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Fuel Pump Circuit Troubleshooting

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(1)

1. Turn the ignition switch OFF.

2. Remove the driver's side under cover.

3. Remove the relay holder (A) from the under-dash fuse/relay box, and remove the PGM-FI main relay 2 (blue) (B) from the relay holder (A), after reinstall the relay holder (A) to the under-dash fuse/relay box.

B

A

(2)

4. Turn the ignition switch ON (II).

5. Measure voltage between the PGM-FI main relay 2 4P connector terminal No. 4 and body ground.

Is there battery voltage?

YES - Go to 6.

NO - Repair open in the wire between the PGM-FI main relay 1 and the PGM-FI main relay 2.n 6. Measure voltage between the PGM-FI main relay 2 4P connector terminal No. 1 and body ground.

PGM-FI MAIN RELAY 2 4P CONNECTOR

Terminal side of female terminals

IGP1

(YEL/BLK)

(3)

Is there battery voltage?

YES - Go to 7.

NO - Repair open in the wire between the under-dash fuse/ relay box and PGM-FI main relay 2.n

PGM-FI MAIN RELAY 2 4P CONNECTOR

Terminal side of female terminals IG1

(YEL/BLK)* 1 (BLK/YEL)* 2

* 1

* 2

: With inertia switch

: Without inertia switch

(4)

7. Turn the ignition switch OFF.

8. Disconnect the negative cable from the battery.

9. Disconnect ECM/PCM connector E (31P).

10. Check for continuity between the PGM-FI main relay 2 4P connector terminal No. 3 and ECM/PCM connector terminal E1.

Is there continuity?

YES - Go to 11.

NO - Repair open in the wire between the PGM-FI main relay 2 and the ECM/PCM (E1).n

PGM-FI MAIN RELAY 2 4P CONNECTOR

Terminal side of female terminals

IMOFPR (GRN/

YEL)

ECM/PCM CONNECTOR E (31P)

Wire side of female terminals IMOFPR

(GRN/YEL)

(5)

11. Reinstall the PGM-FI main relay 2.

12. Reconnect the negative cable from the battery.

13. Turn the ignition switch ON (II).

14. Measure voltage between ECM/PCM connector terminal E1 and body ground.

(6)

Is there battery voltage?

YES - Go to 15.

NO - Replace the PGM-FI main relay 2.n

15. Turn the ignition switch OFF.

16. Disconnect the negative cable from the battery.

17. Reconnect ECM/PCM connector E (31P).

18. Reconnect the negative cable from the battery.

19. Turn the ignition switch ON (II), and measure voltage between ECM/PCM connector terminal E1 and body ground within the first 2 seconds after the ignition switch was turned ON (II).

ECM/PCM CONNECTOR E (31P)

Wire side of female terminals

IMOFRP (GRN/YEL)

(7)

Is there battery voltage?

YES - Substitute a known-good ECM/PCM and recheck. If symptom/indication goes away, replace the original ECM/ PCM.n

NO - Go to 20.

20. Turn the ignition switch OFF.

21.Remove the access panel from the floor.

ECM/PCM CONNECTOR E (31P)

Wire side of female terminals

IMOFRP (GRN/YEL)

(8)

22. Measure voltage between the fuel pump 5P connector terminal No. 5 and body ground within the first 2 seconds after the ignition switch was turned ON (II).

Is there battery voltage?

YES - Go to 29.

NO - Go to 23.

FUEL PUMP 5P CONNECTOR

FUEL PUMP (YEL/GRN)

Wire side of female terminals

(9)

23. Turn the ignition switch OFF.

24. Remove the driver's side under cover.

25. Remove the relay holder (A) from the under-dash fuse/relay box, and remove the PGM-FI main relay 2 (blue) (B) from the relay holder (A), after reinstall the relay holder (A) to the under-dash fuse/relay box.

B

A

(10)

26. Connect the PGM-FI main relay 2 4P connector terminals No. 1 and No. 2 with a jumper wire.

27. Turn the ignition switch ON (II).

28. Measure voltage between the fuel pump 5P connector terminal No. 5 and body ground within the first 2 seconds after the ignition switch was turned ON (II).

PGM-FI MAIN RELAY 2 4P CONNECTOR

Terminal side of female terminals IG1

(YEL/BLK)* 1 (BLK/YEL)* 2

* 1 : With inertia switch

* 2 : Without inertia switch JUMPER

WIRE FUEL PUMP (YEL/

GRN)

(11)

Is there battery voltage?

YES - Replace the PGM-FI main relay 2.n

NO - Repair open in the wire between the PGM-FI main relay 2 and the fuel pump 5P connector.n

29. Turn the ignition switch OFF.

30. Check for continuity between the fuel pump 5P connector terminal No. 4 and body ground.

FUEL PUMP 5P CONNECTOR

FUEL PUMP (YEL/GRN)

Wire side of female terminals

(12)

Is there continuity?

YES - Replace the fuel pump.n

NO - Repair open in the wire between the fuel pump 5P connector and G402.n

FUEL PUMP 5P CONNECTOR

GND (BLK)

Wire side of female terminals

References

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