CTHS660-01_SPC_R223.1349-01

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SANDVIK CTHS660:01

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SANDVIK CTHS660:01

© Copyright 2008 Sand

vik SRP AB.

All rights reserved. No part

s of this document may be repro

duced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further

notice. Reservations for misprints.

Document number: R 223.1349 en

Issue: 20080116

Version: 1

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.

SANDVIK CTHS660:01

© Copyright 2008 Sand

vik SRP AB.

All rights reserved. No part

s of this document may be repro

duced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further

notice. Reservations for misprints.

Document number: R 223.1349 en

Issue: 20080116

Version: 1

Sandvik

Stat

ionsplan, SE-233 81

Svedala, Sweden

T

el: +46 (0)40 409000, Fax:

+46 (0)40 409260

www.sandvik.com

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1. Lubri

cation a

nd hyd

raulic oi

l tan

k

. . .

3

3 2. Air cooled heat exch

2. Air cooled heat exch

anger

. . .

1

1 3. Therm

3. Therm

ost

atvalve (

option)

. . .

13

13 4. Water

4. Water

cooled heat exchanger

, max 30°

. . .

15

15 5. Water

5. Water

cooled heat exchanger

, max 20°

. . .

17

17 6. Pump

6. Pump

unit - H

ydrose

t

. . .

19

19 7. Pump

7. Pump

unit - L

ubrica

tion

. . .

. .

21

21 8. Pump unit - Lu

8. Pump unit - Lu

brication, pinion shaft housing

. . .

23

23 9. Lubrication

9. Lubrication

oil pump

- Pinion

shaft ho

using

. .

25

1

1 1. Oil c

1. Oil c

onnec

tion, US

A

. . .

29

29 12. Control valve

(5)

(6)

(7)

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 442.8961-00 Oil tank 6000

02 1 126.5014-01 Identification plate

03 1 900.0215-00 Plug R 1 1/2" ISO49 T8

(8)

Pos no

Qty.

Part number

Alternative

Description

Remarks

05 1 914.0170-00 Level indicator L=254mm M 12

06 2 919.0074-00 Protection plug R2 ext

07 2 984.0605-00 Oilheater

08 2 902.0727-00 Ball valve 2"

09 2 900.0176-00 Hexagon nipple 2" ISO 49 N8

10 1 912.0088-00 Dirttrap 13 1 904.0500-00 Hose 14 2 873.0643-00 O-ring ÿ 47.22 x 3,53 15 1 873.0390-00 Seals Tredo 30 16 1 900.0658-00 Straight adapter G 1 1/2 B-11 17 1 873.0388-00 Sealingring Tredo Nr 28

18 1 442.4329-90_1 Oil Pump Unit

19 3 840.0038-00 Screw M6S 10x40 8.8 ISO 4017 20 12 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576 21 4 845.0213-00 Nut Lock ISO 7040 M10 8 FZB 22 2 900.2161-00 Reducing adaptor G 2 BG 1 1/2B 23 4 900.2384-00 Flange half 1 1/2" SAE 300 PSI 24 8 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

25 1 904.0499-00 Hose

27 2 912.0156-00 Filter head PI2728-47 R1 1/2

28 4 912.0126-00 FilterHC69

29 2 900.0243-00 Wrought iron pipe fittings Socket Rp 1/4 30 10 900.0652-00 Adapter G 1/4 BxG 1/4 B

31 1 904.0466-00 Hose 475 bar 1002MKx650

32 1 900.0139-00 Pipe Bushing 3/4x1/4 ISO49

33 1 900.0040-00 Tee ISO49 B1 3/4"

34 1 900.0140-00 Bushing ISO49 N4 3/4x3/8

35 2 900.0653-00 Straight adapter G3/8 BxG 3/8 B

36 1 442.7607-01 Holder

37 2 840.0023-00 Screws M6S 8x25 8.8

38 12 845.0205-00 Nut Lock ISO 7040 M8 8 FZB 39 1 650.0087-11 Hose SAE 100 R1AT R 3/8"x650

40 2 900.2099-00 Adapter M14x1,5-R3/8

41 2 900.2045-00 Swivel elbow adapter G 3/8

42 1 650.0087-09 Hose SAE 100 R1AT R3/8"x550 43 2 900.0210-00 Plug R 1/2" ISO 48 T8

44 1 902.0723-00 Valve DN 32 474322 0,7 MPa

45 1 900.0159-00 Bushing ISO49 N4 2x1 1/4

46 1 900.1266-00 T-pipe Treaded 2"

47 1 900.0176-00 Hexagon nipple 2" ISO 49 N8 48 1 650.0261-01 Pipe KR/R 3/4"x400 1330-05 49 1 902.0746-00 Check valve NRSF R 3/4 200 KPa

50 2 912.0129-00 Filter cartridge HC2

51 1 900.0655-00 Adapter 3/4"

(9)

Pos no

Qty.

Part number

Alternative

Description

Remarks

61 1 650.0261-04 Pipe KR/R 3/4"x340 133-05 62 2 840.0017-00 Screws M6S 6x60 8.8 ISO 4014 63 1 900.2118-00 Cover plate DP 3 64 1 900.2117-00 Tube clamp SLK 322 PP 65 2 840.0010-00 Screw M6S M6x16 8.8fzb ISO 4017 66 1 442.8892-01 Support 67 1 442.8345-01 Hydraulic pipe 68 2 873.0385-00 Tredo Nr.20 3/4" 69 1 900.0435-00 Compression fittings GE 22-LR 70 1 900.2025-00 T-Pipe 300-12-12 3/4" 71 1 900.2026-00 Magnetic plug 0606-12 72 1 900.2041-00 Straight adapter G3/4 BxG 3/4 B 73 1 900.0647-00 Adapter G3/4" BxG 1/2" B 74 6 873.0384-00 Seal Tredo 18

75 1 900.0444-00 2_Pipe couplings GAI 22-LR

77 1 900.0308-00 Wrought iron pipe fittings Socket RP 2 FE

78 2 900.0204-00 Hexagon nut ISO49 P4

79 1 442.8993-02 Pipe KR/R 2"x470 1330-05 L=320

80 1 900.2064-00 Tee 45 2 SMS 441

81 1 650.0118-12 Adapter 2142-50 2x1 1/2

82 1 650.0092-12 Hose SAE 100 R1AT R 1 1/2" L=700 83 1 442.8993-01 Pipe KR/R 2"x470 1330-05 L=470

84 1 442.8994-01 Holder 1142-32 3x100x247

85 2 840.1010-00 Screw M6S M12x16 8,8 ISO4017

86 1 900.0010-00 Elbow ISO49 A1 2"

87 1 442.8703-00 Pumpunit

88 2 650.0088-06 Hose SAE 100 R1AT R 1/2" x 400 89 1 900.1194-00 Elbow adapter G1/2 GxR 1/2 R

100 1 900.0141-00 Malleable cast iron Bushing G 3/4" x 1/2"B 101 4 840.0025-00 Screw M6S 8x35 8.8 ISO 4017 102 8 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089 103 1 900.0644-00 Adapter 1/4x1/8 104 1 873.0538-00 Seals Tredo No 12 105 1 900.1538-00 Elbow Adapter G 1/4 BxG 1/4 106 2 845.0240-00 NutsVM64 107 1 442.7050-00 Driptray 108 1 442.7050-00 Driptray 111 1 902.0654-00 Valve 1/2" 112 5 900.0654-00 Adapter G 1/2 BxG 1/2 B

113 1 650.0088-06 Hose SAE 100 R1AT R 1/2" x 400

114 6 873.0382-00 Seal Tredo 14

115 1 900.1903-00 Swivel branch tee adapter 1/4"

116 1 900.1938-00 CapG1/4

117 1 900.1262-00 Elbow Adapter G 1/4 BxR 1/4

118 1 904.0466-00 Hose 475 bar 1002MKx650

119 1 650.0088-11 Hose SAE 100 R1AT R1/2"x650 120 2 900.0646-00 Reducing adapter R1/2"xR3/8"

121 2 873.0383-00 Sealing Ring Tredo 16

122 4 840.0026-00 Screw M6S M8x40 8,8 fzb ISO 4017 123 1 442.8938-00 Pump unit HPI 1003 8,6 L/min 124 1 902.0656-00 Valve HAWE MVE 6F 7,5 MPa 125 1 650.0086-06 Hose SAE 100 R1AT R1/4"x400

(10)

Pos no

Qty.

Part number

Alternative

Description

Remarks

127 1 900.0252-00 Socket Rp 3/8"

128 1 900.0645-00 Adapter G 3/8 BxG 1/4 B

129 1 923.0379-00 Pressure gauge 100M20-2 0-6 MPa/PSI

130 3 843.0862-00 Screw Tread Forming B M4x12

131 1 902.0747-00 Valve 607.03 w/o base plate 132 4 840.0027-00 Screw M6S 8x45 8.8 ISO 4014 133 1 902.0657-00 Base plate 607.08 134 4 840.0029-00 Screw M6S 8x55 8.8 ISO 4014 135 4 845.0005-00 Nut M6M M8 8 fzb ISO 4032 136 1 900.0022-00 Elbow 3/4 A4 SMS 435 137 1 900.0655-00 Adapter 3/4" 138 1 900.2567-00 Adapter G 3/4" xR 3/4" 139 1 819.0326-00 Hose SAE 100 R4 3/4"x180 140 1 902.0061-00 Valve 1/4" 141 1 902.0061-00 Valve 1/4"

142 1 650.0086-04 Hose SAE 100 R1AT R1/4"x300

143 1 442.8323-00 Messure hose 144 1 900.0645-00 Adapter G 3/8 BxG 1/4 B 145 8 840.0033-00 Screw M6S 10x20 8.8 ISO4017 146 3 900.0211-00 Plug R 3/4 ISO49 T8 FZV 147 1 442.4980-00 Oil screen 148 2 442.8998-00 Oil screen

149 1 190.3670-00 Electrical connection material

151 2 442.8996-00 Distributor pipe

152 4 442.8997-01 Nippel 1914-04

153 1 984.1008-00 Helifloat level guard

154 1 442.8915-93 Transport cover 159 1 900.0210-00 Plug R 1/2" ISO 48 T8 161 8 442.9126-01 Gasket D60/48,5x2 AF 2100 162 4 845.0004-00 M6M M6 8 fzb ISO 4032 163 1 900.1645-00 Coupling G 1/4 BxG 1/4 174 1 914.0174-00 Level indicator L=508mm 175 1 900.2161-00 Reducing adaptor G 2 BG 1 1/2B

(11)

(12)

2. Air cooled heat exchanger

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 X 910.0103-00 Air-oil cooler 02 4 840.0045-00 Screw M6S 12x30 8.8 ISO 4017 03 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089 04 1 900.2142-00 Pipe 05 1 900.2141-00 Pipe 06 2 900.2128-00 Bend 07 4 900.0659-00 Straight adpter G 2 B - 11

08 2 900.0193-00 Hexagon nipple 2x 1 1/2 ISO49 N8

09 2 900.0010-00 Elbow ISO49 A1 2”

10 1 900.1668-00 Elbow

11 1 650.0093-30 Hydraulic hose

12 1 650.0093-13 Hose SAE 100 R1AT R2’’x750

13 1 649.0188-07 Clamp

(13)

(14)

3. Thermostatvalve (option)

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 900.0191-00 Hexagon nipple reducing 1 1/2x1 1/4 ISO49 N8

02 1 900.0089-00 Bend ISO49 G4 1 1/4”

03 1 902.0760-00 Valve 7095-35 R 1 1/4

04 1 900.0955-00 Hexagon nipple

05 1 900.2382-00 Adapter

06 1 900.0176-00 Hexagon nipple 2” ISO 49 N8

07 1 900.2171-00 Elbow

08 1 900.0659-00 Straight adpter G 2 B - 11

(15)

(16)

(17)

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 442.9001-00 Support

02 2 847.0147-00 Washer BRB 13x24 HB 200 ISO 7089 03 2 840.044-00 Screw M6S 12x25 8.8 ISO 4017 04 2 840.0045-00 Screw M6S 12x30 8.8 ISO 4017

05 x 910.0081-00 Water cooled heat exchanger

06 1 900.0009-00 Elbow 1 1/2” A1 ISO 49

07 1 900.0193-00 Nipple 2”x1 1/2” N8 ISO 49

08 3 900.2128-00 Elbow 2” G1 ISO 40

09 1 912.0087-00 Dirt trap SW/O 1 1/2”-0.6mm 740012 10 1 900.0114-00 Sleeve 2”x1 1/2” M2 ISO 49 11 1 900.2129-00 Elbow G4 ISO 49 12 1 900.2141-00 Pipe R2”x140 13 1 900.2142-00 Pipe R2”x180 14 3 840.0035-00 Screw M6S 10x25 8.8 ISO 4017 15 5 845.0006-00 Nut M6M M10 8 ISO 4032 16 4 900.1738-00 Hose coupling 2”

17 8 900.2112-00 Hose clip dubble 56-65

18 0.65m 819.0232-00 Hose SAE 100 R4 Ø50.8 L=650 19 1.8m 819.9232-00 Hose SAE 100 R4 Ø50.8 L=1800

(18)

(19)

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 442.8991-00 Support 02 2 840.0045-00 Screw M6S 12x30 03 2 840.0044-00 Screw M6S 12x25 04 2 847.0147-00 Washer BRB 13x24 05 x 910.0080-00 Oil-cooler TPL 02-K-36-12 06 3 900.2128-00 Elbow 2” GI SMS-450 07 1 900.0026-00 Elbow 2” A4 SMS-435 08 1 912.0088-00 Dirt trap 2” 70572 09 1 900.1786-00 Elbow 2” A1/45º SMS-436 10 3 840.0035-00 Screw M6S 10x25 11 5 845.0006-00 NutM6M10 12 1 900.2141-00 PipeKR2” 13 1 900.2142-00 PipeKR2” 14 4 900.1738-00 Hose coupling 2” 15 8 900.2111-00 Hoseclip 16 1 819.0232-00 Hose SAE 100 R4 2”x750 17 1 819.0232-00 Hose SAE 100 R4 2”x1800 18 1 649.0188-07 Tubeclamp

(20)

6. Pump unit - Hydroset

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 972.0182-00 Motor MT 90 L-2 2,2kW 420VY IM3011

02 1 906.0376-00 Adapter LS 201 03 1 906.0269-00 Foot-flange P 200 04 3 841.0253-00 Screw MC6S 10x35 05 1 930.0252-00 Elastic coupling 06 4 843.1445-00 Screw PS 10x35 07 7 847.0144-00 Washer BRB 10,5x22 08 7 845.0006-00 NutM6M10

09 1 906.0377-00 Pump HPI P3-BAN-1003-CL-10-B01

10 4 841.0221-00 Screw MC6S 6x25

(21)

(22)

7. Pump unit - Lubrication

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 972.0235-00 -00, -90, -91 Motor 112M-28/F130 380-420 VY 03 840.0023-00 ScrewM6S8x25 04 930.0234-00 Coupling half D25 05-32-116 05 930.0235-00 Coupling half D25 05-32-538 06 906.0183-00 Pump bracket RB5/6 100/112B14 07 843.0446-00 Screw PS 10x40 2172 08 845.0006-00 Nut M6M 10 8 fzb ISO 4032

09 1 906.0141-00 Lubrication oil pump L095-02 V (RB6)

10 2 442.4152-00 Shield for pump

11 4 840.0586-00 Screw M6S 6x10

12 4 847.0011-00 Washer BRB 6.7x14

13 1 -92, -93 Motor 112M-28/F130-4 380VD

14 930.0236-00 Gear ring 05-32-120

15 906.0339-00 Assembly kit RB5/6 IEC100B14

Completly assembly kit 906.0339-00 by items 03-08, 10-12 and 14.

(23)

(24)

8. Pump unit - Lubrication, pinion shaft housing

Pos no

Qty.

Part number

Alternative

Description

Remarks

01 1 972.0327-00 Motor IEC 71-6 IM3001 0,25kW 380-420 VY

02 1 906.0366-00 Pumpbracket P2-160/1/5 03 4 840.0021-00 Screw M6S 8x20 04 1 930.0248-00 Coupling M14-14-7-0.5 TD 05 1 906.0367-00 Pump P3-AAN-0.75-FL-20-B01 06 2 840.0010-00 Screw M6S 6x16 07 1 906.0365-00 Pumpbracket P-160 08 3 841.0236-00 Screw MC6S 8x25 09 3 845.0005-00 NutM6M8

(25)

(26)

9. Lubrication oil pump - Pinion shaft housing

Pos no

Qty.

Part number

Alternative

Description

Remarks

906.0367-00 Lubrication oil pump 01 1 906.0373-00 Set of seals E 507 1063

(27)

(28)

1.0.1 10. Oil connection, standard

Pos no

Qty.

Part number

Alternative

Description

Remarks

Crusher:

01 1 900.0655-00 -00 Adapter 3/4” 02 1 919.0202-00 -00 Protection cap 04 1 873.0390-00 -00 Seals Tredo 30 05 1 900.0659-00 -00 Straight adpter G 2 B - 11 07 1 900.0216-00 -00 Plug R 2” ISO49 T8 09 1 900.0901-00 -00 Plug R 4” ISO49 T8 FZV 15 1 900.0839-00 -00 Plug

(29)

Hoses

01 3 900.0655-00 Adapter 3/4”

05 1 900.0659-00 Straight adpter G 2 B - 11

08 1 442.8943-00 Return oil hose

13 1 873.0385-00 Tredo Nr.20 3/4”

14 1 650.0089-18 Hose SAE 100 R1AT R 3/4”x1000

Water oil cooler

16 1 912.0087-00 Dirt trap SW/O 1 1/2-0,6mm variant -93

(30)

11. Oil connection, USA

Pos no

Qty.

Part number

Alternative

Description

Remarks

-00

01 2 900.2316-00 Adapter JIC 1 1/16xG3/4 B

02 2 900.2428-00 Seal nut JIC 1 1/16-12

04 1 873.0390-00 Seals Tredo 30

05 1 900.2321-00 Adapter

06 1 900.2425-00 Sealnut

10 1 900.0901-00 “Plug R 4”” ISO49 T8 FZV”

16 1 900.2428-00 Seal nut JIC 1 1/16-12

(31)

19 1 919.0070-00 Protection plug R 3/4 ext

28 2 919.0198-00 Protection plug UNF 1 1/16X12 GUI

-91

03 1 650.0342-01 Hose 3/4 SAE 100 R2AT L= 1830

07 1 650.0347-01 Hose

08 1 900.2423-00 Adapter

09 1 442.9924-00 Hose return oil

17 1 650.0345-01 “Hose SAE 100 R1AT 3/4”” L=1375”

18 2 900.2419-00 Adapter JIC 1 1/16-12

-92

20 2 900.2429-00 Adapter 21 1 873.0388-00 Sealingring Tredo Nr 28

-93

05 2 900.2321-00 Adapter 22 2 900.0114-00 “Socket ISO 49 M2 2x1 1/2””” 23 1 900.0300-00 “Socket G 1 1/2”””

24 1 912.0087-00 “Dirt trap SW/O 1 1/2-0,6mm” 25 2 900.2317-00 Adapter JIC 1 7/8xG 1 1/2B

-94

05 4 900.2321-00 Adapter

26 3 900.0308-00 Wrought iron pipe fittings Socket RP 2 FE

27 1 912.0088-00 Dirttrap

(32)

12. Control valve 4,5 MPa

Pos no

Qty.

Part number

Alternative

Description

Remarks

902.0747-00 Valve without bottom plate 4,5 MPa

902.0799-00 Packing set Spare part kit, page 17

902.0800-00 Loose springs steel balls Spare part kit, page 18 902.0801-00 Sleeve wih piston Spare part kit, page 19 902.0813-00 Pilot operated check valve Spare part kit, page 19

Pos no

Qty.

Part number

Alternative

Description

Remarks

902.0799-00 Packing set 50 1 O-ring10,3x2,4 51 4 O-ring17,3x2,4 52 5 O-ring17,13x2,62 53 1 O-ring12,1x1,6 54 1 SealringR3/8” 58 1 ScrewSSM4x6 60 1 SealringR1/2” 62 1 O-ring3,3x2,4

(33)

Pos no

Qty.

Part number

Alternative

Description

Remarks

902.0800-00 Loose springs steel balls

18 1 Seat460718 19 1 Distancering460719 21 2 Ballsupport 23 2 Spring490516 24 1 Spring490522 28 3 Valveseat460728 29 1 Spring460729 30 1 Spring460730 32 2 Ballsupport 33 1 Dampingring460733 53 1 O-ring12,1x1,6 55 3 Ballsupportd7 56 1 Ballsupportd12 61 1 Distancewasher14x1

(34)

Pos no

Qty.

Part number

Alternative

Description

Remarks

902.0801-00 Sleeve with piston

16 1 Sleeve

17 1 Piston

(35)

(36)