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IGW S.r.l. Sofia 9 giugno 2015 PIÙ MODERNI, PIÙ COMPETITIVI, PIÙ FORTI AMBIENTE ED EFFICIENZA ENERGETICA IN BULGARIA. Organizzazione a cura di

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IGW S.r.l.

Sofia – 9 giugno 2015

PIÙ MODERNI, PIÙ COMPETITIVI, PIÙ FORTI

AMBIENTE ED EFFICIENZA ENERGETICA IN BULGARIA

Organizzazione a cura di

(2)

IGW Srl is a service company that deals with the production of energy from renewable sources, environment and consultancy in the technical, administrative, organisational, commercial and management areas in the sector of costruction and infrastructures.

IGW through the experience of its expert technicians, provide:

- Feasibility study and build permitting;

- Plan and design of renewable energy plants;

- Plan and build wastewater treatment plants for agri-food industry - Works supervisor during building of renewable energy plants;

- Technical assistance;

- Upgrading and efficiency of existing plants;

(3)

Biogas production from organic waste recycling, and agricultural waste:

Metabolism Metabolism

Organic Waste Manure and slurry

Waste water

Where does this

energy

go ?

(4)

Main technologies:

Wet d.m. < 15%

Table 3.2: advantages and disavantages of wet processes(Vandevivere et al. 2001)

Criteria Advantages Disavantages

Technology Good knowledge and experience in the process;

Applicability in co-digestion with liquid waste with a high organic matter content;

Short-circuit hydraulic;

Separate phases of floating and heavy matter;

Abrasion of the mechanical parts due to the presence of sand and aggregates;

Pre-treatment of the preparation of waste complex;

Biological Dilution of concentration peaks of the substrate and / or toxic substances that affect the tank;

Strong sensitivity to any shocks to the

presence of inhibitory substances and organic loads variables that come into intimate contact with the biomass ;

Loss of volatile substance biodegradable during the pre - treatments

Economic and environmental

Reduced charges for pumping and mixing , worldwide on the market

High investment costs due to the equipment used for the pre-treatment and for the volumes of the tank ;

Production of high amounts of process water

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Main technologies:

Dry d.m. > 40%

Tabella 3.7: advantages and disavantages of dry processes(Vandevivere et al. 2001)

Criteria Advantages Disavantages

Technology No need for internal mixers to the reactor;

Strength and resistance to heavy aggregates and plastics;

No short- circuit hydraulic

Wastes with low solids ( < 20 % TS ) cannot be treated by themselves ;

Biological Low loss of biodegradable organic matter in the pre - treatments ;

High OLR applicable ;

Resistance to substrate concentration peaks and toxic substances

A chance to dilute the inhibitory substance and organic loads with excessive fresh water ;

Economic and Environmental

Pre - treatments minimum and cheapest ; Reduced volumes of the reactors ;

Reduced use of fresh water ;

Minimum required heating of the reactor

High investment costs due to the equipment used for the treatment

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Biogas production from organic waste recycling :

Business Case: Agrienergia – Bologna (Italy)

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Agrienergia Process – Dry anaerobic digestion:

Organic waste recycling

Other organic waste

Anaerobic process C6-H12-O6

Aerobic process C6-H12-O6

Fertilizer

CO2 CH4

Electric Energy Production

from 2.000.000 to 2.800.000 kWh/year

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Produzione di Biogas da raccolta differenziata rifiuti

Receiving waste

Biocells of anaerobic process

Compost

Aerobic process Storage of

Ligno-cellulosic waste

Co-generation system

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Produzione di Biogas da raccolta differenziata rifiuti

Technical details: Agrienergia

Investment: 4 mln €

Total Area: 30.000 sq.m Potential treatment: 33.700 tons/y Total workers: 8 people Biocells anaerobic capacity: 9.700 tons/y Aerobic treatment capacity: 24.000 tons/y Power generation: 330 kW/h

electric

Compost production: 13.500 ton/y

ROI 31/12/2013: 12,59%

ROE 31/12/2013: 8,70%

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Produzione di Biogas da raccolta differenziata rifiuti

Digester 1 Technical details

Organic recycling waste 40% / 176,22 m3 / 132,16 tons

Digestate 46% / 202,64 m3 / 151,98 tons

Ligno-cellulosic waste 14% / 61,67 m3 / 46,0 tons

Biogas production m3 17.613,00

Methane production m3 11.342,00

Methane medium production m3/h 24,46

% Medium of Methane in Biogas 64%

Biogas production m3/tons 138,50 m3/tons

Medium temperature in the Biocell 41,5 °C

Time of fermentation – Days 30

Fermentation in Biocell

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Produzione di Biogas da raccolta differenziata rifiuti

0 10 20 30 40 50 60 70 80

% Methane

Days

Methane concentration in Biogas

Digester 1 –Methane production performance

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Produzione di Biogas da raccolta differenziata rifiuti

Digester 1 – Total production of biogas

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

Biogas Meter Cube

Days

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Produzione di Biogas da raccolta differenziata rifiuti

Anaerobic Digestion: Production 2015

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Produzione di Biogas da raccolta differenziata rifiuti

Compost produced is a good soil amendent/fertilizer:

:

Parameters U.M. Agrienergia Italian Regulation Limits

Humidity % 14 < 50

pH 6,2 6 - 8,5

Organic Carbon % s.s. 30 > 20

Carbon humic and fulvic % s.s. 10 > 7

Organic N in dry % Ntot 90 > 80

C/N 10 < 25

Salinity dS/m 55 To declare

Plastic glass and metal > 2 mm % s.s. < 0,5 < 0,5

Inert lithoid > 5 mm % s.s. 2 < 5

Salmonella in 25 gr. of f.w. Absent Absent

Escherichia coli in 1 gr of f.w.. CFU/g < 100 < 1000

Index of germination % 86 > 60

Cadmium mg/kg d.m. 0,5 1,5

Copper mg/kg d.m. 84 230

Nickel mg/kg d.m. 53 100

Lead mg/kg d.m. 19 140

Zinc mg/kg d.m. 184 500

Mercury mg/kg d.m. 0,3 1,5

Chromium VI mg/kg d.m. < 0,1 0,5

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Produzione di Biogas da raccolta differenziata rifiuti

Localization: San Pietro in Casale, Bologna - Italia

90 mt 270 mt

280 mt

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Agrienergia is located close to household and 2 km far from San Pietro in Casale town. Welfare of citizen is guaranted from the waste treatment in close and kept in depression building; polluted air is treated in Scubber and Biofilter before being discharged in atmosphere.

Scrubber

Biofilter

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Wet Anaerobic Digestion

By-products from agricultural, could be valorized more easily, and

cheaply, through a Wet Anaerobic Digestion system:

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Produzione di Biogas da raccolta differenziata rifiuti

Thanks for your attention

IGW Srl

Via Stazione 86/E – 26013 Crema (CR) - Tel +39 03731971099 Via Ungheri 19 – 40012 Caldera di Reno (BO) – Tel +39 0510339654

www.igwsrl.eu

Claudio Samarati +39 345 4544735 claudio.samarati@igwsrl.eu

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References

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