PRODI EU FP7 ICT Coordination Action

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PRODI

EU FP7 ICT Coordination Action

OLAE Cluster Concertation Meeting

Brussels, Jun 14-15, 2010

Juha Palve

VTT Center for Printed Intelligence

http://www.project-prodi.eu

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Objectives

To integrate European printing, coating, laser and other 'advanced processing'

machinery manufacturers, production line integrators and process automation

industry to work together towards European excellency in R2R Polymer and

Printed Electronics processes

•

To collect the performance requirements for the new manufacturing machinery,

measurement and automation to generate a common

future vision

for the

industry

•

To provide relevant training and education

•

To create and maintain an industrial network for the interested parties

'Manufacturing and Production Equipment and Systems for Polymer

and Printed Electronics' -

PRODI

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PRODI objectives as part of Quadriga

• Objectives:

• R2R Roadmap

• Education and Training

• Associated Network

Manufacturing equipment

Measurement & automation

R2R Roadmap

Associated Network & Dissemination

Industrial Advisory Board

Network Cooperation

Education & Training

Workshops Event calendar Intensive courses Seminar

OPERA

POLYNET

POLYMAP

O-EA

OLA El ectro nics S takeh older s W G 2 iNEMI

• Other Quadriga projects:

• OPERA

• PolyNet

• PolyMAP

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4

Status of individual WPs

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Requirements for roll-to-roll manufacturing equipment (D1.2)

- Document open for review and comments on PRODI website, summary in PolyMap

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Sheet 6Sheet 6

Contents

Background

Scope

Snapshot of targeted companies

Information acqusition methods

Overview of R2R manufacturing methods

Applications

• Organic solar cells

• Organic electrochromic display

• OTFT for display

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Sheet 7Sheet 7

WP1 D1.2 Background

Objectives D1.2

Derive the necessary requirements for manufacturing equipment for R2R fabrication of organic electronics

Contribute to the development of an European vision and roadmaps in the area of manufacturing, measurement and automation equipment for R2R fabricated of organic electronics

Results D1.2

Inventory of R2R manufacturing requirements for organic TFT for display, Organic electrochromic displays, and Organic solar cells

A baseline for the development of the necessary requirements for measurement and automation solutions relevant for R2R fabrication of organic electronics

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Sheet 8

Snapshot of interviewed companies

Sheet 8

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Sheet 9Sheet 9

Scope

Decision to focus on selected applications

Organic electrochromic displays Organic TFT for display

Organic solar cells

Reasons to focus

Large number of application specific requirements Level of detail

Quality of work

Reasons to focus on selected applications

Modest response rate to the survey General level answers provided

Knowledge and interest of consortium members in the chosen applications Based on feedback from IAB

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Sheet 10Sheet 10

Information acquisition

Methods

Survey

Industry Advisory Board meetings

Extensive state-of-the-art literature review Workshops supported by QFD

Quality function deployment (QFD)

It is a structured product development process

Translates what the market requires into a program to create, manufacture, and deliver it.

In a QFD process, multi-skilled teams determine the appropriate technical requirements of each stage.

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Sheet 11Sheet 11

Introduction to R2R manufacturing

Overview

Printing Coating

Other R2R manufacturing methods

Focus

Operating principles & Properties Advantages & Disadvantages Overview of roll-to-roll manufacturing methods

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Requirements for measurement and automation (D1.4)

- Document open for review and comments on PRODI website, summary in PolyMap Wikipedia database

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Sheet 13

Overview

Background

Relevant parameters for measurement and automation

• Ink/Substrate

• Substrate handling

• Patterning/Coating/Lamination processes • Overall process

Main parameters for measurement and automation

• Overlay and registration

• Layer uniformity • Pattern feature size • Product functionality

Metrology and automation solutions

• Geometric inspection • Mechanical inspection • Chemical-physical inspection • Functional inspection

Conclusions

Overview

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Sheet 14

Background

Results D1.2

Inventory made for manufacturing requirements for organic TFT for display, organic electrochromic displays, and Organic solar cells

Key objectives D1.4

Derive the necessary requirements for measurement and automation solutions relevant for R2R fabrication of organic electronics from D1.2 results

Support the measurement and automation companies in strategic decision making regarding the markets, technologies, applications, and roadblocks

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Sheet 15

Parameters for OLAE measurements

Ink/Substrate

• Ink viscosity

• Ink surface tension • Ink solid content

• Substrate O2 and H2O permeability • Substrate surface energy

• Substrate surface roughness • Substrate transmittance

Substrate handling, Patterning/Coating/Lamination processes

• Web cleanliness

• Web tension • Web positioning

• Overlay and registration • Layer uniformity

• Pattern quality and feature size • Product functionality

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Sheet 16

Inspection methods

Geometric inspection

Scanning electron microscope (SEM)

Atomic force Microscope (AFM)

Optical microscopy

Mechanical inspection

Mechanical measurements

Acoustic measurements

Chemical / physical inspection

Sample analysis

Ambient analysis

Ink properties

Functional inspection

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Sheet 17

Conclusions

The report is a starting point for discussion on roadmap

• Based on state-of-the-art scientific literature, and in-house expertise • Needs more feedback from science and industry!

Requirements for main parameters for measurement and automation

• Overlay and registration

Short term (5-10 m), Medium term (1 m), Long term (0.1 m) • Layer uniformity

Short term (1-5 nm), Medium term (1 nm), Long term (0.5 nm) • Pattern feature size

Short term (500 nm), Medium term (250 nm), Long term (10 nm) • Product functionality

Adopt advanced process control methodology and monitor process parameters rather than product functionality

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WP2: Overview of training events

Workshop

(IMEC) (3x) Intensive Course(TUC) (2x) (TUC, IMEC) (2x)Seminar

Professionals and companies active in the field of PE

Intro for R&D staff and students entering the field of PE

Specific topics from PRODI especially for industry

2008

Bridging the Gap between

Design and R2R Technology held24/11/ 2008 @ IMEC

Re-scheduled

2009

Advanced Technologies for Functional Printing PRODI Workshop & Intensive Course

held 21-22/ 04/2009 @ TUC PRODI in dialogue 1: Evaluation of OLAE devices for R2R production systems I held 09-10/ 11/2009 @ OE-A

2010

Applications and Physical Modelling of Devices suitable for R2R Technology planned 12-13/ 07/2010 @ IMEC R2R production systems for OLAE devices PRODI Seasonal School

planned 04-06/ 10/2010 @ IZM

PRODI in dialogue 2: Evaluation of R2R

production systems for OLAE devices I

planned @ OE-A

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PRODI Workshop 2010

• one-and-half-day workshop, scheduled 12/13 July, 2010

• organized by Prof. Jan Genoe at IMEC

• tentative title:

Scope:

•challenges of physical modelling

•selection of a particular OLAE device (e. g. a 64 bit RFID Tag)

•e.g. the possible employment of a variational modelling and the way of doing

will be discussed

•uncertainties in the geometric dimensions to the functionality of the device

can be related in this way

•in the best case requirements for manufacturing can be defined and/or

limitations can be evaluated

Applications and Physical Modelling of Devices

suitable for R2R Technology

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PRODI Autumn School 2010

• two-full day workshop, scheduled 4-6 October, 2010

• organized by Prof. K. Bock and Prof. R. R. Baumann at IZM Munich

• tentative title:

PRODI Autumn School 2010 –

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WP3: The Industrial Advisory Board (IAB)

COHERENT Deutschland GmbH

Mühlbauer AG KSG Leiterplatten

MAN Roland Druckmaschinen AG

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Sheet 23

Meetings and PR activities 2009

Prodi Annual meeting

(during Quadriga meeting in Munich)

Meeting on QFD, Stockholm

3rd IAB meeting

participants:, Coatema, 3D-Micromac, Mühlbauer; TC: StoraEnso, Sericol,

KSG

LOPE-C,

IZM and Quadriga booth

4th IAB meeting

at LOPE-C, Frankfurt

5th IAB meeting (TC)

on results of WP1

Workgroup meeting of OE-A, Leverkusen (measurement & quality control)

Be-flexible Workshop, IZM

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PRODI – Information Exchange

and Dissemination

Dissemination

Webpage, feedback form, flyer

Member area (Restricted access)

Information on PRODI results from

WP1: Requirements for automation

and instrumentation

Events area (restricted access)

Information on WP2:

contact information,

handouts,

access to videos

Event area: member technologies4eu Network: prodinet olaeproduction

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www.project-prodi.eu

http://www.project-prodi.eu