Sheridan Facility
201 Condensery Rd.
Sheridan, MI 48884
77,400 Square Feet
(989) 291-3211
St. Clair Facility
2021 Christian B. Haas
St. Clair, MI 48079
23,000 Square Feet
(810) 326-3000
Wright Plastic Products Co., LLC
Quality Assurance
Goal:
Continually seek quality improvements in all areas of business.
Achieve “Zero Defects”
Quality Mission:
Provide guidance and support for creating and maintaining a TS Compliant Quality SystemISO/TS 16949:2009
certified since 2006 • Continually Reduce All Customer PPM• Continuously Monitor and Improve by Internal and Surveillance Audits
• Provide Each Customer with Support for Solving and Correcting All Problems
Certificate #s
:
2006-0152 & 2006-0171
IATF Certificate #s:
0088369 & 0090152
Company History & Overview
Wright Plastic Products parts are in many automobile models, semi-trucks & RV’s, and in defense, marine, consumer & industrial applications.
Strategically, the company targets multiple markets, with a diverse customer base & is searching for a facility in the south to serve our customers where they need it. A satisfied customer is the key to the continued success of our Company.
The company recognizes it’s success is dependent on the skills and performance of our employees. WPP is
committed to our employees & is pledged to upgrading equipment and automation to maintain excellent processes.
2012
1995
1999
1972
1982
1994
Marysville facility moved to a
new 15,000 square foot
building in St. Clair, Michigan.
Expanded the St. Clair
facility to 23,000 square feet
Business was moved to a
20,000 square foot
building with 7 machines
in Sheridan, Michigan
Purchased a 2
ndmolding facility, in
Marysville,
Michigan
Started in
Potterville,
Michigan
Expanded facility to
75,000 square feet
with 30 machines.
Stockwell MFG
Key Direct Customers
Chassis Interior Fuel System Mechanical Exterior Attachment modules Shifter knobs
LED Light pipes
Floats Cable systems Mirror shells & components Clips: tubing, bundling,
brake line support
Lumbar adjustment components
Pump housings Accelerator components Brackets, rear bumper fascia
Fastener over molding Seat heater components
Valve housings Bobbins Roof rack components
Transmission valve shaft over molding
Bin mat liners Visor arms & components
Valve brackets Power seat drive housing,
switch & fasteners Under Hood
Adapters, tube Seat adjust gear housings & knobs
Valve adapters Electronic chime housings Valve lifter guides
Connectors Trim, Mold in Color, Chrome, Hydrographics
Clips Electronic buttons Battery terminals
Window motor gears T/S & wiper control stalk components
Valve caps & shields
Windshield washer spray nozzles
Spare tire lift plates
Automotive Products
Non-Automotive Products
Industrial
RV
Marine
Defense
Insert Molding
Complex Assemblies
Rapid prototyping with SLA 3d printing
1st Shot Prototype
Final assembly
Shifter Knob
Assemblies
(Vinyl, Leather, Mold-In-Color,
Hydrographics, Chrome)
Tight
Tolerance
Metal to
Plastic
Complex
Tooling
Fasteners
Complex
Class ‘A’
Interior
Class ‘A’
Exterior
Engineering Capabilities
Process Engineering
Process Documentation
Rigorous Mold Tryouts
Manufacturing Automation for Consistency
of Product Quality
Critical Parameters Check (6 Steps)
In-Mold Process Monitoring (RJG)
Cavity Pressure Transducers in the Mold
Product
Engineering
Concurrent Engineering
Product Design
APQP
DFMEA
Design in Customer Format
In-House Prototype Capability
In-House Tool & Gauge Design & Build
Experienced engineering staff with 100+ years of hands-on building,
designing, and troubleshooting plastic injection molds
Support Processes
Microsoft Project
CAD Systems: Solid works, Master Cam, AutoCAD, Mechanical Desktop & Spinfire
Electronic file transfer: EDI (830, ASN), FTP Site
TMM/DTR - Fully integrated ERP system - Plastic industry specific, manufacturing, tooling, accounting
Key Metrics
Employee turnover < 1.5%
Employee average years tenure: salaried 18 hourly 11
operators 6 100% On-Time Tool Delivery & PPAP
Scrap 2%
Injection Molding Capabilities
(3) Vertical Insert Machines
30T, 45T, 165T
(3) Two shot Machines adding in 2014
120T, 275T, 450T 0 1 2 3 4 5 6 7 8 9 60-140 140-165 190-250 190-310 385-400 500 950
38 Horizontal Injection Molding Machines
# of Machines by Tonnage
Dedicated Grinders
High-Bay Overhead Crane
Colorant Feeders – Machine Mounted & Portable
Material Hopper Dryers – Using Vacuum Shot
Loaders
Processing:
Core Pull, Valve gate & hot runners
Fully automated insert & over-molding cells
High Temp Molding with Hot Oil Control
In-Mold plastic pressure monitoring with auto-reject systems
Process parameter monitoring with auto-reject system
Tight tolerance +/- 0.001
Manufacturing
Floor
Renovation completing by 2015
Expansion finished
Supplemental Manufacturing Capabilities
Assembly, Stacking & Welding (sonic or spin) offline or in-process
Automation including 6 or 3 axis robots, sprue-pickers & conveyors.
Subcontract Services:
Leather wrap
Painting
Chrome Plating
Hydro graphics
Tool Department - fully equipped with upgraded machining equipment
AUTOMATION AND
ROBOTICS
AUTOMATION AND
ROBOTICS
Vision System
RJG
Cavity
Sensors
AUTOMATION AND
ROBOTICS
Automation Cell –
Part 1
AUTOMATION AND
ROBOTICS
ABS
Acetal
(POM) glass filled
ASA
High Heat
- PPA, PPS - “Fortron,
Ultem, Amodel”
Nylon
- PA6, PA12, Glass Filled &
Unfilled, PA6/12, PA4/6, PA66
Glass, Mineral, Glass Sphere,
Reprocessed
PBT
- Unfilled/Filled (Glass/Impact
Modifier)
PET
- Unfilled/Filled (Glass), Hytrel
Poly Alloy Blends
- PC/ABS,
PA/ABS, PC/PE, PC/PP, PE/PA,
PE/PS
Polyethylene
-
High & Low Density
Injection & blow moldable grades
Polystyrene
high impact
Poly Carbonate, Propylene
- glass,
mineral, talc Filled
PPO/PPE
- Noryl
PVC
- Flexible various durometers
TPE/TPO/TPR
- Thermoplastic
elastomer various durometers
Materials Processed
Onsite Tool Maintenance
•• CNC Milling Machines EDM Machines• Micro Welders
• Bridgeports, Grinders (ID/OD), Lathes • Band Saws, Radial Arm Saws
Quality
Assurance
• CNC / CMM Measurement
• Micro-Vu Visual Measurement System • In-House Automation Design & Build • 100% Functional Testing
• Color testing – color & gloss meter Macbeth light • Pressure & Leak Testing
