The Company. Mission. Our services. Product services. Engineering services. Logistics services. - Automotive industry - Rolling stock industry

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The Company

GAM Consulting was founded in Cassino (Italy) in 2001 for providing consultancy and services in the field of quality management, to companies operating in the automotive industry.

The professional approach, based on expertise and reliability, allowed us to stand out in a highly competitive field, getting, in 2007, FIAT Group accreditation as provider for Quality Control services (CSL1 / CSL2) and Quality System enhancement (CSL3) of suppliers. In 2009 we extended our activities to the Rolling Stock industry, becoming approved service providers for AnsaldoBreda.

In the first 15 years we have constantly maintained a positive growth trend, reaching an headcount of about 400 employees operating in Italy, Serbia and Germany; GAM Consulting is currently in the process of establishing new operative centres in Czech Republic, Hungary, Slovakia, Poland, Turkey and Spain.

GAM Consulting is ISO 9001:2008 certified.

Mission

Transferring to our Customers passion, skills and experience acquired, by offering integrated solutions for the full achievement of their objectives.

GAM Consulting operation strategy consists of devoting completely to each Customer, getting deep understanding of the product and the manufacturing process in order to identi-fy the root cause of any criticality and promptly define effecti-ve and added value countermeasures.

We consider our job accomplished once the needs of our Customers are fulfilled along with a significant contribution to spread the Continuous Improvement culture among their Staff, offering the opportunity for reaching the excellence in product quality.

Our services

Engineering services

Product services

Logistics services

- Automotive industry

- Rolling stock industry

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Gam Consulting offers product sorting/checking activity, carried out by qualified personnel able to make visual and instrumental inspections.

We can provide non destructive tests, to evaluate the structural characteristics of materials without altering their physical state or geometry.

Among our instrumentation we have the portable anthropomor-phic arm FARO CAM2, by which we can implement quick and accurate dimensional measurements, even at Customer’s site. When anomalies are detected, our staff can promptly perform reworking actions in agreement with the Customers’ quality managers. Every task is logged into a daily report, including quantities of NOT-OK, reworked and rejected parts.

GAM Consulting is present in the most important European automotive districts, offering its specialists’ expertise both at the carmakers their suppliers sites.

Our residents are in a close and continuous contact with the production team leaders in order to promptly capture possible anomalies and immediately react carrying out the related containment actions, so minimizing the impact on Quality Perfor-mance Indicators.

Each defect is configured and analysed, using problem solving techniques by which we identify root cause and define the proper corrective actions whose effectiveness is constantly monitored by us.

RESIDENT ACTIVITY

The Controlled Shipping Level 1 procedure is a control process imposed by the car maker to its supplier, which shall implement it in order to prevent the shipment of Non Conforming goods from the production plant.

This kind of control can be contracted to a third party, such as GAM, which allows to perform the operations in a quick, effective and documented way, without moving the workforce from production to quality inspections.

CHECKING + REWORKING

CSL1

Product services

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GAM Consulting offers a vehicle repair service, both in production plants and on commercial car lots, made by teams of technicians able to operate within 24 hours throughout Europe.

RECONDITIONINGS/RETROFIT ON

THE CAR LOT

We have established an assistance network offered to carmakers and their suppliers, in order to support them with the on-vehicle diagnosis and consequent repair operation of components and specific systems for units in service.

Within 12/24 hours from the call, our Flying Doctors reach the authorized workshops where they make the first level analysis, using professional equipment; they determine the need for replacement and rapidly implement the most proper intervention.

FLYING DOCTOR

Reinforced control plans, carried out on the process or on the finished product at the starting phase of new production or to contain specific quality issues. GAM, besides offering the possibility to perform such controls as described for CSL2, is able to provide the necessary support for their definition and preparation.

QUALITY FIREWALL –

GP12

The Controlled Shipping Level 2 procedure is a control process imposed by the car maker to its supplier in order to stop shipment of Non Confor-ming parts from the manufacturing plant. CSL2 has to be performed by a third party firm.

Thanks to expertise and professional skills of its staff, GAM Consulting is an accredited third party certifier for FCA and CNH Industrial, full meeting the requirements established by them.

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GAM is able to provide qualified services for the rolling stock industry in order to carry out checks on finished or semi-finished products and on the production process.

Our technicians also intervene to validate the results of mechanical tests and non destructive tests, to certify welds quality, to make checks on the validation of complete axles and wheels for homologation purposes.

Since 2009, GAM is an accredited service provider for AnsaldoBreda for the execution of SET activi-ties (Sorveglianza Ente Terzo – Third Party Surveillance).

PRODUCT CERTIFICATION AT SUPPLIER SITE

Gam Consulting performs activities of test supervising and final acceptance of the rolling stock, providing direct assistance to the customer in the quick resolution of any non-conformity, both inside the plant and at the commissioning site.

The visual and instrumental checks are carried out on all internal and external components, such as seats, doors, braking systems, HVAC, etc.

ACCEPTANCE CONTROL OF A

RAIL VEHICLE

Rolling

stock

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GAM Consulting is able to perform activity of qualification and surveillance of suppliers, in order to identify any critical area and support the definition of adequate

countermeasures.

Experienced staff, by performing process and system audits

according to either Automotive Industry Standards (ISO-TS 16949) or Railway Industry Standard (IRIS), identifies the priorities of intervention and defines the appropriate correcti-ve action plans, which are continuously monitored through regular visits at suppliers plants in order verify the proper implementation and validate the achievement of the expected improvements.

SUPPLIERS BASE

MANAGEMENT

GAM Consulting can provide professionals, with long experience in the automotive and rolling stock fields, to deal with complex projects management. In particular, our Project Managers can support the platform team from concept phase to manufacturing start-up, supporting each stage both with the definition of action plans and with the related monitoring activity, even at the involved suppliers sites, according to APQP logic.

NEW PRODUCTS DEVELOPMENT

We provide assistance to companies willing to adopt advanced methods of organization and management of their manufacturing processes, in order to improve product quality, reduce costs caused by excessive waste, spread a culture of continuous improvement among their employees.

Supply contracts of the most modern structured firms include statements for the start of a growth program, run by a third party, for suppliers that causing major or repea-ted quality issues.

In such cases, GAM is able to perform a detailed process audit, in order to identify structural/systemic gaps that led to the criticality which impacted the customer; on the basis of such audit we define an action plan to irreversi-bly strengthen the process, by raising the production capability (Cp, Cpk). The identified countermeasures become an asset that can be extended to other productions, in a preventive mode.

GUIDED GROWTH \ CSL3

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SPC

Cp

SQE

Kaizen

APQP

PPAP

8D

WCM

PPM

Poka

Joke

MAP

PA

Ppk

PSA

Flow Chart

R&R

JOB1

Ishikawa

OTOP

SQE

SOP

SEA

cpk

PDR

FMEA

Pp

5W/1H

6σ Pareto

Qh

IMDS

IP M S A

SUPPLIER

QUALIFICATION DESIGNREVIEW PROGRAMREVIEW SUPPORT DIMENSIONAL MEASURES CONTROLPLAN FG CHECK

Suppliers Qualification according to ISO-TS Stdandards (SEA, VDA)

Design Review with Suppliers in order to define effective action plans for design release speed-up

Manage Suppliers Program Reviews in order to keep on track launch activities, from concept design to SOP

Monitor and support to planning and delivering of prototypes, PV, PS and PPAP Samples

Definition of Reinforced Control Plan for the production start-up at Tier 1 and Tier 2 Suppliers

PPAP Samples

Evaluation: measurement and on-vehicle assembly trials, PPAP documentation package validation Finished Goods preventive reinforced check at the Suppliers during production rump-up

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Thanks to the partnership with the main logistics companies, we are able to offer high added value logistics services, by taking advantage of extensive multi-client warehouses located near the major FCA facilities in Italy and equipped with the best security and surveillance systems, in which we can manage our customers deliveries, from the storage to the stages of sequen-cing and transportation towards the plants or to intermediate warehouses.

All services are managed according to JIS/JIT/Kanban logics,

and the handlings, both internal and exter-nal to the warehouses, are traced in each single phase.

LOGISTIC SUPPORT

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GAM

Organization

CHIEF EXECUTIVE OFFICER

Andrea Di Lucente

a.dilucente@gamconsulting.it +39 335 528 1829

GAM CONSULTING SRL

PLANT ACTIVITIES MANAGER

Gianfranco Treglia

Mario Gravante

+ 39 331 678 8835 g.treglia@gamconsulting.it

GAM CONSULTING

& SERVICE D.O.O.

PLANT ACTIVITIES MANAGER

+39 392 981 8861

m.gravante@gamconsulting.it

PLANT ACTIVITIES MANAGER

Vladimir Bordoski

SERBJIA

+ 381 694 404 075

PLANT ACTIVITIES MANAGER

Holger Zimmer

GERMANY

NORTHERN ITALY

SOUTHERN ITALY

+49 174 938 8686

ENGINEERING DIVISION MANAGER

Celestino Di Lucente

c.dilucente@gamconsulting.it + 39 335 144 5462 INTERNATIONAL BUSINESS

Giovanni Costantino

g.costantino@gamconsulting.it +39 334 711 2225 h.zimmer@gamconsulting.de serbia@gamconsulting.it

GAM CONSULTING

& SERVICE GMBH

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Resident Team

Milos Gasic

+381 694 404 071 / m.gasic@gamconsulting.it

Miodrag Kesic

+381 694 404 072 / m.kesic@gamconsulting.it

KRAGUJEVAC

Tommaso Belluscio

+ 39 334 650 9909 / t.belluscio@gamconsulting.it

Emilio Antonelli

+39338 723 6447 / e.antonelli@gamconsulting.it

Nicola Magnacca

+39 334 634 6913 / n.magnacca@gamconsulting.it

Luca Di Capita

+39 360 108 0607 / l.dicapita@gamconsulting.it

Andrea Cagnazzo

+39 338 545 5169 / a.cagnazzo@gamconsulting.it

Luciano Landolfi

+39 335 528 1762 / l.landolfi@gamconsulting.it

FCA MIRAFIORI

MASERATI GRUGLIASCO

SEVEL ATESSA

FCA CASSINO

FCA POMIGLIANO

FPT TERMOLI

IVECO SUZZARA

Fabio Lusicini

(Cassino Plant Resident Manager)

+ 39 334 606 6788 / f.lusicini@gamconsulting.it

Luigi Russo

+ 39 334 143 1861 / l.russo@gamconsulting.it

Stefano Chirico

+ 39 366 380 2901 / s.chirico@gamconsulting.it

Salvatore Ciniglio

+ 39 392 503 0836 / s.ciniglio@gamconsulting.it

Antonello Di Riso

+39 334 143 1754 / a.diriso@gamconsulting.it

Eduardo Ascione

+ 39 331 678 8641 / e.ascione@gamconsulting.it

Daniele Di Benedetto

+ 39 360 108 0036 / d.dibenedetto@gamconsulting.it

Nemanja Mrda

+39 331 121 9637 / n.mrda@gamconsulting.it

MAGNETI MARELLI BOLOGNA

FERRARI MARANELLO

MASERATI MODENA

SATA MELFI

FCA MELFI

MAGNETI MARELLI BARI

NORD ITALIA

Northern Italy

Florian Pung

+49 173 465 1972 / f.pung@gamconsulting.de

KAISERSLAUTERN

SUD ITALIA

Southern Italy

GERMANIA

Germany

SERBIA

Serbjia

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In numbers

TURNOVER

(mln €)

year

00

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

2010 2011 2012 2013 2014 2015 1,7 2,2 3,8 7,6 (mln €) year employees 2010 2011 2012 2013 2014 2015 1,7 2 2,2 3,2 3,8 7,6

PEOPLE

50 2010 100 150 200 250 300 350 400 2010 2011 2012 2013 2014 2015 140 160 175 210 240 400

400

210

160

2011 2012 2013 2014 2015

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Gam Consulting s.r.l.

Headquarter

Via Cerro Tartari (Zona Industriale Fiat) 03030 Villa Santa Lucia (FR) Tel. +39 0776 313863 Fax +39 0776 327688

sede legale - registered office

Via Casilina Sud - “Le residenze” 03043 Cassino (FR)

Gam Consulting

s.r.l.

Sede operativa – operative center

Zona Industriale S. Nicola 85025 Melfi (PZ)

Tel. +39 334 650 9909

Gam Consulting &

Service d.o.o.

sede operativa - operative center

Santiceva 36 34000 Kragujevac

Serbia

Gam Consulting

& Service GmgH

sede operativa - operative center

Gersweilerweg 1 67657 Kaiserslautern Germania Tel: 0049 631 41469395 Fax: 0049 631 41469397

Gam Consulting s.r.l.

sede operativa - operative center

Via Novara 9/11, Cascine Vica 10098 Rivoli (TO) Tel. +39 011 0436923 / Fax. +39 011 0436923

Torino

Cassino

Melfi

Kragujevac

Kaiserslautern

Dove siamo /

Locations

www.

gamconsulting

.it / i

nfo@gamconsulting.it

Uffici Operativi Italia

Italian Operative Offices

Maranello Atessa Termoli Pomigliano Bari Mirafiori Grugliasco Suzzara Modena Bologna

Prossime aperture

Next openings

A C D B F Polonia / Poland

Repubblica Ceca / Czech Republic

Slovacchia / Slovakia

Ungheria / Hungary

Turchia / Turkey

Figure

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