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PAGE 5‐15 PAGE 16‐25 PAGE 26‐42 PAGE 43‐52 PAGE 53‐58 PAGE 59‐62 PAGE 63‐66 PAGE 67‐72

COPPER

 

MAGNET

 

WIRE

  

ELECTRONIC

 

HOOK

 

UP

 

WIRE

 

&

 

CABLE

  

INSULATING

 

MATERIALS

SLEEVING

 

PRODUCTS

TAPES

TUBING

 

LACING

 

&

 

TY

 

CORDS

(3)

BAE

 

stocks

 

the

 

highest

 

quality

 

copper

 

magnet

 

wire,

 

electronic

 

hook

 

up

 

wire,

 

thermal

 

insulation

 

products

 

and

 

other

 

materials

 

related

 

to

 

the

 

industry’s

 

needs.

  

BAE

 

WIRE

 

&

 

INSULATION

BAE

 

Wire

 

&

 

Insulation,

 

Inc.

 

located

 

in

 

Sarasota,

 

Florida

 

established

 

its

 

sales

 

office

 

and

 

distribution

 

warehouse

 

in

 

the

 

year

 

2000.

 

With

 

over

 

50

 

years

 

of

 

experience

 

in

 

manufacturing

 

and

 

distribution

 

the

 

team

 

at

 

BAE

 

strives

 

to

 

be

 

a

 

leader

 

in

 

providing

 

copper

 

magnet

 

wire,

 

electronic

 

hook

 

up

 

wire

 

and

 

insulation

 

products

 

for

 

the

 

electrical,

 

electronic,

 

coil

 

winding,

 

transformer,

 

generator,

 

and

 

motor

 

repair

 

industries

 

and

 

to

 

continuously

 

provide

 

the

 

best

 

customer

 

service

 

in

 

our

 

industry.

BAE

 

markets

 

products

 

manufactured

 

and

 

certified

 

to

 

the

 

latest

 

worldwide

 

standards

 

for

 

quality.

 

We

 

offer

 

competitive

 

prices

 

through

 

low

 

overhead

 

costs

 

and

 

vendor

 

selectivity,

 

allowing

 

our

 

customers

 

to

 

be

 

more

 

competitive

 

and

 

profitable.

(4)

CONTACT

 

INFORMATION

BAE

 

Wire

 

and

 

Insulation,

 

Inc.

6300

 

Tower

 

Lane

Suite

 

18

Sarasota,

 

Florida

 

34240

941.309.0900

941.309.9473

Hours

 

of

 

Operation:

    

Monday

 ‐ 

Friday

8:00am

 

 

5:00pm

       

Eastern

 

Time

web

       

www.baewire.com

(5)

Formvar Copper Magnet Wire

105°C

500 lbs

Available

 

Sizes

 

(AWG)

250 lbs 250 lbs

Available

 

Spool

 

Sizes

3" Spool

Insulation

 

Properties:

  

  

Formvar

 

is

 

a

 

synthetic

 

film

 

insulation

 

containing

 

Polyvinyl

 

Acetal

 

and

 

is

 

the

 

film

 

insulation

 

most

 

often

 

used

 

in

 

oil

filled

 

transformers.

  

Excellent

 

abrasion

 

resistance

 

and

 

flexibility.

  

T250 10 lbs 80 lbs 80 lbs Nema Standard       (MW‐1000) MW15 (round) MW18 (sq, rect) Federal Specification       

(out of date since 1996 for reference only)

14 awg ‐ 23 awg      Single Build 14 awg ‐ 23 awg      Heavy Build 42 awg ‐ 44 awg      Single Build 42 awg ‐ 44 awg      Heavy Build

Typical

 

Applications:

  

Motors,

 

random

 

wound

 

coils,

 

solenoids,

 

oil

filled

 

&

 

dry

 

transformer,

 

armature

 

and

 

generator

 

winding.

    

    

JW1177/4 JW1177/16

Available in Square and Retangular shapes upon request

Thermal Class

6 X 4" spool Taper/TF80 Boxed or Pail

12" Spool 24" Spool

Nominal

 

Wire

 

Weight

2 lbs

105°C

(6)

SP & HP Copper Magnet Wire

Thermal Class Nema Standard      

(MW‐1000)

Federal Specification       

(out of date since 1996 for reference only)

155°C MW79 (round) JW1177/41

Insulation

 

Properties:

  

  

Polyurethane

 

has

 

excellent

 

solvent

 

resistance

 

and

 

thermal

 

stability

 

Polyurethane

 

insulation

 

allows

 

soldering

 

without

 

prior

 

removal

 

of

 

the

 

film

 

from

 

the

 

wire.

 

Typical

 

Applications:

  

Motors,

 

R.F.

 

coils,

 

relay,

 

encapsulated

 

&

 

ignition

 

coils,

 

solenoids,

 

low

 

voltage

 

transformers.

  

Layer

 

&

 

precision

 

wound

 

coils.

 

    

DIN 315/500 180 LBS

3" Spool 2 lbs

6 X 4" and 6 x 6" spools 10 lbs

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

31 awg ‐ 47 awg     

Single Build 31 awg ‐ 47 awg     

Heavy  Build

(7)

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

Taper/TF80 Boxed or Pail 80 lbs

DIN 315/500 180 lbs T250 250 lbs 7 awg ‐ 54 awg      Single Build 7 awg ‐ 54 awg      Heavy  Build

Typical

 

Applications:

  

Appliance

 

motors,

 

relays,

 

timer

 

&

 

clock

 

coils,

 

encapsulated

 

coils,

 

solenoids,

 

torroidal

 

coils

 

and

 

random

 

wound

 

coils.

SPN, HPN, TPN, QPN Copper Magnet Wire

Insulation

 

Properties:

  

 

 

Combines

 

the

 

insulation

 

properties

 

of

 

polyurethane

 

with

 

the

 

advantages

 

of

 

a

 

nylon

 

topcoat.

  

Solvent

 

resistance

 

&

 

thermal

 

stability

 

of

 

the

 

insulation

 

is

 

excellent.

  

The

 

nylon

 

also

 

improves

 

the

 

windability

 

and

 

allows

 

more

 

severity

 

in

 

the

 

winding

 

operations.

Thermal Class Nema Standard      

(MW‐1000)

Federal Specification       

(out of date since 1996 for reference only)

6 X 4" and 6 x 6" spools 10 lbs

Single build or "SPN" is one of the most popular insulation types.  Usually 

available from stock AWG sizes 14‐ 53

155°C MW80 (round) JW1177/42

(8)

Available

 

Sizes

 

(AWG)

180°C

Insulation

 

Properties:

  

  

The

 

Thermal

 

properties

 

of

 

a

 

class

 

180°C

 

insulation,

 

while

 

offering

 

low

 

temperature

 

solderability

 

at

 

390 °C.

  

Similar

 

characteristics

 

of

 

polyurethane

155.

Typical

 

Applications:

  

Automotive

 

relays,

 

ignition

 

coils,

 

specialty

 

power

 

transformers,

 

solenoids.

    

SP180 & HP180 Copper Magnet Wire

Thermal Class

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

6 X 4" and 6 x 6" spools 10 lbs

Taper/TF80 Boxed or Pail 80 lbs

3" Spool 2 lbs 24 awg ‐ 56 awg      Single Build DIN 315/500 180 lbs T250 250 lbs 24 awg ‐ 56 awg      Heavy  Build Nema Standard       (MW‐1000) Federal Specification       

(out of date since 1996 for reference only)

MW82 (round) None

Limited availability subject to minimum 

(9)

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

Thermal Class

250 lbs Taper/TF80 Boxed or Pail 80 lbs

DIN 315/500 180 lbs 3" Spool 2 lbs 6 X 4" and 6 x 6" spools 10 lbs 180°C 24 awg ‐ 56 awg      Single Build

Typical

 

Applications:

  

Relays,

 

specialty

 

power

 

transformers,

 

bobbin

 

wound

 

and

 

encapsulated

 

coils,

 

toroidal

 

coils,

 

small

 

appliance

 

motors.

    

SPN180 & HPN180 Copper Magnet Wire

Insulation

 

Properties:

  

  

Excellent

 

abrasion

 

resistance

 

to

 

ferrite

 

core

 

coils

 

and

 

transformers,

 

offers

 

high

 

temperature

  

thermal

 

stress

 

and

 

low

 

temp

 

solderability

 

at

 

390°C

 

Similar

 

characteristics

 

of

 

polyurethane

nylon

155.

24 awg ‐ 56 awg     

Heavy  Build T250

Limited availability subject to minimum 

order.

Nema Standard      

(MW‐1000)

MW83 (round) None

Federal Specification       

(10)

24 awg ‐ 56 awg     

Heavy  Build

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

3" Spool 2 lbs

24 awg ‐ 56 awg     

Single Build

Available

 

Sizes

 

(AWG)

80 lbs

Typical

 

Applications:

  

Transformer

 

coils,

 

automotive

 

coils,

 

micro

motors,

 

relays

 

and

 

solenoids

    

Insulation

 

Properties:

  

  

Solderable

 

polyester

 

wire

 

is

 

manufactured

 

with

 

a

 

single

 

coat

 

of

 

modified

 

polyester

 

resin.

  

It

 

has

 

a

 

temperature

 

index

 

of

 

180°C

 

with

 

the

 

advantages

 

of

 

self

soldering

 

strip

 

ability.

  

SDS Copper Magnet Wire

Thermal Class Nema Standard      

(MW‐1000)

Federal Specification       

(out of date since 1996 for reference only)

180°C MW77 JW1177/39

DIN 315/500 180 LBS

T250 250 lbs

6 X 4" and 6 x 6" spools 10 lbs Taper

(11)

180°C

SDNS  Copper Magnet Wire

Insulation

 

Properties:

  

  

Solderable

 

polyester

 

nylon

 

has

 

similar

 

characteristics

 

as

 

solderable

 

polyester

 

with

 

a

 

nylon

 

topcoat

 

for

 

improved

 

windability.

  

This

 

product

 

is

 

well

 

suited

 

for

 

automated

 

high

 

speed

 

winding

 

applications.

 

Typical

 

Applications:

  

Shaded

 

pole

 

motor

 

coils,

 

special

 

control

 

coils,

 

relays

 

and

 

solenoids.

    

Thermal Class

MW78 JW1177/40

3" Spool 2 lbs

6 X 4" and 6 x 6" spools 10 lbs

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

Taper 80 lbs

DIN 315/500 180 LBS

T250 250 lbs

Made to order item, Minimum 

quantities will apply. 24 awg ‐ 46 awg      Single Build 24 awg ‐ 46 awg      Heavy  Build Nema Standard       (MW‐1000) Federal Specification       

(12)

S200, H200, T200 & Q200  Copper Magnet Wire

Insulation

 

Properties:

  

  

Polyester/Polyamideimide

200

 

is

 

a

 

multi

purpose

 

film

 

insulation,

 

which

 

has

 

a

 

modified

 

polyester

 

base

 

coat

 

and

 

a

 

polyamideimide

 

topcoat.

  

This

 

insulation

 

has

 

excellent

 

physical

 

toughness,

 

dielectric

 

properties

 

&

 

superior

 

chemical

 

resistance

 

to

 

solvents

 

and

 

refrigerants.

  

Rated

 

at

 

200°C

Typical

 

Applications:

  

General

 

purpose

 

electric

 

motors,

 

small

 

coils,

 

dry

type

 

transformers,

 

Automotive

 

&

 

power

 

tool

 

motors,

 

Large

 

coil

 

applications.

Thermal Class Nema Standard      

(MW‐1000)

Federal Specification       

(out of date since 1996 for reference only)

MW35 (round) JW1177/14 MW36 (sq, rect) JW1177/13

12" Spool 80 lbs

24" Spool 250 lbs

T250 250 lbs

Most popular sizes in heavy build available 

1 awg ‐ 12 awg Square and 

Rectangular Shape  Single & 

Heavy Build T500 500 lbs

4 awg ‐ 52 awg Round  Single & 

Heavy Build

200°C

6 X 4" and 6 x 6" spools 10 lbs Taper/TF80 Boxed or Pail 80 lbs

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

3" Spool 2 lbs

(13)

Inverter Duty Copper Magnet Wire

Insulation

 

Properties:

  

  

Shielded

 

insulation

 

is

 

a

 

triple

 

coated

  

enameled

 

wire.

  

The

 

base

 

coat

 

is

 

a

 

THEIC

 

modified

 

polyester.

  

The

 

inner

 

coat

 

is

 

filled

 

polyamideimide

 

with

 

a

 

third

 

polyamideimide

 

overcoat.

  

This

 

insulation

 

is

 

designed

 

for

 

motors

 

that

 

may

 

be

 

subjected

 

to

 

higher

 

voltage

 

spikes

 

in

 

in

 

inverter

 

duty

 

applications.

 

Typical

 

Applications:

  

Inverter

 

driven

 

motors

 

for

 

pumps,

 

fans,

 

and

 

screw

 

propellers,

 

Transformers

 

&

 

generators

    

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

200°C

Thermal Class Nema Standard      

(MW‐1000)

Federal Specification       

(out of date since 1996 for reference only)

MW35  None 14 awg ‐ 26 awg     TF80 Boxed or Pail 80 lbs T250 250 lbs T500 500 lbs 2 lbs 6 X 4" Spool 10 lbs

Most popular item for inverter driven 

(14)

240°C 240°C

4 awg ‐ 56 awg     

Single Build

Insulation

 

Properties:

  

  

Polyimide

 

insulation

 

has

 

a

 

high

 

temperature

 

index

 

of

 

240°C.

  

Excellent

 

chemical

 

&

 

heat

 

shock

 

resistance.

  

Superior

 

mechanical

 

characteristics

 

when

 

winding.

  

Polyimide

 

insulation

 

is

 

unaffected

 

by

 

prolonged

 

exposure

 

to

 

varnish

 

solvents

 

and

 

is

 

compatible

 

with

 

most

 

winding

 

systems.

Typical

 

Applications:

  

High

 

temperature

 

and

 

heavy

duty

 

electric

 

motors,

 

transformers

 

and

 

continuous

 

duty

 

coils

 

and

 

relays.

    

SML, HML, TML, QML Copper Magnet Wire

Thermal Class

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

6 X 4" and 6 x 6" spools 10 lbs 4 awg ‐ 56 awg      Heavy  Build 12" Spool 80 lbs 24" Spool 250 lbs T250 250 lbs

Highest film coated temperature class 

available

MW20 JW1177/18

Taper/TF80 Boxed or Pail 80 lbs

3" Spool 2 lbs

MW16 JW1177/15

Nema Standard      

(MW‐1000)

Federal Specification       

(15)

155°C

Self‐Bonding  Copper Magnet Wire

Insulation

 

Properties:

  

  

Self

bonding

 

magnet

 

wire

 

describes

 

several

 

possible

 

constructions

 

of

 

base

 

coat

 

and

 

bondable

 

top

 

coat.

  

The

 

bond

 

coat

 

may

 

be

 

activated

 

dielectrically

 

or

 

by

 

heat

 

or

 

solvent.

Typical

 

Applications:

  

Television

 

yoke

 

coils,

 

clutch

 

and

 

brake

 

coils,

 

helical

 

and

 

toroidal

 

coils.

    

Thermal Class

MW3 None

155°C

Available

 

Sizes

 

(AWG)

Available

 

Spool

 

Sizes

Nominal

 

Wire

 

Weight

13awg ‐ 56 awg       

Limited Availability subject to 

minimum order based on size 

and availability

200°C

MW29 None

MW102 None

T250 250 lbs

Taper/TF80 Boxed or Pail 80 lbs

12" Spool 80 lbs 24" Spool 250 lbs 3" Spool 2 lbs 6 X 4" and 6 x 6" spools 10 lbs Nema Standard       (MW‐1000) Federal Specification       

(16)

.095 .095 .095 .095 .633 .698 .758 .869 4ga. BLACK 100 FT. SPOOL BELDEN# 37104

6ga. BLACK 250 FT. SPOOL BELDEN# 37106 8ga. BLACK 250 FT. SPOOL BELDEN# 37108 10ga. BLACK 500 FT. SPOOL BELDEN# 37110 12ga. BLACK 500 FT. SPOOL BELDEN# 37112 14ga. BLACK 500 FT. SPOOL BELDEN# 37114 16ga. BLACK 500 FT. SPOOL BELDEN# 37116 18ga. BLACK 500 FT. SPOOL BELDEN# 37118 1/0ga. BLACK 100 FT. SPOOL BELDEN# 37190 2/0ga. BLACK 100 FT. SPOOL BELDEN# 37100 3/0ga. BLACK 50 FT. SPOOL BELDEN# 37130 4/0 600V BLACK 50 FT. SPOOL BELDEN# 37140

.045 .045 .045 .045 .190 .170 .155 .142 Nominal O.D. (Inches) .583 .494 .432 .383 .327 .240 Insulation Thickness (inches) .095 080 .080 .080 .080 .060

HIGH-TEMPERATURE EPDM INSULATED

HOOK-UP/MOTOR LEAD WIRE

Specifications: UL type 3374 and UL type, 3340 Temperature rated 150C - 600V appliance wiring material. CSA listing as a coil lead

is 125C - 600V Belden brand

LWEPDM01B

Awg (stranding) 1 (210X24) Part Number

Product Description: Single conductor multy stranded flexible hook up wire. EPDM (ethylene-propylene diene elastomer) is a

chemically cross-linked elastomer with excellent flexibility at high and low temperatures (150C to -60C). It has good insulation and dielectric strength, as well as excellent abrasion resistance and mechanical properties.

LWEPDM02B 2 (163X24)

Description

1ga. BLACK 100 FT. SPOOL BELDEN# 37101 2ga. BLACK 100 FT. SPOOL BELDEN# 37102 LWEPDM04B LWEPDM06B LWEPDM08B LWEPDM10B LWEPDM12B 4 (105X24) 6 (84X25) 8 (84X27) 10 (65X28) 12 (65X30) LWEPDM3/0B LWEPDM4/0B 3/0 (630X26) 4/0 (805X26) LWEPDM14B LWEPDM16B LWEPDM18B LWEPDM1/0B LWEPDM2/0B 14 (41X30) 16 (26X30) 18 (16X30) 1/0 (262X24) 2/0 (504X26)

(17)

.607 Insulation Thickness (inches) .080 .060 .060 .060 .060 .045 .045 .045 .045 .045 .080 Nominal O.D. (Inches) Description

1ga BLACK BELDEN# 34401 100FT SPOOL 2ga BLACK BELDEN# 34402 250FT SPOOL 4ga BLACK BELDEN# 34404 250FT SPOOL 6ga BLACK BELDEN# 34406 250FT SPOO 8ga BLACK BELDEN# 34408 250FT SPOOL 10ga BLACK BELDEN# 34410 500FT SPOOL 12ga BLACK BELDEN# 34412 500FT SPOOL 14ga BLACK BELDEN# 34414 500FT SPOOL

.209 .190 .170

Product Description: Single conductor multi stranded flexible hook-up wire. Hypalon is a chlorosulfonated polyethylene insulation

and has excellent heat resistance, color stability, and electrical properties. Hypalon is recommended for motor leads for class 130(B) insulation systems.

HYPALON INSULATED

HOOK-UP MOTOR LEAD WIRE

Part Number Awg (stranding)

10 (65X28) 12 (65X30) 1 (210X24) 2 (163X24) 4 (105X24) 6 (84X25) 8 (84X27) LWHYP0400 LWHYP0600 LWHYP0800 LWHYP1000 LWHYP1200 LWHYP0100 LWHYP0200

Specifications: UL type 3191 and 3192 105C - 600V, CSA listing CL1053 105C - 600V, CSA Listing, CL1052 105C - 300V (CSA requires

additional wall thickness in sizes 10awg and larger to meet CL1053 requirements)

.557 .454 .399 .343 .290 LWHYP1400 14 (41X30) 16 (26X30) .155 .142 LWHYP1600 18 (16X30) 1/0 (262 X 24) LWHYP1800 LWHYP1/0B

18ga BLACK BELDEN# 34418 500FT SPOOL 1/0ga BELDEN# 34490 50FT SPOOL 16ga BLACK BELDEN# 34416 500FT SPOOL

(18)

LWPVC081028 LWPVC101015 LWPVC121015 LWPVC141015 LWPVC161015 LWPVC181015 LWPVC201015 LWPVC221015 9 = white 3 = orange 8 = grey 0 = black 5 = green 2 = red 7 = violet 6 = blue 18 (16X30) 16 (26X30) 14 (41X30) 12 (65X30) 10 (105X30) 1.5 M/FT* 0.262 5 M/FT* 5 M/FT* 4 M/FT* 3 M/FT* 2.5 M/FT* 2 M/FT* 2 M/FT* Nominal O.D. (Inches) 0.093 0.100 0.110 0.122 0.137 0.156 0.188 4 = yellow 5.91 7.25 9.73 13.55 19.15 28.54 42.17 72.73 COLOR CODE ON HOOKUP WIRE

0.030 0.037 0.048 0.060 0.075 0.096 0.130 0.166 1 = brown 22 (7X30) 20 (10X30) 8 (133X29) Awg (stranding)

Specifications: UL type 1015 and 1028 105C - 600V VW-1, CSA TEW 105C - 600V

Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is

fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

PVC INSULATED HOOKUP 1/32 WALL 600 VOLT

Conductor Diameter (Inches)

Approx. LBS/MFT

Part Number STANDARD

PUT-UP

(19)

LWPVC261007 LWPVC241007 LWPVC221007 LWPVC201007 LWPVC181007 LWPVC161007 LWPVC141007 LWPVC121007 Part Number

Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is

fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

Specifications: UL type 1007 80C - 300V VW-1, CSA TR-64 90C

UL 1569 105C - 300V VW-1, CSA AWM 105C - 300V

3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white

14 (41X30)

COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red

0.096 0.108 0.127 0.075 15.61 12 (65X30) 24.68 2.5 M/FT* 2.5 M/FT* 18 (16X30) 6.98 16 (26X30) 10.45 5 M/FT* 3 M/FT* 0.080 0.093 0.048 0.060 22 (7X30) 3.65 20 (10X30) 4.79 5 M/FT* 5 M/FT* 26 (7X34) 1.98 24 (7X32) 2.77 10 M/FT* 5 M/FT* 0.051 0.056 0.063 0.070 0.019 0.024 0.030 0.037

Awg (stranding) Approx.

LBS/MFT STANDARD PUT-UP Conductor Diameter (Inches) Nominal O.D. (Inches)

PVC INSULATED HOOKUP 1/64 WALL 300 VOLT

(20)

Part Number

COLOR CODE ON HOOKUP WIRE

0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white

Conductor Diameter (Inches) Nominal O.D. (Inches) STANDARD PUT-UP 0.012 0.787 10 M/FT* 0.015 0.035 10 M/FT* LWPVC181061 LWPVC161061 2.99 20 (10X30) 4.05 0.030 0.051 10 M/FT* 0.037 0.058 5 M/FT* 22 (7X30) LWPVC221061 LWPVC201061 16 (26X30) 9.42 0.048 0.068 5 M/FT* 0.060 0.08 3 M/FT* 18 (16X30) 6.12 LWPVC261061 LWPVC241061 0.85 28 (7X36) 1.08

SEMI-RIGID PVC INSULATED HOOKUP

Product Description: Single conductor stranded tinned copper flexible hook-up wire. Semi-rigid PVC (Polyvinylchloride) plastic

insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

Specifications: UL type 1061 80C - 300V VW-1, CSA SR-PVC 80C - 300V

Awg (stranding) Approx.

LBS/MFT 30 (7X28) LWPVC301061 LWPVC281061 1.46 24 (7X32) 2.18 0.019 0.039 10 M/FT* 0.024 0.044 10 M/FT* 26 (7X34)

(21)

B B B B C C C D D D D 102.67 133 6 (133X27) 4 (133X25) LWTYPED06 LWTYPED04 0.210 0.267 0.295 0.39 1 M/FT* 1 M/FT* 8 (133X29) 0.166 0.245 1.5 M/FT* 68.67

Part Number Type LWTYPEB24 LWTYPEB22 LWTYPEB20 LWTYPEB18 LWTYPEC16 LWTYPEC14 LWTYPEC12 LWTYPED10 LWTYPED08 12 (19X25) 0.090 0.124 2.5 M/FT* 22.51 10 (37X26) 0.110 0.182

COLOR CODE ON HOOKUP WIRE

0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white

2 M/FT* 39.8 16 (19X29) 0.057 0.092 3 M/FT* 9.86 14 (19X27) 0.071 0.105 2.5 M/FT* 14.66 20 (7X28) 0.038 0.058 5 M/FT* 4.43 18 (7X26) 0.048 0.070 5 M/FT* 6.68 24 (7X32) 0.024 0.044 10 M/FT* 2.18 22 (7X30) 0.030 51.000 10 M/FT* 2.99

MILITARY PVC WIRE TYPE B, C & D

Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is

fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

Specifications: MIL-16878/1 TYPE B 105C - 600V, MIL-16878/2 TYPE C 105C - 1000V, MIL-16878/3 TYPE D 105C - 3000V

Awg (stranding) Conductor Diameter (Inches) Nominal O.D. (Inches) STANDARD PUT-UP Approx. LBS/MFT

(22)

6.44

18 (16X30) 0.048 0.110 5 M/FT* 8.71

XLPE HOOKUP WIRE

Product Description: Single conductor stranded tinned copper flexible hook-up wire. Cross linked Polyethylene plastic insulation is

fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

Specifications: UL Style 3173 125C - 600V CSA CL 1251 125C - 600V

Awg (stranding) Conductor Diameter (Inches) Nominal O.D. (Inches) STANDARD PUT-UP Approx. LBS/MFT 20 (10X30) 0.038 0.100 5 M/FT* Part Number LWXLP2000 LWXLP1800 16 (26X30) 0.059 0.121 5 M/FT* 12.33 14 (41X30) 0.075 0.137 5 M/FT* 17.78

1 = brown 2 = red 3 = orange 4 = yellow

26.32

10 (105X30) 0.121 0.177 2 M/FT* 39.34

LWXLP1600 LWXLP1400

* Other Put-Up lengths available upon request

5 = green 6 = blue 7 = violet 8 = grey 9 = white

12 (65X30) 0.095 0.157 2.5 M/FT*

LWXLP1200 LWXLP1000

COLOR CODE ON HOOKUP WIRE 0 = black

(23)

Part Number LWXLP2000 LWXLP1800 LWXLP1600 LWXLP1400 LWXLP1200 LWXLP1000

COLOR CODE ON HOOKUP WIRE

0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white

* Other Put-Up lengths available upon request

XLPE HOOKUP WIRE

Product Description: Single conductor stranded tinned copper flexible hook-up wire. Cross linked Polyethylene plastic insulation is

fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits

Specifications: UL Style 3173 125C - 600V CSA CL1251 125C - 600V

Awg (stranding) Conductor Diameter (Inches) Nominal O.D. (Inches) STANDARD PUT-UP Approx. LBS/MFT 20 (10X30) 0.038 0.100 5 M/FT* 6.44 18 (16X30) 0.048 0.110 5 M/FT* 8.71 16 (26X30) 0.059 0.121 5 M/FT* 12.33 14 (41X30) 0.075 0.137 5 M/FT* 17.78 12 (65X30) 0.095 0.157 2.5 M/FT* 26.32 10 (105X30) 0.121 0.177 2 M/FT* 39.34

(24)

HIGH TEMP TEFLON TYPE E HOOKUP WIRE

Specifications: UL Style 1213 105C; Type E Teflon® MIL-W-16878/4 200C - 600V

Awg (stranding) Nominal Insulation Nominal Diameter Approx. LBS/MFT

Product Description: Single conductor stranded silver coated copper conductor flexible hook-up wire. Teflon is a fluorinated

thermoplastic with outstanding thermal ,physical, and electrical properties. Excellent resistance to ozone, water, alcohol, gasoline, acids, alkalis, aromatic hydrocarbons, and solvents. Primary applications include computers, business machines, meters, and electronic equipment. 0.039 1.74 LWTEFE267 LWTEFE2419 LWTEFE227 Part Number 26 (7x34) 0.010 LWTEFE2619 LWTEFE247 22 (7X30) 0.010 0.048 3.33 20 (7X28) 0.010 0.057 4.98 LWTEFE2219 LWTEFE207 24 (7X32) 0.010 0.044 2.35 26 (19X38) 0.010 0.039 2.78 20 (19X32) 0.010 0.059 5.10 0.069 16 (19X29) 0.010 0.080 LWTEFE2019 LWTEFE187 LWTEFE1819 LWTEFE1619 LWTEFE1419 24 0.115 0.013 12 (19X25) 14 (19X27) 10 18 (7X26) 0.010 7.75 7.70 0.013 0.095 LWTEFE1219 24 (19X36) 0.010 0.045 2.46 22 (19X34) 0.010 0.052 3.43 16 COLOR CODE ON HOOKUP WIRE

0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white

(25)

HIGH TEMP TEFLON TYPE EE HOOKUP WIRE

Product Description: Single conductor stranded silver coated copper conductor flexible hook-up wire. Teflon is a fluorinated

thermoplastic with outstanding thermal ,physical, and electrical properties. Excellent resistance to ozone, water, alcohol, gasoline, acids, alkalis, aromatic hydrocarbons, and solvents. Primary applications include computers, business machines, meters, and electronic equipment.

Specifications: UL Style 1180 200C-300V; Type EE Teflon® MIL-W-16878/5 200C - 1000V;

Awg (stranding) Nominal Insulation Nominal Diameter Approx. LBS/MFT 26 (19x38) 0.015 0.049 2.48 Part Number LWTEFEE26 24 (19x36) 0.015 0.054 3.7 22 (19x34) 0.015 0.061 4.32 LWTEFEE24 LWTEFEE22 20 (19x32) 0.015 0.069 6.1 18 (19x30) 0.015 0.080 8.52 LWTEFEE20 LWTEFEE18 16 (19x29) 0.015 0.090 11 14 (19x27) 0.017 0.106 17 LWTEFEE16 LWTEFEE14 12 (19x25) 0.017 0.125 25

COLOR CODE ON HOOKUP WIRE

10 (37x26) 0.017 0.145 37 8 (133x29) 0.020 0.210 64 LWTEFEE12 LWTEFEE10 LWTEFEE08 0 = black

5 = green 6 = blue 7 = violet 8 = grey 9 = white 1 = brown 2 = red 3 = orange 4 = yellow

(26)

MD CMD DMD 2‐2‐2 2 2 2 85 75 DMD 3‐3‐3 3 3 3 130 100 DMD 3‐5‐3 3 5 3 165 135 DMD 3‐10‐3 3 10 3 260 250 DMD 5‐5‐5 5 5 5 210 185 DMD 5‐10‐5 5 10 5 280 235

Available in 36" X 36 yard rolls, 24" X 36" Sheets; Also, available in Square wedges,  Round wedges and Separators       

Custom Slit to width or fabricated parts available upon request

DMD Flexible Laminates Class F 155C

Construction MILS

MAT FILM MAT

Nominal Thickness  (IN) ASTM D374 0.006 0.009 0.011 0.016 0.015

Product Description:  

DMD

 

is

 

a

 

three

ply

 

flexible

 

laminate

 

with

 

one

 

layer

 

of

 

polyester

 

film

 

bonded

 

between

 

two

 

layers

 

of

 

non

woven

 

polyester

 

fiber

 

mat.

  

DMD

 

is

 

used

 

as

 

a

 

coil

 

separator,

 

slot

 

liner,

 

wedge

 

and

 

phase

 

insulation

 

for

 

both

 

manual

 

and

 

automatic

 

insertion.

  

It

 

also

 

serves

 

as

 

a

 

primary,

 

layer

 

and

 

outer

 

wrap

 

insulation

 

for

 

transformers

 

and

 

for

 

hermetically

 

sealed

 

motors.

Specifications: 

UL

 

1446

 

Class

 

F

155C,

 

MIL

I

22834

 

Excellent

 

Electrical

 

properties

 

and

 

thermal

 

stability;

 

Retained

 

flexibility;

 

High

 

tear,

 

tensile

 

and

 

burst

 

strengths;

 

Excellent

 

moisture

 

and

 

Chemical

 

resistance.

Description INDMDWHT222 INDMDWHT3103 INDMDWHT555 INDMDWHT5105 Part Number 16,400 15,800 18,300 0.020 Dielectric Breakdown  (volts) ASTM D149

Tensile Strength LB/IN  width ASTM D828 8,050 10,200 13,200 INDMDWHT333 INDMDWHT353

(27)

MD CMD DMD 2‐2‐2 2 2 2 85 75 DMD 3‐3‐3 3 3 3 130 100 DMD 3‐5‐3 3 5 3 165 135 DMD 3‐10‐3 3 10 3 260 250 DMD 5‐5‐5 5 5 5 210 185 DMD 5‐10‐5 5 10 5 280 235 Nominal Thickness 

(IN) ASTM D374 Dielectric Breakdown  (volts) ASTM D149

Tensile Strength LB/IN  width ASTM D828 0.006 8,050 0.009 10,200 INDMD3103WHT180 18,300

DMD Flexible Laminates Class H 180C

Product Description:  

DMD

 

is

 

a

 

three

ply

 

flexible

 

laminate

 

with

 

one

 

layer

 

of

 

polyester

 

film

 

bonded

 

between

 

two

 

layers

 

of

 

non

woven

 

polyester

 

fiber

 

mat.

  

DMD

 

is

 

used

 

as

 

a

 

coil

 

separator,

 

slot

 

liner,

 

wedge

 

and

 

phase

 

insulation

 

for

 

both

 

manual

 

and

 

automatic

 

insertion.

  

It

 

also

 

serves

 

as

 

a

 

primary,

 

layer

 

and

 

outer

 

wrap

 

insulation

 

for

 

transformers

 

and

 

for

 

hermetically

 

sealed

 

motors.

Specifications: 

UL

 

1446

 

Class

 

H

180C,

 

MIL

I

22834

 

Excellent

 

Electrical

 

properties

 

and

 

thermal

 

stability;

 

Retained

 

flexibility;

 

High

 

tear,

 

tensile

 

and

 

burst

 

strengths;

 

Excellent

 

moisture

 

and

 

Chemical

 

resistance.

0.011 13,200

0.016 16,400

INDMD333WHT180 INDMD353WHT180

Part Number Description

Construction MILS

MAT FILM MAT

INDMD222WHT180

Available in 36" X 36 yard rolls, 24" X 36" Sheets; Also, available in Square wedges,  Round wedges and Separators       

Custom Slit to width or fabricated parts available upon request INDMD555WHT180

INDMD5105WHT180

0.015 15,800

(28)

MD XD 95 70 170 110 175 150 185 145 200 170 275 235 INNMN5105 Nominal Thickness 

(IN) ASTM D374 Dielectric Breakdown  (volts) ASTM D149

Tensile Strength LB/IN  width ASTM D828 0.007 0.010 0.012 0.013 5‐10‐5 INNMN222 11,000 13,000 INNMN333 0.021 22,000 0.016 19,000 5‐5‐5 Description 2‐2‐2 3‐3‐3 3‐5‐3 5‐3‐5 Part Number INNMN555

NMN

Product Description:  

NMN

 

is

 

a

 

triplex

 

laminate

 

constructed

 

of

 

calendared

 

NOMEX®

 

paper

 

bonded

 

to

 

polyester

 

film

 

with

 

a

 

proprietary

 

high

 

temperature

 

adhesive

 

system.

 

This

 

laminate

 

is

 

designed

 

not

 

to

 

delaminate

 

or

 

blister

 

at

 

high

 

temperatures.

  

This

 

laminate

 

is

 

broadly

 

used

 

in

 

the

 

manufacture

 

and

 

remanufacture

 

of

 

motors

 

and

 

generators

 

of

 

many

 

sizes

 

and

 

temperature

classes.

 

The

 

most

 

important

 

applications

 

are

 

for

 

slot

 

liners,

 

wedges

 

and

 

phase

 

insulation

 

in

 

Class

 

H

 

motors

 

and

 

generators,

 

as

 

well

 

as

 

in

 

large

 

and

 

specialty

 

Class

 

F

 

motors

INNMN353 17,000

INNMN535 16,000

Available in 36" X 36 yard rolls, 24" X 36" Sheets      

Custom Slit to width or fabricated parts available upon request

(29)

MD XD 100 60 122 81 170 120 260 180 330 220    25,000

Available in 36" X 36" Sheets or 36" X 50 yard rolls.      

Custom Slit to width or fabricated parts available upon request

Product Description:  

NKN

 

is

 

a

 

triplex

 

laminate

 

constructed

 

of

 

calendared

 

NOMEX®

 

paper

 

bonded

 

polyimide

 

film

 

with

 

a

 

proprietary

 

high

 

temperature

 

adhesive

 

system.

 

These

 

laminates

 

are

 

designed

 

not

 

to

 

delaminate

 

or

 

blister

 

at

 

high

 

temperatures.

  

These

 

laminates

 

are

 

broadly

 

used

 

in

 

the

 

manufacture

 

and

 

remanufacture

 

of

 

motors

 

and

 

generators

 

of

 

many

 

sizes

 

and

 

temperature

 

classes.

 

The

 

most

 

important

 

applications

 

are

 

for

 

slot

 

liners,

 

wedges

 

and

 

phase

 

insulation

 

in

 

motors

 

and

 

generators

 

which

 

have

 

thermal

 

requirements

 

above

 

Class

 

H

 

applications.

NKN 

®Nomex is a registered trademark of DuPont

INKNK212 0.005 0.006 14,000 INKNK232 0.007 INNKN333 0.009 19,000 9,000 INNKN222 INNKN535 5‐3‐5 0.013

Tensile Strength LB/IN  width ASTM D828

2‐3‐2 3‐3‐3 2‐1‐2 2‐2‐2

Part Number Description Nominal Thickness 

(IN) ASTM D374 Dielectric Breakdown  (volts) ASTM D149

21,000

(30)

Available in 36 X 36" yard rolls, 24" X 36" Sheets; Also, available in Square wedges,  Curved wedges and Separators      

Custom Slit to width or fabricated parts available upon request

Product Description: 

 

Product

 

Description:

 

NOMEX®

 

Type

 

410

 

is

 

a

 

calendared

 

insulation

 

paper

 

offering

 

high

 

inherent

 

dielectric

 

strength,

 

mechanical

 

toughness,

 

flexibility

 

and

 

resilience.

 

NOMEX®

 

Type

 

410

 

is

 

the

 

original

 

form

 

of

 

NOMEX®

 

paper.

 

Because

 

it’s

 

unique

 

combination

 

of

 

excellent

 

electrical,

 

thermal,

 

and

 

mechanical

 

properties,

 

Nomex®

 

Type

 

410

 

has

 

been

 

widely

 

used

 

by

 

the

 

electrical

 

industry

 

for

 

use

 

in

 

Motors,

 

Generators,

 

and

 

transformers.

  

UL

 

#

 

E34739,

 

MIL

24204

INNMX410007 INNMX410010 INNMX410015 INNMX410002 INNMX410005 0.010 0.015 680 840 815 830 0.020 0.024 810 800

Part Number Nominal Thickness Dielectric Strength

(IN) ASTM D149 V/MIL

0.002 430 INNMX410020 INNMX410024 INNMX410030 0.030 680 0.005 0.007

NOMEX 410

(31)

Part

 

Number

Nominal

 

Thickness

 

(IN)

ING07

010S

0.010

ING07

015S

0.015

ING07

020S

0.020

ING07

031S

0.031

ING07

047S

0.047

Dielectric Strength perpendicular

350

 

vpm

Impact

 

Strength

LW

10

 

ft

lbs/in

Temperature

 

Index

220C

Arc

 

Resistance

180

 

sec

Water

 

Absorption

.125"

<.35%

Hardness

 

(Rockwell)

100

 

M

 

scale

Bonding

 

Strength

>700lbs

Compressive

 

Strength

Flatwise

47,000psi

Flexural

 

Strength

LW

A

.125"

>25,000psi

Available in 36" X 48" Sheets custom fabricated parts available upon request Available thickness  .005" ‐ 2"        Color is typically cream to off‐white

Specific

 

Gravity/Density

1.75

 

g/cm3

G‐7 GLASS SILICONE RIGID LAMINATE SHEET

Product Description:  

G

7

 

Laminate

 

sheet

 

is

 

comprised

 

of

 

a

 

high

 

performance

 

silicone

 

resin

 

and

 

a

 

woven

 

glass

 

cloth

 

substrate.

   

This

 

Material

 

has

 

high

 

heat

 

resistance,

 

low

 

dissipation

 

factor,

 

and

 

excellent

 

arc

 

resistance.

  

It

 

is

 

flame

 

resistant

 

with

 

low

 

smoke

 

evolution,

 

and

 

meets

 

the

 

needs

 

of

 

class

 

"H"

 

180C

 

Insulation.

  

It

 

is

 

used

 

in

 

high

 

frequency

 

telecom

 

equipment,

 

transformers,

 

electric

 

motors,

 

generators,

 

and

 

items

 

subjected

 

to

 

high

 

heat.

 

MIL

I

24768/17

(32)

Specific

 

Gravity/Density

1.90

 

g/mc3

Water

 

Absorption

.125"

<.70%

Available in 36" X 48" Sheets custom fabricated parts available upon request

Hardness

 

(Rockwell)

Temperature

 

Index

Part

 

Number

Nominal

 

Thickness

 

(IN)

ING09

010S

0.010

ING09

015S

0.015

ING09

020S

0.020

ING09

031S

0.031

ING09

062S

0.062

140C

Arc

 

Resistance

180

 

sec

120

 

M

 

scale

Bonding

 

Strength

>1700

 

lbs

Compressive

 

Strength

Flatwise

70,000

 

psi

Flexural

 

Strength

LW

A

.125"

>55,000

 

psi

Dielectric Strength perpendicular

450

 

vpm

Impact

 

Strength

LW

>10

 

ft

lbs/in

Product Description:  G‐9 materials are a woven fiberglass based laminates with a flame retardant melamine resin binder. Glass melamine 

insulating materials offer high mechanical strength and arc resistance.  NEMA G‐9 can be used  in the following application: electric furnace 

insulation, circuit breaker parts, switchboard panels, electric motors, generator, and arc barriers. It is used as mechanical support in electrical 

equipment, switchgear, and slot wedge where Class "B" insulation is required.  MIL‐I‐24768/1/8

G‐9 GLASS MELAMINE RIGID LAMINATE SHEET

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Nominal

 

Thickness

 

(IN)

0.040

0.062

0.090

Product Description:  Epoxyglas G10/FR4 is a laminate sheet comprised of a flame retardant epoxy resin and a woven fiberglass substrate.  This 

Grade qualifies to NEMA FR4 and MIL‐I‐24768/27 class B 130C.  This material has high mechanical strength and excellent electrical insulating 

qualities in both dry and humid conditions.  These attributes along with good fabricating characteristics allow this grade to be used in a wide 

variety of electrical and mechanical applications including electric motors, transformers, and generators. 

Part

 

Number

Nominal

 

Thickness

 

(IN)

ING10

010S

0.010

ING10

015S

0.015

ING10

020S

0.020

Part

 

Number

ING10

040S

ING10

062S

ING10

090S

Available in 36" X 48" Sheets custom fabricated parts available upon request

Compressive

 

Strength

Flatwise

60,000

 

psi

Flexural

 

Strength

LW

A

.125"

>65,000

 

psi

Dielectric Strength perpendicular

550

 

vpm

Impact

 

Strength

LW

>10

 

ft

lbs/in

Temperature

 

Index

140C

Specific

 

Gravity/Density

1.85

 

g/cm3

Water

 

Absorption

.125"

<.10%

Hardness

 

(Rockwell)

110

 

M

 

Scale

Bonding

 

Strength

>2,200

 

lbs

ING10

025S

0.025

ING10

030S

0.030

ING10

125S

ING10

135S

0.125

0.135

Available thickness  .005" ‐ 2"       Color is typically green/yellow

GRADE G‐10 GLASS EPOXY RIGID LAMINATE SHEET 

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Available thickness  .005" ‐ 2"       Color is typically yellow/green Available in 36" X 48" Sheets custom fabricated parts available upon request

Compressive

 

Strength

Flatwise

65,000

 

psi

Flexural

 

Strength

LW

A

.125"

>75,000

 

psi

Dielectric Strength perpendicular

550

 

vpm

Impact

 

Strength

LW

>10

 

ft

lbs/in

Temperature

 

Index

180C

Specific

 

Gravity/Density

1.85

 

g/cm3

Water

 

Absorption

.125"

<.10%

Hardness

 

(Rockwell)

115

 

M

 

Scale

Bonding

 

Strength

>2,200

 

lbs

Part

 

Number

Nominal

 

Thickness

 

(IN)

ING11

030S

0.030

ING11

062S

0.062

ING11

020S

0.020

Product Description:  

Grade

 

G

11TM

 

is

 

a

 

high

 

pressure

 

laminate

 

manufactured

 

from

 

a

 

glass

 

cloth

 

substrate

 

impregnated

 

with

 

a

 

high

 

temperature

 

epoxy

 

resin

 

system.

   

This

 

grade

 

meets

 

or

 

exceeds

 

all

 

specifications

 

for

 

NEMA

 

G

11

 

material

 

with

 

the

 

additional

 

benefit

 

of

 

an

 

increased

   

temperature

 

rating

 

of

 

180

 

C

 

(Class

 

H).

 

This

 

Material

 

exhibits

 

extremely

 

high

 

mechanical

 

strength

 

at

 

elevated

 

temperatures.

  

It

 

shows

 

good

 

dielectric

 

loss

 

and

 

electric

 

strength

 

properties

 

under

 

both

 

dry

 

and

 

humid

 

conditions.

 

It

 

has

 

a

 

good

 

chemical

 

resistance

 

and

 

low

 

moisture

 

absorption.

 

MIL

I

24

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ACRYLIC COATED BRAIDED FIBERGLASS

INSULATING SLEEVING

Product Description: This is one of the most popular sleevings used to insulate or cover leads and crossovers in Electric Motors,

Transformers and Generators. Also, used in other moisture-sensitive equipment, as well as in home appliances, lighting fixtures,

instrument circuits and controls. Additional uses include switchgear breaker panels, welding equipment and other commercial

apparatus subjected to continuous operating temperatures of 155°C, particularly those requiring insulation system compatibility.

Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv.

Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/3 UL 1441 Thermal endurance 155°C, brittleness

temperature ASTM-D350 -25°C, Flame resistance UL 1441 passes (VW-1).

Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows:

Grade A Nema TF-1 7000v min. avg., 5000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv.

Grade C-3 Nema TF-1 No voltage guarantee.

Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry

Standard Color: Natural, Other colors made to order

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Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows:

Grade A Nema TF-1 8000v min. avg., 6000v min. indiv.

SILICONE RESIN COATED BRAIDED FIBERGLASS

SLEEVING

Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv.

Grade C-3 Nema TF-1 No voltage guarantee.

Grade B Nema TF-1 4000v min. avg., 2500v min. indiv. Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv.

Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry

Standard Color: Natural, Other colors made to order

Product Description: Braided fiberglass with a silicone composite coating. This sleeving is best used in areas where design

requirements specify superior moisture, heat and radiation resistance. In addition to its class 200C rating, it also exhibits good low

temperature properties.

Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/5 UL 1441 Thermal endurance class H 200°C,

brittleness temperature ASTM-D350 -56°C, Flame resistance UL 1441 passes (VW-1) in Grade A sizes 3/8" through and including 1"

ID and grade HC3 only.

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Grade A Nema TF-1 8000v min. avg., 6000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv.

SILICONE RUBBER COATED BRAIDED FIBERGLASS

SLEEVING CLASS H 200C

Product Description: Silicone Rubber Sleeving is produced by coating braided fiberglass with a high-performance silicone

rubber that is extremely flexible and exhibits unusual toughness and abrasion resistance. In addition to

having a Class 200°C rating, its brittle point of -73°C also suggests its use in a wide range of applications

requiring resistance to temperature extremes.

Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/6 UL 1441 Thermal endurance class H 200°C,

brittleness temperature ASTM-D372 -73°C, Flame resistance UL 1441 passes (VW-1)

Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows:

Grade C-3 Nema TF-1 No voltage guarantee.

Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry

Standard Color Natural and White other colors made to order

Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv.

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SILICONE RUBBER COATED BRAIDED FIBERGLASS

SLEEVING CLASS S 240C

Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry

Standard Color: Red Oxide and Black only

Product Description: Silicone Rubber Sleeving is produced by coating braided fiberglass with a high-performance silicone

rubber that is extremely flexible and exhibits unusual toughness and abrasion resistance. In addition to

having a Class 200°C rating, its brittle point of -73°C also suggests its use in a wide range of applications

requiring resistance to temperature extremes.

Specifications: Available in Grade A NEMA TF-1 MIL-I-3190/9, UL 1441 Thermal endurance class S 240°C, brittleness temperature

ASTM-D372 -73°C, Flame resistance UL 1441 passes (VW-1)

Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows:

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VITON COATED BRAIDED FIBERGLASS

INSULATING SLEEVING

Product Description: Viton® 231 Sleeving is a braided fiberglass/modified Viton® composite with exceptional physical

and electrical properties. It has excellent abrasion and cut-through resistance and offers improved flexibility

throughout a wide operating temperature range. Its resistance to solvents, both aromatic and aliphatic; fuels,

including JP-5; and oils, including Skydrol; place this fluoroelastomer above other available polymer-coated

fiberglass braids.

Specifications: Available in Grades A, B, & C-1 NEMA TF-1 MIL-I-3190/7, UL 1441 0°C, Thermal endurance class R 220°C brittleness

temperature ASTM-D350 -70°C, Flame resistance UL 1441 passes (VW-1)

Grade A Nema TF-1 7000v min. avg., 5000v min. indiv.

Standard Color: Black, White and Natural

Grade B Nema TF-1 4000v min. avg., 2500v min. indiv.

Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv.

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Custom widths available upon request

Part Number

Description

TAPE3M60X.25 3M #60 1/4" X 36 YRD ROLL TAPE3M60X.375 TAPE3M60X.5 TAPE3M60X.75 TAPE3M60X1 TAPE3M60X1.5 3M #60 3/8" X 36 YRD ROLL 3M #60 1/2" X 36 YRD ROLL 3M #60 3/4" X 36 YRD ROLL 3M #60 1" X 36 YRD ROLL 3M #60 1.5" X 36 YRD ROLL

TAPE 3M #60

Product Description: PTFE Film With Silicone Adhesive. 2.0-mil PTFE backing, Silicone thermosetting adhesive, and Supplied on 3

inch cores. 3M 60 Tape has consistent physical and electrical properties over a broad temperature range; for use on

high temperature coils, capacitors and wire harnesses.

Dielectric Breakdown

Insulation Resistance

Breaking Strength Elongation (% at break) Electrolytic Corrosion Factor

Adhesive

Backing

Backing Thickness

Total Thickness

Temperature Class

9,500 volts

>1 x 10

6

20 lbs/in (35 n/10mm)

200

1

Silicone Thermosetting

2.0 mil

4.0 mil/.102mm

180

PTFE Film
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TAPE3M92X.5 3M# 92 1/2" X 36 YRD ROLL TAPE3M92X.75 3M# 92 3/4" X 36 YRD ROLL TAPE3M92X1 3M# 92 1" X 36 YRD ROLL

Custom widths available upon request

TAPE3M92X2 3M# 92 2" X 36 YRD ROLL

Elongation (% at break)

55%

Electrolytic Corrosion Factor

1

Part Number

Description

TAPE3M92X.125 3M# 92 1/8" X 36 YRD ROLL TAPE3M92X.25 3M# 92 1/4" X 36 YRD ROLL TAPE3M92X.375 3M# 92 3/8" X 36 YRD ROLL

TAPE 3M #92

Backing

Polyimide Film

Backing Thickness

1.0 mil/.025mm

Total Thickness

3.0 mil/.076mm

Temperature Class

180

Dielectric Breakdown

7,500 volts

Insulation Resistance

Product Description: 3M™ Electrical Tape 92 is a 1-mil polyimide film backing with silicone adhesive. 1-mil polyimide Kapton™

backing, Silicone Adhesive, High temperature applications to 180ºC, UL510 Flame Retarded 3M Electrical Tape 92 is used for high

temperature electrical applications in which a tough, thin insulating material is required for wrapping coils, transformers, capacitors,

and wire harnesses. It is also used in printed circuit board assembly as a wave solder masking tape.

Adhesive

Thermosetting Silicone

>1 x 10

6
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TAPE3M56X1 3M# 56 1" X 72 YRD ROLL

Custom widths available upon request

Part Number

Description

TAPE3M56X.25 3M# 56 1/4" X 72 YRD ROLL TAPE3M56X.375 3M# 56 3/8" X 72 YRD ROLL TAPE3M56X.5 3M# 56 1/2" X 72 YRD ROLL TAPE3M56X.75 3M# 56 3/4" X 72 YRD ROLL

Adhesive

Thermosetting Rubber

TAPE 3M #56

Product Description: 3M 56 Tape is a 1-mil polyester film with thermosetting rubber adhesive. 1-mil polyester film backing, Rubber

thermosetting adhesive, Supplied on 3 inch cores. 3M 56 Tape is especially suited for use as layer insulation and coil cover in 130°C

Applications. MIL-I-15126F (Type MFT 2.5)

Color

Total Thickness

Backing Thickness

Electrolytic Corrosion Factor

Polyester Film

1.0 Mil

2.3 mils/.058mm

Yellow

130C

5500 Volts

>1 x 10

6

25 lbs/in (44 n/10mm)

100

1

Backing

Insulation Resistance

Breaking Strength Elongation (% at break)

Dielectric Breakdown

Temperature Class

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TAPE3M69X1 3M# 69 1" X 36 YRD ROLL

Custom widths available upon request Breaking Strength

180 lbs/in (314 n/10mm)

Elongation (% at break)

5

Electrolytic Corrosion Factor

0.9

Temperature Class

200C

Dielectric Breakdown

3000 Volts

Insulation Resistance

4.8 x 10

7

Part Number

Description

TAPE3M69X.25 3M# 69 1/4" X 36 YRD ROLL TAPE3M69X.375 3M# 69 3/8" X 36 YRD ROLL

Backing Thickness

7.0 Mil

Total Thickness

7.0 mils/.177mm

Color

White

TAPE 3M #69

Product Description: 3M™ 69 Glass Cloth Electrical Tape is a white glass cloth tape with a high-temperature thermosetting silicone

adhesive. The thermosetting adhesive provides an increased bond once applied in areas of high ambient temperatures. 69 Tape is UL

recognized for continuous use up to 200°C. It conforms to Military Specification No. MIL-I-19166C.

Adhesive

Thermosetting Silicone

Backing

Glass Cloth

TAPE3M69X.5 3M# 69 1/2" X 36 YRD ROLL TAPE3M69X.75 3M# 69 3/4" X 36 YRD ROLL

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Part Number

Description

TAPE3M16X.5 3M# 16 1/2" X 60 YRD ROLL TAPE3M16X.625 3M# 16 5/8" X 60 YRD ROLL

Total Thickness

9.0 mils/.228mm

Total Thickness

9.0 mils/.228mm

Temperature Class

105C

TAPE 3M #16

Adhesive

Thermosetting Rubber

Backing

Crepe paper

Product Description: 3M™ Crepe Paper Electrical Tape 16 is conformable, and is used as a coil cover and an end-turn tape.

TAPE3M16X1 3M# 16 1" X 60 YRD ROLL TAPE3M16X1.25 3M# 16 1 1/4" X 60 YRD ROLL

Elongation (% at break)

10

Dielectric Breakdown

2500 Volts

Insulation Resistance

4.8 x 10

6

Breaking Strength

25 lbs/in (44 n/10mm)

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Custom widths available upon request

WHITE GLASS TAPE # 4616 1/4" X 60 YRD TAPEINT4616X.25

WHITE GLASS TAPE # 4616 1/2" X 60 YRD WHITE GLASS TAPE # 4616 3/4" X 60 YRD WHITE GLASS TAPE # 4616 1" X 60 YRD TAPEINT4616X.5

TAPEINT4616X.75 TAPEINT4616X1

Part Number

Description

Product Description: Woven fiberglass backing imparts high temperature resistance and thermal stability and offers outstanding

abrasion resistance for a large number of applications. This tape offers high adhesion and resistance to tearing. Also a rubber

thermosetting adhesive system gives the tape excellent solvent resistance. Ideal for motor repair shops for bundling and banding

heavy gauge magnet wire. Also used in coil insulation wrap, relay coverings, protective insulating wrap on solenoid coils, splicing on

electrical transmission lines.

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Also available in 3:1 and 4:1 shrink ratio

Specifications: Shrink Ration 2:1, MIL-DTL-23053/5, UL 224, CSA C22.2, H

References

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