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Electric System - 1: Master Switch Battery Relay

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(1)

CLICK THE VOLVO-LOGO IN CLICK THE VOLVO-LOGO IN THE LOWER RIGHT CORNER THE LOWER RIGHT CORNER MAIN

MAIN

Engine

Engine Start

Start and

and Stop

Stop Circuit

Circuit

EC140B-05-01

EC140B-05-01

Master Switch

Master Switch

 

 

EC140B-05-02

EC140B-05-02

Key

Key Switch

Switch

EC140B-05-03

EC140B-05-03

Battery Relay

Battery Relay

 

 

EC140B-05-04

EC140B-05-04

Safety

Safety Start

Start Relay

Relay

EC140B-05-05

EC140B-05-05

Safety

Safety Start

Start Relay

Relay Operation

Operation

EC140B-05-06

EC140B-05-06

Safety

Safety Limit

Limit Switch

Switch

EC140B-05-07

EC140B-05-07

Alternator

EC140B-05-08

Alternator

EC140B-05-08

Slow

Slow Blow

Blow Fuse

Fuse

EC140B-05-09

EC140B-05-09

Fuse

Fuse Box

Box

EC140B-05-10

EC140B-05-10

Instrument

Instrument Panel

Panel

EC140B-05-11

EC140B-05-11

Instrument Panel Operation

Instrument Panel Operation

 

 

EC140B-05-12

EC140B-05-12

Instrument

Instrument Panel

Panel Circuit

Circuit

EC140B-05-13

EC140B-05-13

Engine

Engine Oil

Oil Pressure

Pressure Switch

Switch

EC140B-05-14

EC140B-05-14

Air

Air Cleaner

Cleaner Clogging

Clogging Switch

Switch

EC140B-05-15

EC140B-05-15

Coolant

Coolant Temperature

Temperature Sensor

Sensor

EC140B-05-16

EC140B-05-16

Fuel

Fuel Level

Level Sender

Sender

EC140B-05-17

EC140B-05-17

05

(2)

Engine Start and Stop Circuit

From VECU (Safety Stop) To Auto Grease Controller To Auto Grease Controller To DC-DC Converter

Main Power Supply to Fuse Box To Room Lamp, Diesel Heater, Fuel Filler Pump, DC-DC Converter    T    o    A    i    r    H    e    a    t    e    r    R    e    l    a  y From Safety Limit SW    T   o    V    E    C    U    T    o    V    E    C    U    A    i    r    C    o    n .    S    W    E    M    S    P    o  w    e    r    R    e    l    a  y INSTRUMENT PANEL Slow Blow Fuse 40A 40A F30 10A PRE B + B R R 1 R 2 C A CC OFF ON START F16 15A F110A Cluster Control B+ 100A Slow Blow Fuse 80A 80A B+ W D+ B-IC Regulator ES AS4 ACC R2 SS C AH

(3)

Master Switch

BATTERY BATTERY

(4)

Key Switch

START ON OFF pin pin ACC A      C       C       B R  C C R1 BR R1 R2    R  2 B+ B+

Terminal

Stop(OFF)

Run(ON)

Start(START)

SWITCH CIRCUIT

B+ BR R1 R2 C ACC

(5)
(6)

Safety Start Relay

Alternator "D+" Key "C"

(7)

Safety Start Relay Operation

(1)

   S  a    f  e    t  y    S    t  a  r    t    R  e    l  a  y

Key "C" = 24V

Alternator "D+" = 0V

Safety Limit Switch = Off

Relay Turn On

(2)

   S  a    f  e    t  y    S    t  a  r    t    R  e    l  a  y

(8)

Safety Limit Switch

Circuit

Switch Off

(lever lowered)

Com Com N.O (not use) N.O N.C N.C

Switch On

(lever raised)

(9)

Alternator(Standard 80A)

B+

B+

W

W

A

D+

D+

B-IC Regulator

view A

Alternator

(10)

Slow Blow Fuse

Color

Amperage

rating

20A

Light blue

30A

Pink

40A

Green

50A

Red

60A

Yellow

70A

Brown

80A

Black

100A

Blue

120A

Chestnut

colored

60A

% Current

of Spec.

400%

300%

200%

100%

within

1 sec.

5 ~

100 sec.

more than

4 hrs.

0.5 ~

15 sec.

(11)

Fuse Box

1    0     

150%

0.25 ~

15 sec.

Color Codes Fuse Box

Amperage rating

1 A

3 A

4 A

5 A

7.5 A

10 A

15 A

20 A

25 A

30 A

Black

Violet

Pink

Tan

Brown

Red

Light blue

Yellow

Natural(White)

Light green

Amperage rating

Color

Color

(12)
(13)

Instrument Panel Operation

Indicator

C/Warning Buzzer

Coolant temp.

Engine oil press.

Over load

Yes

Yes

Brake failure

Quick fit

Charging

Air cleaner

Yes

No

Coolant level

Pre heating

Fuel heater

Parking

Hi beam

Turning Sig.

E/steering ready

E/steering oper.

Auto grease

No

No

Hammer

Shear

Power boost

Axle lock

Hyd. oil temp.

Water separator

Boom float

(1)

   I  n  s    t  r  u   m   e   n    t    P  a   n   e    l

Key "ACC" = 0V to "ACC" = 24V

Alternator "W" signal < 4 sec.

All Indicators

Turn On 3 sec.

Buzzer work

On, Off, On

   I  n  s    t  r  u   m   e   n    t    P  a   n   e    l

Centeral warning condition or/and

buzzer working condition

(exclude quick fit operation)

Centeral

warning Off

Buzzer Off

(2)

Buzzer stop

switch On

   I  n  s    t  r  u   m   e   n    t    P  a   n   e    l

Quick fit On

Centeral

warning

stay On

Buzzer Off

(3)

Confirm

switch On

   I  n  s    t  r  u   m   e   n    t    P  a   n   e    l

Quick fit Off

Centeral

warning

Off

Buzzer Off

(4)

(14)

Instrument Panel Circuit

   C    e    n    t    e    r    a    l  w    a    r    n    i    n    g    H    o  u    r    m    e    t    e    r    D    4    A    C    C    A    C    C    C    1    F  u    e    l    l    e  v    e    l    C    o    o    l    a    n    t    t    e    m    p .    C    e    n    t    e    r    a    l  w    a    r    n    i    n    g    C    h    a    r    g    e    E    n    g    i    n    e    o    i    l    C    o    o    l    a    n    t    t    e    m    p .    A    i    r    c    l    e    a    n    e    r    B    r    a    k    e    f    a    i    l  u    r    e    A  u    t    o    g    r    e    a    s    e    O  v    e    r    l    o    a    d    P    r    e    h    e    a    t    i    n    g    F  u    e    l  w    a    r    m    e    r    Q  u    i    c    k    f    i    t    W    a    t    e    r    s    e    p    e    r    a    t    o    r    H  y    d .    o    i    l    t    e    m    p .    C    o    o    l    a    n    t    l    e  v    e    l    B    o    o    m    f    l    o    a    t    S    p    a    r    e    A  x    l    e    l    o    c    k    P    o  w    r    b    o    o    s    t    S    h    e    a    r    H    a    m    m    e    r    R    H    t  u    r    n    L    H    t  u    r    n    H    i    g    h    b    e    a    m    E    m    '    c  y    o    p    e    r    a    t    i    o    n    E    m    '    c  y    r    e    a    d  y    D    2    0    C    3    D    9    C    2    D    7    D    1    8    D    1    9    D    1    7    D    1    0    D    1    2    D    1    3    D    5    P    a    r    k    i    n    g    C    1    8    C    1    6    A    l    t    e    r    n    a    t    o    r    "    W    "    B  +    B  +   B  +   B  +   B  +   B  +   B  +   B  +   B  +   B  +    B  +    B  +    B  +    B  u  z   z    e    r    B  u  z   z    e    r    s    t    o    p    C    o    n    f    i    r    m    V    E    C    U    V    E    C    U    V    E    C    U    V    E    C    U    V    E    C    U    A    l    t    e    r    n    a    t    o    r    "    D  +    "     G   r   e    a    s    e     C   o    n    t .    C    1    1    C    9    C    1    9    D    1    1    D    1    D    3    D    1    4    D    6    C    2    0    C    1    5    C    1    3    C    1    7    C    1    4    D    2    C    1    2    C    8    C    1    0    C    7    C    4    C    5    I    L    L    I    L    L Connector C Connector D 1 10 11 10 20 20 1 11

(15)

Engine Oil Pressure Switch

Item

Specification

Rated load

24V, 5W

Working pressure

0.7+0.2kgf/cm

2

(10+3psi)

Contact point type

Normally closed type(NC)

(Below the working pressure : ON,

Above the working pressure : OFF)

(16)
(17)

Coolant Temperature Sensor

Temp.

(50

o

C)

80

o

C

100

o

C

(120

o

C)

153.9

51.9

27.4

16.1

 Resistant

S00928A

(18)

Fuel Level Sender

A

B

C

Empty(E)

Full(F)

GND Signal Not use 1/2

Distance(mm)

Resistance( )

A

87

3

B

360

32.5

C

680

110

References

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