and communication tools price/performance dropped

! In Europe the number and the size of the Shipyards is

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European Shipyards

Rousse Shipyard Varna Shipyard 3.Maj Kraljevica Viktor Lenac Odense Aker Finnyards KMY, Helsinki KMY, Turku Aker MTW Werft Aker Warnow Werft Blohm + Voss HDW Lindenau Nordseewerke Volkswerft Elefsis Hellenic Cantiere Navale di Pesaro Damen Keppel Verolme Fosen Mek Alstom Marine Gdynia Szczecinska

Nowa Aker Braila Constanza Daewoo Mangalia Damen Galati Severnav Tulcea Admirality JSC Astrakhan Rybinsk Vympel Yantar Kockums Karlskrona Ada Çelik Tekne Gemak RMK TGE Yıldız Damen Okean Kherson Appledore BAE VT

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European Design Agents

Andac ATG

Bilgi CAD/CAM ES-CAD

Navtek Naval Technologies Serene AS

SETA Ozsay Keppel FELS Baltec

Brodoplan Brodoplan Brodoplan Brodoplan DeNaval Ladon Mardesign Navtec-Marine R-Project B&W Ship Design

Hands & Brains Jurgen Petersen Poul Ree Akoship Deltamarin Elomatic Europlan PI-Rauma Alfons Winter Atlantec IBS Franz Stemkopf Holger Achner Steffen Frank Koelpin KBN KONO MTE Neptun Shiffko SMILE SMK Warnow Des. Wiesmarer Martedec SETE Comed F.Andolfi Informatica Navale Ing. Informatica NAOS Navdes Van Dam Orca Barber Marine HITEC LMG Marintek More Maritime Polarkonsult SRS Skipskonsulent Vik & Sandvik

ETA Secomat Navtec StoCAD Vik&Sandvik PL Icepronav MTV Romconsult Baltsudoservice

Central Marine Des.Bureau Iceberg Design Bureau MTD

Nevskoe Design Bureau PCB Petrobalt

Proteus

Vympel Design Bureau Timetec Viking SteelCad Chernomorets Chrnomorsudoprojekt Corall SDEU Torola VVS-Cont Armstrong Tech BMT H^W Tech Service IMT James Fisher MOD Thales Vogwill Shipdesign Skibtecs Alex Naval UAB ATN Proyectos Ghesa

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Design to Production Flow

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About Brodoplan

BRODOPLAN

Ship design and marine engineering company

Kumiciceva 13 51000 RIJEKA CROATIA

http://www.brodoplan.hr

Part of DELTAMARIN group of companies

! Services: – Initial design – Basic design – Procurement – Detail design – Site assistance ! Market: – Shipyards – Shipowners – Suppliers ! Σ 90.000 hours / year

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Contract design

Contract

design design_designBasic Basic design_designDetailDetail

Design services market

CONTRACT

Integrated shipbuilding software – from Design to Production Design – continuous process from Contract to Detail design

Basic and detail design – big capacity required over the short schedule

SHIPYARD

SHIP ASSEMBLY

FASICILITIES RATHER THEN A SHIP FACTORY

Shipowners Class societies

Design agents

Subcontractors

Equipment suppliers System suppliers

Basic and Detailed design services – outsourcing Shipbuilding infrastructure – organized around the CONTRACT

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SHIPYARD’S SHIPYARD’S SHIPYARD’S SHIPYARD’S DESIGN DESIGN DESIGN DESIGN OFFICE OFFICEOFFICE OFFICE PIM PIM PIM PIM

Basic design

HULL BASIC MODEL PRE-COORDINATION

• Hull Class drawing to approval

• Accurate steel order

• WCOG control

• Initial hull environment for the outfitting detail design

• Arrangement approval

• Main equipment selection

• Space check and reservations

• Initial interface and

coordination between the subcontractors

!

KNOW

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∆ ∆

PRODUCTION

Hull subcontractor I Hull subcontractor I Hull subcontractor I Hull subcontractor I ∆ ∆ SHIPYARD’S SHIPYARD’S SHIPYARD’S SHIPYARD’S DESIGN DESIGN DESIGN DESIGN OFFICE OFFICEOFFICE OFFICE PIM PIM PIM PIM Outfitting Outfitting Outfitting Outfitting pre pre pre

pre----coordinationcoordinationcoordinationcoordination Hull basic

Hull basic Hull basic Hull basic

model modelmodel model

Web based data exchange Web based data exchangeWeb based data exchange Web based data exchange

"

Hull environment Hull environment Hull environment Hull environment coordination coordination coordination coordination coordination coordination coordination coordination coordination coordination coordination coordination ∆ ∆ ∆ ∆

PRODUCTION

"

!

Pr od uct ion i nfo Pr od uct ion i nfo Pr od uct ion i nfo Pr od uct ion i nfo C oor di na ti on C oor di na ti on C oor di na ti on C oor di na ti on coordination coordination coordination coordination

DETAIL DESIGN

"

calendar based

Detail design

Hull basic Hull basic Hull basic Hull basic model model model model coordination coordinationcoordination coordination coordination coordination coordination coordination Hull subcontractor II Hull subcontractor II Hull subcontractor II

Hull subcontractor II Outfitting subcontractor IIOutfitting subcontractor IIOutfitting subcontractor IIOutfitting subcontractor II

Pre PrePre Pre----coordination coordination coordination coordination Hull environment Hull environmentHull environment Hull environment

Outfitting subcontractor I Outfitting subcontractor IOutfitting subcontractor I Outfitting subcontractor I

!

KNOW

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Examples

Hull Basic model

Hull Class drawings

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Examples

Hull detail design

Cargo tanks detail

design

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Examples

Hull basic and detail design

(part)

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Examples

Engine room outfitting

detail design

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Examples

All machinery spaces

outfitting detail design

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On-going project

Hull basic and detail design

Outfitting detail design of fwd. machinery area

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Already available solution

!

Supports the whole shipbuilding process i.e.

from concept to delivery

!

Full integration between design disciplines

!

Highly automated and accurate production

information

!

Product data management built-in

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Create once, refine, re-use …

!

It is known that the Detail Design of a project like this

implies the creation of more than 10.000 panels !

Bringing a large cruise ship as an example:

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Create once, refine, re-use …

SB n SB n SBn SBn SB n SBn SBn SBn SBn SBn SBn SBn

!

Applying the “create once, refine and re-use” philosophy

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Create once, refine, re-use …

SBn

Automatic subdivision of functional “SuperBlocks” into

smaller blocks for Detail Design, mostly distributed among

design subcontractors

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Improvements towards

Perfect Collaborative Projects

!

The

VANTAGE Marine solution suite will continue to set

industry-leading benchmarks in terms of customer’s

project completion times and return on investment

!

With appropriate leveraging of leading IT

!

Targeting :

– Design productivity, automation and deliverable production

– Reliable access control

– Intelligent status control

– Managed workflow

– Scalability from individual to global projects

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Dabacon

Object Versioning Open Object

APIs Concurrency _Control

“Dabacon” Database and

Data Management

Role – Rules Permissible Operations Role – Rules Permissible Operations Role – Rules Permissible Operations

Access

Control

Spatial

Indexing

Reference Design (“mothership”) Design Variants (configurations, “sisterships”) “variant extracts” Design Variants (configurations, “sisterships”) “variant extracts”

Sistership

Variants

Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Design Design Preliminary Being Modelled Ready For Production Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Materials Control Materials Control Requisitioned Purchased Delivered Allocated

Status

Control

Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Design Design Preliminary Being Modelled Ready For Production Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Materials Control Materials Control Requisitioned Purchased Delivered Allocated Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Design Design Preliminary Being Modelled Ready For Production Design Design Preliminary Being Modelled Ready For Production Manufacturing Manufacturing Not Started Issued For Production Production Finished Manufacturing Manufacturing Not Started Issued For Production Production Finished Materials Control Materials Control Requisitioned Purchased Delivered Allocated Materials Control Materials Control Requisitioned Purchased Delivered Allocated

Status

Control

Global Projects

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“Dabacon” characteristics

!

Specialised object database

–

Proven and continuously evolved (> 30 years)

–

Open system (.NET, XML, COM, SQL …)

–

Unlimited project size (64bit object addressing)

–

Spanning multiple global locations

–

Complete versioning

–

Automatic spatial indexing

!

No infrastructure or administrative overheads

e.g. no need for RDBMS as it is today

Dabacon Dabacon Dabacon Dabacon

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Dabacon Change Management

!

Database architecture uniquely designed for

tracking

change

–

Every change by every user is recorded and

responsibility and time noted

• Changes can be “labelled” to support named object revisions

• Supports design and drawing change highlighting

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“Dabacon” Spatial Indexing

!

Space management is a central function

in ship and plant design

– All applications must provide clash detection and clash management

– Interactive clash detection is important to productivity allowing designers to immediately correct problems

!

The database automatically maintains a six dimensional

spatial index

– For any single object preliminary clash detection is virtually instantaneous independent of project size

– Clashing can always be against the whole model

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Global Database Example

HHI “Kizomba A” Project

Global Database

Exxon-Mobil Kizomba A Flour Daniel Houston USA HHI Ulsan Korea

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Technology

Evolution in IT tools supporting

the shipbuilding process

1980 1990 2000 2010 Mainframes, Terminals, Minicomputers Workstations, Unix, OpenVMS, 3D graphics, LAN PCs, Windows, Broadband Web Mobile PCs, .NET, Wireless Web Services Object database, Command Line, Macro language 2D vector graphics Dedicated CAD/CAM Applications Object database, Command Line, Macro language 2D vector graphics Dedicated CAD/CAM Applications

Forms and Menus, Improved design interactivity, Shaded graphics, Collision control Automated drawing generation

Forms and Menus, Improved design interactivity, Shaded graphics, Collision control Automated drawing generation Windows GUI, 3D OpenGL, Object macro language, SQL& web data access, Design Management, Production Management,

Global Projects

Windows GUI, 3D OpenGL, Object macro language, SQL& web data access, Design Management, Production Management,

Global Projects

.NET GUI,

.NET Customisation tools, Direct 3D model editors,

Unlimited Undo/Redo, Open Standards incl. XML,

Vx Object Database, Concurrent Project Versions,

Lifecycle Object and Configuration Management

.NET GUI,

.NET Customisation tools, Direct 3D model editors,

Unlimited Undo/Redo, Open Standards incl. XML,

Vx Object Database, Concurrent Project Versions,

Lifecycle Object and Configuration Management

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Our mission:

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