ONE data base for ALL modules

»Today, ZOLLER is the expert and market leader worldwide for tool measurement and

inspection, for greater precision and increased productivity in manufacturing. For more

than 65 years ZOLLER has been developing innovative software and presetting and

measuring machines for measuring, inspecting and managing of cutting tools of all types.

Many years of experience and close cooperation with customers and partners have given

us the necessary know-how to provide practice-oriented and user-friendly top technology.

The family-run company ZOLLER – now in its third generation – is committed to Germany

as a location for long-lasting quality products and maximum precision. Our worldwide

ZOLLER subsidiaries and agents ensure customer proximity and committed service in local

markets. It is our utmost priority to ensure that products bearing our name fully satisfy

your requirements and make a measurable contribution to your success.«

Your family ZOLLER

Christoph Zoller, Alexander Zoller, Eberhard Zoller

ZOLLER – Best In Class

07 08 08 09 10 11 11 12 13 13 14 15 16 16 17 17 17 18 19 20 21 22 22 23 23 24 26 28 30 25

4 | ZOLLER Service and Contact

ZOLLER locations – at your service – worldwide ZOLLER service – competent, personal, fast ZOLLER cost-effectiveness

3 |

Data import/export XML

USB camera

Data input/output incl. format generator Technological data and article characteristics Article characteristic bar according to DIN 4000

Automatic generation of the envelope contours Integration measuring machine

WebService Licenses

SILVER package – Warehouse management: Management of storage location Interface »toolOrganizer«

NC program management

Management of measuring devices Fixture management

Item statistics, stock recording GOLD package – Manufacturing organization:

Ordering system Tool exchange list »cetus« Measurement statistics

Item statistics, stock recording and goods received Catalog import GTDE/CIM/Kennametal

Tool life management

Licenses

ZOLLER TMS

Tool Management Solutions

Full cost control, transparency and efficiency

In your production process

Design, CAD Work preparation, CAM Purchasing, Warehousing Inspection, Presetting, Measuring Tool repairs Production

Quality assurance Controlling/ Management Incoming goods/ Incoming goods/ dss Outgoing goods

▪ High system availability ▪ Transparent and stable

▪ Short response times ▪ High process safety

▪ Short processing times ▪ Reduction of tool costs

guarantee quality

provide adherence

to delivery times

minimize costs

Smooth processes and huge savings potentials are offered through the organized management of the manufacturing process on the basis of a central data base.

ZOLLER –

L

–

ONE

E data base for

d

e

ALLL modules

m

Tool assembly/ disassembly

GOLD

Software Premium Solutions

BRONZE

Software Basic Solutions

SILVER

Software Advanced Solutions

Manufacturing organization

Tool management

The ZOLLER BRONZE Basic Solutions software lets you organize your com-plete tools, individual components and machines economically. All tools and tool components are recorded at a single point, saved and managed by the software. This avoids duplicate and multiple data storage.

The ZOLLER SILVER Advanced Solutions software guarantees you effective warehouse management and standardized production data management with organized tool management. Use the saved techno-logical data and the product characte-ristic bars for the optimum utilization of your CAD/CAM systems.

The GOLD Premium Solutions by ZOLLER maximize the efficiency of your tool management. You have full cost control and transparency of the process chain. Your tools can be loca-ted at any time. Control and evaluate your costs with statistics on individual tools and orders, to always be in a position to take the right decisions.

Warehouse management

> Modules from page 06

onwards

> Modules from page 14

onwards

> Modules from page 18

onwards

Tool management is based on the practice-proven and operator-friendly ZOLLER software »pilot 3.0«.

Software Basic Solutions

BRONZE

The BRONZE package guarantees the economical organization

of complete tools, individual components and machines. All

tools and tool components are recorded at a single point, saved

and managed by the software. Duplicated and multiple data

storage is avoided.

The BRONZE package covers the following steps in your process chain:

Tool assembly/disassembly Work preparation, CAM

MODULES

MODULES

Your benefits:

■ Easy data entry and centralized data storage

■ Manufacturing transparency

■ Maximum manufacturing and planning safety

■ Effective set-up of machines

Tool data

management

Clear display of components and tools through freely storable graphics.

Data import/

export XML

USB camera

The ZOLLER TMS Tool Management Solutions Module Data import and export stands for platform-independent importing and exporting of tools, individual components and setting sheets, accessories, machine data, and more.

Import and export in XML data format guarantees a neutral exchange of data as well as simple and fast handling. The standardized data format allows connecting of data to third party systems.

Your benefits:

■ Optional linking to third party systems

■ Process security

The ZOLLER USB camera is flexible, handy and equipped with 2.0 megapixels. The camera is fast and easy to operate, and records tool images directly at the workstation with freely selectable view frames. This straightforward, practice-oriented data unit lets you operate extremely economically in combination with visualization via the camera.

Instant visualization in tool management reduces search times in the tool data base considerably.

Your benefits:

■ Time savings through fast, easy compilation of the tool stocks

MODULES

MODULES

■ Transparent organization of your tools

■ Central data storage in one system – instead of duplicate data storage

■ Easy administration of relevant documents

Data input/

output incl. format

generator

This module lets you output your measured tool data in control-specific manner: via USB stick, network, DNC or serial interface. Over 100 provided control formats gua-rantee fast integration into your manufacturing process. You can generate numerous output formats or adapt existing output formats to your requirements. All you need to do is transfer the measured actual data of the tools to the machine control systems – this avoids entry errors and gives you the multiple benefits of reduced set-up times, fewer rejects, and more safety. The bottom line is huge cost savings.

Your benefits:

■ Safe, error-free data input

■ Time savings

■ Shorter set-up times

■ Fewer rejects

■ Process security

Data output via postprocessor – can be adapted individually to any con-troller using the format generator.

The module technological data and article characteristics allows the definition of article characteristics and cutting values, i.e. revolutions and feed, for the use of your tools in different materials and on different machines.

This lets you catalog your tools appropriately and optimize their utilization. And finally, everyone in the company uses the same data as these are managed in a joint data base for the programming system. This optimizes your manufacturing process and gives safety. And: having to maintain only a single data base saves time and costs.e data base saves time and costs.

Your benefits:

■ Safety through uniform data usage

■ Time and cost savings through only having to maintain a single data base

Technological data

and article

charac-teristics

Provision of technology data and

article characteristics for individual componentss and complete tools for further processing by the ZOLLER TMS Tool Management Solutions Software as well as third party systems, i.e. CAM.

DIN 4000

MODULES

MODULES

■ Automatic generation of 2D and 3D models

■ Basic requirement for linking of CAM systems

■ Easy management of cutting parameters

2D drawings or 3D contours can be generated automatically from the entered or impor-ted article characteristics in the ZOLLER tool management via the article characteristics structure based entirely on DIN 4000. This saves making drawing of tools and gua-rantees process-safe assembly. Changes to tools (i.e. extension lengths) are automatically entered on the drawings. The thus generated 3D contours can be exported or made available to CAD/CAM and simulation systems for collision control.

Your benefits:

■ Fast and process-safe tool assembly based on tool drawings

■ Collision control

■ Times savings and process safety

DIN 4000 is the standardized article characteristics bar structure which was developed for a standardized and sensible definition of data for article characteristics. Using the complete DIN 4000 article characteristics bar structure you can define your individual components and complete tools according to the standard. This ensures a smooth exchange of information with third party systems such as CAD/CAM and NC simula-tion systems. This standardized and standard-compliant data base enables automatic tool data import.

Your benefits:

■ Time savings through automated tool data import

■ Process safety through avoiding errors

Automatic generation

of the envelope

contours from article

characteristics

Article characteristic

bar according to

DIN 4000

Integration

measuring machine

The BRONZE package includes the integration of a ZOLLER presetting and measuring machine. This allows you to also use all the functions of the TMS Tool Management Solutions on your ZOLLER machine.

MODULES

MODULES

■ Systematic management of indi-vidual components and complete tools

■ Tool monitoring – for quality con-trol and wear and tear analysis

■ Creation of 3D display and automa-tic generation of dimensioned dxf drawings from article characteristics

■ Integration of the measuring machine in the Tool Management cycle.

The right information at the right time saves time and costs. With its universal data base access, the ZOLLER WebService lets third party systems access the ZOLLER tool data base in a standardized and easy manner. Among others, this enables access of CAD/CAM, NC simulation and ERP systems, regardless of operating system or pro-gramming language.

Your benefits:

■ Increased efficiency through fast and individual access to tool data

■ Centralized tool data organization, duplicated data records are no longer necessary

■ A leading data base, no redundant information, no maintenance requirements

WebService

Licenses

Software Advanced Solutions

SILVER

Purchasing, Warehousing

Tool repairs

The SILVER package covers the following steps in your process chain:

The ZOLLER SILVER package guarantees effective

warehouse management and standardized manufacturing

management with organized tool management.

Use the saved technological data and the product characteristic

bars for the optimum utilization of your CAD/CAM systems.

MODULES

MODULES

Management of

storage locations

With the module location management in the warehouse you can manage your complete tools, your tool components, and your accessories easily and up-to-date. The location management in the warehouse includes a 3D design kit which allows you to display your stock three-dimensionally, easily and quickly and lets you assign your articles to a virtual bin location. Of course, third party systems can also be addressed.

Each recorded item can be stock-managed to give you a fast overview of bin location, flow and current stocks. Feedback on flow and stock levels is at the push of a button. This gives you the required manufacturing transparency to run your production econo-mically and round the clock with the required tools and components.

Your benefits:

■ Fast warehouse overview

■ Time savings as no search required and shorter paths

■ 24 hr tool availability

■ Reduction of tool costs

Using the 3D design kit, virtual storage locations can be generated instantly.

Interface

»toolOrganizer«

Using the »toolOrganizer«, you store your assembled tools, tool components or accessories in a structured, systematic manner and availability at any time. The »toolOrganizer« includes a control system for the safe extraction of the desired component. Storing or removing components can be managed by bar code reader or manually.

You can link the »toolOrganizer« directly to the store location management module. This contains a virtual 3D kit which displays the entire warehouse fast and easily in 3D Thi

d where items can be assigned to a virtual location. The warehouse location of the and

sired component is displayed operator-friendly with LEDs. des

ur benefits: You

■ Structured, systematic storage

■ Check system for correct retrieval

■ Optimal control via direct interface to the ZOLLER location management in the warehouse

■ Circulation check and warehouse transparency

■ Stock management

■ Elimination of operator stocks at the work bench ZOLLER »toolOrganizer« is available with seven

The

wer variants for all component sizes with differing draw

mbers of compartments and sizes. num

MODULES

MODULES

Management of

measuring devices

This module manages measuring and inspection devices and monitors their calibration inter-vals. Test protocols are supplemented by meaningful graphs and improve the control of the measuring devices. Storing protocols of the measuring devices is available as an option. In combination with location management in the warehouse, the measuring devices can be assigned storage bins and be managed graphically.

Fixture management

nt of devices and device assemblies including Managemen

intervals, storage and ordering function. inspection i

■ Integrated stock and flow control of all existing tools

■ Hit-Flop-List for optimized stock control

■ Linking of devices and measuring means with corresponding orders

Item statistics,

stock recording

The item statistic, based on store records, allows analysis of tool consumption. This supports you in identifying ”top tools“ and ”flop tools“.

Software Premium Solutions

GOLD

The ZOLLER GOLD package maximizes the efficiency of your

tool management. You have full cost control and transparency

of the process chain. Your tools can be located at any time.

Control and evaluate your costs with statistics on individual

tools and orders, to always be in a position to take the right

decisions.

The GOLD package covers the following steps in your process chain:

The GOLD package includes all modules contained in the BRONZE and SILVER packages.

Incoming goods/Outgoing goods

MODULES

MODULES

Benefit from a practice-oriented and reliable ordering system with this software module. Only order those items which are really needed for production. By optimizing the purchasing processes you avoid unnecessary stockroom costs and downtimes through missing items. This reduces your tool and ordering costs.

By combining the ordering system with location management in the warehouse it is pos-sible to analyze any shortfalls of minimum stock levels and to generate fully automated purchasing recommendations. This reduces organization and production costs.

Your benefits:

■ Process-safe execution of orders based on minimum stock levels or purchasing requirements

■ Automatic generation of purchasing requirements

■ Time and cost savings through optimized organization and transparency

Ordering system

of Concise presentation o ordering procedures.

Without tool exchange list »cetus« With tool exchange list »cetus« The software package »cetus« reproduces the entire manufacturing workflow on the basis of setting sheets – the result being the process-safe and economical provision of tools for your production. »cetus« takes on assignment planning via the setting sheets and the calculation of the net tool requirements for each individual machine on the basis of the booked setting sheets or the machine control system respectively.

The order list of the TMS Tool Management Solutions warehouse module and the tool assembly keep you up-to-date on the tool requirements, which is displayed for each machine. After retrieval and assembly the tool information is passed directly to the presetting and measuring machine, the tools are measured and the actual data passed to the machine control system. This gives you real-time information on which tools are required in addition to the tools already in the machine from the setting sheet. The consequence: you can operate machines with a smaller tool magazine, reduce tool requirements and lower costs.

Tool exchange list

»cetus«

Optimized magazine assignment with the tool exchange list »cetus«

Without the differentiation list, each further item or NC program would be prepared and set up anew for all tools,

MODULES

MODULES

■ FLEXIBLE: tools can be managed from the office or directly at the presetting and measuring machine

■ STANDARDIZED: store data cen-trally in the ZOLLER System

■ COMPATIBLE: interfaces can be connected to third party systems without problems

■ MODULAR: extend functions step by step

You can employ this software module for the graphic evaluation and management of measurements and data sets in a number of ways: for quality control, analysis purposes, documentation, proof and/or measurement control/management.

The entire measurement statistics of a tool is given in a clearly structured and informative tree display. The measurements for a tool can be displayed descriptively over a freely selectable time period.

Your benefits:

■ Fast overview of measured values and measurement sequences

■ Verification of tool use

Measurement

statistics

ay of measurements (left). Clear displa

nformative and clearly Complete, i

measurement statistics structured m

Item statistics,

stock recording and

goods received

Catalog import

GTDE/CIM/

The item statistic gives you an up-to-date overview on the costs of your tool management at any time, together with consumption distribution per cost center. This gives you your tool consumption at a glance, based on stock records or goods received. With the aid of "Hit/Flop lists" you can identify your "top goods" with a high potential for optimization and avoid "flop goods" as dead capital in your stocks.

Your benefits:

■ Cost optimization of your tool management

■ Transparency of tool consumption

■ Avoiding dead stock

Imports tool data of many well-known manufacturers (i.e. CIMSOURCE and GTDE) and can thus provide 2D/3D graphics, article characteristics and technological data fast. The tool data can be updated at any time and made available immediately by exporting. Third party applications can

MODULES

MODULES

Licenses

Descriptive graphics of downtimes and reasons for change at the push of a buttonn.

With this software module for tool life management with integrated statistics function, you can monitor your tools optimally and record the reasons for changing tools. A process-specific configuration for optimized use of machine runtimes is also possible. Tool life and the reasons for change for the individual tool steps are represented graphically and documented in a clear manner. Due to the orderly statistics function you always have a fast overview.

Your benefits:

■ Optimal utilization of machine runtimes

■ Prevents expensive rejects

■ Full downtime and cost control

■ Optimal utilization of tools

Tool life

management

Interfaces

ZOLLER software packages – fast, easy and modular use.

ZOLLER presetting, measuring and inspection machines – worldwide leaders through technological innovation, high quality products and excellent service.

SOFTWARE PACKAGES

+ MEASURING MACHINE

+ TOOL CHEST

+ SERVICES

+ INTERFACE

PROGRAMMING SYSTEM

You are interested in TMS Tool Management Solutions PLUS?

Just call us. We look forward to hearing from you.

Telephone +49 7144 8970-0

Our overall performance

is your major benefit.

TMS Tool Management Solutions PLUS

stands for the overall performance of

a ZOLLER universal process solution –

from a straightforward tool machine to

the transfer of current data to machine

control.

Your clear benefits:

■ You only have one contact partner for your presetting and measuring machines, your software and the service.

■ You operate with one consistent data base for all modules.

■ You are always that decisive step ahead of your competitors because ZOLLER always acts with cost-efficiency in mind.

At your service – worldwide

ZOLLER locations

ZOLLER subsidiaries worldwide take our knowledge

and know-how where you need it. Being close to our

customers is not just a promise – it is reality.

HEAD OFFICE E. Zoller GmbH & Co. KG Tool presetting and measuring machines Gottlieb-Daimler-Straße 19 D-74385 Pleidelsheim Tel: +49 7144 8970-0 Fax: +49 7144 8060807 [email protected] www.zoller.info ZOLLER NORTH E. Zoller GmbH & Co. KG Service and Sales Center Wohlenbergstraße 4 c D-30179 Hanover Tel: +49 511 676557-0 Fax: +49 511 676557-14 [email protected] www.zoller.info SPAIN + PORTUGAL ZOLLER Ibérica S.L. Balmes 188 4º 1ª E-08006 Barcelona Tel: +34 932 156 702 Fax: +34 935 198 014 [email protected] www.zoller.info AUSTRIA ZOLLER Austria GmbH Tool presetting and measuring machines

Haydnstraße 2 A-4910 Ried im Innkreis Tel: +43 7752 87725-0 Fax: +43 7752 87726 [email protected] www.austria.zoller.info FRANCE ZOLLER S. à. r. l. 11, rue du Tanin F-67380 Lingolsheim Tel: +33 3 8878 5959 Fax: +33 3 8878 0004 [email protected] www.zoller.info

European contact addresses

CHINA

ZOLLER Shanghai, Ltd. Asia Pacific Regional Headquarter No. 1588 ZhuanXing Road Xin Zhuang Industry Park Min Hang District 201108 Shanghai Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] www.zoller-cn.com HONG KONG ZOLLER Asia Pacific, Ltd. 10A Seapower Industrial Centre 177 Hoi Bun Road, Kwun Tong Kowloon, Hong Kong Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] www.zoller.info USA ZOLLER Inc.

North America Regional Headquarter 3753 Plaza Drive

USA-48108 Ann Arbor, MI Tel: +1 734 332 4851 Fax: +1 734 332 4852 [email protected] www.zoller-usa.com

ZOLLER Inc. / West Coast Office 4025 Spencer St., Suite 202 USA-90503 Torrance, CA Tel: +1 424 247 0180 Fax: +1 424 247 0184 [email protected] www.zoller-usa.com SINGAPORE

ZOLLER Singapore Pte. Ltd. 7500A Beach Road #04-320 the Plaza Singapore 199591, Singapore Tel: +91 20 2749 6118 Fax: +91 20 2749 6114 [email protected] www.zoller.info INDIA

ZOLLER India Private Ltd. Plot No. RM 104, 'G' Block Sanjeevani Complex, Shahu Nagar, Near KSB Chowk, Chinchwad, Pune 411019 Maharashtra, India Tel: +91 20 2749 6118 Fax: +91 20 2749 6114 [email protected] www.zoller.info THAILAND

ZOLLER Singapore Pte.Ltd. (Thailand Representative Office) 65/26 Moo 4 Don Hua Roh Muangchonburi Chonburi 20000 Thailand JAPAN ZOLLER Japan KK 5-14, Kawagisi-Cho Suita-Shi, Osaka 564-0037, JAPAN Tel: +81 6 6170 2355 Fax: +81 6 6381 1310 [email protected] www.zoller-jp.com CANADA ZOLLER Canada 5659 McAdam Road Unit A2 CAN-L4Z 1N9 Mississauga, ON Tel: +1 905 712 0100 Fax: +1 905 712 1623 [email protected] www.zoller-usa.com MEXICO ZOLLER Mexico Calle 53, LT-24, C-21 Bosques de la Hacienda MEX-C.P. 54715 Cuautitlan Izcalli Estado de México Tel: +52 55 5817 4654 Fax: +52 55 5817 4565 [email protected] www.zoller-usa.com KOREA MALAYSIA PAKISTAN SINGAPORE

UNITED ARAB EMIRATES VIETNAM ARGENTINA AUSTRALIA BRAZIL CHILE ZOLLER AGENTS

Map of world

Competent. Personal. Fast on site.

Since 1945, ZOLLER customers have trusted our reliable and innovative presetting and measuring

machines and our user-friendly software solutions. Our customers also trust us because ZOLLER

provides unique support and service – worldwide in 48 countries.

We offer you our qualified Software service either on site, personally on the telephone, or online per E-mail. Highly trained and well equipped ZOLLER service personnel are avai-lable to install and service ZOLLER TMS Tool Management Solutions. They will train your operators and can be available on site fast if required. Furthermore you will be supported by the ZOLLER TMS Tool Management Solutions Hotline for user and service queries.

Software maintenance contract ZOLLER TMS Tool Management Solutions:

■ Updates – The TMS Tool

Management Solutions are developed further continuously and adapted to market requirements. The TMS Tool Management Solutions software main-tenance contract gives you the right to access updates for your system at any time.

Thus you automatically benefit from the continuous development of ZOLLER Software.

■ Hotline – To ensure fast and uncomplicated support we have esta-blished a TMS Tool Management Solutions-Hotline you. ZOLLER-trained personnel is available to answer your questions immediately.

■ Compatibility guarantee – the ZOLLER TMS Tool Management Solutions are integrated in your process and work together with other systems via interfaces? Then ZOLLER will gua-rantee continuous further development of your interfaces and thus compatibili-ty with your systems.

You can rely on ZOLLER! This company keeps what it promises. Convince yourself – and arrange for a personal appointment.

We would be pleased to send you detailed information on maintenance models and costs or can answer your queries directly.

Your savings potential with ZOLLER

TMS Tool Management Solutions:

ZOLLER promises enormous cost savings when using TMS Tool Management Solutions. For example, assuming a tool stock of 25,000 euros per machine, the introduction of TMS Tool Management Solutions can result in savings between 10 to 15 %.

A measurable increase in efficiency is also pos-sible step by step.

Your increase in productivity:

■

Less machine down-time

■

Reduced rejects

■

More efficient processes

■

Higher process reliability

■

Better production quality

■

Increased productivity

Increase your productivity

ZOLLER cost-effectiveness

TMS Tool Management Solutions close the gap between

CAM system, warehouse management, the presetting and

measuring of tools as well as data transfer of the measured

data to the machine. They also add increases in productivity

essential to competitiveness.

Your requirement – our solution:

■ Tool management systems for the office or directly at the presetting and measuring machine

■ Central data storage in the ZOLLER System

■ Interfaces to external systems

■ Modular extension options

■ Perfect integration into closed process chain

■ Completely integrable cabinet system

■ Communicate with your entire machine pool

Manage data optimally!

B R FBTMS.01–EN 02 /2013 n ge s. E qui pme nt non-bindi ng. Conce pt & desi gn: www .absicht .ag . S ub ject t o t e chnical cha n

www.zoller.info

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ZOLLER gives you superiority.

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