PERFORMANCE TEST REPORT

Pindodeli 2 PM11

Quality Control System (QCS)

UPGRADE

Sys 16508

PERFORMANCE TEST REPORT

HONEYWELL

1. Getting started

2. Performance Test Result

 QCS System Availability

QCS PM11 PERFORMANCE TEST REPORT

Performance test period : 9 – 18 June 2016

Performance test locaton : Pindodeli 2 PM #11

Performance Test purpose is to demonstrate all units in the scope of project is capable to run

continuous normal operation, so that’s all its function can be checked and adjusted during

machine running which will be monitored for at least ten (10) consecutive days trouble free,

during the Total Operation Test Period.

Honeywell will record log all unit behavior to capture any downtime or abnormal condition of

each unit.

Then availability of QCS PM11 will calculate as below :

Availability = 100 * (1-(Total downtime / Total available time))

QCS

Record all system hardware operation every day during operation test period

Honeywell hardware as in the scope is

Scanner

Record daily availability

Record standardize for each sensor

Experion MX server

Record server down

Record link status

Record control status both MD and CD

OPERATION TEST RESULT

QCS SYSTEM

Equipments for QCS are:



RAE Server



Reel Scanner Q4000 with following sensor

 Basis weight

 Moisture



CD Control

 Thermatrol

 Hood Damper



Link to PMD

Following data were taken during performance test to measure system availability

Link section

 Thermatrol Link Down

 Hood Damper Link Down

 PMD Link Down

Performance CD Control

 Reel Dry Weight CD Spread

 Reel Moisture CD Spread

(*spread value is the one show on CD Control display for control profile)

Reel Scanner

a. QCS System availability

Based on the MIS data recorded by server we can say that the QCS system is running full

during the performance test period.

Date 9-6-16 10-6-16 11-6-16 12-6-16 13-6-16 14-6-16 15-6-16 16-6-16 17-6-16 18-6-16

%

Working 100 100 100 100 100 100 100 100 100 100

Based on MSS1 Link down datalogger, the scanner is ready during performance

test period.

Date 9-6-16 10-6-16 11-6-16 12-6-16 13-6-16 14-6-16 15-6-16 16-6-16 17-6-16 18-6-16 Scanner Availability MSS1 100 100 100 100 100 100 100 100 100 100 0 10 20 30 40 50 60 70 80 90 100

System Availability

0 10 20 30 40 50 60 70 80 90 100

QCS Availability ≥ 99.90%

During performance test period (10 consecutive days) the Quality Control System (QCS)

running well and no found any problem. Quality Control System (QCS) including QCS

Server, Operator station, Scanner and Sensor, and FC as part of MD control interface

between QCS and DCS.

Base on data logging during performance test period, no found any hardware or software

problem and no found any downtime caused by QCS. Table of QCS down time record as

below:

QCS AVAILABILITY

Availability 100 Guarantee 99.90

RAE Server running

QCS Server is online status can be seen from RAE CONTROL PANEL window and the status

should RAE is running.

CD Control status

Zone and system status for Thermatrol, zone 22 and 39 had hardware problem, need to change

thermatrol hardware for zone 22 and 39.

Zone and system status for Hood Damper. All zone at normal condition with green status and

no alarm.

MIS

Reel display show measurement for each roll

Reel Scanner

Reel scanner is using frame scanner Q4000-80 model with TRIR fiber weight and moisture

measurement Q4204-50 model. Scanner is running normal which can be seen from the scanner

sensor status show the sensor readyness.

Scanner positioning show edges are detected on low / high end side

Server Performance

b. Acurracy of Sensors Measurement

Accuracy of sensors checked by compare QCS reading with Lab sample for each grade.

Basis Weight Measurement Correlation

No Grade Roll No Date Time BW Scnr BW Lab Error

64 TT GSM 17 297 15/6/2016 21:50 17.69 17.70 -0.01 65 TT GSM 17 298 15/6/2016 22:46 17.69 17.70 -0.01 66 TT GSM 17 300 16/6/2016 1:30 17.51 17.80 -0.29 67 TT GSM 17 301 16/6/2016 2:10 17.54 17.80 -0.26 68 TT GSM 17 306 16/6/2016 7:50 17.27 17.40 -0.13 69 TT GSM 17 307 16/6/2016 9:50 17.41 17.40 0.01 70 TT GSM 17 308 16/6/2016 10:10 17.51 17.60 -0.09 71 TT GSM 15 311 16/6/2016 13:50 16.01 15.70 0.31 Deviation 0.20

Measurement Error Deviation 0.2 Guarantee Error Deviation 0.2

Moisture Measurement Correlation

No Grade Roll No Date Time Moi Scnr Moi Lab Error

c. Performance of Control Software

Performance Guarantee of control software tested by compare the Supervisory Control in

Automatic and Supervisory Control in Manual mode. Improvement will achieved on the basis

of the comparison between Supervisory Control run in manual mode and Supervisory Control

run in auto mode. Percent of Improvement defined as follow:

(%) =

(2

− 2

)

2

∗ 100

Measurement Error Deviation 0.24 Guarantee Error Deviation 0.25

Moisture Error Deviation

0.235 0.24 0.245 0.25 Measurement Error Deviation Guarantee Error Deviation

BW and Moisture MD Spread Automatic Mode Improvement

Dates Times BW MD Spread Dates Times BW MD Spread

13/6/2016 11:04:00 0.22068 9/6/2016 12:36:06 0.380961 13/6/2016 12:08:27 0.187717 9/6/2016 17:05:11 0.255708 13/6/2016 13:12:37 0.199985 9/6/2016 18:10:07 0.39504 13/6/2016 14:17:08 0.170795 10/6/2016 0:22:29 0.343131 13/6/2016 15:21:25 0.180875 10/6/2016 14:14:20 0.229404 13/6/2016 16:25:39 0.200928 10/6/2016 15:03:02 0.275669 13/6/2016 17:29:46 0.164956 10/6/2016 16:35:38 0.267294 13/6/2016 18:34:09 0.258895 10/6/2016 22:39:18 0.334478 13/6/2016 19:38:17 0.188838 10/6/2016 23:38:01 0.193344 13/6/2016 20:42:29 0.166026 11/6/2016 0:56:46 0.163776 13/6/2016 21:46:19 0.192656 11/6/2016 2:11:41 0.22785 13/6/2016 22:50:09 0.204282 11/6/2016 3:17:01 0.19382 13/6/2016 23:54:17 0.184833 11/6/2016 13:23:14 0.356743 14/6/2016 1:03:37 0.231339 11/6/2016 14:43:21 0.231481 14/6/2016 2:07:40 0.210216 11/6/2016 16:03:46 0.327827 14/6/2016 3:13:36 0.17688 12/6/2016 0:03:18 0.310452 14/6/2016 5:29:20 0.159064 12/6/2016 1:22:29 0.215093 14/6/2016 6:36:40 0.163562 12/6/2016 2:39:22 0.207033 14/6/2016 7:45:38 0.261457 12/6/2016 3:40:58 0.22203 14/6/2016 13:26:31 0.279984 12/6/2016 6:37:16 0.188132 14/6/2016 16:42:14 0.256734 12/6/2016 10:15:40 0.202089 15/6/2016 2:06:49 0.186261 12/6/2016 11:33:26 0.193696 15/6/2016 3:19:59 0.22064 12/6/2016 12:50:59 0.193055 15/6/2016 4:33:43 0.199161 12/6/2016 14:08:17 0.32291 15/6/2016 6:26:54 0.11415 12/6/2016 15:25:45 0.250248 15/6/2016 7:55:01 0.258064 12/6/2016 16:47:44 0.228962 15/6/2016 9:12:11 0.2815 13/6/2016 4:37:26 0.203968 15/6/2016 13:21:54 0.278875 13/6/2016 5:41:50 0.212337 0.207 0.255

BW MD Spread Manual Data log BW MD Spread Automatic Data Log

% Of Improvement Automatic 0.207

Manual 0.255

Average BW MD Spread

18.623

Dates Times MOI MD Auto Spread Dates Times MOI MD Manual Spread 13/6/2016 11:04:00 0.179454 9/6/2016 12:36:06 0.125117 13/6/2016 12:08:27 0.200189 9/6/2016 17:05:11 0.290238 13/6/2016 13:12:37 0.136384 9/6/2016 18:10:07 0.30321 13/6/2016 14:17:08 0.083202 10/6/2016 15:51:23 0.27603 13/6/2016 15:21:25 0.183283 10/6/2016 17:53:39 0.267715 13/6/2016 16:25:39 0.093162 11/6/2016 12:17:00 0.222311 13/6/2016 17:29:46 0.107282 11/6/2016 13:23:14 0.197343 13/6/2016 18:34:09 0.146952 12/6/2016 2:39:22 0.242999 13/6/2016 19:38:17 0.157768 12/6/2016 10:15:40 0.220295 13/6/2016 20:42:29 0.138835 12/6/2016 11:33:26 0.262909 13/6/2016 21:46:19 0.144149 14/6/2016 15:36:58 0.378966 13/6/2016 22:50:09 0.09544 14/6/2016 16:42:14 0.174549 13/6/2016 23:54:17 0.12649 14/6/2016 17:47:19 0.391548 14/6/2016 1:03:37 0.157242 15/6/2016 7:08:14 0.168411 14/6/2016 2:07:40 0.136548 15/6/2016 7:55:01 0.117132 14/6/2016 3:13:36 0.271559 15/6/2016 9:12:11 0.16716 14/6/2016 6:36:40 0.119526 15/6/2016 12:29:09 0.276961 14/6/2016 7:45:38 0.232649 15/6/2016 14:37:23 0.215344 0.151 0.239

Moisture MD Spread Automatic Data Log Moisture MD Spread Manual Data Log

% Of Improvement Automatic 0.151

Manual 0.239 36.948

Dry Weight and Moisture CD Spread Automatic Mode Improvement

Dry Weight automatic mode 2σ = 0.2814

Moisture automatic mode 2σ = 0.0882

% Of Improvement Automatic 0.2814

Manual 0.3442

2σ Dry Weight CD Spread