Part Name/Description Part Number Quantity. Power Cable

Note: Indented items indicate parts included in an assembly listed above

Part Name/Description Part Number Quantity

Power Cable 4000950-5 1

Raven Harness Adapter Kit 4100525 1

Installation Instructions Apache 10 Series 2005853 1

Generic Cable Installation kit 2000901-1 1

Quick Reference Card 2002831-38 1

Y-Splice-4 pin 4000137 2

Terminator Plug-4 pin 4000141 1

Display Cable 4000216-10 1

Distribution Cable 4000217-1 1

CAN Bus Cable 1 ft. 4000218-1 1

Power Control Relay 4000708 1

Liquid Product Control Module 4000394 1

CAN Bus stub 8 in. 4000450-1 1

Raven 4400/4600 Adapter Harness 4000949 1

Direct Command 10-Boom Switch Box Kit 4100505 1

Hardware Kit 2001352-1 1

Quick Reference Card 2002831-38 1

Deutsch Dust Plug 6 pin 2002899-6 1

CAN Bus Stub 1 ft. 4000219-1 1

Switch Box Bracket 4000422 1

Switch Console 4000434 1

Auxiliary Input Module 4000437 1

Cab Box Kit 4100513 1

1/4 Turn Wing Head 2002264 2

Retainer - Steel 2002265 2

Retainer - Nylon 2002266 2

Barbed Locking Retainer 2002267 2

Cab Box 4000598 1

Lid 4000599 1

RAM Rail Mount Kit – 5” Arm 4100101 1

Split Lock washer 2002065-06 4

Phillips Pan Head Screw M6-1.0x16 2002435-06016 4

RAM 201U – 5” Arm 4000279 1

RAM 2461U - Base 4000280 1

Important

Notices

You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1.

Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind sprayer and looking forward.

Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product.

•

safety of you or others.

•

product or loss of data.

• NOTE: will provide you with additional information to simplify a procedure or clarify a process.

• Keep parts list and installation instructions for use as a reference after completing installation.

• Read all instructions first to familiarize yourself with the installation procedures.

Item Page

Common Components 3

System Layout Drawing 4

Installing Switch Box (Optional) 5

Installing Display 6

Assembling CAN Bus Harness 7

Installing Cab Box 8

Connecting Auxiliary Input Module and Liquid Control Module 10

Section

Contents

Common

Components

This section contains illustrations of components common to all Insight installations. Their purpose is to ensure proper identification and installation in the sections that follow.

CAN Bus connectors

1. Terminator

2. Plug – plugs are not used in all installations. 3. Y-Splice

. Modules

1. Auxiliary Input Module

2. Liquid Product Control Module

Brown Seal Blue Seal

1.

Installing

Switch Box

for Raven

4400

Systems

Parts required for procedure:

• (1) Display--- PN: 4001000 From Boom Switch Kit:

• (1) Switch Box--- PN: 4000434 • (1) Switch Box Bracket--- PN: 4000422 • (1) Hardware Kit--- PN: 2001352-1 Step-by-Step for

Installing Switch Box for Raven 4400 Systems

1. Place the Insight on a stable surface, display side down. Place the metal Switch Box Bracket PN: 4000434 over the four screw holes in the Insight and then place the RAM monitor-mounting bracket on top. Turn the bracket so the ball is to the right (card reader) side of

monitor.

2. Insert one Phillips pan head screw with lock washer in each of the four holes align with the four screw holes and tighten firmly

3. Position the Switch Box under the Switch Box Bracket aligning the two screw holes.

4. Secure the bracket to the Switch Box using two Phillips pan head screws and lock washers.

Installing

the Insight

Display

Parts required for procedure:

• (1) Display--- PN: 4001000 • (1) RAM Rail Mount Kit--- PN: 4100101 Step-by-Step

Procedure for Installing the Insight Display

1. Turn on the Raven 4400 console and copy down the boom section widths and flow meter calibration numbers.

.

2. Run the machine one last time to make sure all of the components are in working order before removing the console. Verifying that all of the rate control components work will help with any potential trouble shooting issues after the installation.

NOTE: The Raven flow meter calibration is in pulses per10 gallon, the Insight requires a pulses per gallon calibration. To calculate the appropriate values divide

the Raven calibration number by 10 before entering into the Insight.

NOTE: The Raven boom section widths are in inches; the Insight requires boom widths in feet. Divide the Raven width by 12 before entering the

width into the Insight.

3. Disconnect the cable from the back of the Raven 4400 console. 4. Remove the Raven 4400 console from the cab.

5. Take the RAM base from the RAM Rail Mount kit PN: 4100101. Use the two U-bolts and four nuts included to fasten the mount on the rail where the Raven was previously mounted. Adjust the mounting to the operator’s preference and then tighten down the bolts.

6. Attach the Insight using the RAM arm and monitor mount to fasten the monitor into the cab.

Assembling

CAN bus

Harness

Parts required for procedure: From Raven Harness Adapter Kit:

• (1) Terminator ---PN: 4000141 From Boom Switch Kit:

• (1) CAN Bus Stub 1’--- PN: 4000219-1

Step-by-Step Procedure for Assembling the CAN Bus Harness

1. Connect the smaller end of the Display Cable PN: 4000216-10 to the Insight Monitor.

2. Connect the larger 24-pin connection lead to the Distribution Cable PN: 4000217-1.

3. Plug the Power Control Relay PN: 4000379 into the Distribution Cable in the four-pin square weather pack connection. Press together until the latch snaps, locking the two together.

4. Connect the first Y-splice connector to the Distribution Cable. The

single end will plug into the Distribution Cable.

NOTE: To properly connect the Y splice firmly pinch the metal clip against the plastic

connection and then mate the ends.

5. Plug the one foot CAN bus stub PN: 4000219-1 into the gray receptacle of the Y splice.

6. Plug the CAN Bus Extension Cable PN: 4000218-1 into the black receptacle of the Y-splice

7. Plug in the second Y-splice to the end of the CAN Bus Extension Cable.

8. Plug the eight inch CAN bus stub PN: 4000450-1 to the gray receptacle of the Y splice

Installing

Cab Box

Parts required for procedure:

• (1) Cab Box Kit ---PN: 4100513 From Raven Harness adapter Kit:

• (1) Liquid Product Control Module ---PN: 4000394 From Boom Switch Kit:

• (1) Auxiliary Input Module--- PN: 4000437 Step-by-Step

Procedure for Cab Box

1. Place the two modules included in the kits inside the Cab Cable Box PN: 4000598. The modules should fit over the studs in the bottom of the box. Then use the wing nuts to secure the modules inside the box.

NOTE: The Modules can be installed in the box on work bench for ease of assembly.

. The arrows point to the location of the studs used to secure the modules in the cab box.

2. Position the box on the floor, underneath the right hand console. Use a pencil or pen to mark the location of the holes in the bottom of the box on the floor mat.

Empty box-showing location of the holes for securing the box to the floor mat.

IMPORTANT: Make sure to keep the box out of the way of the operator area preventing accidental damage and hazard to operator.

3. Remove the box and cut a half-inch slot in the floor mat on the marked locations.

4. Use the included white nylon barbed locking retainers to secure the box to the floor by pressing them through the holes of the box into the rubber floor mat underneath.

IMPORTANT: If using a non Ag Leader GPS receiver make sure to use the null modem cable PN: 2000819 to prevent

Connecting

AIM and

LCM

Modules

Parts required for procedure: From Previous Assembly steps:

• (1) Auxiliary Input Module--- PN: 4000437 • (1) Liquid Product Control Module ---PN: 4000394 • (1) Assembled CAN Harness

• (1) Raven Adapter Harness--- PN: 4000949 • (1) Switchbox ---PN: 4000434 Step-by-Step for

Connecting Liquid Control Module

1. Connect the Raven Adapter Harness PN: 4000949 to the Raven cable

that was removed from the back of the Raven 4400 console. Make sure to line up connectors properly and then twist the collar on Raven harness lead as you plug the ends together.

2. Connect the Raven Adapter Harness to the Liquid Product Control Module (LCM) by selecting the harness lead with three large connectors on it.

3. Plug the black female plug into the mating black receptacle on the LCM labeled AUXILLARY.

4. Plug the 12-pin gray female connector into the mating gray receptacle on the LCM labeled BOOM.

5. Plug the eight pin gray female plug into the mating gray receptacle on the LCM labeled CHANNEL 1

6. Plug the gray female connector of the CAN Stub PN: 4000450-1 into the mating four-pin receptacle on the LCM labeled CAN BUS.

Step-by-Step for Connecting Auxiliary Input Module

1. Using the smaller lead of the Raven Adapter Harness that contains two connections, plug the gray connector to the mating six pin gray receptacle labeled RADAR.

2. Plug the maroon plug into the mating maroon receptacle labeled SWITCH B.

3. Insert the gray CAN Bus stub connection PN: 4000219-1 into the mating receptacle labeled CAN BUS on the Auxiliary Input Module (AIM).

receptacle on the AIM labeled SWITCH A

5. Connect the brown plug from the switchbox cable to the brown

receptacle on the Raven Adapter Harness

Installing

Power

Cable

Parts required for procedure: • (1) Power Cable PN: 4000950-5 Step-by-Step for

Power Cable Installation

1. Remove the gray dust cap from the Power Cable PN: 4000950-5 and install it on the gray plug on the Raven Adapter Harness PN: 4000949. 2. Remove the black dust cap from the Power Cable PN: 4000950-5 and

install it on the 3 pin weather pack plug on the Raven Adapter Harness PN: 4000949.

3. Plug the 2 pin gray plug of the Power Cable into the receptacle extending out of the LCM casing.

4. Plug the black 3-pin weatherpack plug on the Power Cable into the black 3 pin receptacle on the Distribution Cable PN: 4000217-1. 5. Remove the plastic cover in the right hand rear corner of the cab.

6. Route the terminal end of the Power Cable PN: 4000950-5 in through the side of the compartment following the path of the existing cables.

7. Attach the Power Cable to the terminals in the compartment, ensuring the red and orange fused wires go to the positive terminal and the black wires go to the negative terminal.

8. Replace the plastic cover. 9. Reinstall battery ground cable

Setting Up

the Monitor

1. Refer to the Quick Reference guide for setting up the monitor.