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Caliber Interconnect Solutions (Pvt) Ltd

No 6 ,1

st

Street Gandhi Nagar,

Kavundampalayam,

Coimbatore-30.

Tamil Nadu, India.

www.caliberinterconnects.com

Design for perfection

High Speed Interconnect

Design/Analysis/Routing

Services

Caliber Interconnect Solutions

(2)

Mission

Quality Policy

Vision

“Developing and applying technological solutions to the

benefits of the society that will not affect the safety

and living standards of our future generations.”

“Provide dependable solutions to the satisfaction of the

customers through intensive R&D and proven quality

control procedures using disciplined workforce.”

Mission & Vision

“CALIBER INTERCONNECT SOLUTIONS PRIVATE LIMITED is

committed to meet and exceed customers expectations

through timely delivery of cost effective quality designs

through ever improving process and team work.”

(3)

 2000 Feb Caliber was registered to offer PCB design and manufacturing services

2004 Caliber licensed to Cadence and Mentor tools and Signal integrity team formed. Caliber become an ISO 9001:2000 certified design house.

 2005 Caliber consolidated itself as a strong technological service provider in ATE domain with 100 plus engineers and customers around the globe

 2006 Caliber developed test program conversion tools. Caliber formed 50 member component library and data capturing team

 2007 Caliber formed ATE test program development division  2010 Caliber licensed to Cadence PCB SI

Caliber qualified by Teradyne as a design service provider and a service provider to another major test system vendor.

 2001 Caliber developed EDA conversion and design tools for PCB designing . ATE design team formed and started serving for major ATE vendors  2002 High speed design and component assembly team was formed

2003 Caliber entered into IC Package design service

(4)

Layout Tools

Cadence Allegro and PCB SI

Mentor Expedition and PADS

Zuken Cadstar and CR5000

Protel DXP and PCAD

YDC Cadvance

ECAM350

Parcam

Valor Genesis

Schematic Tools

Concept HDL

Mentor Capture CIS

Dxdesigner

Orcad capture

Powerlogic

Service Introduction

Design/Routing/SI analysis support services to high speed

application boards from 2000.

IPC certified designers well versed in high speed and RF design

rules provide right design at first time.

PCB Design Service Environment

(5)

Caliber Interconnect offers

turnkey PCB solutions to the

global electronics industry. In

addition to fab and assembly, our

specialized skills in RF and mixed

signals board designing combined

with Signal Integrity and thermal

analysis adding

values

to

customers looking for one stop

solutions for

th eir

PCB

requirements. We take the total

accountability for the complete

board development cycle from

s c h e m at i c d eve l o p m e nt t o

delivering the tested assembled

boards with the

required

approvals and certifications

(6)

PCB

Services

Library

Creation

and

Layout

Routing

alone

Services

Thermal

Analysis

SI Analysis

EDA

Tool

Development

Board

Manufacturer

Board

Assembly

and

Testing

Schematic

Development

One point PCB Solution

(7)

Embedded Hardware Development

• Schematic to Protobuild

ATE Design

• Design/Routing support for ATE test hardware ,handles partial/full design

and routing alone services

HSD

• High speed industrial application boards

MLO/MLC

• Designing Substrates for vertical probe cards

(8)

IC Packaging

• BGA packages for ICs

SI Analysis

• Signal and power integrity analysis services for PCBs and Packages

SiP

• System in Package Designing

Library

• CB Component Library development and maintenance

Engineering Service Capabilities

(9)

Extensive collection of well maintained footprint library compliance with IEEE, JEDEC and IPC standards

Exclusive engineering team for analysis and verification

Exclusive in house tool development team for process integration

Complete documentation of packages

Availability of Signal Integrity experts

Interaction with the industry proven fabricators

IPC certified designers

Design reviews using web-conferencing

Quick turnaround time and Work round the clock towards meeting design deadline

Skilled resources and experienced designers

Disciplined workforce for longtime relationship

Cost effective services with minimum lead time

Flexible business models

(10)

•Expertise in high speed digital applications and test interface boards

•Right designs at first time

•Designed up to 52 layers and speed to 10 Gbps

•Precision analog and mixed signal integration

•Differential pair with edge and broad side coupling

•RF & Microwave design skills

•Skew matching as per the signal rise time

•Thorough knowledge in bus interfaces including DDR3.

•Micro via and via less routing, constraint driven placement, routing of critical

traces

•Adherence to IPC/MIL Standards

•Optimal board stack up with strip line, dual strip line stackups for controlled

impedance

ISO 9001: 2008 certified design house with 200 plus engineers

High Speed PCB Design

(11)

• Attractive fab cost and on time delivery

• Industry best manufacturing capability with latest equipment's

• 100 percent netlist and TDR testing

• Certified for ISO.Mil-PRF-5510F,UL and IPC1710

Partner with best manufacturers for prototypes and volumes with

optimized facilities of highest aspect ratio and layer count

(12)

Design and Analysis

Tools

Mentor Expedition

PCB and Pads

HyperLynx

Cadence Allegro PCB

Design and PCB SI

Altium Protel and

PCAD

Zuken Cadstar

CR 5000

Altium Designer

Orcad

Omega Plus and

FLOEMC

Flotherm

Valor Genesis

Design and Analysis Tools

Cadvance

(13)

Support all type of circuit assembly construction

Provide through hole to surface mount assembly

Prototypes to mass volume

Lead free PCB assembly

BGA rework and re-balling

Multiple BGAs and QFNs, Stackup BGA

Can handle 0201 and finepitch components

Automated optical and X-ray inspection

Analog, digital and RF functional test development

FPGA and EPROM programming

ESS,vibration and pressure testing

Flying probe test service

Box build / system integration

(14)

Testing and Certifications

Reliability Testing

EMI/EMC Testing

Component library services

Footprint and symbol library

creation, Updating and

maintenance

Library structure setup

Follow IPC standard or custom

specifications

3D modeling of components

Testing and Component library Services

(15)

Signal and Power

Integrity

Reflection and Ringing

Analysis

Single/differential Crosstalk

Analysis

MGH Channel Analysis for

serial IO

Single-ended I/O supply

noise (SSN)

Core Supply Noise Analysis

Single Power supply IR-Drop

Analysis

De-coupling Capacitors

Estimation

Dispersive effects (skin

effect, dielectric loss)

EMI/EME Analysis

Timing Analysis

S-parameter Analysis

Thermal Analysis

Simulation of board

thermal behavior

Thermal gradient and

distribution

Thermal Model and

Nodal Temperature

Power dissipation

Hot spot identification

(16)

PCI, PCI-Express

High speed USB

SPI-4

perception

LVDS

Serial ATA

Rapid IO

High speed SERDES

DDR, DDR-II, DDR-III and QDR-SRAM

Exposed Interface Technologies

(17)

• High quality, cost effective solutions that meet stringent delivery demands

• A pool of software engineers with sound exposure to the rudiments of

engineering design

• A work culture that embraces a multi-pronged approach to design and

development of software using the perspectives of a cross functional

team

• Multiple domain expertise of the team to enable easy adaptation to

versatile demands

• Onsite and offshore development and service capabilities, thus assuring

clients round the clock attention

• Ability to scale up operations within short time frames

• Fastest, most economical time-to-market solutions built on sound

strategic initiatives

• In-house developed tools and simulation software

“Proactive Approach” & “Value Addition”

(18)

Get your test boards designed at Caliber

Caliber reduces your risk of investment on design infrastructure and resources

Extensive collection of footprints

Inhouse SI and EMI/EMC design verification team

Pool of experienced IPC certified designers having experience in multiple EDA tools and

ATE Testers systems

Software team to extend the EDA tool capabilities by customization

Translators available for German, French and Japanese.

Proven design process and quality assurance system

Service Highlights

(19)

GENERAL:

Board No: Required Board Name: Required Rev: Required

Date: mm/dd/yy

Engineering Contact: Required Alternate Contact: Optional

Email Id: Required Email Id: Optional

Tel: Required Tel: Optional

BOARD:

Thermal Plate: Required

Board Thickness: Required Material: Required Impedance: Required

Layer Stack-up: Required(recommended stack-up)

EXAMPLE FILES/REF BOARDS: Required (if attached in input package)

CENTER PATTERN: Required (if any constraints to be followed) Device orientation:

Placement constraint:

TRACING NOTES: Required

Signal pin groups as high speed, high voltage, digital, analog, scan pins General signal track width

Differential pair pins, track width, spacing, and tolerance Length matching pins, tolerance

High speed signal pins, track width, layer specifications and spacing Guards/shields required on traces

Mux mode pins

Relay supply and utility track width Power signal current and voltage rating

(20)

POWER & GROUND NOTES

: Required

Analog and Digital power separation specifications

Separate Ground return plane for powers

DECOUPLING:

Required (if any constraints to be followed)

No. of Caps in each value

De caps area

EXTRA CIRCUITRY:

Required (if any constraints to be followed)

POST LAYOUT DESIGN:

Required (if to be completed)

Silkscreen

Fabrication drawing

Layer naming and numbering as per stack-up

SPECIAL DESIGN NOTES

: Required (if any constraints to be followed)

Onboard pin list

Test point

DELIVERABLES

: Required

INPUT CHECKLIST

(21)

Webex for placement review Input Received

Placement done and the file is Uploaded in FTP site.

Update the placement as per customer Engineer’s instruction and place the

files in FTP site Input Analysis Caliber

Designer

Initial Webex session Explains overall design objective and answers for

Caliber’s Queries

Not Approved

Approved

Start Routing the Critical nets and

(22)

Webex for Critical nets routing

Review

Update the routing as per Engineer’s instruction and

place the files in FTP site

Complete the layout and upload the files in FTP site.

Webex for final layout Review

A

Not Approved

Approved

Update the layout as per Engineer’s instruction and place the files in FTP

site

Caliber completes Design, QC, generate gerbers with DFM Checks and uploads files in FTP site and informs design

completion

Not Approved

Approved

Prepare the EDGE release document as per spec and upload the files in FTP (only for

Test Boards and Spider cards) Final Approval

(23)

On Site

Resources

Off Site

Development

Centre

Time and

Material

Basis

Fixed Model

Business models

(24)

Case Studies

Case Studies

(25)
(26)

Case Study – ICUBE card

(27)

Application

: Embedded board

Key Component

: MIPS processor

Technology

: DDR-II & QDR

Frequency

: 400 MHz

Board Size

: 7.00X5.10 inch

Layer Count

: 14 Layers

Total Components

: 838

Design Complexity

: 1.27mm pitch 388

BGA pins

EDA Tool Set

: Allegro PCB Editor

(28)

Case Study – DRVC Board Design

(29)

Application

: Video card

Key Component

: Digital signal processor

Technology : DDR-II, SGMII

and video signals.

Frequency

: 533 MHz

Board Size

: 4.61 X 4.56 inches

Layer Count : 14 Layers

Total Components

: 732

Design Complexity

: 0.8mm pitch 529 BGA pins.

EDA Tool Set: Orcad Schematic, Allegro

PCB Editor, Allegro PCB SI

(30)

Application

: Mobile GSM

application

Key Component

: GSM chip

Technology

: FLASH and

Multimedia.

Board Size

: 39.30 X 57.80 mm

Layer Count

: 6 Layers

Total Components

: 185

Design Complexity

: 0.508mm pitch

BGA pins

Blind/buried via

design (HDI)

EDA Tool Set: PADS Layout

Case Studies - Mobile phone Board

(31)

Application

: Automobiles

Key Component

: Digital Signal Processor, GPS

module, USB Connector, SD

card

Technology

: GPS, USB

Board Size

: 3.9x2.4 inches

Layer Count

: 8 layers

Total Components

: 165

Design Complexity

: 0.8 mm pitch BGA pins

EDA Tool

: Mentor Expedition PCB

(32)

Application

: Defense Video

Surveillance

Key Component

: Multi-core CPU (3

nos.)

and PCI-VME

Controller

Technology

: PCI, DDR, Firewire &

VME bus

Frequency

: 333 MHz

Board Size

: 6.29 X 9.18 inches

Layer Count : 14 Layers

Total Components

: 1588

Design Complexity

: On board 16 RAM

Chips

Dual Rank for each

CPU

EDA Tool Set: Orcad Schematic, Allegro

PCB Editor, Allegro

PCB SI

Case Studies - Add-on card to VME bus

master

(33)

Application

: High Current Application

in Industry

Key Component

: MOSFET drivers, 3 Phase

BLDC controller

and Power MOSFET

Current

: 18A and more

Board Size

: 12 X 4.8 inches

Layer Count

: 10 Layers

Total Components

: 620

Design Complexity

: Layout designed to avoid

Large transient

current pulses in return

path and to reduce trace

inductance.

EDA Tool Set: Allegro PCB Editor 16.3

(34)

34

Caliber Interconnect Solutions Pvt Ltd

Headquarters at Coimbatore,

Tamil Nadu.

Southern part of India.

- Near to Bangalore & Chennai

- 2nd best industrial city in Tamil Nadu

Development Centers at Bangalore & Chennai

Sales Office at USA & Japan

(35)

M/S Caliber Interconnect Solutions Pvt Ltd

No.6, 1

st

Street, Gandhi Nagar

Kavundampalayam, Coimbatore - 30, TN, India.

Phone: 91 – 422 – 2448557.

[email protected]

www.caliberinterconnects.com

(36)

36

Coimbatore

No 6, 1

st

Street, Gandhi Nagar

Kavundampalayam,

Coimbatore - 641030,

Tamilnadu, India.

Directline: +91 422 2448557

Fax: +91 422 2448557

Chennai

157, First Floor,

10th Cross Street,

C.L.R.I. Nagar,

Neelankarai,

Chennai - 600041,

Tamilnadu, India.

Phone:+91 82200 45099

Bangalore

No.362,12

th

Main Road,

Hosur Sarjapur Road,

Sector-5, HSR Layout,

Bangalore –560 103,

Karnataka, India.

Directline: +91 80 25535420

JAPAN

Mr.Kimiaki Tanaka,

1-12-15 Ogikubo, Suginamiku,

Tokyo 167- 0051, Japan,

Phone: +81-3-6321-8051

USA

4647, Carmen Ct,

Union City-94857,

California ,USA

Phone: 510-709-0750

Our Locations

(37)

THANK YOU !!!

Contact us

[email protected]

Visit us at

References

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