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(1)

Thrust bearings

Thrust bearings

Support the axial thrust

Support the

axial thrust

of both horizontal as well as vertical

of both horizontal as well as vertical

shafts

shafts

Functions are to prevent

Functions are to

prevent

the shaft from

the shaft from drifting

drifting

in the axial

in the axial

direction and to

direction and to transfer thrust loads

transfer thrust loads

applied on the shaft

applied on the shaft

Vertical

Vertical

thrust bearings also need to

thrust bearings also need to support the weight

support the weight

of

of

the shaft and

the shaft and any components at

any components attached to it

tached to it

The moving surface exerted against a thrust bearing may be

The moving surface exerted against a thrust bearing may be

the

the are

are

a of t

a of t

he end

he end

of th

of th

e shaf

e shaf

t

t

or

or

the area of a

the area of a collar

collar

attached at any point to the shaft

attached at any point to the shaft

(2)

Types of thrust bearings

Plain thrust: Consists of a stationary flat bearing

surface against which the flat end of a rotating

shaft is permitted to bear

ROTOR

Bearing surface Flat end of rotor 

(3)

Thrust bearing- flat land type

They handle light loads for simple positioning of rotors

They are usually used in conjunction with other types of

thrust bearings

They carry 10 to 20% of the overall axial load

Bearing surface sometimes incorporated with oil grooves that

help store and distribute oil over the surface

ROTOR

Oil grooves for storing and distributing oil over the surface

(4)

Thrust bearing- step type

Step bearing: Consists of a raised or stepped bearing surface

upon which the lower end of a vertical shaft or spindle rotates

The entire assembly is submerged in lubricant

Stepped bearings are either designed to undergo

hydrodynamic lubrication or are lubricated hydrostatically

(external pump)

ROTOR Bearing Wedge formation or pressurized oil supply

(5)

Thrust bearing- hydrostatic type

These depend on an external pump to provide oil under

pressure to form a load-bearing film between surfaces

Used in equipment with extremely low speeds as a

hydrodynamic film cannot form

ROTOR

Oil under pressure, supplied by pump

(6)

Thrust bearing- collar type

Collar type

Shaft Bearing surface Collar 

Shaft moves in axial direction too

Shaft rotates

Loads are borne by the

bearing surface that comes in contact with the collar which is attached to the shaft

(7)

Thrust bearing- tilting pad type (Michell type)

The surfaces are at an angle to each other

One surface is usually stationary while the

other moves

Undergoes hydrodynamic lubrication,

therefore formation of a wedge of lubricant

under pressure

The amount of pressure build up depends on

the speed of motion and viscosity

(8)

Thrust bearing- Tilting pad type

Shaft

Collar 

Tilting pad rotates around the pivot (angle

of tilt varies) Pivot

 Axial loads from machinery being driven In this case thrust from propeller 

Oil wedge Direction of

rotation

•Back thrust from water to propeller causes axial loading on the shaft

• Axial loads are opposed by pressure buildup in the wedge

•Gives a damping effect

Bearing plate Propeller 

(9)

Tilting thrust bearings- basic geometry

U h1 h h2 X Z

h

1

= distance of separation at leading edge

h

2

= distance of separation at trailing edge

U = velocity of lower pad in the x – direction

B = bearing breadth

The film thickness “h” at any point is given by:

 B

 x

h

h

h

h

(

)

2 1 1    Leading edge Trailing edge B x

(10)

Height ratios

)

1

(

2 1  K  h h  

 

 

 

 

 B  x  K   K  h h 1 2 3 o

h

h

h

U

6

dx

dp

U h1 h h2 X Z Let or , therefore

The expression for pressure gradient was derived earlier as

Where p is the pressure

is the coefficient of dynamic viscosity

ho is the separation distance at max. pressure

U is the velocity of the bottom surface

Top surface is stationary

2 2 1 h h h  K   

(11)

Making the equation non-dimensional

3 2 3 2 2

)

/

1

(

)

/

1

(

6

h

 B

 Kx

 K 

h

 B

 Kx

 K 

h

dx

dp

        3 2 2 2

)

/

1

(

)

/

1

(

6

 K 

 Kx

B

 Adx

 B

 Kx

 K 

dx

dp

h

       

Let A = h

o

/h

2

such that h

o

= Ah

2

Substituting this and the value of h in terms of x we get

On rearranging we get:

Let x* = x/B, a dimensionless length, so that

* 3 * 2 * * 2 2

)

1

(

)

1

(

6

 K 

 Kx

dx

 A

 Kx

 K 

dx

dp

h

       

(12)

Pressure distribution equation

)

12

...(

dx

)

Kx

1

(

A

)

Kx

1

(

dx

dp

* 2 * 3 * * *      

Now h

22

/U

B has the dimensions of (pressure)

-1

so it is possible to

write (h

22

/6U

B)p as p*, the non-dimensional pressure. The equation

therefore becomes

This is Reynold’s equation in non-dimensional form applied to

inclined pads. Integration gives the pressure distribution. On

integration we get:

)

13

...(

C

)

Kx

1

(

A

)

Kx

1

(

dx

 p

* * 2 * *       

(13)

Applying boundary conditions

C

)

Kx

1

(

A

)

Kx

1

(

dx

 p

* * 2 * *       

 A and C are constants of integration. In order to evaluate them the value of pressure is required at two specific positions. This, in the case of a pad, is taken as the ambient pressure at the leading and trailing edges, where the pressure curve starts and stops. These pressures are usually considered as zero. Therefore the conditions are:

p = 0 at x = 0, and x = B

Non-dimensionalizing we get, p* = 0 at x* = 0 and x* = 1 (since x* = x/B) First putting p* = 0 at x* = 0, we get:

C

)

1

(

2

A

)

1

(

1

0

2     

(14)

Obtaining the constants of integration

C

2

A

1

0

2

)

1

(

2

A

  

)

2

(

1

C

  

Then putting p* = 0 at x* = 1, we get:

The above two equations can be solved to give: and Thus:

2 * * *

)

Kx

1

(

1

)

Kx

1

(

2

1

)

2

(

1

 p

Which can be simplified to give:

)

14

...(

)

2

(

)

Kx

1

(

)

x

1

(

Kx

 p

* 2 * * *     

(15)

Maximum pressure

)

2

(

)

1

(

2

2

 K 

 A

h

h

o     * o o

x

2

1

B

x

   

The max. dimensionless pressure p

o

* occurs when dp/dx =

0, h = h

o

, and x = x

o.

Now,

Therefore

and

4

(

1

)(

2

)

 p

o*   

(16)

Integration of the pressure across the bearing gives the load carried per unit length, W/L

So which can be defined as the

non-dimensional load W*. Thus Which reduces to

Load carried

* B 0 1 0 * 2 ' o 2

dx

 p

h

B

U

6

 pdx

L

W

1 0 * * 2 2 2 6 .

dx

 p

 L

 B

h

 

 

 

 

 

2

2

)

1

(

log

1

W

* e 1 0 * * 2 * e 2 *

x

)

2

(

)

1

(

)

Kx

1

)(

2

(

)

Kx

1

(

log

1

W

           (as x* = x/B)

(17)

Tilting pad bearing- expression for load

2 2 2 * . 6 /  B h U   L W  W    

 L

 B

h

/

)

6

(

* 2 2

 

Now

Therefore

)

14

...(

/

2

2

)

1

(

log

6

1/2 2  L W  U   K   K   K   K   B h e  

 

 

 

 

This equation was first derived by Reynold’s for a fixed

inclined surface

(18)

Height variation with pivot point

The ratio h

1

/h

2

= (1+K) is determined by the position of the

pivot point

Velocity U h1 h h2 X Z Pivot point

Upper pad rotates around the pivot point

•The position of the pivot point is found by taking moments about the

leading edge.

•For stability it should be at the center of pressure x

References

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