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Kaizen Best Practices Case Studies by

Member Companies of CII Southern Region

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Kaizen Best Practices Case Studies by Member Companies of CII Southern Region

Kai-Zen is Japanese for "improvement", or "change for the better“. It refers to philosophy or practices that focuses upon continuous improvement of processes in manufacturing, engineering, game development, and business management, amongst others. When used in the business sense and applied to the workplace, kaizen refers to activities that continually improve all functions, and involves all employees from the CEOs to the assembly line workers.

Over the years, organizations have been successfully practicing Kaizen for excellence and have realized that the basic imperatives to survive in today’s competitive environment need “Kaizen -Continuous Improvement”.

With this background CII Southern Region Manufacturing Competitiveness Sub-Committee started the initiative of Kaizen Competition in 2006 in order to create awareness of the Best Kaizen Practices in the industry and make them known to all.

The compilation of case studies provided in this publication are the entries of CII SR Kaizen Competition 2011

2

Competition 2011

First Place

Large & Medium Scale –

Manufacturing Category Brakes India Ltd Second

Place

Large & Medium Scale – Manufacturing Category

Toyota Kirloskar Motor Pvt Ltd

Third Place

Large & Medium Scale – Manufacturing Category

Mahle Filter System (India)

First Place

Small Scale –

Manufacturing Category

New Horizon Engineering Ltd Second Place Small Scale – Manufacturing Category Farida Leatherware Pvt Ltd Third Place Small Scale – Manufacturing Category Sunbeam Generators Pvt Ltd

First Place Large & Medium Scale – Service Category

NCR Corporation India Pvt Ltd

Second Place Large & Medium Scale – Service Category

Cognizant Technology Solutions India Pvt Ltd

Third Place Large & Medium Scale – Service Category

T V Sundram Iyengar & Sons Ltd Tirunelveli

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C

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Case Study Pg# 3M 04 Ashok Leyland 08

Anand Engineering Corporation 10 Bharat Earth Movers Limited 13

Bosch Ltd 16

Brakes India Limited 21 Caparo Engineering India Pvt Ltd 22 Cooper Bussmann India Pvt Ltd 23 CRI Pumps Pvt Ltd 25

CUMI Ltd 31

Case Study Pg#

JK Tyre & Industries Ltd 53 Komatsu India Pvt Ltd 55 Lap Ross Engineering Ltd 57 Lapp India Pvt Ltd 63

Mahle Group 64

NCR Corporation India Ltd 65 Rane Engine Valve Ltd 68 Sansera Engineering Pvt Ltd 69 TVS Sundaram Iyengar & Sons Ltd 70

SRF Ltd 73

Kaizen Best Practices Case Studies by Member Companies of

CII Southern Region

e

n

t

s

Cura Healthcare Pvt Ltd 32 Dell 33 Farida Group 35 Fenner India Ltd 38 Flextronics International Ltd 39 Ford India Pvt Ltd 40 Greaves Cotton Ltd 44 Harita Fehrer Limited 46 Harita Seating Systems Ltd 49 ITC Paperboards and

Specialty Papers Division 50

Sterlite Industries India Ltd 78 Sunbeam Generators Pvt Ltd 81 TaeguTec India Pvt Ltd 82 Tata Advanced Systems Ltd 85 Titan Industries Ltd 87 Toyota Kirloskar Motor Pvt Ltd 91 TVS & Sons Ltd 94

Voith Turbo Ltd 97

WABCO India Ltd 99

Wheels India Ltd 100 Wipro Infrastructure Engineering 102

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Lap Ross Engg Ltd Pulivalam

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The CII SR 8

th

Kaizen Competition

is held to

motivate member companies striving towards

continuous quality improvement (Kaizens) of

standardized activities in the process or

product in the machine or design thereby

saving time, cost, and minimizing wastage.

For details on CII SR Kaizen Competition 2012 Please contact:

Savitha Rao savitha@cii.in | 044 4244 4555

saving time, cost, and minimizing wastage.

To be held on 28 September 2012

References

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