Sdmo Kerys Control Panel Manual

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User's guide

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1. MICS Kerys ... 2

1.1. Aim and structure ... 2

2. Using the interface ... 2

2.1. Presentation of the keypad... 2

2.1.1 The display ... 3

2.1.2 The alphanumeric keys... 3

2.1.3 The generating set operational keys ... 4

2.1.4 The navigation keys ... 5

2.1.5 The signalling control keys ... 5

2.2. Interface ergonomics ... 5

2.2.1 Description of the screens ... 6

2.2.2 The home screen ... 6

2.2.3 Navigation screens ... 7

2.2.4 Operating and configuration screens ... 8

2.2.4.1. Upper band indicators ... 8

2.2.4.2. Upper band commands ... 9

2.2.4.3. Lower band functions... 9

2.2.5 The dialogue boxes... 9

2.2.5.1. Confirming an entry in a main screen ... 9

2.2.5.2. Entering text ... 10

2.2.5.3. Entering numerical values ... 10

2.2.5.4. Selecting from a list... 11

2.2.6 Saving modifications... 11

3. Using menus ... 12

3.1. Layout of the menus ... 12

3.1.1 Generating set operating modes ... 13

3.1.2 Menu layout according to operating mode ... 18

3.2. Operating menus... 19

3.2.1 Driving ... 19

3.2.2 Function keys ... 19

3.2.3 Synchronisation column ... 19

3.2.4 Power plant measurements summary ... 19

3.2.5 Measurements ... 19

3.2.5.1. Generating set electrical measurements ... 19

3.2.5.2. BUSBAR/grid(s) electrical measurements ... 19

3.2.5.3. Mechanical measurements ... 19

3.2.5.4. Generating set harmonic measurements ... 19

3.2.5.5. BUSBAR/grid(S) harmonic measurements... 19

3.2.5.6. Rotating field measurements ... 19

3.2.5.7. Customised display of analogue values... 19

3.2.6 Alarms and faults ... 19

3.2.6.1. Help ... 19

3.2.7 User settings ... 19

3.2.7.1. Set points ... 19

3.2.7.2. Power thresholds ... 19

3.2.7.3. Wattmetric control / General parameters... 19

3.2.7.4. Wattmetric control / Thresholds... 19

3.2.7.5. Generating set priorities ... 19

3.2.7.6. User parameters (1/2) ... 19

3.2.7.7. User parameters (2/2) ... 19

3.3. Regional parameters ... 19

4. Generating set starting modes ... 19

4.1. General information... 19

4.2. Prerequisites ... 19

4.3. Manual starting... 19

4.4. Starting using the no load test function ... 19

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1. MICS Kerys

1.1. Aim and structure

The MICS KERYS system comprises a range of electronic modules which are to be used for control and command operations, setting and protecting generating sets which stand alone or feature as part of a power plant.

The system includes the following modules:

¾ industrial programmable automatic control module (A.P.I.) ¾ All or nothing logical inputs and outputs module

¾ Analogue inputs and outputs module ¾ temperature acquisition module ¾ electrical safety module ¾ Man-Machine Interface Module ¾ adjustment module

An industrial programmable automatic control module and a Man-Machine Interface module form the basic configuration of the system.

2. Using the interface

2.1. Presentation of the keypad

Alphanumeric keypad. Navigation keys Generating set control keys Signalling control keys

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2.1.1 The display

The display has the following specifications:

¾ 7-inch colour TFT display, 16/9, 65536 colours ¾ dimensions: 154 mm x 86 mm

¾ neon backlighting ¾ 480 x 234 resolution

¾ touch panel (8 columns x 8 rows) 2.1.2 The alphanumeric keys

Pressing these keys successively allows the facial values to be entered. The characters entered appear in the order they were typed on the keypad.

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2.1.3 The generating set operational keys

1 Manual mode selection. The illuminated led indicates that the mode is active 2 Selecting stop mode. The illuminated led indicates that the mode is active 3 Automatic mode selection The illuminated led indicates that the mode is active 4 Test in progress

5 In automatic mode: test sequence control In manual mode: starting and stopping the motor 6 Generating set circuit breaker opening control 7 Open generating set circuit breaker

8 Grid circuit breaker opening control 9 Open grid circuit breaker

10 Grid circuit breaker closing control 11 Closed grid circuit breaker

12 Grid voltage status

1 2 3 5 14 15 12 13 7 6 9 8 4 11 10

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2.1.4 The navigation keys

These keys are described in the section on "Interface Ergonomics". 2.1.5 The signalling control keys

The key is used to clear any faults

The keys stops the buzzer

The key controls the keypad indicator test.

2.2. Interface ergonomics

The KERYS interface screen has a touch panel enabling various menus and commands to be accessed. The active zones on the screen are indicated by rectangles.

The extended zones indicate the control keys, the recessed zones indicate the indicators.

However, in some cases, the indicators allow access to menus listing general information; for example, pressing the fault indicator displays the list of alarms and faults.

15/10/02 19:10 :00 GS 1 Event archives Auto Faults Alarms

- 1 - Electrical archives - 2 - Mechanical archives -3 – Event metering

These keys only need to be touched briefly. If they are pressed for too long and there is a key in the same position on the new screen, the corresponding command will be performed.

Control key Key selected.

When an indicator is active, pressing one of these indicators displays the list of faults and alarms

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It is also possible to navigate through the menus using the keypad.

Lastly, it is possible to access a menu directly by pressing the corresponding number key. 2.2.1 Description of the screens

There are three types: ¾ the home screen ¾ the navigation screens

¾ the operation and configuration screens 2.2.2 The home screen

This screen is the entry point to the system. It enables the main functions of the navigation to be accessed.

15/10/03 19:10 :00 GS 1 Home Auto Faults Alarms

- 1 - Operation - 6 - System - 2 - Fault finding - 5 - Configuration - 3 - Archiving/Metering - 4 - Maintenance Scroll right Scroll up Scroll down Confirms the function of

the selected key Move up one level or quit if in dialogue box

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2.2.3 Navigation screens

These screens enable the various sub-menus to be accessed.

15/10/03 19:10 :00 GS 1 Operation Auto Faults Alarms

- 0 - Welcome - 1 - Operation - 2 - Function keys - 7 - User adjustments - 6 - Alarms & Faults - 4 -

Central measurements summary

- 5 - Measurements

When a key is selected the lower level sub-menu appears if available or the allocated operation screen. A sub-menu can also be accessed by pressing the corresponding numbered key.

Active menu title

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2.2.4 Operating and configuration screens

These screens bring up the information and commands relating to the active menu. They are divided into three zones:

¾ an upper band present on all types of screens

¾ the centre section in which the specific information relating to the selected menu appears ¾ a lower band

15/10/03 19:10 :00 GS 1 Event archives Auto Faults Alarms

- 1 - Electrical archives

-3 –

2.2.4.1. Upper band indicators

15/10/02 19:10 :00 GS 1 Welcome Auto Faults Alarms

Centre section Upper band

Lower band

System date System time

Number of generating set with which the man machine interface is in dialogue with

Indication of fault on the generating set concerned (flashing)

Indication of alarm on the generating set concerned (flashing)

Indication of the operating mode of the generating set concerned Name of the active screen

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2.2.4.2. Upper band commands

15/10/03

19:10:00

GS 1

Welcome

Auto Faults Alarms

2.2.4.3. Lower band functions

- 1 - Function keys

-3 –

2.2.5 The dialogue boxes

To make it easier to enter information, there are special screens called "dialogue boxes" which appear if required. 2.2.5.1. Confirming an entry in a main screen

When a value in the main menu has been modified the following dialogue box appears:

Validation

Validation of data entered

Confirm Esc.

Access to the regional parameters screen Access to the regional parameters screen

Access to the operation screen

Access to the Alarms & Faults screen Access to the Alarms & Faults screen

1st action: access to the home screen 2nd action: return to previously selected

menu If in power plant configuration, open a

dialogue box enabling the generating set which you want to connect to be selected

Return to previous active operation screen

Return to the navigation menu Pressing one or more of the short

cut keys directs you to the functions linked to the active screen

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2.2.5.2. Entering text

Title configuration

CDE AERO

Insert Copy Paste

Confirm Delete title Delete a character Esc.

Left or right arrows on the keypad are used to move within the text. Characters are entered via alphanumeric keys on the keypad. 2.2.5.3. Entering numerical values

The dialogue box heading displays the type of value entered,its unit of measurement and the variable concerned. These indications are linked to the type of modified parameter.

Time in 1/10 second (6000)

0<= 0000 <=9999

Confirm Esc.

Saves the modifications and closes the dialogue box Deletes all the text

Deletes the letter highlighted by the cursor

Closes the menu without saving the modifications. Name of the function modified Text to be modified or created.

Inserts a space to the left of the cursor

Saves the modifications and closes the dialogue box Closes the dialogue box without saving the modifications When present, displays the minimum possible value

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2.2.5.4. Selecting from a list

The box heading indicates the parameter which will be assigned from your selection.

Type of fault (6000) Without General Alarm Confirm Esc. 2.2.6 Saving modifications

After modifying a parameter, the new data is stored in volatile memory, which means that if the power supply is lost any changes will be lost. It is also necessary to transfer these values to permanent memory. This is a "Flash save" operation

Following a modification, a red "Perform back-up" indicator light flashes at the top left-hand side of the screen. Pressing this indicator makes one of the following dialogue boxes appear.

Save in flash Confirm. Esc. Save in flash Customer

3

Factory Confirm. Esc.

List showing possible selections Arrows enabling the cursor to be moved

Active selection

Arrows visible only if the selection numbers do not remain on the screen

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3. Using menus

3.1. Layout of the menus

The diagram below shows the layout of the main menus.

1 -Operation 2 -Fault finding 3 -Archiving & Metering 4 -Maintenance 5 -Configurations 6 -System 0 -Welcome 1.2 -Function keys 1.3 -Synchro. column 1.4 -Central unit measure, summary 1.5 -Measurements 1.6 -Alarms & faults 1.7 -User adjustments 2.1 -Digital I/O 2.2 -Analog variables 2.3 -REG & PRO

variables 2.4 -Curves (Kerys Tactil) 3.1 -Events archives 3.2 -Electrical archives 3.3 -Mechanical archives 3.4 -Events metering 3.5 -Mechanical metering 3.6 -Electrical metering 1.1 -Operation - 4.1 -Provider 4.2 -E-mail 4.3 -Service intervals 4.4 -Consumables 4.5 -Progress reports 5.1 -Equipment 5.2 -Applications 5.3 -Regulations 5.4 -Safety features 6.1 -Regional parameters 6.2 -Identification application 6.3 -Software versions 6.4 -Printing 6.5 -Access management 6.6 -Management of Web access 6.7 -Factory 2.5 --Electrical faults 2.6 -Help 4.6 -Reports 2.7 -All or nothing personalised display

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3.1.1 Generating set operating modes The operational modes are as follows:

¾ generating set operating alone / without normal / emergency inversion (configurations A612)

¾ generating set operating alone / with normal / emergency inversion and alternator circuit breaker (configurations A622)

¾ generating set operating alone / generating set coupled to the network (configurations A641 / A642 / A651 / A661)

¾ generating set operating as part of power plant / operating without shared normal/emergency switching unit. (configurations A633)

¾ generating set operating as part of power plant / operating with shared normal/emergency switching unit. (configurations A634)

¾ generating set operating as part of a power plant / operating with shared switching unit (configuration A635) Configuration A612 Configuration A622 Standard module Protection card TC: X/5A 5P5 10VA ETHERNET Network 3Ph+N 5VA Power voltage detection CAN 3 bus m m Standard module Protection card TC: X/5A 5P5 10VA ETHERNET Network 3Ph+N 5VA

Bus CAN no. 3

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Configuration A641 Configuration A642 Standard module Control card TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA TC: X/5A 0.5 10VA 3Ph 5VA CAN 3 bus m m Standard module Control card ETHERNET Network 3Ph+N 5VA 3Ph 5VA TC: X/5A 0.5 10VA CAN 3 bus m m

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Configuration A651 Configuration A661 Standard module Control card TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA TC: X/5A 0.5 10VA 3Ph 5VA CAN 3 bus Circuit breaker Alternator OPTIONAL MANUAL OR Auto m m Standard module Control card TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA TC: X/5A 0.5 10VA 3Ph 5VA CAN 3 bus Circuit breaker ALTERNATOR OPTIONAL MANUAL OR AUTOMATIC m m

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Configuration A633 Configuration A634 Power voltage detection Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card 3Ph 5VA

Bus CAN REG

CAN 4 bus CAN 3 bus Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card 3Ph 5VA CAN 3 bus Normal/emergency control via each base

m m m m Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card 3Ph 5VA 3Ph 5VA

Bus CAN REG

CAN 4 bus

CAN 3 bus CAN 3 bus

m m

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Configuration A635 Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card 3Ph 5VA

Bus CAN REG

CAN 4 bus CAN 3 bus Standard module TC: X/5A 0.5 10VA ETHERNET Network 3Ph+N 5VA M Control card 3Ph 5VA CAN 3 bus Standard module Control card 3Ph 5VA CAN 3 bus

Central measurements are

required if there are several

grids

ETHERNET Network

m m

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3.1.2 Menu layout according to operating mode

The layout of the menus according to operation mode is as follows:

Modes:

¾ A612 - A622 Modes: ¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

- 0 - Home - 0 - Home - 1 - Operation - 6 - System - 1 - Operation - 6 - System - 1.1 - Operation - 6.1 - Regional parameters - 1.1 - Operation - 6.1 - Regional parameters - 1.2 - Function keys - 1.2 - Function keys - 1.3 - Synchronisation Column - 1.4 - Central measurements summary - 1.4 - Central measurements summary - 1.5 - Measurements - 1.5 - Measurements - 1.6 - Alarms & Faults - 1.6 - Alarms & Faults - 1.7 - User settings - 1.7 - User settings Warning

The description of menus and associated screens refers to the above-mentioned operating modes. If there is no particular information, the menus are considered as being general and applicable to all operating modes defined above.

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3.2. Operating menus

The operating menus combine all the menus required for operating the generating set.

Operating modes:

¾ A633 - A634 - A635

- 0 - Welcome - 1 - Operation -2- Function keys - 7 - User adjustments -3- Synchronisation column - 6 - Alarms & Faults -4- Central measurements summary - 5 - Measurements Operating mode:

¾ A612 - A622 - A642

- 0 - Welcome - 1 - Operation -2- Function keys - 7 - User adjustments - 6 - Alarms & Faults

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Operating mode:

¾ A641 - A651 - A661

- 0 - Welcome - 1 - Operation -2- Function keys - 7 - User adjustments -3- Synchronisation column - 6 - Alarms & Faults

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3.2.1 Driving

This general screen displays all the main electrical parameters of the generating set. It is the general operating and monitoring screen for the generating set.

This screen can also be displayed by pressing indicator displaying the operation mode of the generating set.

The frequency, U23 voltage, active and reactive power indicators, can be displayed in analog or digital form. Switching from one mode to another is performed by pressing the desired indicator.

15/10/2003 00 : 00 :00 GS 1 Operation Manu Faults Alarms

I1(A)

2701 P.F 0.9 L Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 +Speed -Speed +U -U

765

- 1 - Function keys - 2 - Synchronisation column - 3 - Power plant measurements summary Warning

The speed and voltage adjustment buttons are only present on coupled applications in manual mode.

Generating set output position indicator Motor rotation speed control Alternator voltage control

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3.2.2 Function keys

Pressing one of these keys, activates a particular function programmed in production, according to the generating set user configuration selected by the user.

This menu has the additional commands required for operating the generating set. The most frequently used commands are:

¾ Restore mains in EJP ¾ Confirm mains return ¾ Normal maintenance

¾ Forced global operation ¾ Inhibit safety features ¾ Open emergency circuit breaker ¾ Close emergency circuit breaker ¾ Open emergency circuit breaker ¾ Close normal emergency circuit breaker It is possible to change the text describing the function of the key.

The procedure is as follows: press the"title configuration " key, select the key concerned and the text box will appear.

¾ A641 - A642 - A651 - A661

15/10/2003 00 :00 :00 GS 1 Function keys Stop Faults Alarms

U23(V)

₀

I 1(A)

₀

P.F.

_0L

F (Hz)

₀

TCH FCT 1 (3710) Status messages TCH FCT 5 (3714) RESTORE MAINS POWER TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time

_{0: 00}

TCH FCT 8 (3717) Title configuration -1- Synchronisation column -3- Measurements

(25)

¾ A633 - A634 - A635

U23(V)

₀

I 1(A)

₀

P.F.

_0L

F (Hz)

₀

TCH FCT 1 (3710) Status messages TCH FCT 5 (3714) TCH FCT 2 (3711) TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time

_{0: 00}

TCH FCT 8 (3717) Title configuration -1- Synchronisation column -2- Central measurements summary -3- Measurements

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¾ A612 - A622

U23(V)

₀

I 1(A)

₀

P.F.

_0L

F (Hz)

₀

TCH FCT 1 (3710) Status messages TCH FCT 5 (3714) TCH FCT 2 (3711) TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time

_{0: 00}

TCH FCT 8 (3717) Title configuration -3- Measurements

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3.2.3 Synchronisation column

This screen allows the user to view the synchronisation in progress of two sources (frequency, voltage and phase deviations).

¾ A633 - A634 - A635

15/10/2003 00: 00: 00 GS 1 Synchronisation column Manu Faults Alarms

0° Delta F Delta V

-

+

-

+

0.00Hz 0% + Speed - Speed +V -V

_{20° 20°} + -TOP COUPLAGE Synchro in progress -1- Function keys -2-

Central unit measure. summary

-3- Measurements

Warning

The TOP COUPLING button, the + Speed and – Speed controls, and +V –V only appear in Manual mode

Indication of frequency deviation Indication of voltage deviation

Graph showing frequency deviation

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¾ A641 - A 642 - A651 - A661

15/10/2003 00: 00: 00 GS 1 Synchronisation column Manu Faults Alarms

0° Delta F Delta V

-

+

-

+

0.00Hz 0% + Speed - Speed +V -V

_{20° 20°} + -TOP COUPLAGE Synchro in progress -1- Function keys -3- Measurements Warning

The TOP COUPLING button, the + Speed and – Speed controls, and +V –V only appear in Manual mode

Indication of frequency deviation Indication of voltage deviation

Graph showing frequency deviation

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3.2.4 Power plant measurements summary

This screen can only be accessed in "power plant" operation. It displays electrical measurement values for each generating set in the power plant as well as power plant outputs.

¾ A633 - A634 - A635

15/10/2003 00 : 00: 00 GS 1 _{measure. summary}Central unit Stop Faults Alarm Choice of sets to

display P(kW) Q(kVAR) S(kVA) I1(A) P.F.

Gen set no.

₀₁

₀

_0L

Gen set no.

₀₂

₀

_0L

Gen set no.

₀₃

₀

_0L

Control unit

0

F(Hz)

0

U23(V)

0

-1-Function keys -2-Synchro. column -3-Measurements 14 Kerys Tactyl 14 Kerys

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3.2.5 Measurements

This command brings up a sub-menu from which the following measurements can be taken:

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

¾ A612 - A622

15/10/03 19:10:00 Genset Measurements Auto Faults Alarms

- 0 - Operation -1- Electrical measurements -2- BUSBAR/Grid(s) elect. measurements - 7 - Customised analogue display - 3 - Mechanical measurements. - 6 - Rotating fields - 4 - Harmonics - 5 - Grid(s) harmonics

15/10/03 19:10:00 GS 1 Measurements Auto Faults Alarms

- 0 - Operation -1- Electrical measurements -2- BUSBAR/Grid(s) elect. measurements - 3 - Mechanical measurements.

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3.2.5.1. Generating set electrical measurements

This screen displays all the electrical measurements of the generating set: ¾ starter battery voltage (Vbat)

¾ voltages between phases expressed in Volts (V12, V23 and V31) ¾ phase currents expressed in Amps (I12, I23 and I31)

¾ power factor (PF)

¾ frequency F expressed in Hertz

¾ active power per phase (P1, P2 and P3) expressed in kW ¾ total active power (PT1) expressed in kW

¾ reactive power per phase (Q1, Q2 and Q3) expressed in kvar ¾ total reactive power (QT) expressed in kvar

¾ active energy (AE) supplied, expressed in MWh ¾ reactive energy (RE) supplied, expressed in Mvar

(32)

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3.2.5.2. BUSBAR/grid(s) electrical measurements

This screen enables all the grid electrical measurements to be displayed: ¾ the starter battery voltage (Ubat)

¾ the voltages between phases expressed in (U12, U23 and U31) ¾ the phase currents expressed in Amps (I12, I23 and I31) ¾ the power factor (P.F.)

¾ the frequency expressed in Hertz

¾ the active power by phase (P1, P2 and P3) expressed in kW ¾ the total active power (PT1) expressed in kW

¾ the reactive power by phase (Q1, Q2 and Q3) expressed in kvar ¾ the total reactive power (QT) expressed in kvar

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

15/10/2003 00 : 00 :00 GS 1 BUSBAR/Grids

electrical measurements Stop Faults Alarms

01

U12(V)

₀

I1(A)

₀

P1(kW)

₀

Q1(kVAR)

₀

U23(V)

₀

I2(A)

₀

P2(kW)

₀

Q2(kVAR)

₀

U31(V)

₀

I3(A)

₀

P3(kW)

₀

Q3(kVAR)

₀

P.F.

_0L

F (Hz)

₀

PT(kW)

₀

QT(kVAR)

₀

-1- Electrical measurements - 2 - Mechanical measurements - 3 - Grid(s) harmonics Warning

The grid selection dialogue box is only present if the installation is managing several power supplies.

(34)

Operating mode:

¾ A612 - A622

15/10/2003 00 : 00 :00 GS 1 BUSBAR/Grids

electrical measurements Stop Faults Alarms

01

U12(V)

₀

I1(A)

₀

P1(kW)

₀

Q1(kVAR)

₀

U23(V

₀

I2(A)

₀

P2(kW)

₀

Q2(kVAR)

₀

U31(V

₀

I3(A)

₀

P3(kW)

₀

Q3(kVAR)

₀

P.F.

_0L

F (Hz)

₀

PT1(kW)

₀

QT(kVAR)

₀

-1- Electrical measurements - 2 - Mechanical measurements Warning

The grid selection dialogue box is only present if the installation is managing several power supplies.

(35)

3.2.5.3. Mechanical measurements

This screen enables the main motor parameter values to be displayed.

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

15/10/2003 00 : 00 :00 GS 1 Mechanical

measurements Stop Faults Alarms

Temp. LT coolant(°C)

_0.00

Oil pres. (bar)

_0.00

Temp. HT Coolant(°C)

_0.00

Air intake pres. (bar)

_0.00

Air intake Temp.(°C)

_0.00

Common rail pres. (bar)

_0.00

Fuel temp. (°C)

_0.00

Fuel pres. (bar)

_0.00

Oil temp. (°C)

_0.00

°F display Display in PSI

-1- Electrical measurements -2- BUSBAR/grid (s) electrical measurements - 3 - Harmonics

In this zone, when supplied by the motor regulation system, operational information is supplied

(36)

¾ A612 - A622

Warning

The type of values displayed varies according to the type of motor selected.

The “Display in …" keys enables the temperature measurements to be read in degrees Celsius or degrees Fahrenheit and the pressure measurements in bar or in PSI.

15/10/2003 00 : 00 :00 GS 1 Mechanical

measurements Stop Faults Alarms

Temp. LT coolant(°C)

_0.00

Oil pres. (bar)

_0.00

Temp. HT Coolant(°C)

_0.00

Air intake pres. (bar)

_0.00

Air intake Temp.(°C)

_0.00

Common rail pres. (bar)

_0.00

Fuel temp. (°C)

_0.00

Fuel pres. (bar)

_0.00

Oil temp. (°C)

_0.00

°F display Display in PSI

-1-

Electrical measurements

-2- BUSBAR/grid (s) electrical measurements

In this zone, when supplied by the motor regulation system, operational information is supplied

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3.2.5.4. Generating set harmonic measurements

This screen lets the user find out level 3, 5 and 7 harmonic rates on generating set currents and voltages.

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

15/10/2003 00:00:00 GS 1 Genset harmonics Stop Faults Alarms

Voltages Currents 0% 0% 0% 0% 0% 0% L1 0% 0% 0% 0% 0% 0% L2 0% 0% 0% 0% 0% 0% L3 3 5 7 3 5 7 - 1 Electrical measurements - 2 - Mechanical measurements - 3 - Grid(s) harmonics

3.2.5.5. BUSBAR/grid(S) harmonic measurements This screen displays the emergency Bus bars or grid harmonics.

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

15/10/2003 00 : 00 :00 GS 1 Grid(s) harmonics Stop Faults Alarms

Voltages Currents 0% 0% 0% 0% 0% 0% L1 0% 0% 0% 0% 0% 0%

01

L2 0% 0% 0% 0% 0% 0% L3

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3.2.5.6. Rotating field measurements

This screen enables the direction of rotation for each power supply field to be compared.

¾ A633 - A634 - A635 - A641 - A642 - A651 - A661

15/10/2003 00 : 00 :00 GS 1 Rotating fields Stop Faults Alarm

Grid(s) Generating set(s)

R S T R S T

01

A B C A B C Phase sequence Phase sequence

Inverse normal Inverse normal

-1- BUSBAR/grid (s) electrical measurements - 2 - Mechanical measurements - 3 - Harmonics Warning

The data supplied is directly linked to the correct voltage connections on the I.A.S. inputs

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3.2.5.7. Customised display of analogue values This screen lets the user view the specific analogue values.

15/10/2003 00 : 00: 00 GS 1 Personalised

analog display Stop Faults Alarm

FREE

_+000000

FREE

_+000000

FREE

_+000.00

FREE

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FREE

_+00.000

FREE

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FREE

_+0000.0

FREE

_+000000

FREE

_+000000

FREE

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FREE

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- 1 Electrical measurements -2-Electrical measurements JDB/Grid(s) 3 -Harmonics 157 Kerys Tactyl 157 Kerys Warning

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3.2.6 Alarms and faults

This menu can be brought onto screen by pressing the Alarms and Faults buttons on the upper bar. This screen allows the user to view the list of faults present on the installation.

The first two columns give details of the date and time that the fault appeared. The Status column shows whether or not the fault is still present: 1 = yes or 0 = no. The @ column gives the location of the variable associated with the fault.

The Title column gives details of the fault.

A line on a red background shows a fault, and a line on an orange background shows an alarm.

15/10/2003 00: 00: 00 GS 1 Alarms & faults Stop Faults Alarms

Date Time Status @ Title

26/11/03 11:11:12’55 1 6131 HT LOW COOLANT LEVEL FAULT

26/11/03 10:35:16’28 0 6017 INSULATION 1 ALARM

26/11/03 10:10:10’10 0 60C3 CIRCUIT BREAKER FAULT ON GENERATING

SET OUTPUT -1- Function keys -2- Synchronisation column -3-

Central unit measure. summary

To clear a fault, it is necessary to:

¾ check that the fault has disappeared (status 0) and, if necessary, remove the causes of the fault ¾ select the line in question; the text on the line is displayed in white

¾ press the Reset button on the keypad, and the line is cleared

Warning

When a fault is displayed, its effect on operation remains active even if the cause has disappeared.

When in Manu or Auto mode, if the user wants to clear a fault with an "In stopped" clearance mode, a screen will inform the user to switch to Stop mode.

Active line Scroll down buttons for when the list is longer than the number of lines on the

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3.2.6.1. Help

This screen displays possible causes of a problem and what to check.

15/10/2003 00:00:00 GS 1 Help Stop Faults Alarm

Fault

number 60D6 Keywords THEN

Title ACTIVE OUTPUT MAXIMUM ALARM (32)

Possible causes

Genset overload in active power.

Check

Previous fault Search Next fault

-1- Digital I/O -2- Curves -3- Electrical faults

Searches can be done in two ways: ¾ enter a keyword

¾ enter the fault number

Pressing in the "Checks" area displays a description of the checks.

15/10/2003 00:00:00 GS 1 Help Stop Faults Alarm

Fault

number 60D6 Keywords THEN

Title ACTIVE OUTPUT MAXIMUM ALARM (32)

Check

Adjust output to genset capacity. Drop part of the load.

Possible causes

Previous fault Search Next fault

-1- Digital I/O -2- Curves -3- Electrical faults

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How to search:

1. Enter a keyword or fault number.

2. Launch the search by pressing on "Search".

3. When the search is over, the user can display the possible cause or what to check by pressing the appropriate icon (right of screen).

4. The user can display the previous or next fault found by the search by using the appropriate keys.

3.2.7 User settings

This command has the following options:

¾ A612 - A622 - A641 - A642 - A651 - A661

15/10/2003 19:10:00 GS 1 User adjustments Auto Faults Alarms

- 0 - Operation - 1 - Set point - 2 - Power threshold - 4 - User parameters 1/2 - 5 - User parameters 2/2

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¾ A633 - A634

15/10/2003 00:00:00 GS 1 User adjustments Stop Faults Alarms

- 0 - Operation - 1 - Set point - 2 - Power threshold - 3 - Wattmeter control - 4 - User parameters 1/2 - 5 - User parameters 2/2 Operating mode: ¾ A635

15/10/2003 00:00:00 GS 1 User adjustments Stop Faults Alarms

- 0 - Operation - 2 - Power threshold - 3 - Wattmeter control - 4 - User parameters 1/2 - 5 - User parameters 2/2

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3.2.7.1. Set points

This menu is used for defining set point values for adjusting the generating set.

Designed for multi-voltage applications, this menu enables the required value for each set point to be defined. These values relate to the following parameters:

Generating set Grid

Voltage Active power

Active power Power factor

Power factor Reactive power

Reactive power

A green background indicates the active set point

¾ A612 - A622 - A641 - A642 - A651 - A661

Voltage setting

Designed for multi-voltage applications, enabling the required value for each set point to be defined.

Power setting

Enables the power and power factor values to be assigned for periods of operation coupled to the grid.

¾ Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power ¾ Genset set point: the generating set supplies a fixed output and the grid provides any additional power

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¾ A633 - A634

Voltage setting

Designed for multi-voltage applications, enabling the required value for each set point to be defined.

Power setting

Enables the power and power factor values to be assigned for periods of operation coupled to the grid.

¾ Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power ¾ Genset set point: the generating set supplies a fixed output and the grid provides any additional power

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3.2.7.2. Power thresholds

In this menu the threshold values are defined, which, with the digital variables, authorise the creation of additional functions linked to the generating set or grid power.

The green background indicates that the threshold value has been reached or exceeded.

¾ A612 - A622 - A641 - A642 - A651 - A661

05/10/2003 00 : 00 :00 GS 1 Power threshold Stop Faults Alarm

Gen set P thresholds as % of gen set Pn

4780 4781 4782 4783 4784 4785 4786 4787

10 15 20 30 40 50 75 100

Power plant P threshold as % of Power plant Pn

4788 4799 478A 478B 478C 478D 478E 478F 0 0 0 0 0 0 0 0 -1 Set points -2- User parameters Operating modes: ¾ A633 - A634

05/10/2003 00 : 00 :00 GS 1 Power thresholds Stop Faults Alarm

4780 4781 4782 4783 4784 4785 4786 4787

10 15 20 30 40 50 75 100

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Operating mode:

¾ A635

05/10/2003 00 : 00 :00 GS 1 Power thresholds Stop Faults Alarm

4780 4781 4782 4783 4784 4785 4786 4787

10 15 20 30 40 50 75 100

4788 4799 478A 478B 478C 478D 478E 478F 10 30 45 60 75 90 105 120 -2- User parameters -3 Wattmetric control

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3.2.7.3. Wattmetric control / General parameters

Operating mode:

¾ A633 - A634 - A635

This section allows you to define the icommissioning criteria of generating sets in a power plant according to the power requirements of the installation.

The setting entry fields only appear if the With Wattmeter control selection is confirmed.

15/10/2003 00:00:00 GS 1 General parameters Stop Faults Alarms

Wattmeter control Ave c

Global operation time delay (sec): 70

Power on time delay (seconds) 10 Power off time delay (seconds) 10

Minimum number of GS 01 Maximum number of GS 05

Number of additional generating sets 0 -1-

Generating set priority

-2- Thresholds

Global operation time delay:

Time taken for all generating sets to be started and for generating sets to power the installation.

Power on time delay:

Time taken for the generating set to perform the power on keyway needed to power the installation.

Power off time delay:

Time taken for the generating set to perform the power off keyway needed to remove power from the installation.

Minimum number of generating sets:

Determines the minimum number of generating sets needed to start in order that the power plant can authorise the switching on of the installation.

Maximum number of generating sets:

All generating sets start when there is a request for emergency operation; the Wattmeter control only intervenes after an operation period allowing load stabilisation after the restart.

This adjustment enables the number of generating sets starting during this sequence to be limited.

Number of additional generating sets:

Corresponds to the number of generating sets which have started in addition to the minimum number of generating sets needed to power the installation.

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3.2.7.4. Wattmetric control / Thresholds

Operating mode:

¾ A633 - A634 - A635

Power-on thresholds

These parameters are located in the left half of the on-screen configuration field.

They define the active power threshold leading to an additional generating set start request.

The power-on request is delayed for the duration of the time delay period to prevent the installation being started with a temporary overload, i.e. a motor starting,

Power-off thresholds

These parameters are located in the right half of the on-screen configuration zone.

They define the active power threshold leading to the power-off request when the power consumption of an installation is reduced. If the threshold appears,the request to switch off the generating set is delayed for the duration of the time delay period.

15/10/2003 00: 00:00 GS 1 Thresholds Stop Faults Alarms

1 GS => 2 GS 0% 0 kW 2 GS => 1 GS 0% 0 kW 2 GS => 3 GS 0% 0 kW 3 GS => 2 GS 0% 0 kW 3 GS => 4 GS 0% 0 kW 4 GS => 3 GS 0% 0 kW 4 GS => 5 GS 0% 0 kW 5 GS => 4 GS 0% 0 kW 5 GS => 6 GS 0% 0 kW 6 GS => 5 GS 0% 0 kW 6 GS => 7 GS 0% 0 kW 7 GS => 6 GS 0% 0 kW -1- General parameters -2

Generating set priority

-3- Thresholds 2

This only appears if there are more than 7 generating sets

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15/10/2003 00: 00:00 GS 1 Thresholds 2 Stop Faults Alarms 7 GS => 8 GS 0% 0 kW 8 GS => 7 GS 0% 0 kW 8 GS => 9 GS 0% 0 kW 9 GS => 8 GS 0% 0 kW 9 GS => 10 GS 0% 0 kW 10 GS => 9 GS 0% 0 kW 10 GS => 11 GS 0% 0 kW 11 GS => 10 GS 0% 0 kW 11 GS => 12 GS 0% 0 kW 12 GS => 11 GS 0% 0 kW 12 GS => 13 GS 0% 0 kW 13 GS => 12 GS 0% 0 kW -1- Thresholds -2- Thresholds 3

15/10/2003 00: 00:00 GS 1 Thresholds 3 Stop Faults Alarms

13 GS => 14 GS 0% 0 kW 14 GS => 13 GS 0% 0 kW 14 GS => 15 GS 0% 0 kW 15 GS => 14 GS 0% 0 kW -1- Thresholds -2- Thresholds 2

On each threshold screen, only generating sets which do not exceed the maximum number of generating sets are monitored on screen. This only appears if there are more than 13 generating sets

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3.2.7.5. Generating set priorities

Operating mode:

¾ A633 - A634 - A635

This function is used to select the order in which the generating sets are controlled by the Wattmetric control.

15/10/2003 00: 00:00 GS 1 Generating set priority Stop Faults Alarms Modification Genset selection

01

Priority selection

04

Valid Cancelling modifications Display Gen set 1 2 3 4 5 6 7 Priority 04 02 03 01 05 06 07 -1- General parameters -2- Thresholds

To modify the priority level assigned to a generating set: ¾ select the generating set (number)

¾ select the new priority ¾ confirm

The previous priority of the modified generating set is assigned to the generating set affected by this change.

Gen set 1 2 3 4 5 6 7 Before Priority 01 02 03 04 05 06 07 After Modified priority 04 02 03 01 05 06 07

The "Return to previous parameters" key allows the initial setting to be restored.

Select the generating set of which you want to modify the priority level New level of priority selection

The number of generating set displayed depends on the number of the generating set declared in the power plant

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3.2.7.6. User parameters (1/2)

This menu enables the user to modify certain settings in order to adapt operation to his requirements.

15/10/2003 00 : 00 :00 GS 1 User parameters Stop Faults Alarm

Power return confirmation request

No load test time

delay (sec): 600

Power 1 Power 2 Power loss time delay

(sec): 3 3

Power return time delay

(sec): 30 30 Inversion in non- coupling in emergency mode Inversion in non-coupling in normal mode -1 Set points

Mains return confirmation request

If the choice is "With ", when the grid voltage reappears, the mains return sequence is conditioned by additional signal.

Warning

Before confirming this selection, ensure that the equipment has been designed for this and that the command is present.

Power cut time delay

Defines the time between the actual loss of the grid voltage and the beginning of the starting sequence.

Mains return time delay

Defines the time between the actual loss of the grid voltage and the start of the switching off sequence. If the "with mains return" selection is operational, this triggers the switching off sequence.

Inversion in non-coupling in normal

Enables a programme to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the installation remains supplied by the replacement power supply, if not, the installation cuts-off the supply.

Inversion on non-connection in emergency

Enables a program to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the installation remains supplied by the grid, if not, the installation cuts-off the replacement power supply.

Without Without

Without

According to the number of grids managed by the system

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3.2.7.7. User parameters (2/2)

Access to this screen depends on the configuration.

Function (CRF/CRP):

Choice of the type of coupling. This choice appears if the user has selected Long term synch (CRP) on the Configuration/Parameters/General screen.

Power surge keyway (sec):

Definition of the time delay associated with the power surge keyway (Range of values: 0 to 32767).

Power off keyway (sec):

Definition of the time delay associated with the power off keyway (Range of values: 0 to 32767).

Starting mode:

Choice of Starting mode. This choice is possible if the user has programmed 2 starters: ¾ non alternating

¾ alternating

Starter priority:

Choice of starter priority. This choice is possible when two starters have been configured.

Pump priority:

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3.3. Regional parameters

The various display parameters can be selected from this menu: ¾ language selection for display

¾ setting the date and time

¾ setting the module synchronisation time

15/10/2003 00 : 00 :00 GS 1 Regional parameters Stop Faults Alarm

Français English Spanish Deutsch Portuguese Language option

Day Month Year Hours Minutes Seconds

26 11 03 16 20 00

Synchronisation time: 00 00

Inhibit the keys -1- Application identification -2- Software versions -3- Printing

The top on the bus enables the resetting of various time settings in real time defined by the synchronisation time.

To authorise cleaning the touch panel, the key inhibition function locks for approximately twenty seconds and does not register any presses on the screen. A special screen shows the time elapsing.

4. Generating set starting modes 4.1. General information

The aim of this section is to describe the actions to be carried out for starting a generating set in the various possible modes: ¾ starting in manual mode

¾ starting using the no load test function ¾ starting using the load test function ¾ starting in automatic mode

4.2. Prerequisites

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4.3. Manual starting

If faults are present, the fault management screen can be accessed by pressing the reset button.

If no faults are present, manual mode can be activated by pressing the

Manu button.

Check there are no faults : grey: no fault.

red: fault present. grey: no alarm. red: alarm present.

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The manual starting phase will begin once button 1 in the test unit is pressed.

The starting request is maintained until the generating set group starts. This method may not under any circumstances be used to turn the motor over.

During the starting phase and until the alternator voltage stabilises, the green LED underneath the generating set symbol flashes, and then lights up permanently once the phase is complete.

The generating set may be stopped at any time by pressing the stop

button or the 0 button in the test unit.

The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped.

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4.4. Starting using the no load test function

If no faults are present, automatic mode can be activated by pressing the Auto button.

Check there are no faults: grey: no fault.

red: fault present. grey: alarm not present. red: alarm present.

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The test starting phase will then begin once button 1 of the test unit is pressed.

If you press button 1 on the test unit, the following window will appear in which the type of test can be selected.

15/10/2003 00: 00:00 GS 1 Operation Manu Faults Alarms

I1(A)

2701 P.F 0.9 L Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 + Speed - Speed +U -U

765

- 1 - Function keys - 2 - Synchronisation column - 3 - Power plant measurements summary

Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the corresponding touch key.

The orange LED in the test unit lights up permanently once the test is confirmed

During the starting phase and until the alternator voltage stabilises, the

Test selected

Select the test to be carried out

Under load

test Esc

No load test

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The generating set may be stopped at any time by pressing the

stop button or the 0 button in the test unit.

The generating set will stop automatically once the no load test is complete (600 seconds by default).

The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped.

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4.5. Starting using the load test function

If no faults are present, automatic mode can be activated by pressing the Auto button.

Check there are no faults: grey: no fault.

red: fault present. grey: alarm not present. red: alarm present.

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The test starting phase will then begin once button 1 of the test unit is pressed.

If you press button 1 in the test unit, the following window will appear in which the type of test can be selected.

15/10/2003 00: 00:00 GS 1 Operation Manu Faults Alarms

I1(A)

2701 P.F 0.9 L Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 + Speed - Speed +U -U

765

- 1 - Function keys - 2 - Synchronisation column - 3 - Power plant measurements summary

Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the corresponding touch key.

The orange LED in the test unit lights up permanently once the test is confirmed

During the starting phase and until the alternator voltage stabilises, the

green LED underneath the generating set symbol flashes, and then

lights up permanently once the phase is complete.

Test selected

Select the test to be carried out

Under load

test Esc

No load test

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The generating set may be stopped at any time by pressing the

stop button or the 0 button in the test unit.

Important:

Pressing the stop button may cause an interruption in the power supply depending on its status when the button is pressed (e.g. isolated grid operation)

The generating set will stop after a cooling delay (180 seconds by default). The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped.

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4.6. Starting in automatic mode

In AUTO mode, except for during the test functions, the generating set starts as a result of an external command which may be triggered by various sources:

¾ power loss

¾ EJP command (France only) ¾ customer command

The installation is then controlled via the automatic systems in accordance with the configuration of the application: ¾ inversion of normal/emergency source

¾ grid coupling ¾ etc

The generating set may be stopped at any time by pressing the 0 button in the test unit.

Important:

Pressing the stop button may cause an interruption in the power supply depending on its status when the button is pressed (e.g. isolated grid operation)

The generating set will stop after a cooling delay (180 seconds by default). The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped.

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5. Definitions 5.1. Glossary

I.A.S. Industrial Automated System

Coupling Grouping together of more than one power supply on the same distribution grid

I.H.M. Man Machine Interface. Tool enabling data to be exchanged between the user and the machine

I.N.S.

Emergency/Normal Switching

Describes the device (switch) which enables the installation to be supplied by the grid (normal) or by the replacement power supply (emergency) or the operation (switching) from one power-supply to the other with a cut-off in supply to the installation

Led Light-emitting diode

Synchronisation Continuous operation to equalise the voltage and frequency of several electrical supplies before linking them to the same Bus bars

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