Manual Peddinghaus

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Peddimat – BDL 1000/9

Drilling Line BDL 1000/9

FUNDAMENTAL NOTES

1 FUNDAMENTAL NOTES ON SAFETY

2 TRANSPORTATION, STORAGE AND DELIVERY

3 TECHNICAL SPECIFICATIONS

4 INSTALLATION, ASSEMBLY AND INITIAL START-UP

5 OPERATING THE MACHINES

6 TOOLS

7 THE SIGNOSCRIPT MARKING UNIT (OPTION)

8 MAINTENANCE AND SERVICING

9 CHANGING THE SAW BLADE

10

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MEBA BAND SAW (OPTION)

12 CONFORMITY AND MANUFACTURER’S DECLARATIONS

13 PART 2 OPERATING MANUAL; CIRCUIT DIAGRAMS;

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Peddimat – BDL 1000/9 Chapter 1 / 1

Table of contents Chapter 1

Fundamental notes

1.1 Foreword

1 – 2

1.1.1 Customer service

1 – 2

1.2 Intended use

1 – 3

1.3 Warranty and liability

1 – 3

1.4 Brief description and machine function

1 – 4

1.4.1 The drilling machine

1 – 4

1.4.2.1 Options

1 – 4

1.4.2 Mechanical assemblies

1 – 4

1.4.3 Electrical components

1 – 5

1.4.3.1 The CNC control

1 – 5

1.4.3.2 The power section

1 – 6

1.4.3.3 The axis drives

1 – 6

1.4.3.4 The axis feedback section

1 – 6

1.4.4 Hydraulic components

1 – 7

1.4.5 Safety equipment

1 – 8

1.5 Special installation instructions for the user

1 – 8

1.6 Publication, date of issue of the manual

1 – 8

1.7 Copyright

1 – 8

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1 F

UNDAMENTAL

N

OTES

1.1 Foreword

This operating manual contains information and details necessary for the operation and maintenance of your Peddimat tandem saw/drill line.

The Peddimat saw/drill line represents equipment incorporated in the Peddinghaus

range of products. Series design, years of experience in machine tool building coupled

with modern production and testing methods guarantee a high standard of quality to-gether with reliable operation and long service life.

Always observe all notes on safety, and the pertinent operating and maintenance instruc-tions.

This instruction manual contains all the information required for operating the machines. The handbook for the Siemens control ( Sinumerik 840D ) is part and parcel of this manual..

This manual is intended for technically qualified, specially trained operators or for opera-tors with in-depth knowledge in the field of NC technology.

Full knowledge and technically competent implementation of the safety instructions and warnings are a pre-requisite for non-hazardous installation and commissioning as well as

for safe operation and maintenance. Only qualified personnel have the necessary specialist knowledge to interpret and implement the safety instructions and warnings in

case of an emergency.

1.1.1 Customer service

The Peddinghaus Service Department is at your disposal to assist in remedying technical problems.

Tel. + 49 (0) 2332 – 72 – 0

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1.2 Intended use

The Peddimat saw/drill line is to be used solely for processing of structural sections and flat bar by sawing, drilling, pop marking and marking in accordance with previously compiled parts programmes. Only operate the machine when it is in technically perfect condition and only for performing the work for which it is designed. Always observe all safety, operating and maintenance instructions set forth in this manual and be aware of potential dangers. Faults affecting safety, in particular, are to be remedied immediately.

The Peddimat saw/drill line is only to be used in:

♦ automatic cycle

♦ manual in-feed

♦ manual part removal

mode!

The machine can only be started by using the :

♦ starting facilities on the controls (control consoles) The machine may be operated by several operators .

Proviso: ♦ authorisation must be given for several operators to operate the line (refer to Chapter 2.7.)

The following norms ( standards ) were taken into consideration in the design of the

saw/drill line, the individual machines and their safety equipment:

♦ DIN EN 292 – 1/ 2 / 953 / 954-1 / 1088 / 50100 / 60204-1 Any use other than that described above is considered not to be in accordance with

the intended use!

Messrs. Paul Ferd. Peddinghaus GmbH are not liable for any damage that may

result from such improper use.

Intended use also encompasses:

♦ observance of all instructions in the manual and

♦ adherence to all inspection and maintenance instructions

1.3 Warranty and liability

Our “Conditions of sale and supply” apply. Warranty and liability claims in case of injury to persons or damage to property are excluded when they are to be traced back to one or several of the following causes:

♦ not using the machine for its intended purpose;

♦ improper installation, start-up, operation and maintenance of the machine;

♦ operation of the machine when safety equipment is faulty, not fitted properly or does not function correctly.

♦ non-compliance with the instructions in the manual in respect of transportation, storage, installation, start-up, operation, maintenance and machine set-up; non-authorised modification of the machine parameters and / or of the drive

parame-ters set at the factory;

♦ inadequate monitoring of machine components subject to wear;

♦ improper repairs;

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1.4 Brief description and machine function

The Peddimat saw/drill line is a modern , CNC controlled machining centre designed for the automatic sawing, drilling, pop marking and marking of structural steel sections and flat bar.

The system consists of the following assemblies:

♦ Drilling machine

υ Band saw ( option )

υ Circular cold saw LC 1250 (option)

υ Signomat (option) or Signoscript (option )

υ CNC control

♦ Hydraulic power-pack

♦ Out-feed conveyor ( option )

♦ In-feed conveyor ( option )

υ Cross transfer table ( option )

1.4.1 The drilling machine The drilling machine consists of:

♦ 3 drill assemblies

♦ roller feed, clamping and disc measuring system

♦ hydraulic power-pack

♦ hydraulic drive for the working and pressure cylinders and for the drill feed units

♦ CNC control

♦ Power section for the drilling and positioning drives with machine interface 1.4.1.1 Options

The following optional equipment is available for link-up to the drilling machine:

υ Band saw MEBA

υ Circular cold saw LC 1250

υ Signomat

υ Signoscript

υ In-feed conveyor

υ Out-feed conveyor

υ Cross transfer table

Options and additional equipment in accordance with the order acknowledgement. 1.4.2 Mechanical drilling machine assemblies

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Peddimat – BDL 1000/9 Chapter 1 / 5 1.4.3 Electrical components

1. CNC control and console 2. Power cabinet

3. Axis drives 4. Axis feed-backs

5. System wiring and electrical components

1.4.3.1 The CNC control

The CNC control serves to take over and store the required data in the form of parts programmes. The positioning drives are controlled and all commands for drilling opera-tions issued by the CNC control in accordance with the programme organisation.

The control console contains all function and signalling components ( switches and signal lamps ).

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1.4.3.2 The power section

The power section is located in the switch cabinet (depending on model ) and contains all switchgear and protective equipment for controlling the drive units such as drill motors, adjuster motors and the hydraulic pump motor. All hydraulic valves contained in the sys-tem are controlled by power amplifiers.

Several control transformers generate the required control and auxiliary voltages. All master fuses are located on an appropriate board.

1.4.3.3 The axis drives

The power amplifiers for the digital positioning drives of the material feed X-axis and the (W,Y and Z ) drill axes, the power sections for the main spindle drives, the saw axis, the Signo axis and the hydraulics ( proportional valve, hole tapping and drill feed ) are located in the CNC cabinet.

1.4.3.4 The axis feed-back section

The axis feed-back section is arranged in the CNC cabinet. and is responsible for processing and switching the positioning feed-back signals.

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Peddimat – BDL 1000/9 Chapter 1 / 7 1.4.4 Hydraulic components

The saw/drill line is equipped with a separate hydraulic power-pack complete with valve manifolds for the following control functions:

Clamping and measuring rolls Z – side 15 – 80 bar Internal clamp Z – side 50 bar Klemmvorrichtung W – Seite 50 bar Niederhalter 20 – 50 bar Internal clamp W – side 50 bar Hold-downs 20 – 50 bar

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1.4.5 Safety equipment

The safety equipment must protect all persons or objects against the hazards emanating from the machine. They are co-ordinated and installed in conjunction with the user and site conditions.

The following safety appliances can be installed:

♦ Protective barriers (fixed, partition fencing );

♦ Safety gates (movable, partition gates with or without locks);

♦ Guards;

♦ Non-contact safety appliances (BWS);

♦ Colour floor marking;

♦ Warning signs and warnings;

1.5 Special installation instructions for the user

The machine is to be installed and assembled by personnel well acquainted with electro-magnetic compatibility. The installation and assembly drawings provided by the suppliers of the appliances, systems and components are to be observed, thus guaranteeing perfect operation of the overall system

It is a Class A machine. Special arrangements are to be made for installation of

the machine in residential, business or factory areas as well as for small businesses.

The user is responsible for any electro-magnetic disturbances which can

ema-nate from the machine when the instructions in respect of installation are ignored.

1.6 Publication, date manual issued

First edition 01 / 2003

1.7 Copyright

The copyright on this instructions manual remains with Messrs. Paul Ferd.

Pedding-haus GmbH. The manual is only intended for the user and his staff.

It contains instructions and notes which are neither to be

♦ reproduced

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Peddimat – BDL 1000/9 Kapitel 10 / 1

Table of contents Chapter 10

Changing saw blades (LC 1250)

10.1 Preparations

10 – 2

10.2 Changing the blade

10 – 2

10.3 Chip remover

10 – 4

10.3.1 Changing the chip remover

10 – 4

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10.1 Preparations

The following steps must be taken to change the saw blade: Pre-conditions:

Key 12 > Main switch is on Control voltage is on

• the LED display is on

Action: − press key „ Control Off „ on control console

• the control and hydraulics are turned off

• the LED lamp above the key lights up

• the safety gate is unlocked and released

− open safety gate

− change blade

− change chip remover, if necessary

− close safety gate

− press key „ Control ON „ on control console

• the control and the hydraulics are turned on

− press key „ Delete error „ on control console

− press key „ Secure system „ on control console

• the safety gate is locked

The gearbox must be manually traversed to be able to change the blade; the blade is now easily accessible.

Carry out the following operations:

• press "JOG" , LED lights up.

• press key "V" axis, LED lights up.

• press directional keys "Plus" or "Minus"

• Move the gearbox such that the complete cover is out of the area of the vertical head support.

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♦

Observe the safety regulations and general instructions on safety.

♦

Wear your personal safety apparel (ear muffs, safety shoes, gloves).

♦

Never place your hands in the work and moving parts zones when the ma-chine is running.

− danger of injury to the operator

The operator must wear suitable safety equipment! Caution!

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10.2 Changing the blade

• Completely remove the locking screw – 2-, raise the guard -3- .

• loosen the screws -4- .

• Turn and push the chip remover -5- in the direction of the arrow away from the blade.

• loosen the hex. bolt -6- and

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• extract the thrust flange -7- .

• attach the special hook -8- to the blade as depicted,

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The rear stabilisers – 11 - must be checked for wear and replaced, if necessary.

• Fit blade and chip remover in reverse sequence.

When fitting a blade with a different tooth pitch, you must also exchange the chip remover. Refer to Chapter 9.3.1.

• loosen the locking screws -12-.

• gently adjust the front stabilisers -9- and the rear stabilisers -11- by hand with the aid of the pressure screws (guard- front side).

Caution!

The stabilisers must only make slight contact with the blade and not exert pressure. Make sure that the blade does not become misaligned or jammed by the stabilisers. Cor-rect adjustment ensures square, clean cuts and increases the service life of the blade..

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• press key "Secure system".

Lock safety gates.

When the key "Secure system" has been operated, the message „ Press key Tool Off „ appears. By operating the key „Tool Off „, the spindles will return to their home positions.

Sawing operations are continued.

Measure the diameter of the blade after completion of the blade change and enter the actual diameter and thickness in the programming software under # 2 machine data # 5 saw data ( FD software only ).

Make sure, under all circumstances, that the blade is moistened with cooling emulsion before the first cut is made.

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10.3 Chip remover

The chip removing wheels are tuned to the tooth pitch of the individual blades used.

The standard scope of supply includes a chip remover for Z5 tooth pitch. Suitable chip removers are available for blades of other tooth pitches.

10.3.1 Changing the chip remover

• Prepare the system for changing the chip remover as described in Chapter 10.2 “Changing the blade „.

• remove the holder -2- after releasing the screws

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-3-Peddimat – BDL 1000/9 Kapitel 10 / 9

10.3.2 Adjusting the chip remover.

• Prepare the system for adjusting the chip remover as described in chapter 10.0 „Changing the blade“.

• loosen screws

-3-• Push the remover together with the axle towards the gearbox to the point where the remover pins locate in the base of the teeth.

Turn the remover together with the axle to the point where the pins dip into the blade over its full width.

•tighten screws

-3-The remover must not jam in the blade after it has been adjusted. It must be easily movable by hand.

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Table of contents Chapter 11

The Signomat (OPTION)

11.1 Notes on safety

11 – 2

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11.1 Notes on safety

Please pay specific attention to the notes on safety when operating and working on the marking system.

♦ Always turn the main disconnect switch off before carrying out any repair,

servicing or maintenance work.

♦ If the system is hooked up to factory supply lines, the system is only to be

put into operation when the point of sourcing is made safe and the prescribed safety equipment is in place.

♦ The operator must make sure that the system is ready for operation prior to

beginning work ( change of shifts ).

♦ The operator should be equipped with safety gloves, safety shoes, leather

apron and safety glasses. Ear protectors are also recommended.

♦ No mechanical modifications or additions are to be made to the system. Warning!

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11.2 Adjusting the Signomat

The Signomat is controlled by the program and automatically adjusted to the particular section to be marked.

The Signomat must, however, be manually adjusted to the flange or leg thickness of the work-piece.

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Peddimat – BDL 1000/9 Chapter 11 / 4 The pass-through aperture of the Signomat is to be adapted to the work-piece by adjust-ing the counter-holder -2- .

Examples:

- Position of the counter-holder on an I beam

- Position of the counter-holder on I beams and channels up to 120mm

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The stamping pressure is set on the pressure reducing valve -15-. Maximum pressure = 150 bars.

The required stamping pressure ( inscription depth ) is adjusted by the pressure switch

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Table of contents Chapter 12

MEBA Band Saw (OPTION)

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12.0 MEBA Band Saw 560 DG 1000

You will find the operating instructions for the MEBA band saw 560 DG 1000 in Part 2 of this manual.

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Table of contents Chapter 13

EC Conformity and Manufacturer’s Declarations

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13 EC C

ONFORMITY AND

M

ANUFACTURER

‘

S

D

ECLARATIONS

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13.1 EC Declaration of Conformity

as specified by the EC guidelines

Ξ

Machines 98/37 EC, Annex II A

Ξ

Electro-magnetic compatibility 89/336/EEC

Ξ Low voltage guidelines 73/23 EG The machine

Make:

Model: Flat Bar Drilling and Flame Cutting MachinePeddimat – FDB 600 / 3

is developed, designed and manufactured in accordance with the EC Guidelines 89/37 EC under sole responsibility.

Firm: Paul Ferd. Peddinghaus GmbH, D-58285 Gevelsberg, Hasslinghauser Str. 156

The following harmonised standards are applied:

Ξ DIN EN 292-1/2 Machine Safety – Appliances and systems

Ξ DIN EN 294 Safe distances to prevent the upper limbs from reaching pinots of danger.

Ξ DIN EN 349 Minimum safe distances to prevent crushing of parts of the body

Ξ DIN EN 418 E-stop facilities, functional aspects, design guidelines

Ξ DIN EN 953 General requirements in respect of design and assembly of separating safety equipment.

Ξ DIN EN 954-1 Safety related parts of controls; general design guidelines

Ξ DIN EN 982 Safety requirements in respect of fluid operated systems and hydrau-lic components

Ξ DIN EN 983 Safety requirements in respect of fluid operated systems and pneu-matic components

Ξ DIN EN 1037 Machine Safety – prevention of unintentional start-up

Ξ DIN EN 1050 Machine Safety – risk assessment

Ξ DIN EN 1088 Locking devices with and with follower

Ξ DIN EN 50100-1 Non-contact safety appliances

Ξ DIN EN 50100-2 Non-contact safety appliances with active optical–electrical principle

Ξ pr EN 50081-2 EMC Standard Interference Transmission Industrial Field

Ξ pr EN 50082-2 EMC Standard Interference Resistance Industrial Field

Ξ DIN EN 60204-1 Electrical equipment of machines; general requirements

Ξ prEN 31202 Acoustics, noise radiation by machines Complete technical documentation is available.

Ξ The appropriate operating instructions manual for the machine is available in the original version.

ϒ The appropriate operating instructions manual for the machine is available in the language of the country in which it is in use.

______________________ ______________________ _______________________ Place, Date Signature Details of person signing

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Table of contents Chapter 2

Fundamental notes on safety

2.1 Observance of safety instructions in the manual

2 – 2

2.2 Informal safety measures

2 – 2

2.3 Duties of the user and the operator

2 – 2

2.4 Training of operating personnel

2 – 2

2.5 Explanation of hazard symbols, notes and signs

2 – 3

2.6 Personal safety apparel

2 – 3

2.7 Places of work for the operating personnel/ particular danger

zones

2 – 4

2.8 Hazards involved in the operation of the saw/drill line

2 – 4

2.9 Safety measures under normal operation

2 – 4

2.10 Hazards caused by electrical energy

2 – 4

2.11 Hazards caused by hydraulic and pneumatic energy

2 – 5

2.12 Maintenance and servicing , remedying faults

2 – 5

2.13 Mechanical modifications to the system

2 – 5

2.14 Noise levels emitted by the system

2 – 5

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Peddimat – BDL 1000/9 _{Chapter 2 / 2}

2 F

UNDAMENTAL NOTES ON SAFETY

2.1 Observance of safety instructions in the manual

The basic requirement for the safe use and trouble-free operation of this machine is full knowledge of the fundamental safety notes and instructions contained in this manual. This manual sets forth the most important instructions for operating the machines in a safe manner. The instructions manual, in particular the safety instructions, must be ob-served by all persons working on or operating the machines! In addition, the accident prevention regulations and instructions applicable to the site at which the machine is lo-cated must also be observed.

2.2 Informal safety measures

The operating instructions manual is always to be kept on site. In addition to the manual, both the generally applicable and the local accident prevention regulations and environ-ment protection regulations must also be on site and be observed. All safety and hazard signs on the machine must be kept in a clearly legible condition.

2.3 Duties of the user and the operator

Only persons are allowed to operate the machine who

♦ are fully acquainted with the fundamental safety and accident prevention regulations

♦ have been fully trained in the operation of the machine

♦ have read and fully understood the chapter on safety and the warning signs

♦ and have confirmed the above by applying their signature.

The user will check the safety conscious operation of the machine by the operating per-sonnel at regular intervals.

2.4 Training of operating personnel

Only fully trained personnel are allowed to work with the machine. The responsibilities of the operators is to be clearly stipulated by the user in respect of assembly, start-up,

set-up, checks, operation, maintenance and servicing.

It is the operator’s job to:

− set up the machine for the desired purpose

− set the machine to the desired mode of operation and to secure against unauthorised readjustment

− set up the required tools

− adjust and check all safety equipment

− check the machines upon completion of set-up

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2.5 Explanation of hazard symbols, notes and signs

The following symbols and descriptions are used in the manual to denote hazards:

This symbol indicates immediate danger to the life and health of per-sons.

Non-observance will result in severe damage to health and even cause life threatening injuries.

This symbol, indicates a possible threat of danger to the life and health of persons. Non-observance will result in severe damage to health and even cause life threatening injuries.

This symbol indicates a possible dangerous situation. Non-observance can lead to slight injury or cause damage to property.

This symbol provides important information on the proper operation of the machines. Non-observance can lead to faults on the machines or disturbances in the surrounding area.

♦

This sign indicates a value determined and fixed by the manufacturer.

•

This sign indicates a machine reaction subsequent to an actuation.

–

This sign indicates that the operator must perform an action.

2.6 Personal safety apparel

When working with the machines, the operating personnel must wear suitable safety apparel:

The operator must pay particular attention when working with the machines and handling the work-pieces and the tools to:

− head protection (hard hat)

− finger protection (long gloves)

− protection of the upper limbs (arms)

− protection of the body (leather apron)

− protection of the feet (safety shoes)

Danger!

Warning!

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Peddimat – BDL 1000/9 _{Chapter 2 / 4}

2.7 Places of work for the operating personnel /

particu-lar danger zones

The operator workplaces are always located outside the machine’s safety equipment (barriers etc.) in the vicinity of :

♦ the controls

The area in the machine, up to 1m from the tool location, must be considered as being a particular danger zone. The operator is only allowed to walk in the area inside the safety fencing to remedy faults under very special conditions.

2.8 Hazards involved in the operation of the saw/drill

line

The Peddimat tandem saw/drill line is built in accordance with state-of-the-art technology and the recognised safety regulations and standards contained in the EG guidelines. Nevertheless, hazards to life and limb of the user or third parties or influences affecting the machines and property can occur during its use. The machines are only to be used:

♦ for their intended purpose

♦ in perfectly safe condition

♦ faults affecting the safe use must be reported to the responsible people and remedied immediately.

2.9 Safety measures under normal operation

Only operate the machines when all safety equipment is fully functional. Care must be taken to ensure that, prior to turning on the machines, nobody can be endangered when they start up. Check the machines at least once every shift for externally recognisable damage and full functionality of all safety equipment ( refer to Chapter 6.8 Operation).

2.10 Hazards caused by electrical energy

Work on electrical and electronic supply facilities is only to be performed by a qualified electrician:

− the electrical equipment must be regularly checked.

− the switch cabinet must be kept closed at all times.

−

access is only granted to authorised personnel with key or tool.

2.11 Hazards caused by hydraulic and pneumatic energy

Work on the hydraulic / pneumatic equipment is only to be performed by qualified per-sonnel with special experience in the field of hydraulic/pneumatic and press technology:

− depressurise the sections of the system to be opened and pressures lines prior to

− commencing maintenance work and secure against dropping ( refer to Chapter 9 ).

− replace hydraulic hoses at the prescribed intervals, even when no faults or damage that could affect safety are apparent (refer to Chapter 9).

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2.12 Maintenance and servicing, remedying faults

The prescribed adjustment, maintenance and inspection work must be carried out at the times stipulated: (refer to Chapter 7)

− operating personnel are to be informed prior to the commencement of maintenance and service work.

− de-energise the system, lock the main switch and remove the key when all mainte-nance, inspection and repair work is to be performed

− attach a warning sign to prevent restarting of the machine

− larger assemblies are to be attached to lifting gear and secured when being replaced

− check screw connections that have become loose for tightness

− check the safety equipment and its function after maintenance work has been com-pleted

2.13 Mechanical modifications to the system

No modifications, conversions or additions to the machines may be made without the express consent of the manufacturer. This also applies to welding work on components subject to load and stress.

All modification or conversion work must be confirmed in writing by Messrs. Paul Ferd.

Peddinghaus GmbH.

Components not in perfect condition must be replaced immediately. Only Original spare parts and consumables may be used.

It is not guaranteed that parts purchased from other sources are properly designed to cope with stresses and provide the required degree of safety.

2.14 Noise levels emitted by the system

The permanent noise level emitted by the system is ≤ 70 dB (A)

A noise level of 85 dB (A) at the place of work can be exceeded as a result of such influences as material transport through the machine, sawing and drilling; in this case, noise protection measures for the operator are compulsory.

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Table of contents Chapter 3

Transportation, storage and delivery

3.1 Information and protective measures for transportation

3 – 2

3.2 Delivery of the machines

3 – 2

3.3 Dimensions and weights

3 – 2

3.4 Unloading, loading of the machines and assemblies

3 – 3

3.5 Storage location, duration, protective measures

3 – 4

3.6 Checking scope of supply for damage, missing parts

3 – 4

3.7 Scope of supply

3 – 5

3.8 Notification of defects, damage and/or missing parts upon

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3 T

RANSPORTATION AND DELIVERY

3.1 Information and protective measures in connection

with the transportation of the machine

The various machine assemblies must be safely loaded onto the carrying vehicle ( truck, wagon ) by means of a crane or forklift truck and secured. Securing can be effected by means of:

♦ tying chains

♦ tying straps

The dismantled assemblies / machine must be protected against environmental influ-ences. The following steps should be taken:

− use a suitable cover to protect assemblies/ machine against dust or dirt.

To avoid damage to the paint, don’t allow straps or chains to rub against

movable parts of the assemblies / machines. Insert rubber shims between the chains or straps.

3.2 Delivery of the machine

The assemblies/ machine are delivered from the factory in the following manner:

Description Manufacturer Qty. Packed Dismantled

Drilling machine incl. control Peddinghaus 1 no yes

Band saw incl. control console

(option) MEBA 1 no yes

Circular cold saw LC 1250 (option)

Peddinghaus 1 no yes

Hydralic power-pack BW - Hydraulik 1 no yes

Control Peddinghaus 1 yes yes

Signomat (option) Peddinghaus 1 no yes

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3.3 Dimensions and weights

Description Dimensions

L x W x H (mm)

Weight (kg) Method of load-ing Drilling machine incl. control 2100 x 6100 x 3000 10.000 Crane Band saw incl. control console

(option) 2600 x 3250 x 2300

3.300 Crane Circular cold saw LC 1250

(option)

1450 x 3350 x 2400 9.000 Crane

Hydraulic power pack 1100 x 700 x 1150 550 Crane /

fork-lift

Signomat (option) 1400 x 900 x 1700 1100 Crane/forklift

Control 850 x 800 x 1500 300 Crane/forklift

In-feed and out-feed conveyors 12140-24020 x 1590 x

660 depending on weight Crane/forklift

3.4 Unloading, loading of the machine and assemblies

The assemblies / machine must be conveyed by a suitable means of unloading (crane / forklift). Use suitable cables, chains or straps in accordance with the weights for loading or unloading. (see 3.2). The arrangement of the cables (chains) and the points of at-tachment to the machine and assemblies can be taken from the drawings.

♦ machine or assembly suddenly falls down

− crushing of persons or parts of the body

It is prohibited for persons to walk or dwell in the danger zone of the machines or assemblies.

The following points must be observed upon delivery of the machine and assemblies:

♦ only lift the machines or assemblies off the carrying vehicle by means of crane or forklift truck

♦ unloading and transportation of the machine and assemblies to the erection site must be carried out by a qualified person with the aid of a crane or fork-lift truck and, at the same time, observing all safety requirements.

♦ attachment of the cables or chains to the machine components must only be carried out with shackles or straps ( in accordance with the load ).

Warning!

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3.5 Storage location, duration, protective measures

If the machines and assemblies are put into storage, attention must be paid to the fol-lowing points!

Max. period of storage Longer storage

♦ 1 month

♦ if a period of 1 month is exceeded, a new coating of preservative must be applied to the assemblies

Protective measures ♦ ensure adequate protection against dust and dirt

♦ the base preservative must not be removed

♦ protect all electrical and electronic parts against condensation of water.

Ambient temperature ♦ storage not below + 5 C ° to max. 70 % humidity

3.6 Checking the consignment for damage and missing

parts:

The system is to be immediately checked upon delivery for:

♦ visible damage (transportation damage) to the assemblies incl. accessories

♦ completeness of the consignment.

If damage ( defects ) to the machine are established, or the consignment is incomplete, direct your claim in writing ( see attached form ) within 1 week to the manufacturer or supplier.

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3.7 Scope of supply

Description Manufacturer Qty.

Drilling machine incl. control Peddinghaus 1

Band saw incl. control console (option) MEBA

Circular cold saw LC 1250 (option) Peddinghaus

Hydraulic power-pack BW Hydraulik 1

Out-feed conveyor (option) Peddinghaus 1

In-feed conveyor (option) Peddinghaus 1

In-feed cross transfer table (option) Peddinghaus 1

Out-feed cross transfer table (option) Operating materials Accessories Technical documentation Peddinghaus 1 Control Peddinghaus 1 Special accessories:

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3.8 Notification of defects, damage and / or missing

parts

Name of machine : Machine type : Year built :

The following

q

damage,

q

defects,

q

missing parts were established on the assem-blies upon receipt of delivery on...

Transport damage:

q

yes

q

no if yes, indicate nature:

Was the truck driver informed of the damage incurred during transportation?

q

yes

q

no Who established that damage had been incurred? Name:

Which parts and equipment are missing ?

When was the consignment checked for completeness? Date: Who did the checking? Name: Telephone: Name and address of the user:

Company : Contact:

Street:

Postal code/town:

(41)

Table of contents Chapter 4

Technical specifications

4.1 Description, model, serial number

4 – 2

4.2 Technical specifications

4 – 2

4.2.1 Assemblies and machines comprising the system

4 – 2

4.2.2 Overall dimensions

4 – 2

4.2.3 Weights of auxiliary components

4 – 2

4.3 Machine specifications

4 – 2

4.3.1 Overall dimensions

4 – 2

4.3.2 Machine specification

4 – 3

4.3.2 Technical specifications – drilling machine

4 --3

4.3.2 Technical specification – circular cold saw (option)

4 --4

4.3.2 Technical specifications - Signomat

4 --5

4.3.2 Technical specifications – bought-in components

4 --5

4.3.3 Electrical specifications

4 – 6

4.4 Electrical equipment in accordance with VDE

4 – 6

4.5 Climatic conditions on site

4 – 7

(42)

4 T

ECHNICAL

S

PECIFICATIONS

4.1 Description, model, serial number

Description: Drilling machine BDL 1000/9

Model: Peddimat BDL 1000/9

Serial – No. / Inventory – No. Year built

4.2 Technical specifications

4.2.1 Assemblies and machines comprising the system

Description Manufacturer Qty

Drilling machine Peddinghaus 1

Hydraulic power-pack BW - Hydraulik 1

Band saw MEBA ( option ) MEBA 1

Circular cold saw LC 1250 ( option ) Peddinghaus Signomat (option)

Control

Out-feed conveyor (option) In-feed conveyor (option)

Peddinghaus Peddinghaus Peddinghaus Peddinghaus 1 1 1

4.2.2 Overall dimensions

Unit Dimensions Com.

Overall width mm 6500

Overall length mm 2720

Overall height of the system mm 2900

4.2.3 Weights of the auxiliary components

Unit Dimensions Com. Signomat

Hydraulic power-pack kgkg 1100550

(43)

4.3.2 Machine specifications

4.3.2.1 Drilling machine technical specifications

BDL 1000/9 G

Metric

Max. working width 1000 mm

Max. working height 420 mm

Max. traversing speed in the X-axis 40 m/min

Traversing speed web (Y-axis) 20 m/min

Traversing speed flanges ( Z and W axes) 17 m/min

Work-piece weight Max. 8000 Kg

Measuring range 99,999 m

Total connected load 50 kW

Air consumption / per hour approx. 80 m³/h

Air pressure 6 bars

Control CNC 840 D

Machine dimensions (depth x width x

height) 2720 x 6500 x 2900 mm

Weight approx. 10.000 kg

Number of drill spindles 9

Number of drill spindles per axis 3

Feed rates, program controlled 25 – 300 mm/min Drill speeds

Spindle 1 from – to min-1_Program

10 – 580 10 – 395 10 – 580

Drill diameter from – to 8 – 40 mm

Work-piece dimensions

I beams (INP) 80 – 600 mm

I beams (IPE) 80 – 600 mm

Standard channels (UNP) 50 x 25 mm - 400 mm

I beams (HEB) 100 – 1000 mm

I beams (HEA) 100 – 1000 mm

I beams (HEM) 100 – 1000 mm

Angle iron, equal legs 80 x 8 mm

-200 x 28 mm

Angle iron, unequal legs 80 x 65 x 8 mm

(44)

4.3.2.2 Circular cold saw technical specifications (option)

LC 1250

Metric

Max. beam width at 90° 1000 (1250) mm

Max. beam width at 45° 700 (800) mm

Max. beam depth 440 mm

Connected load 20 kW

Air consumption/ per hour 50m³/h

Air pressure 6 bars

Machine dimensions depth x width x height 1450 x 3105 x 2375 _mm Weight (loading and shipping weight incl.

base plate 10.000 kg

Weight not incl. base plate

Blade diameter 8.300 kg

Blade diameter

Kerf 1250 mm

Kerf 9 mm

Cutting speed standard design max. 40 m/min

Cutting speed ( option ) 20 / 40 m/min

Blade feed max. 4 m/min

Blade return speed 6 m/min

Work-piece dimensions

I beams (INP) 80 – 600 mm

I beams (IPE 80 – 600 mm

Standard channels (UNP) 50 x 25 mm - 400 mm

I beams (HEB) 100 – 1000 mm

I beams (HEA) 100 – 1000 mm

I beams (HEM) 100 – 1000 mm

Angle iron, equal legs 80 x 8 mm

-200 x 28 mm

(45)

Technical specifications – Signomat (option)

Type Signomat 05

Marking speed Seconds per stroke 1.5

Marking pressure kN 0 – 75

Height adjustment – cylinder stroke mm 0 – 650

Marking stroke mm 100

Pass through dimension mm 8 – 165

Machine dimensions approx. Mm 1400 x 900 x 1700

Weight approx. Kg 1200

Workpiece sizes All standard section sizes

processed on the saw/drill line (angles, channels and I beams) can be marked.

4.3.2.4 Technical specifications of bought-in components

(Options)

Description Manufacturer Supplier manual

Hydraulic power-pack BW - Hydraulik refer to manual *

CNC control Siemens refer to manual *

Processing software Farm Design refer to manual *

Band saw ( option )

Chip conveyor MEBAIFT refer to manual *refer to manual *

• Please refer to the separate instructions manuals included in

the scope of supply for the technical specifications of bought-in

components.

(46)

4.3.3 Electrical specifications

Unit Value Com.

Connected load kW 55

Type of mains 3 PE 400 V

Control voltage AC/DC V 220 / 24

Fusing max. A 50

4.4 Electrical equipment in accordance with VDE

Enclosed, air conditioned control console with control and power outputs for:

♦ axis drives,

♦ hydraulic pump,

♦ tank heater,

♦ main spindle drive

♦ drill hydraulics

♦ coolant,

♦ clamping hydraulics

♦ E-stop system.

♦ built-in CNC – control using micro-processor technology, Model Sinumerik 840 D from Siemens

♦ compact unit for logics and operating panel,

♦ control panel with TFT monitor, machine control panel,

♦ RS232 C interface, V 24 or 20 MA, buffered parts programme memory.

♦ system diagnostics and integrated PLC control.

The system is installed by Peddinghaus engineers. It is only to be powered up by a quali-fied electrician.

Electrical hook-up is to be effected in accordance with the circuit diagrams whereby the VDE 0100 regulations and the special regulations of the local electricity supply company are to be observed.

Compare the operating voltage with the available mains supply. The operating voltage of the machine is stated on a card attached to the switch cabinet. The voltage stated is the phase-to-phase voltage ( voltage between the phases L1-L2-L3). The phase-to-phase voltage must not exceed a maximum of VAC + 0%!

Primary fusing and the power supply cable are to be sized and made available by the user and installed by a qualified electrician in accordance with the layout. In doing so, the VDE 0100 regulations and the special regulations of the local power supplier must be observed.

The power supply cable for a connected load of 55 KW (not including optional equipment) must be installed at the point depicted in the layout and be of sufficient length above the

(47)

4.6 Climatic conditions on site

The following climatic conditions must be maintained in order to guarantee trouble-free operation of the system:

Ambient temperature: ♦ + 5 C° / + 40 C°

♦ the average air temperature must not exceed + 35° C over a period of 24 hours.

Humidity: ♦ 30 % to 95 % (non-condensing)

♦ Standard 70

Height: ♦ 1000 m above sea level

4.6 Foundations

The machines and their appropriate material handling system must be placed on a level foundation and bolted to the floor!

♦ Level concrete flooring with a thickness of at least 200 mm is required. The floor load is approx. 5 kg / cm2_.

♦ The depth of the foundations depends on the existing site conditions. The user is re-sponsible for the installation of the correct foundations. (refer to the foundation draw-ing in Part 2 of this manual).

(48)

Table of contents Chapter 5

Installation, assembly, initial start-up

5.1 Factory site / place of use

5 – 2

5.2 Machine and foundation dimensions

5 – 2

5.3 Erecting the system

5 – 2

5.3.1 Installation and assembly of the machine (A)

5 – 3

5.3.2 Installation and assembly of the hydraulics (B)

5 – 3

5.3.3 Installation and assembly of the conveyors (C)

5 – 4

5.3.4 Installation of the control console (D)

5 – 4

5.3.5 Fitting the safety equipment (E)

5 – 4

5.3.6 Mounting the air supply lines (F)

5 – 4

5.3.7 Fitting the electrical connection cables (G)

5 – 4

5.3.8 Hook-up of the power supply (H)

5 – 5

5.3.9 Cleaning machine components (I)

5 – 5

5.4 Conditions for initial start-up / trial run

5 – 6

5.5 Initial start-up / trial run

5 – 7

(49)

5 I

NSTALLATION

,

ASSEMBLY

,

INITIAL START

-

UP

5.1 Factory site / place of use

To ensure guaranteed accuracy in conjunction with maximum machine and component stability, the following conditions must prevail on site:

♦ a level concrete floor, at least 200 mm thick

♦ the floor load capacity must be at least approx. 5 kg/cm2

(machine weight approx. 10.000 kg)

♦ foundations prepared in accordance with Peddinghaus specifications

♦ power supply point (connected loads Chapter 4.)

5.2 Machine and foundation dimensions

The machines must be placed on a smooth, level foundation and securely welded (refer to foundation drawing).

The machine and foundation dimensions are to be taken from the enclosed drawing

5.3 Installing the system

The installation of the system in conjunction with the initial start-up must be carried out by the manufacturer’s service engineers. ( Chapters 1.3 and 1.5 Fundamental notes ). Please take all installation dimensions from Chapter 5.

The following installation work must be performed in the sequence indicated: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Installation and assembly of the system Band saw from Meba

Drilling machine Signomat (option) Hydraulic power-pack Control console

Hoop-up of the power supply

Assembly of the pneumatic and hydraulic connections Fitting the safety equipment

(50)

5.3.1 Installation and assembly of the machine (A)

I. The following action is required for installing the machine:

1. Attach the lifting cables to the machine’s lifting lugs with shackles (appropriate to the loads).

2. Lift the machine by crane and place on the foundation. 3. Place machine on foundation.

• machine suddenly sways or drops

− crushing of persons or parts of the body

Do not dwell or walk in the danger zone or under the suspended load!

II. Fixing the machine to the foundations:

♦ in accordance with the manufacturer’s specifications, a solid connection must be created between the foundations and the machine.

5.3.2 Installation and assembly of the hydraulics (B)

− place the hydraulic power-pack, using suitable lifting gear ( crane/forklift truck ) on its location and install

− install the hydraulic piping

• components suddenly drop down

− crushing of persons and parts of the body

Do not dwell or walk in the danger zone or under the suspended load! The hydraulic power-pack is supplied without fluid! The following points must be

observed when filling the machine with hydraulic fluid:

Chapter. 9.7.2 > − only use the prescribed hydraulic fluid (Chapter.9.7.2)

− use a filter when filling

− close the filler cap tightly when filling completed The following work is required for this purpose:

Chapter. 9.7.4 > − Remove the filler cap

− Pour in hydraulic fluid up to 1 cm below the max. level (observation glass)

− Replace filler cap

−

Absorb and dispose of spilt fluid immediately (danger of slippery floor surface)!

Warning!

(51)

5.3.3 Installation and assembly of the conveyors (C)

− place the conveyors on the in-feed and out-feed sides in position with the aid of suitable lifting gear ( crane/forklift truck ) and assemble

5.3.4 Installation of the control console (D)

Assembly work: − Place the console in position with the aid of suitable lifting gear (crane/forklift truck) and fix in position

− install the electric cables to the machine and the components

5.3.5 Fitting the safety equipment (E)

Position the guards and safety equipment and assemble.

5.3.6 Mounting the air supply lines (F)

Fitting: − assemble the air supply lines on site

− the supply pressure must be 6 bars

− only use dry compressed air

− check lines and connections for leakage

5.3.7 Fitting the electrical connection cables (G)

• electrical energy

This work is only to be carried out by a qualified electrician ( refer to Chapter 2.10)

Installation work:

₋

_{install all electrical connection cables from the console to he} machine, components and operating controls.

Warning!

(52)

5.3.8 Hook-up of the power supply (H)

• Electric power

Hook-up is only to be carried out by a qualified electrician (refer to Chapter 2.10)

− Connect the terminals L1, L2, L3, PE in the switch cabinets to the power point 3 PE 400V 50 Hz. (refer to Chapter 4 for connected loads)

When the machine has been connected up to the power supply, the direction of rotation of the drive motors must be checked and corrected, if necessary.

5.3.9 Cleaning machine components (I)

All components of the machine protected by anti-corrosive :

− guides

− tool chucks

− etc.

must be cleaned with a suitable solvent or cleaning agent (refer to manufacturer’s instructions in respect of the solvent/cleaning agent to be used).

Pay attention to the applicable regulations when disposing of the solvent (waste disposal act)!

(53)

5.4 Conditions for initial start-up / trial run

Conditions: − the service personnel must be fully acquainted with the machines and know how to handle them.

The following instructions on safety must be observed under all circumstances prior to turning the machine on!

On site prior to powering up:

Checks must be made to ensure that:

♦ all documentation i.e. operating instructions manuals, electrical, hydraulic, pneumatic circuit diagrams, technical drawings or testing equipment etc. are available.

♦ all guards and safety equipment are in place and no unprotected danger zones exist in the areas of access.

Start-up:

The checks must also verify that the following points coincide with the ap-plicable sections of the safety standards:

♦ that separation/connection of the power supply and the normal stopping and starting of the machine function properly.

♦ that acoustic and visible warning facilities function properly.

♦ that speeds and areas of movement of all movable components are in line with specifications and that all limit switches and E-stops operate properly when actuated.

Faults incurred during installation/assembly:

♦ It can happen, as a result of incomplete assembly of various components, that during the installation process and at start-up, hazards of varying nature occur.

♦ The person responsible for installation and start-up must carefully study the requirements set forth in the instructions on machine installation and ensure that such requirements are met and all safety instructions fully applied..

Overview of the control and display elements as well as the fault indicators; refer to Chapter 6.2

Warning!

(54)

5.5 Initial start-up / trial run

The installation and start-up personnel must carry out the following work: Procedures 1 - 21 1. Turn main switch to position ON

• the CNC control will be turned on.

Chapter. 6.3.2.1 > 2. Perform visual check of all safety equipment 3. Press key „ Control ON „ on the control console

• the hydraulics are turned on

• wait for approx. 10 seconds until the display “Pressure

build-up please wait” extinguishes.

The LED lamp above the key lights up 4. Press key „ Secure system”

Chapter. 6.3.3.2 > 5. Check E-stop by:

− pressing E-stop

• the hydraulic system will be turned off

• The message „ E-stop pressed“ will appear on the control display.

• E-stop malfunction

− danger of injury to the operator

If the functional test cannot be performed as described, immediately turn off the machine and notify the manufacturer’s customer service department!

6. Unlock E-stop

7. Press key „ Control ON „

• the LED lamp above the key lights up hydraulics are turned on

8. Press key “ secure system „

• control voltage, the error message on the control display extinguishes

Chapter. 6.3.2.2 > 9. Make functional check of safety switches on the safety gates or

(55)

Peddimat – BDL 1000/9 Chapter 5 / 8 14.Press key „ Coolant ON „

• the coolant feed is enabled

The system is ready for operation.

15. Conduct a test run of the system.

The following action is to be taken when the prescribed system quality has been achieved and no faults detected:

16. Check function of all safety equipment and record in the acceptance protocol.

17. Train and instruct all operators on the system ( hand-over ) Chapter. 6.8 > 18. Turn the system off

(56)

5.6 Acceptance Protocol

Name and address of user:

Company: ______________________________ Street:________________________ Postal code/Town:

_______________________________________________________________

Name of system:__________________________________ Model: __________ Serial No.: ______________________________ Year built: _________

Name of the service and training engineer:_____________________________________ Name of the tester/user: ________________________________________________ System started up on : _ _________________________________

Check of operating and safety equipment performed as per Chapter. 5.5 / 19 on: ________________________________________

Training on the machine carried out on: ______________ Duration: _______________ Machine handed over on:__________________________________________________ Names of operators trained: ____________________________________________ _______________________________________________________________________ The operators trained on the machine confirm the requirements set forth in Chapter 2, section 2.3 by the manufacturer by applying their signature.

_______________________________________________________________________

_______________________________________________________________________ Signature(s)

(57)

Peddimat –BDL 1000/9 Chapter 6 / 1

Table of contents Chapter 6

Operating the machine

6.1 Introduction

6 – 3

6.2 Operating and display controls, fault messages

6 – 4

6.2.1 The Siemens control 840 D

6 – 4

6.2.2 Controls on the control console

6 – 5

6.3 The safety equipment

6 – 8

6.3.1 Guards, safety fence with safety gates, light barrier

6 – 8

6.3.1.1 The guards on the machines

6 – 8

6.3.1.2 Safety fence with gates

6 – 9

6.3.1.3 The safety light barrier

6 – 9

6.3.2 Checking the guards, the safety fence with gates

and light barrier

6 – 9

6.3.2.1 Visual check

6 – 9

6.3.2.2 Functional check of the safety switches on

the safety gates

6 – 10

6.3.2.3 Visual and functional check of the safety

light barrier ( option )

6 - 10

6.3.3 E-stop facilities

6 – 11

6.3.3.1 Operating the E-stop on the system

6 – 11

6.3.3.2 Functional check of the E-stop facility

6 – 11

6.3.3.3 Restarting the system after E-stop

6 – 11

6.4 Mode of operation and work-cycle

6 – 12

6.4.1 Automatic operation

6 – 12

6.5 Adjustments and checks prior to commencing work

operations

6 – 13

6.5.1 Checking the pressure of the clamping and

measuring rolls

6 – 13

6.5.2 Checking the hold-down / adjustment

6 – 13

6.5.3 Checking the drill assemblies

6.5.3.1 All tools in place

6.5.3.2 Drill rates of feed

6.5.3.3 Changing the drill bits

6 – 14

6 - 14

6– 14

6 - 15

6.6

6.7 Instructions for checking, adjusting and switching on the

system

Turning off the system on normal operation

6 – 16

6 – 17

6.8 Restarting the machine after a power failure

6 – 17

6.9 Instructions for switching individual modules on/off

6 – 18

(58)

6.10 6.9.1 Switching the band saw on/off (option)

6.9.2 Switching the circular cold saw on/off (option)

Loading / unloading the machines

6 – 18

6– 18

6.11 Disposal of swarf/chips

6 – 19

6.12 Checking the coolant system

6 – 19

6.13 Replenishing lubricating coolant

6 – 20

6.14 Regulating the amount of coolant

6 – 21

6.15 Maintenance instructions for the operator

6.15.1 Maintenance instructions for the drilling machine

6.15.2 Maintenance instructions for the band saw ( option )

6.15.3 Maintenance instructions for the circular cold saw

( option )

6 – 21

6 – 22

6 - 22

6.16 List of addresses

6.16.1 Addresses for manual data input

6 – 23

6.17 Error messages

6 – 26

6.18

6.19 6.17.1 BDL error messages

Trouble shooting

6.18.1 No drill call-up

6.18.2 No axis movement ( Y,Z,W and Q on the drill, U and

V on Signomat and saw )

6.18.3 No X-axis movement

Summarised operating instructions

6.19.1 Turning the system on

6.19.2 Jog mode

MDA mode

6.19.4 Loading programmes

6.19.5 Deleting programmes

6.19.6 Deleting a programme

6.19.7 Deleting several programmes

6.19.8 Processing parts programmes

6.19.9 Single part output( FD software only )

6.19.10 Manual entry of a programme

6 – 26

6 – 27

6 – 28

6 – 29

6 – 30

6 – 31

6 – 32

6 – 33

6 – 34

6 – 35

6 - 36

(59)

6 O

PERATING THE MACHINE

6.1 Introduction

This instructions manual is thought for technically, specially trained and qualified person-nel or personperson-nel with expert knowledge in the field of NC technology.

Full knowledge and technically perfect implementation of the safety instructions and warnings are prerequisites for non-hazardous operation.

Only qualified personnel have the necessary expert knowledge to correctly interpret and im-plement the safety instructions and warnings provided in the generally accepted manner.

(60)

6.2 Operating and display controls, fault messages

6.2.1 The Siemens control 840 D

X Y Z Tool Automatic Drill Hold Down 1 On Drill Hold Down 2 Off Drill Coolant Tool Y-Z-W Automatic Funktionstasten Achsanwahltasten W _Q _U

(61)

6.2.2 Controls on the control console

No Description Function

1

E-stop ♦ Turns off the machine in case of hazard or fault

• The key locks automatically

− Unlock by turning in the direction of the arrow

2

Automatic tool control • Tool call-ups effected as per programme

3

Hold-down 1 • Hold-down 1 active

4

Hold-down 2 • Hold-down 2 active

5

Tool OFF • Tool call-ups not executed. Drilling, marking , saw-ing operations not executed.

• Tool command interrupted

6

Coolant ON/OFF • Internal coolant supply turned ON/OFF

7

YZW automatic mode ON • Stand-off automatic mode ON/OFF

8

Tool mark • The drills pop mark

9

Trim cut • Trim cut active/inactive

10

Saw home position • Saw frame traverses to topmost position.

11

Tool test Drill spindles briefly extend from the home position

12

Enter danger zone The system functions are turned off in a controlled

manner.

* The safety gates unlocked

13

Secure system • The safety gates are locked

14

Laser pointer • Turn laser pointer for manual saw cut on ( only applies to the MEBA band saw )

15

Control ON • Hydraulic system turned on

16

Control OFF • Hydraulic system turned off * CNC control remains on

For description of keys 14 – 20, refer to the SIEMENS operating manual.

17

Select X-axis • X-axis activated

18

Select Y-axis • Y-axis activated

19

Select Z-axis • Z-axis activated

(62)

21

22

23

24

25

26

27

Select Q-axis Select U-axis Select A-axis Saw spray oil Clamp saw WCS/MCS - key • Q-axis activated • U-axis activated * A-axis activated

* Cooling lubricant for band saw ON * Horizontal vice is opened in sawing cycle * Switch-over key „drill axis/linear axis“ * The axis selected is traversed in the minus direction

28

Rapid • Rapid key. The axes are traversed at rapid speed when the “RAPID” key is pressed in conjunction with the plus or minus key

29

+ key • The axis selected is traversed in the + direction

30

Main switch ON/OFF ♦ Switch position ON

• system is supplied with current

• the CNC control is switched on

υ Switch position OFF

• the system is de-energised

the hydraulic tank heater remains on

can only be turned off using the DO-Q 22 switch ( in the power section )

Attention!

Press the “EXIT” key on the computer keyboard before tuning off the main switch. The computer is run down. Only turn off the main switch when the

message “Computer is now safe. Restart” appears on the screen.

31

E-Stop • Turns off the complete system in case of hazard or a fault.

• The key is self-locking

* Turn in direction of arrow to unlock