CP30_ManualMCI 70

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CP30 MCI70N

Operating Instruction for

CP30 Batching Plant

Important Note :

The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.

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- Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key. In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure that the problem is sorted out and then start the plant.

Use Voltage Insulated tools only, when working in electrical areas.

ELECTRICAL INSTALLATION

The cross section of the Incomer conducting cable for the power is on customer scope and should be of 4*25 Sq mm Cu or 4*35 Sq mm Al.

Since earth plays very important role for accuracy of the plant, we request the customer to provide proper earth to the structure and control panel of the plant.

D.G REQUIREMENT

The minimum capacity of the D.G provided by the customer should be 75 KVA and should have 150% overload capacity.

POWER FAILURE

In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct on Line mode and that is why direct starting of mixer is provided and not for frequent operation. Schwing Stetter does not take any responsibility at any circumstances if the above facility is misused.

WELDING IN PLANT

If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel Power and Isolate the load cell from the weigher by tightening the transportation lock.

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CP30 MCI 70N

PROTECTIVE AND SAFETY DEVICES

All Protective and safety devices are to be kept operative and must be repaired / replaced immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries or even loss of lives.

No claim can be made in the event of Bypassing of any Protective / Safety Devices in the control system. Schwing Stetter does not take any responsibility to such kind of activities made.

We recommend to keep minimum spare parts available with you all times. Refer the Recommended Spare Part List available in the manual.

All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.

REPLACEMENT OF ELCTRICAL ITEMS

The electrical life time of the Power and Control Contactors are 0.5 million operations at a Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher temperature.

Any how considering the dusty atmosphere and to get best result we recommend to replace the Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not

replace the Contacts.

ADDITIONAL MATERIAL CONSUMPTION

Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking Cement instead of Fly ash / additional consumption of materials if batching done in manual mode and no claim can be made. Material consumption in manual mode to be recorded by the customer only.

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CP30 MCI 70N

INSTRUCTIONS FOR LOAD CELL

Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages into the measuring circuit. Therefore Screened Low-Capacitance cables are used for

connecting the load cell with the control system.

Please ground the shield of the Screened cable at either side in order to minimize the interferences such as EMI /RFI .

Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce eddy current.

Please Do not lay load cell interfacing cables in parallel to or along with the heavy current carrying cables.

Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the weigher.

Please see that there is no sharp bend in the cable coming from the load cell.

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CP30 MCI70N

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CP30 MCI 70N

Technical Data

Electric supply data

Supply Voltage:……… 3 Phase 415 Volts

Permissible voltage fluctuation:……… + / - 10 %

Frequency:………. 50 Hz

Connected Load:………... 66 kVA

Operating Temperature:……… 5 – 40 deg C

Incomer cable requirement:( Customer Scope )………...……. 4*25 Sq mm Cu / 4*35 Sq mm Al

D.G.Requirement:……… 75kVA

Weighe r data

Aggregate………. 1250 Kg

Cement & Water……….. 400 Kg

Admixture………. 6000 grms / 6 Kg

Aggregates ……… 4 Components

Cement……….. 2 + 1 Max

Water………. 1

Admixture………. 1 Component

Cement Max. Weighment……….. 250 Kg / batch

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CP30 MCI 70N

Technical Data

Motor Details

Compressor Motor:……… 1.5 kW / 2 HP Sand Vibrator Motor..:………....0.18kW /0.24 HP Screw Conveyor Motor-1:………..7.5 kW /10HP Screw Conveyor Motor-2 :(Optiona l)………7.5 kW / 10HP Fly Ash Screw Conveyor: (Optional)………7.5 kW / 10HP Mixer Motor:………..22kW / 30 HP Skip Motor:…Slow Speed………..2* 1.3 kW Skip Motor:…High Speed………..2* 4 kW Admixture Dosing Motor:………...0.75kW / 1 HP Admixture Discharge Motor : (Optional )……….0.75 kW / 1HP Water Pump : ( Customer Scope )………...3.7 kW / 5 HP Scraper Motor:………7.5 kW / 10HP Scraper Swing Motor:……….0.37 kW / 0.5 HP

Note:

All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing All Contactor Coil Voltage - 220V AC 50Hz

All Relay Coil Voltage - 24V DC All Solenoid Coil Voltage - 24V DC All Indication Lamp Voltage - 24V DC

Skip Motor Brake Rectifier Input Voltage - 230V AC

All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for Constant Ambient temperature of 45°C. De-rating is applicable when operating at higher temperature.

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CP30 MCI 70N

Technical Data

Panel Wiring Cable Color Code Details:

Red : 230 V AC

Black : Neutral

Blue : PLC Input side

Grey : PLC Output side

Orange : + 24 V DC

Violet : 0 V DC

White : Thermister Connecting cable

Brown : Before Incomer ie Power will be available even if incomer is in OFF

Load Cell Details:

Input Resistance : 350 Ohms ± 2 O

Output Resistance : 350 Ohms ± 2 O

Excitation Voltage : 10 V DC Non-Linearity : < ± 0.025 %

Full Scale Output : 2 mV /V

Load Cell Wiring Details:

Red : Excitation (+ 10VDC)

Black : Excitation (0 V DC)

White : - Signal

Green : + Signal

Brake Rectifier Details:

Input Voltage : 230 V AC Between terminal No. 2 and 3.

Brake Coil : 12.7 V DC Between terminal No.1 and 3.

: 90 VDC Between terminal No.3 and 5

: 77 VDC Between terminal No.1 and 5

Rectifier Resistance : 0.5KO between terminal No.1 and 5

Reverse Direction : OPEN Circuit

Rectifier Resistance : OPEN between terminal No.2 and 5

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CP30 MCI70N

Operating Instruction for

Operator Panel – OP7

Important Note :

The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.

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Operating Instructions

Page 1 MCI 70N

F1 F4

1. General

The new control system MCI 70 supports three weighing systems, which are

Aggregate weighing system - 4 Components

Cement / Water weighing system - 2 Components cement

- 1 Component Filler

- 1 Component Water

Admixer weighing system - 2 Components

2. Operation in Manual Mode

The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position.

Press / Select the push buttons as required by the operation with the help of identification plates under the buttons.

3. Entering parameters in the MMI

After Power on, the display indicates the program version number and internal RAM test for about 5 seconds.

Note, if any fault exists on the system, the MMI will immediately inform the user during power on. Once all the errors corrected the system will enter in to the program version screen.

The System will go into the Main menu immediately after the power up screen.

Fig (1) Fig (5) Fig (5)

Fig (1)

MCI - 70N V 2.0 MainMenu

Recp Prod Run

| | | >> To go to Next Screen F2 F3 To go to Recipe Settings To go to Production To go to Run Screen

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Operating Instructions Page 2 MCI 70N F1 F4 F1 F4 F1 F4 Fig (5) Fig (2) Fig (2) Fig (3) Fig (3) Fig (4) Fig (4) MCI - 70N V 2.0 MainMenu Config Total << | | >> To go to Next Screen F2 F3 To go to Previous Screen To go to Configuration To go to Total Screen MCI - 70N V 2.0 MainMenu Tare Password << | | >> To go to Next Screen F2 F3 To go to Previous Screen To go to Tare To go to Password MCI - 70N V 2.0 MainMenu Trasfer << | >> To go to Main F2 F3 To go to Previous Screen To go to Transfer

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Page 3 MCI 70N

The functions keys F1 to F4 under the last row of the display will be used to select the function as written by code word on the display. The display functions are fully guided and the details of code words are given below.

<< - Previous Screen

>> - Next screen

Recp - Recipe parameters

Prod - Production parameters

Run - Run mode display

Config - Configuration parameters

Total - Total value display

Tare - Tare settings

Password - Password Setting

Trans - Recipe Transfer (Optional)

3.1 Recipe Settings

Press (F1) in the main menu. Refer fig (1). The following screen will appear

Fig (5)

Press ENTER Key to proceed further

All Recipe data values are meant for 1Cu.meter output. The relative scaling will be done inside the PLC based on batch size parameter.

Fig (6) Fig (7) 01 Data_Record 03 Aggregate 2 000 KG 04 Aggregate 3 000 KG 01 recipe: 0000 02 Aggregate 1 000 KG

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Page 4 MCI 70N

The cement recipe screen will be

Fig (8)

Press Down Arrow Key to go in to the Filler recipe screen.

Fig (9)

Press Down Arrow Key to go in to the Water recipe screen

Fig (10)

Press Down Arrow Key to go in to the Admixer recipe screen

Fig (11)

Press ESC Key to Proceed Further.

After pressing ESC key the following screen will appear on screen.

Fig (12) 05 Aggregate 4 000 KG 06 Cement 1 000 KG 07 Cement 2 000 Kg 08 Filler 000 KG 09 Water 0000 KG 10 Admixture 1 0000 Grams 11 Admixture 2 0000 Grams 12 Mixing Time 00.0 Sec No: 01 Name: Data_Record Save Data record ? Y

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Page 5 MCI 70N

F1 F4

Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store the recipe values.

After pressing ENTER key the following screen will appear on screen

Fig (13)

Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to access the previous screens and alter the data as required. Press the ESC key twice to go to main menu

4.0 Production settings

In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.

Fig (14)

Press >> (F4) button to go to next screen as in fig (15). Press << (F1) button to go to Main menu as in fig (1).

Enter the required production in cubic meter in the concrete parameter.

Press down arrow key to enter Recipeno for the current production. The recipe number that entered will transfer the recipe from OP7 to PLC. This operation can take place approximately about 5 seconds.

Fig (15)

Press ok (F4) button to go to Main Menu as in fig (1). Press << (F1) button to go to Previous screen as in fig (14).

No: 01

Name: Data_Record Data record Saved

Production Concrete - x.xx C.mtr Recipe - xx << Recipeno: XX >> F2 F3 Production WaterCor : xx lit Mois.Cor : xx % << ok F2 F3

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Page 6 MCI 70N

F1 F4

Enter the water correction required for the current concrete mix. The value to be entered with respect to batch size and the maximum value will be +/- 50 liters. This parameter is valid through out the set production and the user can change the value whenever required.

Enter the manual Moisture correction in percentage in Mois.Cor parameter .The maximum value to be entered will be 20%. This parameter is valid through out the set production and the user can change the value whenever required.

Note: No need to set the Production values for each and every production until otherwise change in

the production quantity or change in recipe required i.e., the subsequent production could be started in auto mode without setting the production details.

5.0 Run mode display

The Run mode display will be useful to view the actual batched values in Auto mode. Press the Run (F3) button in Mainmenu to go into the run mode display as in fig(16).

Fig (16)

Press >> (F4) button to go to Next screen as in fig (17).

In the display the first column indicates the gate number, second column indicates the set value and the third column indicates the actual value batched. The production value indicates the remaining batches with respect to set production.

Fig (17)

Press >> (F4) button to go to Next screen as in fig (18). Press << (F1) button to go to Previous screen as in fig (17).

If the Auto batch is disturbed or discarded or power failure occurred while on auto running, then after power resumes the operator can come to know how many batches has elapsed by viewing through the above screen. There after operator can run the balance production.

For example, if operator started auto production by entering production quantity as 6 cu.mtr. then batch counter will display count value as 12. After taking 4 batches into transit mixer if power fails then total system will be put off. After power resumes, the above screen will display Previous Batch Counter as: 8. The operator can now enter 4 Cu.mtr as production quantity and start auto batching.

Agg - x xxxx xxxx Cem/w - x xxxx xxxx Adm - x xxxx xxxx Prod - (xx) >> F2 F3 Previous Batch Counter - x.xx << >> F2 F3

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Operating Instructions Page 7 MCI 70N F1 F4 F1 F4 F1 F4 Fig (18)

The Moisture value in percentage (0 to 20%) can be viewed in Auto mode with the help of the above screen. If Automatic moisture correction is enabled and auto batch is started the moisture in percentage can be viewed with the above screen.

Fig (19)

Press >> (F4) button to go to Main menu as in fig (1). Press << (F1) button to go to Previous screen as in fig (18).

If materials are batched manually, then the actual value of Aggregate, Cement/Water and Admixture can be viewed using the above screen.

6.0 Configuration Settings

Press >> (F2) in the main menu. Refer fig (1) & fig(2). The following screen will appear.

Fig (20)

Press >> (F4) button to go to Next screen as in fig (21). Press << (F1) button to go to Configuration screen as in fig (2).

Configuration

Date/ Tol

<< Time | >>

F2 F3

Manual Mode (KG)

Agg Cem/W Adm

XXXX XXX XXXX << >> F2 F3 Moisture Value: XX % << >> F2 F3

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Fig (22)

Press >> (F4) button to go to Main menu as in fig (1). Press << (F1) button to go to Previous screen as in fig (21).

In the configuration screens we can able to set/view the following

- Date and Time Settings

- Tolerance settings

- Calibration weigher values

- Batch control parameters

- To change operation mode – Teach me / continuous / discrete

- To view Service check parameter

6.1 Date and Time settings

Press Date/Time (F2) button in fig (20) and the following screen will appear.

Fig (23)

Press >> (F4) button to go to Configuration screen as in fig (2). Press << (F1) button to go to Previous screen as in fig (2).

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Page 9 MCI 70N

F1 F4

The current display shows the data and time of the batching PLC. The user can set the current date and time in PLC by the following method:

Press Chg (F2) button once to change Date / Time in OP7.

Now change the Date or Time by using the numeric keys in OP7. After changing any parameter (ie., Day / Month / year / Hour / Minutes / seconds ) press the ENTER key once for storing the data in OP7.

Press Set (F3) button once to set the Date or Time in PLC. The new values entered in the display are saved inside PLC and the display will run from the set value. If set(F3) button is not pressed after changing the Date or Time the data will not be saved in PLC but the previous value will be retained in PLC.

6.2 Tolerance Settings

Press Tol (F3) button in fig (20) and the following screen will appear.

The tolerance settings for all the components can be entered through the following screens.

The Tolerance settings to be entered are with respect to mixer size and are immediately saved after every correction on each component.

Note: - The settings are with respect to batch size.

Fig (24)

Press >> (F4) button to go to Next screen as in fig (25). Press << (F1) button to go to Configuration screen as in fig (2).

Fig (25)

Tolerance Aggregate 1 – 00 Kg 2 – 00 Kg 3 – 00 Kg 4 – 00 Kg << >> F2 F3 Tolerance Cem/Wat 1 – 00 Kg << >> F2 F3

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6.3 Calibration Weigher Values

Press Cal (F2) button in fig (21). The Calibration screen will appear as below. The calibration screen will be used to refer the actual values during calibration of weighers.

Fig (27)

Fig (28)

Tolerance Admixture 1 – 000 g << >> F2 F3 Weigher Value Aggregate - 0000 Kg Cem/Wat - 000 Kg << >> F2 F3 Weigher Value Admixture - 0000 g << >> F2 F3

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Fig (30)

Note: Setting of higher values of empty values leads to improper discharge of material from the weighers and setting of zero value will leads to frequent error message like “weigher not empty”.

Fig (31)

Weigher Empty values

Admixture - 000 g

<< >>

F2 F3

Weigher Empty value

Aggregate - 00 Kg

Cem/Wat - 00 Kg

<< >>

F2 F3

Weigher MAX Value

ag 0000 KG c/w 000 KG

adm 0000 grams

<< >>

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Page 12 MCI 70N

F1 F4

6.4 Batch Control Parameters

Press the Batch (F3) button in fig (21) to get into access the batch control parameters. There are six parameters to be set based on the plant conditions as below.

- Step time

- Material in Air set

- Jog ON Time

- Jog OFF Time

- Discharge Time

- Mixer Parameters

- Gate Sequence

- Moisture / Printer enabling

6.5 Step Time:

Fig (32)

The Step time parameter will be used to specify time between batching of gates. The higher values leads to less production and zero value result in system instability.

6.6 Material In Air Set:

The material in Air set value should be set in Kg in order to avoid going of excess material and this is the parameter in which material between gates and weigher is adjusted.

Fig (33)

BATCH STEP TIME

AGG - 0.0 S CEM - 0.0 S ADM - 0.0 S

<< >>

F2 F3

MATERIAL IN AIR SET

AG1 00 KG AG3 00 KG

AG2 00 KG AG4 00 KG

<< >>

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Operating Instructions Page 13 MCI 70N F1 F4 F1 F4 F1 F4 F1 F4 Fig (34)

Fig (35)

Fig (36)

The Jog ON time value will be used to specify time for jogging aggregate gates on batching. The higher values leads to tolerance problem and zero value result in system instability.

Fig (37)

MATERIAL IN AIR SET

CEM1 0 KG CEM2 0 KG

WATER 0 KG

<< >>

F2 F3

MATERIAL IN AIR SET FILLER 0 KG AM1 000 G AM2 000 G << >> F2 F3 JOG ON TIME AGG1 0.0 S AGG3 0.0 S AGG2 0.0 S AGG4 0.0 S << >> F2 F3

JOG OFF TIME

AGG1 0.0 S AGG3 0.0 S

AGG2 0.0 S AGG4 0.0 S

<< >>

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Operating Instructions Page 14 MCI 70N F1 F4 F1 F4 F1 F4

The Jog OFF time value will be used to specify time for jogging aggregate gates on batching. The higher values leads to tolerance problem and zero value result in system instability.

Fig (38)

The Jog ON time value will be used to specify time for jogging screw motor and valve on batching. The higher values leads to tolerance problem and zero value result in system instability.

Fig (39)

The Jog ON time value will be used to specify time for jogging pump and valve on batching. The higher values leads to tolerance problem and zero value result in system instability.

6.7 Discharge Time:

Fig (40)

DISCHARGE TIME

1. Skip - 0.0sec 2. Adm Delay - 0.0sec

<< >> F2 F3 JOG ON TIME Cement: 0.0 Sec Water : 0.0 Sec << >> F2 F3 JOG ON TIME ADM: 0.0 Sec << >> F2 F3

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Page 15 MCI 70N

F1 F4

The discharge time for the Skip can be set through this parameter. Based on the amount of material batched on the aggregate weigher the discharge time can be adjusted. This is the time during which the skip will be at the discharge position on each batching cycle.

The Admixture discharge into mixer can be delayed through Admixture Delay time parameter. If a delay is required in discharging admixture after cement/water and aggregate into mixer, time value can be set through this parameter. The higher the time value the production will be reduced.

6.8 Mixer Parameter

In this section we can set batch size irrespective of actual Mixer size. The batch size represents the amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user wants to reduce the mixer size from 0.5Cu.mtr to 0.25Cu.mtr, then the batch size parameter should be set to 0.25Cu.mtr. This parameter is particularly useful when the concrete pump is to be operated in synchronous with the batching plant. The default Batch size in CP 30 should be 0.5 C. Mtr.

Fig (41)

The discharge time for the Mixer gate can be set through this parameter. Based on the amount of material batched, the discharge time can be adjusted. This is the time during which the mixer gate will be kept open on each batching cycle.

6.9 Gate Sequence:

Fig (42)

The Aggregate gate sequence in Auto mode can be changed from normal sequence cycle (ie., G1=1,G2=2,G3=3 & G4=4) by setting through gate sequence parameter. For example, you want to

MIXER PARAMETER Batch Size - 0.00C.Mtr Dis-Time - 00.0 sec << >> F2 F3 GATE SEQUENCE G1: 1 G3: 3 G4: 4 Save << | >> F2 F3

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Page 16 MCI 70N

F1 F4

open gate 4 first and gate 1 last, you have to set the gate sequence parameter as G1=4, G3 = 3 & G4

= 1 and press F2(save) button to save the gate sequence.

In the above condition the gate 4 recipe value will be considered as target value for gate1 and material in air / tolerance / jog on / jog off time of Gate 4 will be considered by PLC for gate1.For example:

AGG1 =500 Kg - MIA=30 Kg - Tol=5 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec

AGG2=400 Kg - MIA=60 Kg - Tol=8 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec AGG3=300 Kg - MIA=50 Kg - Tol=10 Kg - Jogon=0.6 Sec – Jogoff=1.5 Sec

AGG4=600 Kg - MIA=40 Kg - Tol=15 Kg - Jogon=0.7 Sec – Jogoff=1.3 Sec

Then the targeting for the above gate sequence will be

AGG2=400 Kg - MIA=60 Kg - Tol=8 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec AGG3=300 Kg - MIA=50 Kg - Tol=10 Kg - Jogon=0.6 Sec – Jogoff=1.5 Sec

In the above example, if gate sequence is changed then the other parameter related to it should also be changed.

Note: The gate 2 always opens second since the automatic moisture calculation is taken for second

gate. Gate sequence operation is not applicable in manual mode.

6.10 Moisture / Printer Enabling:

Fig (43)

If automatic moisture correction through moisture sensor has to take place in auto batching, then the above Moisture parameter to be set to AUTO by pressing SHIFT and UP ARROW key in OP7. On pressing the SHIFT and UP ARROW key the AUTO and MANUAL will toggle.

If Moisture correction has to take place manually then set Moisture: AUTO / MANUAL parameter to MANUAL and set some value in manual moisture correction in Production menu as in fig (15).

The Freeport-1 in PLC for printer can be initialized by setting Printer :ON/OFF parameter. This can be done by pressing SHIFT and UP ARROW key in OP7. On pressing the SHIFT and UP ARROW key the ON and OFF will toggle.

MOISTURE / PRINTER : Moisture : AUTO /MANUAL Printer : ON / OFF

<< >>

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Operating Instructions Page 17 MCI 70N F1 F4 F1 F4 7.0 Operating Mode:

Press the Mode (F2) button in fig (21) to get into access the mode of operation parameters. There are three parameters to be set based on the plant conditions as below.

- Teach me

- Continuous / Discrete

- Material in air / Flow

Fig (44)

If Material in air is not known or PLC want to read automatically, then select TEACH ME bit to ON by pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the ON and OFF will toggle.

If TEACH ME is OFF then the Material in air should be manually set by practically seeing the printout difference.

Fig (45)

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is directly taken in pump.

If Continuous mode is selected for operation then the difference in per batch will be divided or balanced in the other consecutive batches thereby accuracy will be maintained on overall production.

If discrete mode is selected for operation then the difference in per batch will not be compensated in overall production were as difference can be maintained by correcting the material in air.

BATCH CONTROL: Continuous/Discrete << >> F2 F3 MATERIAL IN AIR AUTOMATIC:

TEACH ME: ON/OFF

<< >>

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If batching operation wants to run in Material in air mode select INAIR by pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the INAIR and FLOW will toggle.

If batching operation wants to run in Flow Control mode select FLOW by pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the FLOW and INAIR will toggle.

8.0 Service Check Parameter:

Press the Serv (F3) button as in fig (21) to go into the Service check display screen. The Service check display will be helpful for troubleshooting the system.

Fig (47)

Fig (48)

Press >> (F4) button to go to Next screen as in fig (49). Press << (F1) button to go to Previous screen as in fig (47).

CONTROLING MODE:

AGG: INAIR / FLOW CW:INAIR / FLOW ADM: INAIR / FLOW

<< >> F2 F3 Analog Value: Agg: XXXXX ADM: XXXXX CEM: XXXXX MOI: XXXXX << >> F2 F3 Batch Start : M1.1: 0/1 Gate1 Open : M1.2: 0/1 Gate2 Open : M1.3: 0/1 << >> F2 F3

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Operating Instructions Page 19 MCI 70N F1 F4 F1 F4 F1 F4 F1 F4 Fig (49)

Fig (50)

Fig (51)

Fig (52)

Gate3 Open : M1.4: 0/1 Gate4 Open : M1.5: 0/1 Printer Bit : M1.6: 0/1

<< >>

F2 F3

Agg Batch over : M4.0: 0/1 C/W Batch over : M4.1: 0/1 Adm Batch over : M4.2: 0/1

<< >> F2 F3 Skp Top : M8.0: 0/1 Dis Comp : M8.1: 0/1 Mix G-Opened : M8.2: 0/1 << >> F2 F3 C/W Dis Over : M8.5: 0/1 Adm Dis Over : M8.1: 0/1

<< >>

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Operating Instructions Page 20 MCI 70N F1 F4 F1 F4 F1 F4 F1 F4

9.0 Total value display

Press the Tot (F3) button as in fig (3) to go into the Total value display. The total value display will give the actual batched values in the last production cycle. The display will give both the set values and actual values along with water adjustment, moisture details. The figure below represents the above.

Fig (53)

Fig (54)

Fig (55)

Fig (56)

T Ag1 Ag2 Ag3 Ag4

S XXXX XXXX XXXX XXXX

A XXXX XXXX XXXX XXXX << >>

F2 F3

Tot Ce1 Ce2 Fi1 Wa1

Set XXX XXX XXX XXX

Act XXX XXX XXX XXX << >>

F2 F3

Tot Ad1 Ad2 Set XXX XXX

Act XXX XXX

<< >>

F2 F3

Mixer run time... 20.10 hr.min

<< >>

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Operating Instructions Page 21 MCI 70N F1 F2 F3 F4 F1 F4 F1 F4

Fig (57)

Fig (58)

9.1 Zero setting of weighers

Press Tare(F2) button as in fig(3) to go into the Tare value display.The zero setting of weigher could be done by selecting tare parameter in the third screen of main menu.

Fig (59) Main Menu Tare Password << | | >> Cumulative Production Qty: XXX Cu.Mtr << >> F2 F3 BATCH TIME: Started : 10:00:00 Finished: 10:12:00 << >> F2 F3

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Page 22 MCI 70N

F1 F2 F3 F4

Fig (60)

Press >> (F4) button to go to Configuration screen as in fig (3).

To set the weigher to zero value press F1 for Aggregate, F2 for Cement/Water and F3 for Admixture. The system resets the corresponding weigher to zero value and will make the data entered to zero.

Note: - During of auto mode operation the weigher should not be tarred by the above method however in manual mode of operation the weigher can be tarred based on user needs.

Before starting the auto mode operation it is the responsibility of user to ensure that all weighers are empty and respective display shows zero value.

10.0 Recipe Transfer

Press (F2) in the main menu. Refer fig (4). The following screen will appear.

Fig (61)

Press ENTER key to proceed further. The display will looks like as below.

Fig (62)

Enter the Recipe Number in Source area of the above screen that you want to transfer to PLC. Use the Down arrow Key and select the Accept then press the ENTER key. After pressing ENTER key the selected recipe will be transferred from OP7 to PLC.

Press ESC key twice to go to Main menu. Tare function

agg c/w adm | | | >>

02 Mix Design

Source (Recipe No:) Destination 0 Accept OP: 2

(33)

Page 23 MCI 70N

NOTE:

This CP30 batching plant has got the retentivity function. ie., if the Power supply of the panel gets off in between the auto mode and again power comes, then the plant will be running in auto mode from were it has got stopped. If operator wants to stop the batch, he can put the Auto/Manual selector switch to manual mode immediately after power on condition so that the batch counts get resets in PLC. Operator can then set a new batch for auto batch.

Parameter settings for MCI-70N with CP30 Batching plant

1. Tolerance settings: Aggregate - 2% of recipe set value

Or minimum of 5 Kg

Cement/water - 1% of recipe set value

Or minimum of 2 Kg

Admixture - 3% of recipe set value

Or minimum of 25grams

2. Skip discharge: - 6 Seconds

3. Empty value: Aggregate - 5Kg

Cement/water - 1Kg

Admixture - 50 grams

4. Step Time: Aggregate - 1.6 Sec

Cement/water - 1.6 Sec

Admixture - 1.6 Sec

5. Jog On Time: Aggregates - 0.6 Sec

(34)

OP7 Parameter Setting List

CP30 MCI70N

Sl.No Description Unit Minimum Maximum Default

Tolerance

1 Aggregate-1 Tolerance Kg 0 30 5

5 Cement /Water Tolerance Kg 0 30 2

6 Admixture Tolerance Grams 0 950 100

Weigher Empty Value

7 Aggregate Kg 0 50 10

8 Cement / Water Kg 0 20 5

9 Admixture Grams 0 950 100

Weigher Maximum Value

10 Aggregate Kg 0 1300 1250

11 Cement / Water Kg 0 450 400

12 Admixture Grams 0 15000 6000

Step Time

13 Aggregate Seconds 0 5.0 1.6

14 Cement / Water Seconds 0 5.0 1.6

15 Admixture Seconds 0 5.0 1.6 Jog ON Time 16 Aggregate-1 Seconds 0 2.0 0.6 17 Aggregate-2 Seconds 0 2.0 0.6 18 Aggregate-3 Seconds 0 2.0 0.6 19 Aggregate-4 Seconds 0 2.0 0.6

Jog OFF Time

20 Aggregate-1 Seconds 0 3.0 1.2

(35)

OP7 Parameter Setting List

CP30 MCI70N

Sl.No Description Unit Minimum Maximum Default

Discharge Time

24 Skip Discharge Time Seconds 0 12.0 6.0

25 Admixture Delay Time Seconds 0 10.0 1.0

Mixer Parameter

26 Batch Size Cu.Mtr 0.10 0.50 0.50

27 Mixer Discharge Time Seconds 0 30.0 15.0

Gate Sequence

28 Gate1 No 1 4 1

29 Gate3 No 1 4 3

30 Gate4 No 1 4 4

Production Detail

31 Production Set Cu.Mtr 0 80.00 0.50

32 Water Correction Kg -50 +50 0 33 Moisture Correction % 0 20 0 Jog ON Time 34 Cement Seconds 0 5.0 1.0 35 Water Seconds 0 5.0 1.0 36 Admixture Seconds 0 5.0 1.0

(36)

Production Quantity and Recipe Settings

CP30 MCI70N

Sl. No

Description Unit Minimum Maximum

1 Cu.Mtr Default 1 Aggregate-1 Kg 0 2500 200 2 Aggregate-2 Kg 0 2500 200 3 Aggregate-3 Kg 0 2500 200 4 Aggregate-4 Kg 0 2500 200 5 Cement 1 Kg 0 500 200 6 Cement 2 Kg 0 500 0 7 Filler Kg 0 500 0 8 Water Kg 0 300 100 9 Admixture 1 Gram 0 12000 0 10 Admixture 2 Gram 0 12000 0

11 Mixing Time Sec 0.50 50.0 30.0

80 Cu.Mtr Continuous Production

1 Aggregate-1 Kg 0 400 2 Aggregate-2 Kg 0 400 3 Aggregate-3 Kg 0 400 4 Aggregate-4 Kg 0 400 5 Cement 1 Kg 0 400 6 Cement 2 Kg 0 400 7 Filler Kg 0 400 8 Water Kg 0 300 9 Admixture 1 Gram 0 12000 10 Admixture 2 Gram 0 12000

11 Mixing Time Sec 0.50 50.0

(37)

Production Quantity and Recipe Settings

CP30 MCI70N

Sl. No

Description Unit Minimum Maximum

1 Cu.Mtr

Default 30 Cu.Mtr Continuous Production

(38)

ProTool Alarm Messages Page 1 -Alarm Messages 0001 Admixture 1 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0002 Admixture 2 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0003

Auto Pause Mode Selected

Priority : 1 Printer : -Acknowledgem.: 0

Deselect the Auto stop selector switch for Auto batching 0004 Aggregate Weigher Not Empty Priority : 1 Printer : -Acknowledgem.: 0

Empty the weigher / Increase the empty value/

Tare the weigher 0005

Cement/Wat Weigher Not Empty

Tare the weigher 0006

Admixture Weigher Not Empty

(39)

ProTool Alarm Messages Page 2 -0007 Aggregate Batching Time Exceeded Chk Mat Flow & Gate

Check the material flow in Gate Check the pnematic pressure Check the performance of gate 0008 Cement Batching Time Exceeded Check Material Flow

Check the material flow in Screw Check whether screw motor is On 0009 Aggregate 1 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0010 Aggregate 2 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0011 Aggregate 3 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0012 Aggregate 4 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air

(40)

ProTool Alarm Messages Page 3 -0013 Cement 1 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0014 Cement 2 Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0015 Filler Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0016 Water Tolerance Exceeded Priority : 1 Printer : -Acknowledgem.: 0 Increase the tolerance limit Change Material in Air 0017 Mixer Motor Overloaded Check 6Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 6Q1 MPCB Check for dry mix Check the Mixer current by putting clamp meter 0018 Cement Screw Overloaded Check 3Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 3Q1 MPCB Check any clogging has happened Check the Screw current by putting clamp meter

(41)

ProTool Alarm Messages Page 4 -0019 Admixture Dosing Pump Overloaded Check 7Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 7Q1 MPCB Check whether dosing valve has Opened

Check the Pump current by putting clamp meter 0020 Admixture Discharge Pump Overloaded Check 7Q11 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 7Q11 MPCB Check whether discharging valve has Opened Check the Pump current by putting clamp meter 0021 Cement/Water Discharge Gate Not Closed Check 3S36/5S36 Flap Priority : 1 Printer : -Acknowledgem.: 0 Check cement butterfly valve 3S36 check water butterfly valve 5S36 check pnematic pressure 0022 Admixture Discharge Time Exceeded Priority : 1 Printer : -Acknowledgem.: 0

Check whether the discharging valve has opened Check pnematic pressure 0023 Compressor Motor Overloaded Check 1Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 1Q1 MPCB Check the Compressor current by putting clamp meter

(42)

ProTool Alarm Messages Page 5 -0024 Vibrator Motor Overloaded Check 2Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 2Q1 MPCB Check the vibrator current by putting clamp meter 0025 Admixture Batching Time Exceeded Priority : 1 Printer : -Acknowledgem.: 0

Check whether the dosing valve has opened

Check pnematic pressure 0026

Skip Runtime Error

Check whether weigher is overloaded

Check the skip brake Check the speed changeover sensor 0027 Skip Slack Steel

Sensor on Right Actuated - Check S2.1Proximity Sensor Priority : 1 Printer : -Acknowledgem.: 0 Check S2.1 proximity sensor Adjust the rope 0028 Skip Slack Steel

Sensor on Left Actuated - Check S2.2Proximity Sensor Priority : 1 Printer : -Acknowledgem.: 0 Check S2.2 Proximity sensor Adjust the rope 0029

Single Phase Error Check 4U1 Relay

Check phase sequence Check the three phase voltage Check whether all three phase is taking same current

(43)

ProTool Alarm Messages Page 6 -0030 Skip Thermal Overload Fault Check 4F2 Relay Priority : 1 Printer : -Acknowledgem.: 0

Allow skip motor to cool for about 10 minutes Check whether 4F2 relay is ON 0031 Mixer Thermal Overload Fault Check 6F2 Relay Priority : 1 Printer : -Acknowledgem.: 0

Allow Mixer motor to cool for about 10 minutes Check whether 6F2 relay is ON 0032 Skip Motor Overlaoded Check 4Q1 MPCB Priority : 1 Printer : -Acknowledgem.: 0 Check 4Q1/4Q2 MPCB Check the Skip motor current by putting clamp meter Check the skip brake circuit 0033 batching gates not

CLOSED

please check input 6.6 and feed backs 0034 SKIP is Not at

Bottom Position Check Skip & S5 Proximity Sensor

Check whether skip is in bottom position

Check S5 Proximity sensor

0035 mixer Gate Not <<CLOSED>> Check 6S31 Sensor

Check whether mixer gate is closed Check 6S31 proximity sensor

(44)

ProTool

Alarm Messages

Page 7

-0036 WRONG DATA Check recipe and production qty. Priority : 1 Printer : -Acknowledgem.: 0 Check Recipeand Production qty as prescibed in operating instruction manual titled "Production quantity and Recipe settings"

(45)

CP30 MCI70N

Operating Instruction for K3NV

Digital Weighing Meter

(46)

Operating Instruction for Weighing Meter K3NV

Page1 MCI 70-N Reset / Teach Reset / Teach

The following symbols were used through out the chapter for easy setting of parameters.

- Mode Key - Press briefly the mode key single time.

1Sec - - Press the mode key for about 1 second.

- Shift Key - Press briefly the shift key single time.

- Up Key - Using the Up Key select the desired data.

- - Using the Up and Shift key select the desired data.

- Escape Key - Press briefly the Esc key single time.

- Reset / Teach - Press briefly the Reset/Teach key single time.

1Sec - - Press the Reset/Teach key for about 1 second.

+

- - Press both the Esc key and the Up Key. Esc

(47)

Operating Instruction for Weighing Meter K3NV

Page2

MCI 70-N The following flowchart explains the setting procedure for the weighing meter.

The display shows the data 1Sec Setting Menu Scale Menu Setup Menu 1Sec Input Range

Set the parameter as shown blc – 0 to 20mV input

Frequency

A

Power On

Run Mode display

S U S E t S C A L E S E t U P I n - t b L C F r E

(48)

Operating Instruction for Weighing Meter K3NV

Page3

MCI 70-N

A

Power line Frequency

Input Range

Setup Menu

Option Menu 1Sec

Average Processing

Movement Average 8 times

Startup Compensation B 5 0 I n - t S E t U P Esc O p t A v G 6 0 0 0 8 S t C n E

(49)

Operating Instruction for Weighing Meter K3NV

Page4

MCI 70-N B

Power on delay – 4 Sec

Hysteresis

Agg – 5 ; Cem – 2 ; Adm – 0.05

Comparitive Output Pattern

Standard Output C 4 H Y S x C – o U T n o n A L L S E t . H L S E t . L

(50)

Operating Instruction for Weighing Meter K3NV

Page5 MCI 70-N C Option Menu

Setting value Menu

Scaling Menu 1 Sec D A v G Esc o P t S u S E t S C A L E Starting of Calibration - Ensure that the weigher is empty.

I n P . 2 t E S t

(51)

Operating Instruction for Weighing Meter K3NV

Page6 MCI 70-N Reset / Teach Reset / Teach D Input Value 1 1Sec

The display shows the input voltage in mV Display value 1 Set value ‘0’ Decimal position

E d S P . 2 I n P . 1 X . X X X X I n P . 1 d s P . 1 0 d E C - P

(52)

Operating Instruction for Weighing Meter K3NV

Page7

MCI 70-N E

Decimal point position

Agg – Nil ; Cem – Nil ; Adm – x.xxx

Option Menu 1Sec F X . X . X . X . X I n P . 2 Esc S C A L E S E t U P o P t A v G S t C n E H Y S

(53)

Operating Instruction for Weighing Meter K3NV

Page8 MCI 70-N Reset / Teach Reset / Teach F

Linear Output Range - Low 1 Sec

The display shows the value corresponding to zero weight on the weigher. Option Menu G C – o U t L S E t . H L S E t . L 0 L S E t . L Esc o P t t E S t S u S E t

(54)

Operating Instruction for Weighing Meter K3NV

Page9 MCI 70-N Reset / Teach Reset / Teach G 1 Sec Input Value 2 1 Sec

The display shows the input voltage in mV

Display value 2

Enter the value corresponding to Maximum weigher value.

Agg – 1250 ; Cem – 400 ; Adm – 6.000

H S C A L E

Calibration for Max load - Ensure that the weigher

loaded with maximum weight to be measured. Agg – 1250Kg ; Cem – 400Kg Adm – 6.000Kg I n P . 2 X . X X X X I n P . 2 d s P . 2 X X X X I n P . 1 Esc

(55)

Operating Instruction for Weighing Meter K3NV

Page10 MCI 70-N H 1Sec J S C A L E S E t U P o P t A v G S t C n E H Y S C – o U t

(56)

Operating Instruction for Weighing Meter K3NV

Page11 MCI 70-N Reset / Teach Reset / Teach J

Linear Output Range - High 1 Sec

The display shows the value corresponding to Max. Weight on the weigher.

Agg-1250; Cem- 400; Adm- 6.000

Setting Value Menu 1Sec

Weigher Maximum value

K L S E t . H x x x x L S E t . H Esc o P t t E S t S u S E t S u .H H

(57)

Operating Instruction for Weighing Meter K3NV

Page12

MCI 70-N K

Agg - 1250 ; Cem - 400 ; Adm – 6.000

Weigher Pre-Maximum value

Agg - 1230 ; Cem - 395 ; Adm – 5.950

Weigher Empty value

Agg - 5 ; Cem - 2 ; Adm - 0.005

Agg : -5 ; Cem : -2 ; Adm : -0.005

L X X X X S u . H X X X X S u . L X X X X S u . L L X X X X

(58)

Operating Instruction for Weighing Meter K3NV

Page13

MCI 70-N L

The Display shows weigher value +

Protect Menu

1 Sec

All Key Protect

Protect off

Setting value change Prohibit

M S u . H H Esc S u S E t Esc Run Mode P r o t Esc A L L u P o F F S u S E t

(59)

Operating Instruction for Weighing Meter K3NV

Page14

MCI 70-N M

Protect ON

Zero Setting Prohibit

Protect ON

Maximum and Minimum value Prohibit

Protect ON

Security

Setup Menu Prohibited

N u P o N Z E r o u P o n n n . r S t u P o n S E C r 1

(60)

Operating Instruction for Weighing Meter K3NV

Page15 MCI 70-N N A L L Esc

(61)

CP30 MCI70N

(62)

Cable List for CP30 - MCI 70N Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.

1 4*25 Cu L1 or L2 4*35 Al L3 Supply line to N control panel PE by customer 2 4*1.5 20 X2M 11U 1M1 U 11V V Compressor 11W W PE PE

3 4*1.5 10 21U 2M1 U Sand Vibrator 1

21V V

21W W

PE PE

4 4*2.5 30 X2M 31U 3M1 U

31V V Cement screw conveyor 1

31W W

PE PE

5 4*2.5 30 X2M 32U 3M2 U

32V V Cement screw conveyor 2

32W W PE PE 6 4*2.5 X2M 318U 3M3 U 318V V Screw filler 318W W OPTION PE PE

7 7*2.5 /1 8 X2M 41R1U 4M1R 1U Skip motor on the Right

/2 41R1V 1V /3 41R1W 1W /4 41R2U 2U /5 41R2V 2V /6 41R2W 2W gn/ye PE PE

8 7*2.5 /1 9 X2M 41L1U 4M1L 1U Skip motor on the Left

/2 41L1V 1V /3 41L1W 1W /4 41L2U 2U /5 41L2V 2V /6 41L2W 2W gn/ye PE PE 06.08.2004 - Page 1 of 4

(63)

9 7*6 /Brn 7 X2M 1 6M1 U1 Connection from plug 6X1

/Red 2 V1 to Mixer Motor

/Gry 3 W1

/Blu 4 W2

/Blk 5 U2

/Wht 6 V2

gn/ye PE PE

10 4*1.5 20 X2M 71U 7M1 U Admixture-1 Dosing Pump

71V V

71W W

PE PE

11 4*1.5 20 X2M 72U 7M2 U Admixture-2 Dosing Pump

72V V

72W W

PE PE

12 4*1.5 8 X2M 711U 7M11 U Admixture Discharge Pump

711V V 711W W PE PE 13 7*2.5 10 X2M L1 U Scrapper Motor L2 V L3 W N N PE PE

14 2*1 /bl 9 N 4Y1R 2 Skip Brake to the Right

/bn X6:37 3

15 2*1 /bl 10 N 4Y1L 2 Skip Brake to the Left

/bn X6:38 3 16 18*1 6 6X1 1 1 Spare 2 2 Spare 3 3 Spare 4 4 Spare 5 5 24V +ve (X2:5) 6 6 24V -ve (X2:6)

7 7 Mixer Gate Open Solinoid

8 8 Mixer Gate Close Solinoid

9 9 Mixer Gate Close Sensor

10 10 Mixer Gate Open Sensor

11 11 24 +ve

12 12 Mixer Thermostat

13 13 Spare

14 14 Spare

15 15 Mixer Limit Switch

16 16 Mixer Limit Switch

(64)

17 18 * 1 14 JB1 X6

1 S2.1 1 2*1 X6:1 Slacksteel Sensor Right

2 S2.2 2 2*1 X6:2 Slacksteel Sensor Left

3 S5 3 2*1 X6:3 Skip bottom sensor

4 4S116 4 2*1 X6:4 Skip Bottom Speed Sensor

5 S4 5 2*1 X6:5 Skip Waiting position Sensor

6 S3 6 2*1 X6:6 Skip Top Sensor

7 3S36 7 2*1 X6:7 Cement scale gate open

8 5S36 8 2*1 X6:8 Water scale gate open

9 9 2*1 X6:9 24V -ve (X2:6)

10 X6:10 24V +ve (X2:5)

COMM X6:11 COMM

11 4R1 11 2*1 X6:12 Skip Motor Thermostat

X6:13 Spare

12 S1 12 2*1 X6:14 Skip limit switch

13 S1 13 X6:15 Skip limit switch

X6:16 Spare

17 COMM 14 2*1 X6:17 Hooter -(X2:2) 230 N

14 Z1 X6:18 Hooter

15 4Y1L X6:37 Skip Brake

16 4Y1R X6:38 Skip Brake

17 COMM X6:39 Skip Brake

18 18 * 1 14 Pnematic Box X6

1 2Y1 1 X6:19 Gate 1 Solinoid

5 X6:23 Gate 5 Solinoid

5 3Y31 6 X6:24 Cement/Water Discharge Solinoid

6 5Y1 7 X6:25 Water 1 Dosing Solinoid

5Y2 8 X6:26 Water 2 Dosing Solinoid

7 7Y11 9 X6:27 Admixture 1 Dosing Solinoid

12 7Y12 10 X6:28 Admixture 2 Dosing Solinoid

8 7Y13 11 X6:29 Admixture Discharge Solinoid

9 3Y1 12 X6:30 Cement loosening silo-1 Solinoid

15 X6:33 Spare

16 16 X6:34 24V -ve (X2:6)

17 17 X6:35 24V +ve (X2:5)

18 18 X6:36 Spare

(65)

19 7 * 0.34 7 MX1 X19.1

Blue 1 1&2 Loop Black Aggregate loadcell

Green 2 terminal box X19.1

Brown 3 3&4 Loop Red

Grey 4

White 6 Green

Pink 5 White

Shield 15

X19.1 1 Load Red Load cell aggregate

2 Cell Black

3 Green

4 White

5 Shield

20 7 * 0.34 7 MX2 X19.2

Blue 1 1&2 Loop Black Cement/ Water loadcell

Green 2 terminal box X19.2

Brown 3 3&4 Loop Red

Grey 4

White 6 Green

Pink 5 White

Shield 15

X19.2 1 Load Red Load cell Cement/Water

2 Cell Black

3 Green

4 White

5 Shield

21 7 * 0.34 7 MX3 1 1&2 Loop X19.3

Blue 1 Black Admixture loadcell

Green 2 3&4 Loop terminal box X19.3

Brown 3 Red

Grey 4

White 6 Green

Pink 5 White

Shield 15

X19.3 1 Load Red Load cell Admixture

2 Cell Black

3 Green

4 White

5 Shield

(66)

CP30 MCI 70N

(67)

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Single PLC Version 2.0

Electronics&Automation

S.No. Designation Part Number Description Place ID

1 1S1,1H1 8000 0049 Rotary switch with LED 3.02, 5.02 8040 0321 Indication plate "Manual Automatic"

2 6S2,6H1 8000 0052 Push button with 1 NO 4.10, 7.09 8040 0321 Indication plate "Mixer"

3 6S28,6H31 8000 0050 Push button with Lamp 4.13, 7.04 8040 0321 Indication plate "Mixer Cover Open"

4 6S29,6H32 8000 0050 Push button with Lamp White 4.14, 7.05 8040 0321 Indication plate "Mixer Cover Closed"

5 1S0,1H0 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.03 8040 0321 Indication plate "Tolerance Reset"

6 1S2,1H2 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.04 8040 0321 Indication plate "Fault Signal"

7 1S3 8000 0052 Push button 3.03

8040 0321 Indication plate "Start"

8 2S1 8000 0052 Push button 4.02

8040 0321 Indication plate "Aggregate 1"

9 2S2 8000 0052 Push button 4.03

10 2S3 8000 0052 Push button 4.03

11 2S4 8000 0052 Push button 4.04

12 2S5 8000 0052 Push button 4.04

13 2S10 8000 0052 Push button 4.12

8040 0321 Indication plate "Vibrator"

14 3S1 8000 0052 Push button 4.04

8040 0321 Indication plate "Cement1 Dosing"

15 3S2 8000 0052 Push button 4.05

8040 0321 Indication plate "Cement2 Dosing"

16 3S3 8000 0052 Push button 4.05

8040 0321 Indication plate "Filler Dosing"

17 3S31 8000 0052 Push button 4.06

8040 0321 Indication plate "Cement Balance Open"

18 3S5 8000 0052 Push button 4.13

19 4S2 8000 0052 Push button 4.08

(68)

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Single PLC Version 2.0

Electronics&Automation

8040 0321 Indication plate "Raise Charger"

20 4S3 8000 0052 Push button 4.10

8040 0321 Indication plate "Lower Charger"

21 5S1 8000 0052 Push button 4.05

8040 0321 Indication plate "Water1"

22 5S2 8000 0052 Push button 4.06

8040 0321 Indication plate "Water2"

23 6S3 8000 0052 Push button 4.07

8040 0321 Indication plate "Mixer Direct On"

24 7S1 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture1"

25 7S2 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture2"

26 4S1 8000 0053 Push button 4.09

8040 0321 Indication plate "Skip Stop"

27 6S1 8000 0053 Push button 4.10

8040 0321 Indication plate "Mixer Off"

28 1S4 8000 0054 Selector switch with 1 NO + 1NC 3.03 8040 0321 Indication plate "Auto Stop"

29 0S2 8000 0055 Emergency Switch 1.06 8000 0368 Emergency Stop Indication Plate

30 3H36 8000 0056 LED Lamp 7.08

8040 0321 Indication plate "Cement Balance Closed"

31 4H16 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Lowered"

32 4H14 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Raised"

33 6H5 8000 0056 LED Lamp 7.09

8040 0321 Indication plate "Mixing Time"

34 S6 8000 0058 Limit Switch 1.04

35 S8 8000 0058 Limit Switch 1.06

36 0Q1 80400379 Main isolator MCCB 1.02 80400381 Under voltage trip

80400382 Multiturn actuator for MCCB

37 0F1 6057 4460 Mineature Circuit Breaker 1P / 1A 1.04 38 1F4 6057 4461 Mineature Circuit Breaker 1P / 2A 1.09 39 1F5 6057 4461 Mineature Circuit Breaker 1P / 2A 1.11

CP30_ManualMCI 70

Operating Instruction for

CP30 Batching Plant

Table of Contents

Technical Data

Technical Data

Technical Data

Operating Instruction for

Operator Panel – OP7

OP7 Parameter Setting List

OP7 Parameter Setting List

Production Quantity and Recipe Settings

Production Quantity and Recipe Settings

Operating Instruction for K3NV

Digital Weighing Meter

Operating Instruction for Weighing Meter K3NV

+

Operating Instruction for Weighing Meter K3NV

A

Operating Instruction for Weighing Meter K3NV

A

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV

Operating Instruction for Weighing Meter K3NV