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50 years of experience in automation
This is the solid base on which our range of products for the process industry is built. Over 13,500 employees contribute to progress in factory and process automation as well as in basic and further training in industry.
With Festo's portfolio of solutions and services you're always on the safe side. Everything is designed to meet stringent safety and reliability requirements. Furthermore, our components, systems and service packages fulfil all the criteria for maximum efficiency.
Sophisticated process reliability thanks to safe product design In mining, maximum system avail-ability and safety for people and the environment are the top prior-ities. Festo offers automation components which have been tried and tested in operation and are designed to withstand the extreme requirements of the mining industry.
What we offer
• Safety integrity level (SIL) (IEC61508/61511) • High IP protection • Corrosion resistance • Extended temperature ranges • Outdoor use
• Customer-specific solutions on request
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Actuators/sensor boxes
Quarter-turn actuator Type DAPS
The first choice for process valves with high breakaway torques: DAPS, the low-cost scotch yoke quarter-turn actuator for butterfly valves and ball valves.
• Scotch yoke principle • Torques from 8 ... 8,000 Nm
at 6 bar
• Double and single-acting • Interfaces to ISO 5211 and
VDI/VDE 3845 (Namur)
• Stainless steel shaft, with octagonal connection for the process valve
• Approved in accordance with Directive 94/9/EC (ATEX) • Suitable for use in safety-related
systems in line with IEC 61508 up to SIL 2
• Stainless steel version on request
Quarter-turn actuator Type DFPB
The DFPB series is the next logical step after the DRD/DRE series. The result is a cost-optimised series with innovative, detailed solutions. • Swivel angle and adjustment up
to 94°
• Anodised aluminium drive shaft • High corrosion resistance
(CRC class 3)
• End-position adjustment for all sizes
• Auto-lubrication and optimum emergency running properties thanks to carbon-injected PTFE (30% carbon) slip bands • Octagonal connection for the
process valve
• Anti-clockwise or clockwise rotation without conversion • ATEX II 2 GD
• Suitable for use in safety-related systems in line with IEC 61508 up to SIL 3
Regulated linear actuator Type DFPI
A regulated actuator for all process valves with linear actuation. Its all-in-one design and technology make it ideal for controlling knife gate valves and penstock valves with controlled strokes: integrated displacement encoder, valve block, position controller and an extremely sturdy connection.
• Diameter 100 … 320 mm • X lengths up to 990 mm;
special designs on request • Protection class IP65/68 and 69K • High corrosion resistance (CRC 3) • Setpoint signal 4 … 20 mA for
precise process control when integrated into existing control architectures via PLC
Linear actuators Type DLP and DNG
When in doubt, choose pneumatic components. Such as these linear actuators DLP and DNG with ex -plosion protection for knife gate valves and penstock valves.
• Force up to 80,000 N at 10 bar • Piston diameter 80 … 320 mm • Stroke length 40 ... 2,000 mm • Namur interface
• Internal air supply • Direct mounting of sensors
Sensor box Type SRBF
Inexpensive to buy and economical to operate. Highly robust and extremely easy to install and commission, this sensor box is ideal for simple tasks that require a reli-able and cost-effective solution.
• End-position sensing via micro switches
• Micro changeover switch • Max. contact rating 8 A • Max. voltage 250 V AC • Switching accuracy < 1° • Aluminium housing
• Visual indicator in plastic hood • Protection class IP67
• Quick and easy adjustment of the actuating cams without any additional tools
Sensor box type SRBP (binary) and SRAP (analogue)
Flexible position sensing as standard. The sensor boxes SRBP and SRAP convert the mechanical open and closed positions of an actuator or process valve into electrical output signals. Optional sensing of a fixed mid-position with SRBP or any intermediate position with SRAP.
• Protection class IP65 and IP67 • Corrosion resistance class 3 • UV resistance
• Mechanical position indicator in 3 colour combinations • Ambient temperature
-20 … +80 °C
• Optionally integrated resistance circuit monitors for wire breaks; input circuit design as per EN 60947-5-6 (NAMUR) • Self-adjusting end positions • Captive screws and type
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Solenoid valves
Solenoid valve Type NVF3
Conforming to Namur port pattern in accordance with VDI/VDE 3845. Ideal for process automation appli-cations. Explosion protection to ATEX directive as standard.
• Corrosion-resistant • Explosion protection for ATEX
zone 1
• Ignition protection classes: EExm and EExia
• Piloted version • Modular pilot system
• Suitable for use in safety-related systems in line with IEC 61508 up to SIL 2
Solenoid valve Type VSNB
Conforming to Namur port pattern in accordance with VDI/VDE 3845. Explosion-proof versions complying with ATEX directive available. • Flow rate 950 l/min • Can be changed from 3/2 to
5/2-way function Solenoid valve Type VOFD/VOFC
Thanks to their robust, solid design and high corrosion resistance, VOFC and VOFD valves are ideally suited for use in chemical and petrochem-ical plants.
• 3/2 and 5/2-way valve with Namur flange pattern or threaded connection
• Sturdy and highly corrosion-resistant thanks to tough enamel surface
• Tried and tested in operation in process automation means product durability, reliability and safety, e.g. in ESD applications*
• Flow rate 400 … 1,000 l/min • Can be changed from 3/2 to
5/2-way function • Corrosion-resistant • Ignition protection classes:
EExm and EExia • 12, 24, 42, 48 V DC
• 24, 42, 48, 110, 230, 240 V AC • Temperature range from
-25 °C to +60 °C
• Easy combination of the required coil with the corresponding valve • Solenoids in the ignition
protec-tion classes: EEx emb, EEx d and EEx ia
• Global explosion protection for zone 1 (ATEX, Nepsi, IEC, Inmetro, etc.)
• Suitable for use in safety-related systems in line with IEC 61508 up to SIL 2
• Piloted version
• Version for high flow rates *ESD = Emergency shutdown
• Flow rate 750 … 2,600 l/min • 5/2 and 5/3-way
• V solenoid coil: low power consumption
• F solenoid coil: explosion protec-tion to ATEX Directive, freely selectable voltage
• Pneumatically actuated valves • Side and front mounting • Manifold sub-bases available Solenoid valve
Type Tiger 2000
The all-rounder valve. A compre-hensive range of valves, used and trusted all over the world.
• Flow rate 500 … 7,500 l/min • 3/2 and 5/2-way
• Pneumatically actuated valves • Voltage 12 ... 48 V DC,
24 ... 240 V AC
• Explosion protection to ATEX Directive
Solenoid valve Type Tiger Classic The classic valve with sturdy poppet valve principle and opti-mised switching times thanks to patented U-ring. Manifold assembly on PAL or PRS manifold.
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Process/media valves
Ball valve Type VAPB/VZBA
Systematically more reliable as well as compact and sturdy, this valve combines low torques with a long service life.
• Brass and stainless steel versions • G and NPT thread types • For 2-way ball valve VAPB,
diame-ters of 1/4" to 4" in stainless steel, 1/4" to 2 1/2" in brass
• For 3-way ball valve VZBA, diameters of 1/4" to 2" in stainless steel with L and T hole • Mounting flange to
ISO 5211/DIN 3337 and connecting thread to DIN 2999 • Temperatures from -20 °C to
150 °C (depending on the pipe pressure)
Air/water valve Type VZWM
Economical and ideally suited for controlling gaseous and liquid media. VZWM works with a diaphragm and differential pressure; pilot controls can be connected. Comprehensive coil range and plug socket for almost universal control of media.
• 2/2-way valve function • Flow rate 1,400 ... 31,000 l/min • Pressure ranges up to 10 bar
(air), up to 6 bar (water) • Sizes: 1/4", 3/8", 1/2", 3/4", 1" • Housing: Brass or stainless steel • Diaphragm: NBR, pipe connection
with G thread or NPT thread • Minimum pressure difference for
switching 1/4"... 1" = 0.5 bar
2/2-way pneumatic valve Type VLX
Classic valve with up to 3 million switching cycles at an air pressure of up to 10 bar. The poppet valve is indirectly controlled via differential pressure. Inline mounting or through-hole possible.
• Flow rate 2,400 ... 14,000 l/min • Pneumatically actuated • 2/2-way valve function,
single pilot
• G1/4 … G2 connection, also with NPT thread • Brass version
Servo-controlled valve Type VZWP
Made for differential pressure. The pilot-controlled piston spool valve VZWP works with differential pressure and can be operated with up to 40 bar. Seal materials NBR (nitrile rubber) and FKM (fluoroelas-tomer).
• Use for high pressure ranges up to 40 bar
• Numerous seal materials for corresponding temperature or media compatibility
• Armature tube protects coil from direct contact with the media • Energy saving thanks to pilot control: coils need less power • G and NPT thread types Directly actuated valve
Type VZWD
The directly actuated poppet valve VZWD is made for high pressure and supports an impressively wide range of pressures. Low flow rates at high pressures possible from 0 to 90 bar.
• Ideal at high pressures of up to 90 bar
• G and NPT thread types
Angle seat valve Type VZXF
Insensitive to steam or lightly contaminated media. The externally controlled angle seat valve VZXF works from 0 bar upwards.
• Direct pilot air supply • G and NPT thread types
Forced valve Type VZWF
For applications where the actual medium is not suitable for valve control: the forced poppet valve VZWF has a range from 0 to 16 bar.
• Numerous seal materials for different fields of application: NBR, FKM or EPDM (ethylene propylene diene monomer) • With an armature tube so that
the medium does not come into direct contact with the coil • G and NPT thread types
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Valve terminals
Standards-based valve terminal Type VTSA
Unique in the world and champion of all valve terminals. Together with the metal version of the electrical terminal CPX it opens up new perspectives for harsh applications and for function and system inte-gration.
• New: vacuum generation with in -tegrated pressure sensor, voltage supply with galvanic isolation • 4 valve sizes integrated on one
valve terminal – without adapters • High flow rates of up to 3,000 l/min
with ISO size 2 (52 mm)
• ISO 15407-2 and ISO 5599-2 • Multi-pin plug connection with
pre-assembled cables
• Complete vertical stacking range in all 4 sizes
• Complete installation solution • Extensive diagnostic concept • Hot swap available • Two-channel electric and
pneumatic switch-off up to performance level d (cat. 3) • Safety function: pressurisation
of system components • Suitable for use in safety-related
systems to IEC 61508 up to SIL 2 Valve terminal
Type MPA1/MPA2 Fieldbus terminal, multi-pin terminal or individual valve to IP65 – with valve bodies and manifold blocks made from solid metal. • Diagnostic messages via fieldbus • Flexible pressure supply, variable pressure zones, additional power supply at any position
• Up to 64 valve positions or 128 valve coils
• Pressure range -0.9 ... 10 bar • Flow rate 360 ... 700 l/min • 2x 2/2, 2x 3/2, 5/2, 5/2-way
double solenoid, 5/3-way, 1 x 3/2-way with external supply • Electrical I/O and fieldbus
connection using modular electrical terminal CPX • For ATEX zone 2/22
Modular electrical terminal Type CPX
Open to all common fieldbus stan-dards and all electrical installation standards. Actuation of the entire pneumatic control system with one fieldbus connection.
• Profibus DP, Interbus, CANopen, DeviceNet, CC-Link, Ethernet • M12 5-pin, M8 3-pin, M8 4-pin,
CageClamp, Harax, Sub-D, M12 8-pin and M12 Speedcon
• Stand-alone as remote I/O up to 512 I/O
• Integrated diagnostic concept • Reliable modular power supply
M18 or 7/8"
• Protection class: IP20/IP65/IP67 depending on the connection technology
• Optional front end con troller CPX-FEC and web server • Plain-text diagnostics using a
Service units
Service units D series, metal
Ideal for all standard applications. Very sturdy, universal and standard-ised, always with the right flow rates. Can be ordered quickly and easily as a fully assembled combination.
• High flow rates of up to 12,500 l/min
• Wide selection of fully assembled service units
• Sturdy metal bowl guard and fittings
• 4 sizes: MICRO, MINI, MIDI, MAXI, e.g. as filter regulators, on-off valves, fine and micro filters Service units
MS series
Whether in terms of product range, functionality of components or variety of services, the MS series from Festo offers a fully integrated concept for application-specific solutions to your compressed air preparation requirements. In addi-tion, the newly integrated func-tions, such as flow rate sensor and remote-controlled pressure regu-lator, open up new dimensions
for trouble-free operation of your systems with flow rates of up to 12,000 l/min.
• Connection sizes 1/8 ... 2" • Fast assembly and disassembly
thanks to modular design • CAD models and configurator for
convenient selection of individual devices and combinations (MSB4 & MSB6) included • Size adapters permit an
economical mix of MS4 to MS9
MS series water separator – MS6-LWS
Maximum efficiency with no need for maintenance and maximum process reliability thanks to water separation levels up to 25% higher than standard filters. Secondary failures are a thing of the past. • Maintenance-free centrifugal
prin-ciple with no need to replace the filter cartridges
• Constantly high condensate sepa-ration (99%) up to the maximum flow rate
• Metal bowl
• Available with fully automatic or fully automatic, electrically actuated condensate drain • Flow rate 2,400 … 3,800 l/min
with compact design • Grid dimensions: 62 mm • Permissible primary pressure:
0.8 … 16 bar
• Operating temperature: +1 … +60 °C
• Connection sizes: G1/4, G3/8, G1/2
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Stainless steel control cabinets
Control cabinet solutions from Festo
Provide the best protection for individual components, thereby ensuring maximum process bility as well as operational relia-bility. Relevant components can be supplied on request in the various explosion-proof designs such as intrinsically safe or with pressure-proof encapsulation.
• In line with the ATEX require-ments for zone 2 and/or zone 1 for use in potentially explosive areas
• Use of corrosion-proof PVC coatings or stainless steel • Protection against ingress of dust
or liquids to IP66
• Choice of valve terminal tech-nology or efficient assembly of individual valves
Process reliability
• Hot swap – for replacing indi-vidual valves on the terminal during operation
• Inspection window for carrying out checks in dusty environments without having to open the cabinet
• Control elements on the outside • Pneumatic connections
under-neath to prevent dirt deposits • Integration of heating or cooling
elements for use in areas with extreme temperature fluctuations Operational reliability
• A locking system on the service unit means that all employees responsible must remove their locks
Future-proof
• Sufficient space to accommodate future extensions
Additional advantages
• On-time delivery of the cabinets, including to destinations worldwide. Fully tested and to the quality standard you expect from Festo
• Whether for one or several hundred control cabinets, delivery is always reliable and on-time • The standardised design of the
control cabinets for the entire system makes it easier to find the fault in the event of a malfunction
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Tubing/fitting combinations
Over 1,000 types for maximum flexibility in standard applications.
Key functions at an attractive price. Easy to install thanks to the reset effect if the tubing kinks.
Easy to use with reels from 50 to 500 metres. The universal combination at an attractive price. Easy to install thanks to optimised bending radii.
Secure connections when used with pressure ranges of up to 14 bar. Economical for pneumatic installations in the high-pressure range.
The powerful combination for applications involving pressure ranges up to 20 bar, for example in applications with the pressure booster DPA.
Electrically conductive tubing combined with an all-metal fitting.
Safe in areas where there is a risk of fire thanks to flame-retardant properties to UL94.
The economical combination for applications in close proximity of welding applications.
Maximum safety even with applications in the immediate vicinity of welding spatter thanks to double-sheathed tubing and special fittings.
For reliable compressed air supply in areas with high tempera-ture ranges. Whether with 10 bar at 80 °C or 6 bar at 150 °C, process reliability is always optimum.
For applications in damp environments or in contact with water at up to 60 °C. PUN-H is resistant to microbes thanks to modified material.
Resistant to all cleaning agents and lubricants. Can even be used to transport acids and alkalis. FDA food industry approval: ideal for food zone 3.
Maximum robustness for mechanical loads. Extremely economical tubings and fittings
for every situation. The wide variety of materials we use, with their different char-acteristics and resistance properties, means we can address virtually all requirements. Whether acid, hydrolysis or UV-resistant, there always is the right material for every environment.
Wide range of variants: PUN/QS
Economical I: PUN-E/QS-B
Economical II: PEN/QS-B
Pressure-resistant I: PAN/QS
Pressure-resistant II: PAN-R/QS-F
Antistatic: PUN-CM/QS-F
Flame-retardant: PUN-V0/QS-F
Resistant to welding spatter I: PUN-V0-B/QS-F
Resistant to welding spatter II: PAN-V0/QS-V0
Heat-resistant: PFAN/QS-F
Hydrolysis-resistant: PUN-H/QS
Media-resistant: PFAN/CRQS
For example with our engineering software tools and our service packages for every stage of the value creation chain. Whether for advanced logistics services, pre-assembly, optimisation of produc-tion plants or reducing energy consumption, Festo always offers the most suitable range of services. The results: reduced costs, shorter processes, lasting quality, compat-ible products and reduced ware-housing.
Festo services pay off – throughout the entire value creation process. Services with a difference.
The service of the future must be low-cost, quick and highly effi-cient. Festo is already meeting these criteria.
Festo – everything from a single source
One partner for all the tasks currently required for automation with pneumatic and electrical components. That has its advan-tages.
Innovative: 2,800 patents, 80 new products per year, 1 goal – ensuring your success.
Systematic: systematically open for individual solutions from a single source.
Worldwide: available in person and online. 58 companies in 176 countries.
Productive: when it comes to installation, logistics and service. 30,000 products with long service life as standard.
See for yourself at www.festo.com.
en 2010/07
Festo AG & Co. KG Ruiter Strasse 82 73734 Esslingen Germany Tel. ++49 (0) 711 347-0 Fax ++49 (0) 711 347-21 44 [email protected] www.festo.com