1
General Information
*Mandatory *Not mandatory EIA Reference
Construction or Modification Date N/A
EIA Reference Number N/A
Competent Authority
Has an EA been issued, and if no, please explain* No, not yet. The plant requires NEMA authorisation. An application for NEMA authorisation is currently underway.
Project Description* Application for a new Atmospheric Emissions Licence: Atlantis Sand Sales Sand Drying Plant, Atlantis.
Application information
Current AEL Number N/A
Application Reason* New application
Is the application for/on behalf of a municipality?* Yes No
Is the application for/on behalf of a provincial organ of state, which has been delegated the power to perform the licensing authority function in terms of subsection (2) of the Air Quality Act by the metropolitan or district municipality?*
Yes No
Does the proposed listed activity fall within the boundaries of more than one province?* Yes No
Does the application relate to an activity that forms part of a matter declared as a national priority in terms of Cabinet decision and notice referred to in section 24C(2B) of the Environmental Management Act, 1998, as amended by the National Environmental Management Laws Second Amendment, 2013* Yes No
Does the application relate to activities listed in terms of section 24(2) of the National Environmental Management Act, or in terms of section 19(1) of the National of the National Environmental
Management: Waste Act, 2008, or the Minister has been identified as the competent authority?* Yes No
Does the application relate to a prospecting, mining, exploration or production activity as contemplated in Section 36(5)(e) of the Air Quality Act*
Yes No
2 Facility Information
Facility/Property* Atlantis Sand Sales Drying Plant
Postal Address PO Box 2660, Durbanville, 7550
District Municipality CCT
Local Municipality CCT
Province Western Cape
Postal Code 7550
Facility/Property Address Erf 306 & 307, Neil Hare Road, Atlantis
Latitude -33.92639
Longitude 18.48972
Phone Number* 021 975 8117
Does your facility have less than 100 employees?* Yes Does the facility have a complaint’s register? Yes The Standard Industrial Classification SIC (a system for classifying industries by a four-digit code).
0810 (quarrying of stone, sand and clay. Excludes processing, except…drying).
Location & extent of plant
Extent (km2) 0.007743km2
Elevation above mean sea level (m) 122m Designated Priority Area (Highveld Priority Area
etc.)
N/A
Description of surrounding land use within a 5 km radius, specifically noting the names and of residential and commercial areas in relation to the site of the works:
The Atlantis Sands sand drying facility will be situated on Erf 306 and 307 in Atlantis Industria. The site is
Enterprise Name Atlantis Sand Sales cc
Trading As Atlantis Sand Sales
Type of Enterprise, e.g. Company/Close Corporation/Trust, etc
Close corporation Company/Close Corporation/Trust Registration
Number (Registration Numbers if Joint Venture)
2008/044768/23 VAT registration number
Business partner number
Registered Address 133 Neil Hare Road, Atlantis Industria
Postal Address PO Box 2660, Durbanville, 7550
Telephone Number (General) 021 975 8117
Fax Number (General) 021 975 9927
Industry Type/Nature of Trade Mineral drying Land Use Zoning as per Town Planning Scheme Risk Zoning Land Use Rights if outside Town Planning Scheme
Responsible Person Name or Emission Control Officer (where appointed)
Cameron Smith
Telephone Number 021 975 8117
Cell Phone Number 084 676 4072
Fax Number 021 975 9927
E-mail Address [email protected]
3 surrounded by land uses within a 5km radius as follows: North
The Atlantis industria area, including some undeveloped sites as well as industries such as the Atlantis Foundry, lies to the north of the site.
Just north of Atlantis industria and about 2.5km form the site lies some undeveloped land including dune fields. North-east of the industrial area and about 3.6km from the site lie the residential areas of Avondale and Protea Park.
East
Atlantis industria extends for some 3.3km east-north-east of the site, beyond which lies the residential areas of Protea Park and Witsand. Beyond these residential areas and about 4km from the site lie agricultural smallholdings.
Undeveloped, agricultural-zoned land, with a few agricultural smallholdings, extends for about 3km eastwards from the site until the R304 regional road. Just east of the R304 lie agricultural smallholdings. South
A wastewater treatment works lies just south of the site. Beyond that lies land used for sand mining purposes, with undeveloped, agricultural-zoned land lying beyond that.
West
To the west lies undeveloped, agricultural zoned land. The R27 road (“West Coast Road”) lies about 4km west of the site, with undeveloped land, including dune fields, lying beyond that
Nature of Process
Overview Facility-wide Process Description
Moist sand from nearby sand mines will be delivered to site and stored in bunkers made from shade netting or similar.
The moist sand will be transported from the storage bunker by TLB and tipped to a hopper, which will feed a conveyer to the dryer. The dryer will be combustion heated and will be situated in an enclosure. The dried sand will be conveyed by bucket elevator to silos, which will discharge directly via a chute to trucks for bulk transportation. Occasionally the sand will be discharged to bags for distribution, but bulk distribution will be the norm. The dried product will be used for construction industry and in industrial applications.
The dryer off gases will discharge to an appropriate emissions filtration system before discharging to atmosphere.
Please see attached process flow diagram.
Scheduled Processes N/A Yes No
APPA Registration Certificate Number N/A Date of Registration Certificate
4 Process Description
Facility Wide Listed Activities with Regulatory Applicability SEC 21 Subcategory (e.g. SA1001) 5.2 (drying)
Description The drying of mineral solids including ore, using
dedicated combustion installations.
Application Facilities with a capacity of more than 100
tons/month product. Facility Wide Air Pollutant Emissions
SEC 21 Subcategory Pollutant Name Minimum Emissions Standards (mg/Nm3) (Existing) Minimum Emissions Standards (mg/Nm3) (New) Potential to Emit Value (mg/Nm3) Past Max Actual (Annual) (mg/Nm3) Future Minimum Emissions Standards (mg/Nm3) PM 100 50 Unknown at this stage SO2 1000 1000 NOx expressed as NO2 1200 500 Contact Information
First Name* Cameron
Last Name* Smith
Job Title Mine Engineer
Responsibility* (Owner/Consultant etc.) Emission Control Officer
E-mail* [email protected]
Phone Number* 021 975 8117
After hours contact phone number 084 676 4072
Fax 021 975 9927
Address 133 Neil hare Road, Atlantis
PO Box 2660, Durbanville, Cape Town, 7550
Province Western Cape
District Municipality CCT
Local Municipality CCT
5
Raw Materials & Production
C1. Raw Materials used (use permitted rate as design rate for licence renewals) Material type Max Permitted Consumption Rate Unit Design Consumption Rate Unit Actual Consumption Rate Unit +-5% moisture sand N/A Unknown at this stage
Tons/hour N/A Tons/day
C2. Production rates Production name Production Capacity Permitted Unit Design Production Capacity Unit Actual Production Capacity Unit
Dried sand N/A Unknown at
this stage
Tons/hour N/A Tons/day
C3. By-product rates
Product Name Production Capacity Permitted Unit Design Production capacity Unit Actual Production Capacity Unit None
C4. Materials Used in Energy Sources
Material Max Permitted Consumption rate Unit Design Consumption rate Unit Actual Consumption rate Unit Sulphur % Ash% Appropriate fuel oil N/A Unknown at this stage
Litres/hour N/A Litres/day 0%
Emission Units
Emission Unit Detail Information
New Emission Unit?* No
Emission Unit Identifier* EU0001
Emission Unit Name* Raw material: truck transport across site surfaces which are likely to become sandy.
Emission Unit Type Other fugitive
Installation Date N/A
Description* Raw material: truck transport across site surfaces
6 Batch/Continuous specification Batch
Operating days per year 365
Area/Line Source? Yes
Height Ground level
Width +-80m
Length +-152m
Operation time (hours/day)
24
Associated stack ID Description
Associated control device ID Description
Reporting Group RG0001
New Emission Unit?* No
Emission Unit Identifier* EU0002
Emission Unit Name* Raw material: storage in bunkers
Emission Unit Type XX
Installation Date N/A
Description* Raw material: storage in bunkers
Batch/Continuous specification Continuous
Area/Line Source? Yes
Height Unknown at this stage Width Unknown at this stage Length Unknown at this stage Operation time
(hours/day)
24
Associated stack ID Description
Associated control device ID Description
Reporting Group EU0002
New Emission Unit?* No
Emission Unit Identifier* EU0003
Emission Unit Name* Raw material: TLB loading into hopper
Emission Unit Type Transfer point
Installation Date
Description* Raw material: TLB loading into hopper
Batch/Continuous specification Batch
Area/Line Source? Yes
Height Dimensions unknown at this stage Width Length Operation time (hours/day) 24
Associated stack ID Description
Associated control device ID None Description
Reporting Group RG0002
New Emission Unit?* No
Emission Unit Identifier* EU0004
Emission Unit Name* Raw material: hopper and conveyor to dryer
Emission Unit Type Conveyor
Installation Date
Description* Raw material: hopper and conveyor to dryer
Batch/Continuous specification Batch
Area/Line Source? Yes Height Dimensions unknown at this
7 Width Length Operation time (hours/day) 24
Associated stack ID Description
Associated control device ID Description
Reporting Group RG0003
New Emission Unit?* No
Emission Unit Identifier* EU0005
Emission Unit Name* Dryer
Emission Unit Type Dryer
Installation Date
Description* Dryer
Batch/Continuous specification Batch
Area/Line Source? No Height
Width Length
Operation time (hours/day)
24
Associated stack ID SV0001 Description Dryer stack
Associated control device ID None Description
Reporting Group EU0005
New Emission Unit?* No
Emission Unit Identifier* EU0006
Emission Unit Name* Dried material: chute to bucket elevator
Emission Unit Type Conveyor
Installation Date
Description* Dried material: chute to bucket elevator
Batch/Continuous specification Batch
Area/Line Source? Yes Height Dimensions unknown at this
stage Width Length Operation time (hours/day) 24
Associated stack ID Description
Associated control device ID Description
Reporting Group RG0003
New Emission Unit?* No
Emission Unit Identifier* EU0007
Emission Unit Name* Dried material: bucket elevator to hopper
Emission Unit Type Conveyor
Installation Date
Description* Dried material: bucket elevator to hopper
Batch/Continuous specification Batch
Area/Line Source? – If yes, then: Yes Height Dimensions unknown at this stage
8 Length
Operation time (hours/day)
24
Associated stack ID Description
Associated control device ID Description
Reporting Group RG0003
New Emission Unit?* No
Emission Unit Identifier* EU0008
Emission Unit Name* Dried material: bulk truck loading and occasional bagging
Emission Unit Type Transfer point
Installation Date
Description* Dried material: bulk truck loading and occasional
bagging Batch/Continuous specification Batch
Area/Line Source? – If yes, then: Yes Height Dimensions unknown at this stage Width Length Operation time (hours/day) 24
Associated stack ID Description
Associated control device ID Description
Reporting Group RG0002
New Emission Unit?* No
Emission Unit Identifier* EU0009
Emission Unit Name* Dried material: truck transport across site surfaces that may become sandy
Emission Unit Type Other fugitive
Installation Date
Description* Dried material: truck transport across site surfaces that may become sandy
Batch/Continuous specification Batch
Area/Line Source? – If yes, then: Yes Height Ground level
Width +-80m
Length +-152m
Operation time (hours/day)
24
Associated stack ID Description
Associated control device ID Description
9
Control Device
Control Device Detail Information – Unknown at this stage Device Type*
Control Unit ID* (CD001) Control Unit Name* Description* Model Number Date Manufactured Commission date
Date of significant modification or upgrade Design Capacity
Min. Control Efficiency (%) Min. Utilization (%)
Associated emissions unit ID EU0005 Description Dryer
Associated stack ID SV0001 Description Dryer stack
Controlled Pollutant List
Substance name Control Efficiency* %
Particulate Matter
Disposal of Waste and Effluents Arising from Control Device – N/A Waste/ Effluent Type
Hazardous Components Present Method of Disposal
Comments
Stack
Stack Detail Information - Details unknown at this stage
Stack ID* (SV001) SV0001
Stack Name* Dryer stack
Stack Orientation* (Conical Cap/Vertical etc.) Stack Height* (meter)
Stack Diameter* (meter)
Height above nearby building (meter) Exit Gas Velocity* (meter/min) Exit Gas Flow Rate* (cu meter/sec.) Exit Gas Temperature* (Celsius) Latitude Measure*
Longitude Measure* Waste/Effluent type
Hazardous components present Method of disposal
10
Associated control device ID Description
Reporting Group Reporting Groups Reporting Group ID (e.g. RG001) Reporting Group Description
Associated Emission Units
RG0001 Reporting Group 1 –
other fugitive sources
EU0001 – raw material: truck transport across site surfaces that may become sandy
EU0009 – dried material: truck transport across site surfaces that may become sandy
Reporting Groups Reporting Group ID (e.g. RG001)
Reporting Group Description
Associated Emission Units
RG0002 Reporting Group 2 –
transfer points
EU0003 – raw material: TLB loading into hopper EU0008 – dried material: bulk truck loading and occasional bagging Reporting Groups Reporting Group ID (e.g. RG001) Reporting Group Description
Associated Emission Units
RG0003 Reporting Group 3 –
conveyors
EU0004 – raw material: hopper to conveyor to dryer
EU0006 – dried material: chute to bucket elevator
EU0007 – dried material: bucket elevator to hopper
Activity & Emission
Emission Detail for Reporting Groups RG0001, RG0002, RG0003 & EU0002 (all area sources)
Pollutant Name Dustfall
Maximum Release Rate* (mg/Nm³) Add in note that stack testing not undertaken for these reporting groups: area sources are not listed, point sources.
Average Period
Maximum Gas Volumetric Flow (m³/hr) Maximum Gas Exit Velocity (m/s) Emission Hours
11 Emission Detail for Reporting Group EU0005 (dryer)
Pollutant Name Particulate Matter
Maximum Release Rate* (mg/Nm³) Details unknown at this stage Average Period
Maximum Gas Volumetric Flow (m³/hr) Maximum Gas Exit Velocity (m/s) Emission Hours
Basis for Emission Rates
Emission Detail for Reporting Group EU0005 (dryer)
Pollutant Name Sulphur dioxide (SO2)
Maximum Release Rate* (mg/Nm³) Details unknown at this stage Average Period
Maximum Gas Volumetric Flow (m³/hr) Maximum Gas Exit Velocity (m/s) Emission Hours
Basis for Emission Rates
Emission Detail for Reporting Group EU0005 (dryer)
Pollutant Name Oxides of nitrogen as nitrogen dioxide (NO2)
Maximum Release Rate* (mg/Nm³) Details unknown at this stage Average Period
Maximum Gas Volumetric Flow (m³/hr) Maximum Gas Exit Velocity (m/s) Emission Hours
Basis for Emission Rates
Monitoring, Management & Mitigation
Monitoring Detail for Reporting Group RG0001, RG0002, RG0003 & EU0002 (all area sources)
Pollutant Name Dustfall – none unless CoCT requests it.
Monitoring Method* ASTM D1739 (1970) – only if requested by air quality officer.
Monitoring Location* To be determined by dust monitoring service provider if dustfall monitoring is required. Average Monitoring Duration
Measured Parameters
12 Monitoring Detail for Reporting Group EU0005 (dryer)
Pollutant Name Particulate Matter
Monitoring Method* EPA 17 or other approved method
Monitoring Location* SV0001
Average Monitoring Duration 60
Measured Parameters
PM concentration Time of Day
Barometric Pressure Pitot Pressure
Gas Temperature (Average) Gas Velocity (Average) Duct Diameter
Volumetric Flow Rate (actual) Volumetric Flow Rate (STP)
Applicable Emission Unit EU0005
Monitoring Detail for Reporting Group EU0005 (dryer)
Pollutant Name Sulphur dioxide (SO2)
Monitoring Method* EPA 6C or other approved method
Monitoring Location* SV0001
Average Monitoring Duration 60
Measured Parameters
SO2 concentration Time of Day
Barometric Pressure Pitot Pressure
Gas Temperature (Average) Gas Velocity (Average) Duct Diameter
Volumetric Flow Rate (actual) Volumetric Flow Rate (STP)
Applicable Emission Unit EU0005
Monitoring Detail for Reporting Group EU0005 (dryer)
Pollutant Name Oxides of nitrogen expressed as Nitrogen Dioxide
(NO2)
Monitoring Method* EPA 7E or other approved method
Monitoring Location* SV0001
Average Monitoring Duration 60
Measured Parameters
NO2 concentration Time of Day
Barometric Pressure Pitot Pressure
Gas Temperature (Average) Gas Velocity (Average) Duct Diameter
Volumetric Flow Rate (actual) Volumetric Flow Rate (STP)
13
Mitigation Information for Reporting Group RG0001, RG0002, RG0003 & EU0002 (all area sources): specific mitigation required in terms of AEL
Compliance to specific measures (Y/N)
Yes Description of specific
mitigation measures
1) Haul routes and operational areas on the site associated with the dryer are to be sub-base surfaced or another appropriate hardened surface covering.
2) Trucks and other vehicles to use designated haul routes only. 3) Speed limit on the haul routes is to be about 20km/hour. 4) Sand leaving the site must be covered with a cloth during
transportation to prevent sand from being blown away by wind and causing pollution.
5) Raw material is to be stored in an appropriate 3-sided bunker. If required due to observations of fallout dust, the bunker should be covered when loading and offloading activities are not taking place. 6) Nuisance conditions, including excessive dustfall, and health hazards
associated with nuisance conditions, must be prevented.
7) The dustfall rate from operations associated with the dryer should meet the limits for non-residential areas contained in the National Dust Control Regulations.
8) A dustfall monitoring programme must be implemented if the air quality officer calls for such monitoring, or in the event that dust-related complaints are received from neighbours. The programme must comply with Regulation 5 of the NDCR.
9) A complaints register is to be opened. The nature of the complaint; location and contact details of the complainant; wind and weather conditions at the time of the complaint; and details of the complaint investigation and action take to resolve the complaint, need to be included in the register.
Timeframe for
implementing specific measures
Prior to plant commissioning
Method of monitoring mitigation measure’s effectiveness
a) Annual audit of licence conditions. b) Regular review of the complaints register.
Contingency measures If neighbouring properties are developed in time to come for commercial, industrial and residential use, then works may need to cease during very high wind conditions.
14
Mitigation Information for Reporting Group EU0005 (dryer): specific mitigation required in terms of AEL Compliance to specific measures (Y/N) Yes. Description of specific mitigation measures
1) Investigate suitable abatement / filtration on the dryer stack in order to ensure that the new plant emissions limits can be met.
2) The abatement system should have at least 95% utilization (5% down-time allowed for unexpected maintenance).
3) A preventative maintenance plan for the dryer, abatement system and all associated equipment must be compiled prior to plant commissioning.
4) A work instruction for operating the dryer and abatement system according to manufacturer’s specifications, must be compiled prior to commissioning.
5) An emergency preparedness plan, including measures to address acute pollution such as excessive particulate and gaseous emissions from the dryer, must be compiled prior to plant commissioning. Timeframe for
implementing specific measures
Prior to commissioning
Method of monitoring mitigation measure’s effectiveness
Annual audit of licence conditions. Annual stack emissions monitoring.
Contingency measures In the event of an incident causing acute pollution, such as mechanical failure, works should cease until the failure is remedied.