3360 Truck

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Parts Book

PUBLISHED BY: TECHNICAL PUBLICATIONS DEPARTMENT TEREX EQUIPMENT LIMITED MOTHERWELL, SCOTLAND

PBS No. 544/1

3360 Off-Highway Truck

(Cummins KTTA-19C Powered)

Serial No. T5441001 through T5441069

Part Number

15270501

21 January 98

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Terex Equipment Limited warrants that for a period of six months after sale of new Terex replacement parts or attachments by an authorised Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions resulting from defects in material or workmanship.

This warranty does not cover manfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages; or labour for removal or reinstallation of defective or malfunctioning parts or attachments.

Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following delivery of the malfunctioning part or attachment to the dealer's place of business.

Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate date of purchase.

* * * * *

SOLE WARRANTY

This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.

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This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine.

Printed on the right-hand edge of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-section within a Major Section and the last is a Page Code Number within a Sub-Sub-section. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted.

An illustrated Index page shows all the Major Component Section numbers included in the book. For example -SECTION 1 - CHASSIS SECTION 9 - FRONT AXLE SECTION 26 - BODY SYSTEM etc.

Major Component Sections are listed in 'Table Of Contents' pages together with Sub-section headings and Page Code Numbers. For example to locate the serviceable items of a Steering Cylinder

-1. The Table of Contents shows the steering components to be in Major Section 12. 2. The steering cylinder is listed in Major Section 12, sub-section 5

3. Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with the complete reference number. EXAMPLE - 12-5-142.

SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers. To determine the specific Parts Form applicable to your machine, check the serial number effectivity column in the Table of Contents.

It is important that unit Serial Numbers are quoted on all orders for Parts.

PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration, where applicable,on the opposite page. The parts list is printed in the order of the reference numbers shown on the parts illustration. The first column lists the reference numbers; the second, the parts numbers; the third, the parts descriptions and the last the quantity required. Parts which are part of an assembly have their descriptions indented beneath the assembly description.

ILLUSTRATIONS - These show typical assemblies and individual piece parts.They are intended for general reference only and may not always show exact details of parts. Parts are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part to order.

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INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual component parts which do not belong to a major assembly.

EXAMPLE - 1 9052564 Pump Assy. 2 9058512 . Shaft 3 9024169 . Ring

4 9058132 . Control Assy. 5 9058135 . . Spring 6 9072162 Gasket

- If you order Item 1, you will receive Items 1 - 5. - If you order Item 4, you will receive Items 4 and 5. - If you order Item 6, you will receive only Item 6.

NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or application of the particular part number(s) noted.

ABBREVIATIONS The abbreviations in this book have the following meanings

-Amps ... Amperes Hsg ... Housing N.I ... Not Illustrated As R ... As Required I.D ... Inside Diameter N.L.A ... No Longer Available Assy ... Assembly L.H ... Left Hand N.S.S ... Not Sold Separately Brkt ... Bracket L.W ... Lockwasher O.D ... Outside Diameter Cad-Pltd ... Cadium Plated Lg ... Long Pr ... Pair

Comm ... Commencement of production Lkg ... Linkage P.T.O ... Power-Take-Off E.S.N ... Elastic Stop Nut Mtg ... Mounting R.H ... Right Hand Ftgs ... Fittings N.C ... Note Code Std ... Standard

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SECTIONS

Off-Highway Truck

ENGINE

2 REAR AXLE GROUP

8 FRONT AXLE GROUP

9 CHASSIS

1 TRANSMISSION

4 DRIVELINES

7 COOLING SYSTEM

16 CAB OR CANOPY

17 BODY OR BOWL

18 BODY/BOWL SYSTEM

26 BRAKING SYSTEM

27 MISCELLANEOUS

59 FUEL SYSTEM

15 STEERING SYSTEM

12 ELECTRICAL SYSTEM

13

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TABLE OF CONTENTS FOR MODEL 3360 CUM TRUCK

PARTS BOOK NO 5441 FROM SERIAL NO T5441001 05/09/00

SERIAL NO SERIAL NO SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 001 CHASSIS

001 - 01 - 508 CHASSIS T5441001 T5441069 001 - 02 - 465 HOOD AND MOUNTING T5441001 T5441069 001 - 03 - 282 R01 FENDERS AND MOUNTING T5441001 T5441069 001 - 03B - 003 R03 LADDERS AND HANDRAILS T5441001 T5441069 001 - 03C - 004 R02 RADIATOR GUARD AND MOUNTING T5441001 T5441069 001 - 09 - 036 R01 MUDGUARDS T5441001 T5441069 SECTION 002 ENGINE

002 - 01 - 006 ENGINE ORDERING INSTRUCTIONS T5441001 T5441069 002 - 02 - 497 R03 ENGINE AND MOUNTING T5441001 T5441069 002 - 03 - 197 ENGINE AIR CLEANER T5441001 T5441069 002 - 04 - 377 R01 ENGINE AIR CLEANER MTG PIPES & HOSES T5441001 T5441069 002 - 06 - 305 R01 ENGINE LUBRICATION LINES T5441001 T5441069 002 - 12 - 100 R03 ENGINE FLYWHEEL COVER GROUP PTO T5441001 T5441069

SECTION 004 TRANSMISSION

004 - 01 - 240 R05 TRANSMISSION MOUNTING T5441001 T5441033 004 - 01 - 250 R01 TRANSMISSION MOUNTING T5441034 T5441069 004 - 02 - 210 TRANSMISSION BREAKDOWN T5441001 T5441033 004 - 02 - 215 TRANSMISSION BREAKDOWN T5441034 T5441069 004 - 12 - 255 R01 TRANSMISSION SHIFT CONTROL T5441001 T5441033 004 - 12 - 261 TRANSMISSION SHIFT CONTROL T5441034 T5441069 004 - 14 - 007 R01 TRANSMISSION POWER TAKE-OFF T5441001 T5441033 004 - 14 - 009 TRANSMISSION POWER TAKE-OFF T5441034 T5441069 004 - 16 - 032 R03 TRANSMISSION FILTER T5441001 T5441069 004 - 21 - 295 R01 TRANSMISSION OIL LINES T5441001 T5441033 004 - 21 - 299 TRANSMISSION OIL LINES T5441034 T5441069 004 - 40 - 054 TRANS. FRONT COVER AND CONVERTER GROUP T5441001 T5441069 004 - 41 - 045 TRANSMISSION CONVERTER HOUSING GROUP T5441001 T5441069 004 - 42 - 007 R01 TRANSMISSION OIL PUMP T5441001 T5441069 004 - 43 - 017 TRANS. FILTER ADAPTOR & REGULATOR VALVE T5441001 T5441069

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SECTION 004 TRANSMISSION

004 - 44 - 014 R03 TRANSMISSION LOCK-UP VALVE T5441001 T5441069 004 - 44A - 006 R01 ATEC LOCK-UP DROP OUT T5441001 T5441069 004 - 45 - 011 R02 TRANSMISSION RETARDER GROUP T5441001 T5441069 004 - 46 - 002 R04 TRANSMISSION RETARDER CONTROL VALVE T5441001 T5441069 004 - 47 - 010 TRANSMISSION SPLITTER GEARING & CLUTCHES T5441001 T5441069 004 - 48 - 041 TRANSMISSION MAIN HOUSING GROUP T5441001 T5441069 004 - 49 - 056 TRANSMISSION CONTROL VALVE T5441001 T5441069 004 - 50 - 006 R01 TRANS. HIGH RANGE GEARING AND CLUTCHES T5441001 T5441069 004 - 51 - 024 TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES T5441001 T5441069 004 - 52 - 012 R02 TRANS. LOW RANGE GEARING AND CLUTCHES T5441001 T5441069 004 - 53 - 013 R01 TRANS.REVERSE RANGE GEARING AND CLUTCHES T5441001 T5441069 004 - 65 - 002 R03 TRANSMISSION REAR COVER GROUP T5441001 T5441069 004 - 68A - 001 R01 TRANSMISSION THROTTLE SENSOR AND MTG. T5441001 T5441069

SECTION 007 DRIVELINES

007 - 01 - 320 FRONT DRIVELINE T5441001 T5441069 007 - 02 - 355 R01 REAR DRIVELINE T5441001 T5441069

SECTION 008 REAR AXLE GROUP

008 - 01 - 366 REAR AXLE DIFFERENTIAL T5441001 T5441069 008 - 02 - 342 R01 REAR AXLE GROUP T5441001 T5441069 008 - 02A - 085 REAR AXLE PLANETARY GEARING T5441001 T5441069 008 - 03 - 444 R02 REAR WHEEL, RIM AND TYRE T5441001 T5441069 008 - 04 - 260 R07 REAR WHEEL BRAKE PARTS T5441001 T5441069 008 - 13 - 031 R02 REAR AXLE RIDE CYLINDER T5441001 T5441069 008 - 18 - 013 REAR WHEEL ROCK EJECTOR T5441001 T5441069

SECTION 009 FRONT AXLE GROUP

009 - 03 - 235 R01 FRONT WHEEL, RIM AND TYRE T5441001 T5441069 009 - 04 - 121 R02 FRONT AXLE BRAKE PARTS T5441001 T5441069 009 - 13 - 030 R01 FRONT RIDE CYLINDER T5441001 T5441069

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SECTION 012 STEERING SYSTEM

012 - 01A - 054 R02 STEERING VALVE T5441001 T5441069 012 - 01D - 030 R02 STEERING COLUMN LOWER T5441001 T5441069 012 - 01E - 018 STEERING COLUMN INTERMEDIATE T5441001 T5441069 012 - 02 - 170 STEERING COLUMN MOUNTING T5441001 T5441015 012 - 02 - 178 STEERING COLUMN MOUNTING T5441016 T5441069 012 - 04 - 451 R02 STEERING LINES T5441001 T5441069 012 - 05 - 154 R02 STEERING CYLINDER T5441001 T5441069 012 - 07 - 153 R02 STEERING PUMP T5441001 T5441069 012 - 08 - 069 STEERING PUMP MOUNTING T5441001 T5441069 012 - 09 - 064 R02 STEERING TANK T5441001 T5441069 012 - 13 - 045 R02 STEERING LINKAGE T5441001 T5441069 012 - 15 - 017 R01 STEERING SYSTEM ACCUMULATOR T5441001 T5441069 012 - 16 - 053 R01 STEERING SYSTEM RELIEF VALVE T5441001 T5441069 012 - 16A - 002 STEERING SYSTEM DOUBLE RELIEF VALVE T5441001 T5441069

SECTION 013 ELECTRICAL SYSTEM

013 - 00 - 001 ELECTRICAL TERMINALS AND CONNECTORS T5441001 T5441069 013 - 00 - 002 ELECTRICAL TERMINALS AND CONNECTORS T5441001 T5441069 013 - 01A - 069 R01 ELECTRICAL CABLES AND HARNESS-CAB T5441001 T5441021 013 - 01A - 079 ELECTRICAL CABLES AND HARNESS-CAB T5441022 T5441069 013 - 01B - 057 ELECT.CABLES AND HARNESS-FRAME & ENGINE T5441001 T5441010 013 - 01B - 069 ELECT.CABLES AND HARNESS-FRAME & ENGINE T5441011 T5441069 013 - 02 - 321 R08 BATTERY AND CABLES T5441001 T5441069 013 - 03A - 023 ELECTRICAL LIGHTING SYSTEM T5441001 T5441052 013 - 03A - 030 ELECTRICAL LIGHTING SYSTEM T5441053 T5441069 013 - 12B - 003 ELECTRICAL REVERSE ALARM T5441001 T5441069 013 - 12C - 002 ELECTRICAL HORN T5441001 T5441069 013 - 29 - 022 R02 ELECTRICAL SWITCHES AND SENSORS T5441001 T5441010 013 - 29 - 029 ELECTRICAL SWITCHES AND SENSORS T5441011 T5441069

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SECTION 015 FUEL SYSTEM

015 - 01 - 287 R01 FUEL TANK AND MOUNTING T5441001 T5441069 015 - 02 - 399 FUEL LINES T5441001 T5441069 015 - 04 - 369 ACCELERATOR LINKAGE T5441001 T5441069 015 - 08 - 015 COLD START KIT T5441001 T5441069

SECTION 016 COOLING SYSTEM

016 - 17 - 002 RADIATOR ASSEMBLY T5441001 T5441069 016 - 18 - 002 R03 RADIATOR MOUNTING T5441001 T5441069 016 - 19 - 001 R02 RADIATOR PIPING T5441001 T5441069 016 - 20 - 002 R01 RADIATOR HEADER TANK AND HOSES T5441001 T5441069 016 - 21 - 002 R02 OIL COOLER AND PIPING-DISC BRAKES T5441001 T5441069 016 - 22 - 001 R02 OIL COOLER AND PIPING-TRANSMISSION T5441001 T5441069

SECTION 017 CAB OR CANOPY

017 - 01 - 289 R01 CAB ASSEMBLY T5441001 T5441069 017 - 01A - 001 CAB GLASS REFERENCE T5441001 T5441069 017 - 02 - 121 R02 CAB DOOR T5441001 T5441069 017 - 02A - 002 R03 CAB DOOR-RIGHT HAND T5441001 T5441069 017 - 04 - 165 R03 WIPER AND MOUNTING T5441001 T5441069 017 - 05 - 050 R03 DASH AND MOUNTING T5441001 T5441069 017 - 06 - 466 R04 SWITCHES AND INSTRUMENTS T5441001 T5441015 017 - 06 - 477 R02 SWITCHES AND INSTRUMENTS T5441016 T5441041 017 - 06 - 481 R01 SWITCHES AND INSTRUMENTS T5441042 T5441069 017 - 07 - 127 SEAT - DRIVER T5441001 T5441069 017 - 09 - 137 R01 SEAT - PASSENGER T5441001 T5441069 017 - 09A - 010 R02 BATTERY MOUNTING T5441001 T5441069 017 - 10 - 070 R03 HEATER T5441001 T5441069 017 - 11 - 272 R03 HEATER LINES AND WIRING T5441001 T5441069 017 - 17 - 034 REAR VIEW MIRROR T5441001 T5441069 017 - 17 - 035 REAR VIEW MIRROR T5441001 T5441069 017 - 17 - 038 REAR VIEW MIRROR T5441018 T5441069

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SECTION 017 CAB OR CANOPY

017 - 21 - 010 R02 WINDSCREEN WASHER T5441001 T5441069 017 - 23 - 021 SEAT BELT T5441001 T5441069

SECTION 018 BODY OR BOWL

018 - 01 - 347 R04 BODY OR BOWL T5441001 T5441069 018 - 08 - 128 R03 EXHAUST-HEATED BODY T5441001 T5441069 SECTION 026 BODY/BOWL SYSTEM

026 - 01 - 021 R04 LINES AND FITTINGS-HYDRAULIC T5441001 T5441069 026 - 01A - 001 R01 FILTERED DRAIN LINES-HYD/STEER TANKS T5441001 T5441017 026 - 02 - 013 R02 HYDRAULIC TANK T5441001 T5441069 026 - 02A - 002 HYDRAULIC TANKS-BREATHER LINE T5441018 T5441069 026 - 03 - 009 R01 BODY/BOWL CYLINDER T5441001 T5441069 026 - 05 - 004 R01 PUMP T5441001 T5441069 026 - 06 - 006 R01 CONTROL VALVE T5441001 T5441001 026 - 06 - 007 R01 CONTROL VALVE T5441002 T5441069 026 - 06A - 001 R01 CONTROL VALVE MOUNTING T5441001 T5441069 026 - 07 - 012 CONTROL VALVE LINKAGE T5441001 T5441069 026 - 08 - 002 R01 REVERSE HOIST INTERLOCK T5441001 T5441069 026 - 09 - 001 KICK-OVER VALVE T5441001 T5441069 026 - 09A - 001 R01 KICK-OVER VALVE MOUNTING T5441001 T5441069 026 - 10 - 001 R01 RELIEF VALVE T5441001 T5441069

SECTION 027 BRAKING SYSTEM

027 - 01 - 033 R02 BRAKE LINES & FITTINGS-HYDRAULIC T5441001 T5441015 027 - 01 - 043 R01 BRAKE LINES & FITTINGS-HYDRAULIC T5441016 T5441069 027 - 02 - 004 R01 TREADLE VALVE T5441001 T5441069 027 - 04 - 001 ACCUMULATOR T5441001 T5441069 027 - 09 - 003 BRAKE MANIFOLD VALVE / PAS VALVE T5441001 T5441069 027 - 10 - 001 FLOW CONTROL VALVE T5441001 T5441069 027 - 13 - 003 RETARDER CONTROL VALVE T5441001 T5441069

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SECTION 027 BRAKING SYSTEM

027 - 14 - 002 R02 SWITCH-DIFFERENTIAL BRAKE PRESSURE T5441001 T5441015 027 - 21 - 007 R01 HYD.OIL COOLING LINES-DISC BRAKE T5441001 T5441029 027 - 21 - 010 R01 HYD.OIL COOLING LINES-DISC BRAKE T5441030 T5441069 027 - 24 - 002 FILTER ASSY-OIL COOLED DISC BRAKES T5441001 T5441069 027 - 25 - 001 R01 MONOBLOCK BRAKE VALVE T5441001 T5441069

SECTION 059 MISCELLANEOUS

059 - 09 - 120 R02 DECALS-ENGLISH T5441001 T5441069 059 - 11 - 001 MULTI CLAMPS AND HARDWARE T5441001 T5441069 059 - 13 - 001 TEREX PROMOTIONAL ITEMS T5441001 T5441069

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CHASSIS 1-01 -508 P7176 CHASSIS 1-01 -508 PAGE 001 3 7 6 8 7 6 9 5 8 10 11 15 14 12 13 2 1 P7176 4

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CHASSIS 1-01 -508

N.C. REF. QTY PART NO. PART NAME N.C. REF. QTY PART NO. PART NAME

001 001 15253939 FRAME ASSEMBLY-COMPL 009 004 00271619 BOLT

002 002 09015394 .BUSHING 010 001 15001042 GUARD-TRANSMISSION 003 001 15232910 GUARD ASSEMBLY 011 008 00271620 BOLT

004 001 15233762 CHANNEL 012 008 09176228 WASHER-HARDENED 005 003 00271612 BOLT 013 008 09419493 LOCKNUT 006 007 00220081 NUT 014 008 15247567 DISC-SPRING 007 007 00103332 LOCKWASHER 015 004 09011226 WASHER 008 007 00106268 WASHER CHASSIS 1-01 -508 PAGE 002 (LAST)

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HOOD AND MOUNTING 1-02 -465

P8553

HOOD AND MOUNTING 1-02 -465 PAGE 001

5

4

3

2

5 ₄

3

1 7 8 6 P8553

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HOOD AND MOUNTING 1-02 -465

001 001 15254935 HOOD ASSEMBLY 005 012 00120378 NUT

002 002 15252142 PLATE 006 001 15254912 BAFFLE - HOOD 003 023 00179885 BOLT 007 001 15254913 BAFFLE - HOOD 004 035 09267949 WASHER-HARDENED 008 ASR 09368561 BEADING

HOOD AND MOUNTING 1-02 -465 PAGE 002 (LAST)

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FENDERS AND MOUNTING 1-03 -282 R01

P8555

FENDERS AND MOUNTING 1-03 -282 R01 PAGE 001 22 10 23 18 1928 3 7 27 25 24 17 19 18 ₁ 26 25 24 13 4 22 10 30 17 19 18 1819 28 17 19 18 20 5 14 16 15 ₆ 18 19 17 2 ₂₁ 22 10 10 8 9 1922 17 19 18 29 12 11 P8555 31 19 32 10 22 10 18 33 34

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FENDERS AND MOUNTING 1-03 -282 R01

001 001 15253753 FENDER ASSEMBLY LHS 018 023 00274209 LOCKNUT

002 001 15251926 PLATFORM ASSEMBLY LH 019 061 09267949 WASHER-HARDENED 003 001 15253923 FENDER ASSY-RH 020 002 09351158 WASHER-TAPERED

004 001 15253900 PLATFORM ASSEMBLY RH 021 001 15254899 HANDRAIL ASSEMBLY LH 005 001 15254776 CROSSMEMBER-CAB MTG 022 027 00179885 BOLT

006 001 15247991 SUPPORT 023 001 15254903 HANDRAIL ASSEMBLY RH 007 001 15253902 SUPPORT 024 004 09355771 NUT

008 003 09262364 BOLT 025 004 00106268 WASHER 009 ASR 09113457 LOCKWIRE 026 002 00271612 BOLT 010 034 09270000 WASHER-HARDENED 027 002 00271614 BOLT 011 004 09009275 BOLT 028 005 00179889 BOLT

012 004 09008198 WASHER 029 001 15254780 GUARD, MUD 013 001 15253892 ENGINE ACCESS COVER 030 001 15248043 GUARD-MUD 014 004 00271612 BOLT 031 001 00190270 BOLT

015 004 09355771 NUT 032 005 00179880 BOLT

016 008 09250715 WASHER-HARDENED 033 001 15256917 FENDER EXTENSION 017 021 00179887 BOLT 034 001 15246087 MIRROR-WIDE ANGLE

FENDERS AND MOUNTING 1-03 -282 R01 PAGE 002 (LAST)

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LADDERS AND HANDRAILS 1-03B- 3 R03

P8130

LADDERS AND HANDRAILS 1-03B- 3 R03 PAGE 001 11 11 1210 10 12 18 19 19 17 18 19 19 17 12 12 11 12 12 10 8 7 7 9 4 5 2 16 16 15 3,4 13 6 14 8 7 7 9 3 5 1 11 12 12 10 16 16 15 A A A A DETAIL AA P8130

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LADDERS AND HANDRAILS 1-03B- 3 R03

001 001 15253543 STEP ASSY LH 011 008 00179885 BOLT

002 001 15253544 STEP ASSY RH 012 016 09267949 WASHER-HARDENED 003 001 15253621 SUPPORT-STEP LH 013 008 00223451 BOLT

004 001 15253622 SUPPORT-STEP RH 014 008 00274141 NUT 005 002 15255698 STEP ASSY 015 002 15258215 PLATE 006 016 09176228 WASHER-HARDENED 016 004 15258216 PLATE 007 008 00106265 WASHER 017 004 00179839 BOLT 008 004 00179893 BOLT 018 004 09417713 NUT

009 004 00274209 LOCKNUT 019 008 09060202 WASHER-HARDENED 010 008 00102637 NUT

LADDERS AND HANDRAILS 1-03B- 3 R03 PAGE 002 (LAST)

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RADIATOR GUARD AND MOUNTING 1-03C- 4 R02

P8194

RADIATOR GUARD AND MOUNTING 1-03C- 4 R02 PAGE 001 3 4 5 4 4 6 3 2 2 7 4 6 4 4 9 1 8 P8194

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RADIATOR GUARD AND MOUNTING 1-03C- 4 R02

001 001 15251877 RADIATOR GUARD ASSEM 006 012 00120378 NUT 002 002 15252077 BRACKET 007 008 00179885 BOLT 003 010 00179881 BOLT 008 001 15252767 GRILLE 004 050 09270000 WASHER-HARDENED 009 008 00179887 BOLT 005 004 00179889 BOLT

RADIATOR GUARD AND MOUNTING 1-03C- 4 R02 PAGE 002 (LAST)

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MUDGUARDS 1-09 - 36 R01

P8120

MUDGUARDS 1-09 - 36 R01 PAGE 001

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MUDGUARDS 1-09 - 36 R01

001 001 15249110 MUDFLAP 007 001 15233492 PLATE-MOUNTING 002 001 15249106 MUDFLAP 008 026 00179885 BOLT 003 001 15249109 MUDFLAP 009 002 00179883 BOLT 004 002 15249113 MUDFLAP 010 028 00120378 NUT 005 001 15249117 PLATE-CLAMPING 011 028 00103329 LOCKWASHER 006 003 15249115 PLATE-CLAMPING 012 001 15249123 ANGLE-MOUNTING MUDGUARDS 1-09 - 36 R01 PAGE 002 (LAST)

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ENGINE ORDERING INSTRUCTIONS 2-01 - 6

P8543

ENGINE ORDERING INSTRUCTIONS 2-01 - 6 PAGE 001 (LAST)

CUMMINS ENGINE

THIS UNIT IS EQUIPPED WITH A CUMMINS DIESEL ENGINE.

TEREX DOES NOT SELL ENGINES OR ENGINE PARTS. THESE SHOULD BE OBTAINED

FROM THE NEAREST ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET.

ILLUSTRATIONS AND PART NUMBERS OF ENGINE PARTS ARE OMITTED FROM THIS

TEREX PARTS BOOK.

A SEPARATE CUMMINS ENGINE PARTS BOOK IS SUPPLIED WITH NEW

UNITS FOR ENGINE PARTS COVERAGE.

ANY ADDITIONAL REQUESTS FOR THIS CUMMINS ENGINE PARTS BOOK OR ANY

QUESTIONS ON ENGINE PARTS AND WARRANTY SHOULD BE DIRECTED TO

THE ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET.

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ENGINE AND MOUNTING 2-02 -497 R03

P7950

ENGINE AND MOUNTING 2-02 -497 R03 PAGE 001

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ENGINE AND MOUNTING 2-02 -497 R03

001 001 15252686 ENGINE-KTTA 19C 024 004 09270004 WASHER

002 004 09354243 LOCKNUT 025 002 09384788 BLOCK-ENGINE MTG 003 004 00271570 BOLT 026 002 15244279 BLOCK-ENGINE MTG 004 001 15226753 BLOCK 027 002 09268892 KEY

005 001 09384785 BRACKET ASSY 028 002 09268885 LOCK 006 001 15232387 MOUNTING-FRONT 029 002 09354236 LOCKNUT 007 008 00103331 LOCKWASHER 030 002 00179793 BOLT 008 008 00271558 BOLT 031 001 15016760 CLAMP

009 001 09384786 BRACKET ASSY 032 001 09062106 CLAMP-DIPSTICK

010 004 09172839 BOLT 033 001 09072485 KIT-SECURITY ENG OIL 011 008 15246956 WASHER-SNUBBING 034 001 09255477 KIT-SECURITY D/STICK 012 008 09250522 SHOCK MOUNT 035 001 15267514 FILTER-LUBE BYPASS 013 002 09355771 NUT 036 002 15267513 FILTER-LUBE OIL 014 002 00271621 BOLT 037 002 15266846 FILTER-FUEL 015 004 00454754 NUT A 038 001 15267311 FILTER WF-4DCA4 016 001 15228210 COUPLING-DRIVE A 038 001 15268362 FILTER WF-8DCA4 017 012 09060202 WASHER-HARDENED A 038 001 15266845 FILTER-WF 15DCA4 018 012 09423067 BOLT A 038 001 15267515 FILTER WF-23DCA4 019 001 15252692 FLANGE - COUPLING 039 ASR 07551826 HOSE-BULK

020 008 09409907 BOLT 040 ASR 09134207 HOSE 021 003 09379664 CLAMP 041 002 09223731 CLAMP 022 006 00179895 BOLT 042 001 15270515 BELT-FAN 023 006 00103329 LOCKWASHER

A NOTE: WATER FILTERS, REFER TO ENGINE MANUFACTURERS RECOMMENDATIONS.

ENGINE AND MOUNTING 2-02 -497 R03 PAGE 002 (LAST)

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ENGINE AIR CLEANER 2-03 -197

P8510

ENGINE AIR CLEANER 2-03 -197 PAGE 001 1 4 5 6 2 3 P8510

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ENGINE AIR CLEANER 2-03 -197

001 002 15254860 AIR CLEANER ASSY 004 001 15270190 .COVER ASSY 002 001 15270188 .ELEMENT-MAIN 005 006 15270191 ..LATCH

003 001 15270189 .ELEMENT-SAFETY 006 001 15270192 .VALVE-VACUATOR

ENGINE AIR CLEANER 2-03 -197 PAGE 002 (LAST)

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ENGINE AIR CLEANER MTG PIPES & HOSES 2-04 -377 R01

P8512

ENGINE AIR CLEANER MTG PIPES & HOSES 2-04 -377 R01 PAGE 001 10 3 3 5 5 4 12 9 8 1 13 4 6 7 2 11 18 17 17 16 19 14 15 HARNESS_SEC.13-1B AIR CLEANERS SEC. 2-3 P8512

(35)

ENGINE AIR CLEANER MTG PIPES & HOSES 2-04 -377 R01

001 004 00179883 BOLT 011 001 09197104 ELBOW 90 DEG 5.50 ID 002 004 09270000 WASHER-HARDENED 012 001 15254874 TUBE ASSEMBLY

003 008 09060202 WASHER-HARDENED 013 001 15254887 BRACKET ASSEMBLY 004 008 00179841 BOLT 014 001 15235949 GAUGE-AIR RESTRICT 005 008 00274208 LOCKNUT 015 001 15235951 CAP-PROTECTIVE 006 004 15254862 BAND-MOUNTING 016 001 00105416 TEE

007 002 09004851 CAP 017 002 09384872 ADAPTOR 008 002 15253938 HOSE-HUMP 018 ASR 09233142 TUBE-NYLON 009 002 09229246 CLAMP 019 002 00105404 NIPPLE 010 004 09204030 CLAMP

ENGINE AIR CLEANER MTG PIPES & HOSES 2-04 -377 R01 PAGE 002 (LAST)

(36)

ENGINE LUBRICATION LINES 2-06 -305 R01

P8137

ENGINE LUBRICATION LINES 2-06 -305 R01 PAGE 001 12 11 10 9 8 13 7 6 14 5 3 2 1 4 OIL PRESS. GAUGE SEC. 17-6 MANIFOLD SWITCH SEC. 13-29 ENG. LUBE FILTERS S.W.E. ENG. OIL BY-PASS FILTER S.W.E. SUMP P8137

(37)

ENGINE LUBRICATION LINES 2-06 -305 R01

001 001 09183225 CONNECTOR 008 001 15253194 HOSE ASSY

002 001 09129592 HOSE ASSY 009 001 15253039 ADAPTOR-BULKHEAD 003 001 00118757 ELBOW 010 001 15253195 HOSE ASSY

004 001 05125884 ELBOW 011 001 00118753 ELBOW 005 001 09120661 HOSE ASSY 012 001 00105412 ELBOW 006 001 00454144 TEE 013 001 00118748 CONNECTOR 007 001 00454096 ELBOW 014 001 00118755 ELBOW

ENGINE LUBRICATION LINES 2-06 -305 R01 PAGE 002 (LAST)

(38)

ENGINE FLYWHEEL COVER GROUP PTO 2-12 -100 R03

P7949

ENGINE FLYWHEEL COVER GROUP PTO 2-12 -100 R03 PAGE 001 5 1 11 12 ₁₁ 17 10 14 15 10 17 18 2 2 9 4 3 8 7 28 27,29 25 16 19 22 6 26 13 6 6 6 P7949 23 20 24 21

(39)

ENGINE FLYWHEEL COVER GROUP PTO 2-12 -100 R03

001A 001 15252682 PTO ASSEMBLY 015 001 15252439 .SHAFT-DRIVE PTO A 001 001 09060235 .HOUSING ASSY-MACHD 016 001 09269703 .NUT LOCK

002 002 00784079 ..PIN 017 002 09414895 .RING-SNAP 003 002 00179826 ..BOLT 018 001 09195842 .GASKET

004 002 00103320 ..LOCKWASHER 019 001 15249496 .WASHER-HARDENED 005 001 09004541 .SEAL 020 001 15247042 .BREATHER ASSY 006 006 00444637 .PLUG (0.75IN) 021 001 06769936 .CAP-BREATHER 007 017 00179826 .BOLT 022 001 09264925 .END-YOKE 008 017 00103320 .LOCKWASHER 023 001 00144218 .BUSHING 009 001 09004540 .SEAL 024 001 00187396 .COUPLING 010 002 00954528 .BEARING 025 001 00444692 .PLUG

011 002 00907696 .BEARING 026 001 15252646 SPACER - P.T.O. 012 001 09274893 .GEAR-DRIVEN 027 006 00179874 BOLT

013 001 09015645 ..PLUG 028 010 00103328 LOCKWASHER 014 001 09195847 .GEAR-DRIVE 029 004 09415092 BOLT

A NOTE: HOUSING ASSY-MACHINED SOLD AS A SET ONLY.

ENGINE FLYWHEEL COVER GROUP PTO 2-12 -100 R03 PAGE 002 (LAST)

(40)

TRANSMISSION MOUNTING 4-01 -240 R05

P7057

TRANSMISSION MOUNTING 4-01 -240 R05 PAGE 001

(41)

001 001 09195340 CAP-FILLER 016 004 09191596 WASHER 002 001 09189082 GASKET 017 004 09354243 LOCKNUT 003 002 02337379 CLAMP 018 001 09357071 CONNECTOR 004 ASR 09141843 HOSE 019 002 09357080 NUT

005 001 09196539 TUBE-FILLER 020 002 09357081 SLEEVE 006 001 00111001 ELBOW 021 001 09357073 ELBOW 007 002 15237857 BRACKET 022 001 09066008 RING

008 008 00271564 BOLT 023 001 06839183 KIT-GAUGE OIL LEVEL 009 008 00103331 LOCKWASHER 024 001 09268885 LOCK

010 004 09225289 PAD 025 001 09268892 KEY

011 004 00271618 BOLT 026 ASR 09233796 TUBE-NYLON 012 004 09250715 WASHER-HARDENED 027 001 15021627 ADAPTOR 013 004 09355771 NUT 028 002 00103647 COCK

014 001 15231659 TRUNNION ASSEMBLY 029 001 15250997 PLATE BENT 015 004 00271562 BOLT 030 002 00179887 BOLT

TRANSMISSION MOUNTING 4-01 -240 R05 PAGE 002 (LAST)

(42)

TRANSMISSION MOUNTING 4-01 -250 R01 P8814 TRANSMISSION MOUNTING 4-01 -250 R01 PAGE 001 BREATHER TRANSMISSION P8814 1 2 24 25 3 27 4 3 ₅ 6 31 28 32 8 9 7 10 11 23 30 29 26 19 20 18 19 ₂₀ 21 17 14 16 15 22 11 12 10 13 7 ₉ 8 10 12 13 10 33 34 35 38 39 37 40 41 39 ₃₇ 40 41 36

(43)

001 001 09195340 CAP-FILLER 022 001 09066008 RING

002 001 09189082 GASKET 023 001 06839183 KIT-GAUGE OIL LEVEL 003 002 02337379 CLAMP 024 001 09268885 LOCK

004 ASR 09141843 HOSE 025 001 09268892 KEY

005 001 09196539 TUBE-FILLER 026 ASR 09233796 TUBE-NYLON

006 001 00111001 ELBOW 027 001 15253374 ADAPTOR ASSEMBLY 007 002 15237857 BRACKET 028 002 00114981 COCK-DRAIN

008 008 00271564 BOLT 029 001 15250997 PLATE BENT 009 008 00103331 LOCKWASHER 030 002 00179887 BOLT

010 004 09225289 PAD 031 001 15257170 ADAPTOR 011 004 00271618 BOLT 032 002 15257213 ADAPTOR 012 004 09250715 WASHER-HARDENED 033 001 00186646 BOLT

013 004 09355771 NUT 034 001 09270000 WASHER-HARDENED 014 001 15231659 TRUNNION ASSEMBLY 035 001 00274766 NUT

015 004 00271562 BOLT 036 001 09252467 BRACKET 016 004 09191596 WASHER 037 002 09171664 CLIP-RUBBERIZED 017 004 09354243 LOCKNUT 038 001 09131875 CLIP-RUBBERIZED 018 001 09357071 CONNECTOR 039 002 00179795 BOLT 019 002 09357080 NUT 040 002 00103319 LOCKWASHER 020 002 09357081 SLEEVE 041 002 00109084 NUT 021 001 09357073 ELBOW TRANSMISSION MOUNTING 4-01 -250 R01 PAGE 002 (LAST)

(44)

TRANSMISSION BREAKDOWN 4-02 -210

P7768

TRANSMISSION BREAKDOWN 4-02 -210 PAGE 001

(45)

AB 001 001 15251237 TRANS-CLT6063 TC682 006 ASR 06772141 SHIM-.005 002 002 09409059 BOLT 007 001 06772182 NUT

003 001 06755269 STRIP 008 001 09264802 FLANGE-INPUT 004 001 06768711 RETAINER 009 001 15248394 YOKE-OUTPUT 005 ASR 06772140 SHIM-.025

A NOTE: FOR PARTS BREAKDOWN REFER TO SECTIONS LISTED ON MAIN INDEX

B NOTE: 23019152 KIT FOR TRANSMISSION OVERHAUL

TRANSMISSION BREAKDOWN 4-02 -210 PAGE 002 (LAST)

(46)

P7768

TRANSMISSION BREAKDOWN 4-02 -215 PAGE 001

(47)

AB 001 001 15257134 TRANS-CLT6063 TC682 006 ASR 06772141 SHIM-.005 002 002 09409059 BOLT 007 001 06772182 NUT

003 001 06755269 STRIP 008 001 09264802 FLANGE-INPUT 004 001 06768711 RETAINER 009 001 15248394 YOKE-OUTPUT 005 ASR 06772140 SHIM-.025

A NOTE: FOR PARTS BREAKDOWN REFER TO SECTIONS LISTED ON MAIN INDEX

B NOTE: 23019152 KIT FOR TRANSMISSION OVERHAUL

TRANSMISSION BREAKDOWN 4-02 -215 PAGE 002 (LAST)

(48)

TRANSMISSION SHIFT CONTROL 4-12 -255 R01

P8113

TRANSMISSION SHIFT CONTROL 4-12 -255 R01 PAGE 001 28 29 30 31 14 15 11 12 16 18 19 17 20 21 22 8 7 6 3 4 20 21 22 27 26 24 25 23 9 -10 3 4 2 1 P8113 PASSENGER SEAT BOX SECT 17-9 BATTERY MASTER SWITCH SECT 13-2 13 36 37 38 5

(49)

P8113

TRANSMISSION SHIFT CONTROL 4-12 -255 R01 PAGE 002 230 234 216 223 209 222 213 235 215 203 231 202 206 CONNECTOR 15231071 VIEWED FROM REAR

CONNECTOR 15229693 VIEWED FROM REAR

J3 TO E.C.U.

J1B

TO THROTTLE SENSOR

TO MAINS TRANS. VALVE

TO LOCK-UP VALVE TO MAGNETIC PICK-UP TO TRIM BOOST 32 33 34 TO SHIFT SELECTOR TO D.D.L. CONNECTION P8113 AT CAB FLOOR 35 313 315 309 311 310 305 CONNECTOR 15229692 VIEWED FROM REAR TO E.C.U. J1A 214 211 205

(50)

001 001 15235873 CONSOLE-SHIFT TOWER 020 003 00179820 BOLT

002 001 09015155 GLOVEBOX-SHIFT TOWER 021 003 00103320 LOCKWASHER 003 011 00115360 SCREW 022 004 00103340 WASHER 004 011 00131701 WASHER-DOMED 023 001 09251501 BRACKET 005 001 15234303 COVER-GLOVEBOX 024 001 00179838 BOLT 006 001 15252237 CONSOLE COVER 025 001 09152894 CLAMP

A 007 001 15255138 LEVER-TRANS SHIFT 026 001 00108580 LOCKWASHER 008 004 00113963 SCREW 027 001 00102635 NUT

A 009 001 15255850 E.C.U ASSEMBLY 028 001 15252683 PLATE-MANIFOLD A 010 001 15255851 .P.R.O.M. 029 004 00179816 BOLT

011 001 15252939 BOX ASSY-INTERFACE 030 004 00103020 LOCKWASHER 012 002 15233323 .SWITCH-KEY 031 002 00179838 BOLT

013 001 15231532 BOX-BATT EQUALIZER 032 001 15251864 HRNS-ATEC,CAB J1A 014 002 00108580 LOCKWASHER 033 001 15253004 HRNS-ATEC,CAB J1B 015 002 00102635 NUT 034 001 15254476 HARNESS-ATEC,CHASSIS 016 004 00179795 BOLT 035 001 15244816 HRNS-ATEC SEC MODE 017 004 00103339 WASHER 036 006 00179839 BOLT

018 004 00103319 LOCKWASHER 037 006 00108580 LOCKWASHER 019 004 00109084 NUT 038 006 00106263 WASHER

A NOTE: UNITS BELOW SERIAL NOS. T5441030 USE 15251267 SHIFT LEVER AND 15251275 ECU ASSY.

TRANSMISSION SHIFT CONTROL 4-12 -255 R01 PAGE 003 (LAST)

(51)

(52)

TRANSMISSION SHIFT CONTROL 4-12 -261

P8113

TRANSMISSION SHIFT CONTROL 4-12 -261 PAGE 001 28 29 30 31 14 15 11 12 16 18 19 17 20 21 22 8 7 6 3 4 20 21 22 27 26 24 25 23 9 -10 3 4 2 1 P8113 PASSENGER SEAT BOX SECT 17-9 BATTERY MASTER SWITCH SECT 13-2 13 36 37 38 5

(53)

P8113

TRANSMISSION SHIFT CONTROL 4-12 -261 PAGE 002 230 234 216 223 209 222 213 235 215 203 231 202 206 CONNECTOR 15231071 VIEWED FROM REAR

CONNECTOR 15229693 VIEWED FROM REAR

J3 TO E.C.U.

J1B

TO THROTTLE SENSOR

TO MAINS TRANS. VALVE

TO LOCK-UP VALVE TO MAGNETIC PICK-UP TO TRIM BOOST 32 33 34 TO SHIFT SELECTOR TO D.D.L. CONNECTION P8113 AT CAB FLOOR 35 313 315 309 311 310 305 CONNECTOR 15229692 VIEWED FROM REAR TO E.C.U. J1A 214 211 205

(54)

001 001 15235873 CONSOLE-SHIFT TOWER 020 003 00179820 BOLT

002 001 09015155 GLOVEBOX-SHIFT TOWER 021 003 00103320 LOCKWASHER 003 011 00115360 SCREW 022 004 00103340 WASHER 004 011 00131701 WASHER-DOMED 023 001 09251501 BRACKET 005 001 15234303 COVER-GLOVEBOX 024 001 00179838 BOLT 006 001 15252237 CONSOLE COVER 025 001 09152894 CLAMP

007 001 15255138 LEVER-TRANS SHIFT 026 001 00108580 LOCKWASHER 008 004 00113963 SCREW 027 001 00102635 NUT

009 001 15257605 E.C.U ASSEMBLY 028 001 15252683 PLATE-MANIFOLD 010 001 15257604 .P.R.O.M. 029 004 00179816 BOLT

011 001 15252939 BOX ASSY-INTERFACE 030 004 00103020 LOCKWASHER 012 002 15233323 .SWITCH-KEY 031 002 00179838 BOLT

013 001 15231532 BOX-BATT EQUALIZER 032 001 15251864 HRNS-ATEC,CAB J1A 014 002 00108580 LOCKWASHER 033 001 15253004 HRNS-ATEC,CAB J1B 015 002 00102635 NUT 034 001 15254476 HARNESS-ATEC,CHASSIS 016 004 00179795 BOLT 035 001 15244816 HRNS-ATEC SEC MODE 017 004 00103339 WASHER 036 006 00179839 BOLT

018 004 00103319 LOCKWASHER 037 006 00108580 LOCKWASHER 019 004 00109084 NUT 038 006 00106263 WASHER

TRANSMISSION SHIFT CONTROL 4-12 -261 PAGE 003 (LAST)

(55)

(56)

TRANSMISSION POWER TAKE-OFF 4-14 - 7 R01

P8109

TRANSMISSION POWER TAKE-OFF 4-14 - 7 R01 PAGE 001

(57)

TRANSMISSION POWER TAKE-OFF 4-14 - 7 R01

001A 001 09182509 PTO ASSY 012 001 09182350 .HOUSING

001 001 09413386 .RING 013 001 00444625 .PLUG (0.38IN) 002 001 00907559 .BEARING 014 001 00907561 .BEARING

003 001 09413409 .RING 015 ASR 09003659 SHIM (0.008 IN) 004 001 09182510 .SHAFT 016 ASR 09003530 SHIM (0.020 IN) 005 001 09182507 .GEAR 017 ASR 09003658 SHIM (0.003 IN) 006 001 00219305 .PLUG-PIPE 018 008 00179862 BOLT

007 001 09148275 .O RING 019 008 00103328 LOCKWASHER 008 001 09182511 .SHAFT 020 002 00444613 PLUG

009 002 00907451 .BEARING 021 002 15252873 ADAPTOR 010 001 09182508 .GEAR 022 001 15253257 HOSE ASSY 011 001 00102578 .SCREW 023 001 15252983 ELBOW

TRANSMISSION POWER TAKE-OFF 4-14 - 7 R01 PAGE 002 (LAST)

(58)

TRANSMISSION POWER TAKE-OFF 4-14 - 9

P8590

TRANSMISSION POWER TAKE-OFF 4-14 - 9 PAGE 001

(59)

TRANSMISSION POWER TAKE-OFF 4-14 - 9

001A 001 09182509 PTO ASSY 013 001 00444625 .PLUG (0.38IN) 001 001 09413386 .RING 014 001 00907561 .BEARING

002 001 00907559 .BEARING 015 ASR 09003659 SHIM (0.008 IN) 003 001 09413409 .RING 016 ASR 09003530 SHIM (0.020 IN) 004 001 09182510 .SHAFT 017 ASR 09003658 SHIM (0.003 IN) 005 001 09182507 .GEAR 018 008 00179862 BOLT

006 001 00219305 .PLUG-PIPE 019 008 00103328 LOCKWASHER 007 001 09148275 .O RING 020 002 00444613 PLUG

008 001 09182511 .SHAFT 021 001 15252873 ADAPTOR 009 002 00907451 .BEARING 022 001 15253257 HOSE ASSY 010 001 09182508 .GEAR 023 001 15252983 ELBOW

011 001 00102578 .SCREW 024 001 15257193 ADAPTOR MALE-MALE 012 001 09182350 .HOUSING

TRANSMISSION POWER TAKE-OFF 4-14 - 9 PAGE 002 (LAST)

(60)

TRANSMISSION FILTER 4-16 - 32 R03 P7222 TRANSMISSION FILTER 4-16 - 32 R03 PAGE 001 P7222 1 4 3 2

(61)

TRANSMISSION FILTER 4-16 - 32 R03

001 001 29503834 FILTER ASSY 003 001 23018958 .SEAL 002 001 15270496 .ELEMENT 004 001 23018846 .SWITCH

TRANSMISSION FILTER 4-16 - 32 R03 PAGE 002 (LAST)

(62)

TRANSMISSION OIL LINES 4-21 -295 R01

P8151

TRANSMISSION OIL LINES 4-21 -295 R01 PAGE 001 1 1 3 2 5 TRANSMISSION TRANSMISSION LHS IN OUT REF: BRACKET FRAME RHS 1 4 13 11 12 15 10 8 16 17 19 20 18 6 8 7 9 14 FILTER - SEC 4-16 OIL COOLER SEC 16-22 GAUGE SEC 17-6 MANIFOLD STEERING VALVE SEC 12-16 SWITCH SEC 13-29 P8151

(63)

TRANSMISSION OIL LINES 4-21 -295 R01

001 004 15252833 ADAPTOR 011 008 00179887 BOLT

002 001 15252835 HOSE ASSY 012 004 09409983 FLANGE-SPLIT 003 001 15252836 HOSE ASSY 013 008 00179860 BOLT

004 004 00179885 BOLT 014 002 09410969 O RING 005 004 00103329 LOCKWASHER 015 002 09127756 O RING 006 001 15252942 HOSE ASSY 016 001 15253212 HOSE ASSY

009 002 15252833 ADAPTOR 019 001 00118748 CONNECTOR 010 002 15252057 S/FLANGE ADAPTOR 020 001 00454120 TEE

TRANSMISSION OIL LINES 4-21 -295 R01 PAGE 002 (LAST)

(64)

TRANSMISSION OIL LINES 4-21 -299

P8151

TRANSMISSION OIL LINES 4-21 -299 PAGE 001 1 1 3 2 5 TRANSMISSION TRANSMISSION LHS IN OUT REF: BRACKET FRAME RHS 1 4 13 11 12 15 10 8 16 17 19 20 18 6 8 7 9 14 FILTER - SEC 4-16 OIL COOLER SEC 16-22 GAUGE SEC 17-6 MANIFOLD STEERING VALVE SEC 12-16 SWITCH SEC 13-29 P8151

(65)

TRANSMISSION OIL LINES 4-21 -299

001 004 15253217 ADAPTOR 011 008 00179887 BOLT

002 001 15252835 HOSE ASSY 012 004 09409983 FLANGE-SPLIT 003 001 15252836 HOSE ASSY 013 008 00179860 BOLT

004 004 00179885 BOLT 014 002 09410969 O RING 005 004 00103329 LOCKWASHER 015 002 09127756 O RING 006 001 15252942 HOSE ASSY 016 001 15253212 HOSE ASSY

009 002 15253217 ADAPTOR 019 001 00118748 CONNECTOR 010 002 15252057 S/FLANGE ADAPTOR 020 001 00454120 TEE

TRANSMISSION OIL LINES 4-21 -299 PAGE 002 (LAST)

(66)

TRANS. FRONT COVER AND CONVERTER GROUP 4-40 - 54

P6669

TRANS. FRONT COVER AND CONVERTER GROUP 4-40 - 54 PAGE 001

(67)

TRANS. FRONT COVER AND CONVERTER GROUP 4-40 - 54

001 001 06773186 SEAL 022 001 06774708 NUT 002 018 00181415 BOLT 023 001 06758485 WASHER 003 001 06768689 COVER 024 001 06774709 RACE 004 001 05181902 GASKET 025 001 29507738 STATOR 005 001 09432185 BEARING 026 024 06773088 CUP A 006A 001 23045945 HOUSING 027 012 06770302 ROLLER 006 001 NSS .COVER 028 012 06769276 SPRING 007 008 00181454 .BOLT 029 012 06770574 ROLLER 008 004 06768688 .STRIP 030 001 06774710 PLATE 009 004 23018502 .PIN 031 012 00181374 BOLT 010 001 NSS .HUB 032 006 06770578 STRIP 011 004 00455366 .PIN DOWEL 033 001 06770585 RETAINER B 012 001 23016057 PISTON 034 001 23041915 BEARING

013 001 23048195 PLATE FRI 035 001 29503658 PUMP-TORQUE CONV 014 002 06772552 KEY 036 036 06830003 WASHER

015 001 23016058 PLATE 037 036 09420572 BOLT

016 001 23041452 BEARING 038 001 29503632 GEAR-INPUT ACC DRIVE 017 001 06774184 RING-SNAP 039 018 00103322 LOCKWASHER

018 001 06838403 RING-SNAP 040 018 00271505 NUT 019 001 06774704 SPACER 041 001 06752849 SEAL 020 001 06774703 RING-SNAP 042 001 06752848 SEAL 021 001 23048666 TURBINE-TORQUE CONV

A NOTE: USE ONE 06774587 SLEEVE FOR COVER ASSEMBLY REWORK.

B NOTE: USE ONE 06832547 BUSHING FOR PISTON REWORK.

TRANS. FRONT COVER AND CONVERTER GROUP 4-40 - 54 PAGE 002 (LAST)

(68)

TRANSMISSION CONVERTER HOUSING GROUP 4-41 - 45

P7160

TRANSMISSION CONVERTER HOUSING GROUP 4-41 - 45 PAGE 001

(69)

TRANSMISSION CONVERTER HOUSING GROUP 4-41 - 45

001 001 00179891 BOLT 031 001 06779451 GASKET 002 001 00103323 WASHER 032 002 06830021 SEAL 003 001 06774736 SPINDLE-PUMP DRIVE 033 001 06768770 TUBE 004 001 06774735 GEAR-IDLER OIL PUMP 034 001 23019731 SEAL 005 001 00901310 BEARING 035 001 06774712 SLEEVE

006 001 08892840 RING-SNAP 036 001 06755986 GEAR-DRIVE OIL PUMP 007 002 06758442 GASKET 037 006 00179838 BOLT 008 005 09409127 BOLT 038 010 00103321 LOCKWASHER 009 001 06838413 KIT-HOSE 039 001 06758337 COVER-ACCESSORY 010 002 00179866 .BOLT 040 001 06882702 GASKET 011 012 00103322 .LOCKWASHER 041 001 06753487 RING-SNAP 012 002 00179867 .BOLT 042 002 00903209 BEARING

013 004 06830007 .SEAL 043 001 06769509 HUB GEAR-OIL PUMP 014 001 23011619 .HOSE ASSY 044 001 06756338 SPACER

015 001 06837129 .BLOCK 045 016 00103322 LOCKWASHER 016 004 06779125 .FLANGE 046 016 00179857 BOLT

017 008 00179860 .BOLT 047 001 06837821 PLUG 018 002 06768990 COVER-PTO 048 004 00179837 BOLT 019 001 23017434 HOUSING ASSY 049 001 06771249 SPRING 020 001 23014599 .PLUG-PIPE 050 001 06755403 PIN 021 002 00107393 .PIN 051 001 06753544 VALVE 022 004 00141264 .PIN DOWEL 052 001 00103341 WASHER 023 001 23012038 .PLUG 053 001 06758216 COVER 024 001 23012037 .PLUG-PIPE 054 001 06881037 GASKET 025 001 23012035 .PLUG 055 001 00179879 BOLT

026 004 23012034 .PLUG 056 001 00103325 WASHER SPRING LOCK 027 001 23012031 .PLUG 057 001 00103343 WASHER

028 003 23014911 .PLUG 058 002 00181349 BOLT 029 001 00145067 .SCREW 059 001 06758415 STRIP 030 002 23012033 .PLUG 060 001 06836923 SEAL

TRANSMISSION CONVERTER HOUSING GROUP 4-41 - 45 PAGE 002 (LAST)

(70)

TRANSMISSION OIL PUMP 4-42 - 7 R01

P6671

TRANSMISSION OIL PUMP 4-42 - 7 R01 PAGE 001

(71)

TRANSMISSION OIL PUMP 4-42 - 7 R01

001 004 00179845 BOLT 014 002 06834180 .GEAR 002 014 00103321 LOCKWASHER 015 001 06769413 .GASKET 003 001 06758218 GASKET 016 001 06834183 .PLATE 004 006 09418964 BOLT 017 002 06838429 .STOP 005 004 00179839 BOLT 018 001 06769722 .GEAR-DRIVE 006 001 06769729 TUBE-FLANGED 019 001 06769720 .GEAR-DRIVE 007 001 06758218 GASKET 020 001 06756124 .GASKET

008 001 06880125 PUMP ASSY 021 001 06880128 .BODY-INPUT PRES PUMP 009 004 00179848 .BOLT 022 002 00148415 ..BEARING

010 004 00103321 .LOCKWASHER 023 001 06776451 SCREEN 011 001 06834181 .BODY-SCAVENGER PUMP 024 001 06756002 GASKET 012 002 00148415 ..BEARING 025 006 06881547 COUPLING 013 001 06758530 .ROLLER 026 006 06880124 RING-STAR

TRANSMISSION OIL PUMP 4-42 - 7 R01 PAGE 002 (LAST)

(72)

TRANS. FILTER ADAPTOR & REGULATOR VALVE 4-43 - 17

P7161

TRANS. FILTER ADAPTOR & REGULATOR VALVE 4-43 - 17 PAGE 001 2 3 4 6 8 1 9 10 11 12-13 14 5 7 PD 7161

(73)

TRANS. FILTER ADAPTOR & REGULATOR VALVE 4-43 - 17

001 001 23016548 GASKET 008 001 09417797 .SCREW 002 007 09409045 BOLT 009 001 06770075 .VALVE 003 007 09422848 WASHER 010 001 NSS .STOP 004 001 06776683 BODY 011 001 06758508 .SPRING 005 001 06760112 .GASKET 012 ASR NSS .SHIM 006 001 23012035 .PLUG 013 ASR 06769783 .SHIM 007 001 06758461 .PLUG 014 001 06776680 .PLUG

TRANS. FILTER ADAPTOR & REGULATOR VALVE 4-43 - 17 PAGE 002 (LAST)

(74)

TRANSMISSION LOCK-UP VALVE 4-44 - 14 R03

P6674

TRANSMISSION LOCK-UP VALVE 4-44 - 14 R03 PAGE 001

(75)

TRANSMISSION LOCK-UP VALVE 4-44 - 14 R03

001 001 06880860 GASKET 014 002 00454815 .BOLT 002 005 09409231 BOLT 015 002 23012036 .PLUG 003 004 09409226 BOLT 016 001 06770023 .VALVE 004 003 09422847 WASHER 017 001 06838520 .SPRING 005 001 29509562 VALVE LOC 018 001 06758543 .PLUG 006 001 N.L.A. .BODY 019 001 23045794 .HARNESS

007 001 23045876 .GASKET 020 001 12059716 ..CONNECTOR-BODY 008 001 23019734 .SOLENOID-12V 021 002 12052410 ..TERMINAL

009 004 00103339 .WASHER 022 001 23046474 ..CONNECTOR-RECEPTACLE 010 002 00186647 .BOLT 023 001 NSS ...NSS

011 001 00273921 .PIN 024 001 06879100 ...SEAL RING 012 001 NSS .COVER-SOLENOID 025 001 23043446 .O RING

013 001 06771005 .RING 026 001 09410356 .PLUG

TRANSMISSION LOCK-UP VALVE 4-44 - 14 R03 PAGE 002 (LAST)

(76)

ATEC LOCK-UP DROP OUT 4-44A- 6 R01

P8126

ATEC LOCK-UP DROP OUT 4-44A- 6 R01 PAGE 001

(77)

ATEC LOCK-UP DROP OUT 4-44A- 6 R01

001 001 15246507 VALVE-SOLENOID 008 002 00103339 WASHER 002 001 15267579 .BODY 009 001 15251938 ADAPTOR 003 001 15267578 .COIL 010 002 15253302 ADAPTOR 004 001 15267577 .STEM 011 001 15253240 ADAPTOR 005 001 15246764 BLOCK-TAPPED 012 001 15253298 HOSE ASSY 006 002 00179805 BOLT 013 001 15253658 HOSE ASSY 007 002 00103319 LOCKWASHER 014 001 15247882 PLUG

ATEC LOCK-UP DROP OUT 4-44A- 6 R01 PAGE 002 (LAST)

(78)

TRANSMISSION RETARDER GROUP 4-45 - 11 R02

P7162

TRANSMISSION RETARDER GROUP 4-45 - 11 R02 PAGE 001

(79)

TRANSMISSION RETARDER GROUP 4-45 - 11 R02

001 001 23019730 SEAL 006 005 00103323 WASHER 002 001 06831068 SHAFT-TURBINE OUTPUT 007 001 06773997 TUBE-PITOT 003 003 23019649 SEAL 008 001 29502065 BEARING 004 001 06774290 SEAL 009 001 23014166 HUB 005 001 23019729 SEAL 010 005 00179887 BOLT

TRANSMISSION RETARDER GROUP 4-45 - 11 R02 PAGE 002 (LAST)

(80)

TRANSMISSION RETARDER CONTROL VALVE 4-46 - 2 R04

P6685

TRANSMISSION RETARDER CONTROL VALVE 4-46 - 2 R04 PAGE 001

(81)

TRANSMISSION RETARDER CONTROL VALVE 4-46 - 2 R04

001 001 06758381 GASKET 010 006 00103321 .LOCKWASHER 002 007 00103321 LOCKWASHER 011 006 00179839 .BOLT 003 007 00433114 BOLT 012 001 06885031 .TUBE 004 001 06880441 VALVE 013 001 06770862 .VALVE 005 001 06833409 .KIT-SEAL 014 001 06770860 .SPRING 006 001 06758523 .RING-SNAP 015 001 09425158 .RING-SNAP 007 001 06880439 .BODY 016 001 06758380 .GASKET 008 001 06880476 .PLATE 017 001 06758375 .COVER 009 001 06758381 .GASKET 018 001 23012037 .PLUG-PIPE

TRANSMISSION RETARDER CONTROL VALVE 4-46 - 2 R04 PAGE 002 (LAST)

(82)

TRANSMISSION SPLITTER GEARING & CLUTCHES 4-47 - 10

P7443

TRANSMISSION SPLITTER GEARING & CLUTCHES 4-47 - 10 PAGE 001

(83)

TRANSMISSION SPLITTER GEARING & CLUTCHES 4-47 - 10

001 002 23019650 SEAL 021 001 06750027 .RING-SNAP 002 001 06832037 DRUM-LOW CLUTCH 022 004 00453606 .BALL

003 001 06758417 .RING 023 004 06758581 .SPINDLE 004 001 06770623 SEAL 024 008 23015601 .WASHER 005 001 06832481 KIT-SEAL 025 001 06771316 .PINION-SET 006 001 06775840 PISTON 026 004 06884835 .BEARING 007 001 06756042 SPRING-RETURN 027 001 06773402 RING-SNAP

008 001 06756041 RING-SNAP 028 001 06758340 GEAR-SPLITTER HIGH 009 005 23041616 PLATE-INTER SPLINED 029 001 06750259 RING-SNAP

010 004 06769326 PLATE-EXTER SPLINED 030 001 06758367 HUB

011 001 06770848 PLATE-BACKING 031 001 06773806 RING-SNAP 012 001 06755100 RING-SNAP 032 001 06759132 SPACER 013 001 08892840 RING-SNAP 033 001 06832869 PLATE 014 001 23048003 BEARING 034 001 06759340 ANCHOR 015A 001 23017460 GEAR ASSY 035 014 06835742 SPRING 015 001 06769195 .RING-SNAP 036 014 23017739 GUIDE 016 001 23017459 .HUB 037 001 06831031 PISTON 017 001 06772143 .GEAR 038 001 06832482 SEAL 018 001 06779801 CARRIER ASSY 039 001 06832483 SEAL 019 001 06779802 .CARRIER 040 002 06771690 KEY 020 001 06774607 .SHIELD-LUBE 041 001 06770591 HOUSING

TRANSMISSION SPLITTER GEARING & CLUTCHES 4-47 - 10 PAGE 002 (LAST)

(84)

TRANSMISSION MAIN HOUSING GROUP 4-48 - 41

P7159

TRANSMISSION MAIN HOUSING GROUP 4-48 - 41 PAGE 001

(85)

TRANSMISSION MAIN HOUSING GROUP 4-48 - 41

001 001 23017507 HOUSING ASSY 018 019 00103323 WASHER 002 002 06758462 .PIN 019 019 00179885 BOLT

003 001 06758488 .TUBE 020 003 06759379 HOSE-JUMPER 004 001 00444029 .REDUCER 021 003 06759381 JUMPER-TUBE

005 001 07964576 BREATHER 022 001 06758330 HUB-OIL TRANSFER 006 001 06769344 SPRING 023 027 00271560 BOLT

007 001 06758459 VALVE 024 024 23016149 SCREW 008 001 06770571 SEAT 025 001 06758437 GASKET 009 001 02219907 RING-SNAP 026 001 06769796 PAN ASSY 010 002 00179837 BOLT 027 001 06758473 .SHIELD 011 002 06838687 RETAINER 028 001 06882702 GASKET 012 006 09414052 BOLT 029 001 23011216 SCREEN-MAGNETIC 013 006 00103329 LOCKWASHER 030 006 00179838 BOLT 014 001 06758497 RETAINER 031 010 00103321 LOCKWASHER 015 001 23041458 BEARING 032 001 23017377 PLUG

016 001 06839183 KIT-GAUGE OIL LEVEL 033 004 09418964 BOLT 017 027 00103325 WASHER SPRING LOCK

TRANSMISSION MAIN HOUSING GROUP 4-48 - 41 PAGE 002 (LAST)

(86)

TRANSMISSION CONTROL VALVE 4-49 - 56

P8141

TRANSMISSION CONTROL VALVE 4-49 - 56 PAGE 001

(87)

001 001 06777974 GASKET 033 001 06880178 .GASKET 002 001 29513446 PLATE 034 001 06880795 .SPRING

003 003 06830003 WASHER 035 001 06835405 .VALVE-PRESS REG 004 003 23018739 BOLT 036 001 06880381 .VALVE 005 002 06830003 WASHER 037 001 06832304 .SPRING 006 002 09409030 BOLT 038 001 06833223 .SPRING-OUTER 007 001 29513447 GASKET 039 001 06830243 .SPRING-INNER 008 001 29513448 PLATE 040 001 06779840 .VALVE-PRIORITY 009 001 29513449 GASKET 041 001 06880172 .VALVE

010 001 29513450 BODY ASSY 042 001 06832304 .SPRING 011 014 00103339 .WASHER 043 001 06880172 .VALVE 012 014 09427847 .BOLT 044 001 06832304 .SPRING 013 004 00103339 .WASHER 045 001 06880174 .VALVE 014 004 09433579 .BOLT 046 001 06832304 .SPRING

015 001 23045747 .GUARD 047 001 06779837 .VALVE-REV RANGE 016 001 23045757 .COVER & PLATE 048 001 06832304 .SPRING

017 001 23045756 ..HARNESS ASSY 049 002 06880187 .BALL-CHECK 018 014 12052410 ...TERMINAL 050 001 29513451 .BODY ASSY

019 007 12059716 ...CONNECTOR-BODY 051 001 29513452 ..BODY-CONTROL VALVE 020 005 23041052 ...CABLE-TIE 052 009 23012035 ..PLUG

021 001 23046476 ...CONNECTOR-RECEPTACLE 053 001 06835614 ..SCREEN 022 001 23042786 ....SEAL RING 054 001 06834536 .SPRING 023 002 23046473 ...PIN 055 001 06756164 .VALVE 024 001 06779833 ..GASKET 056 001 06756146 .PIN 025 001 23045748 ..COVER 057 001 29513453 .VALVE

026 014 00103339 ..WASHER 058 001 29513456 .PLUG-VALVE TRIM 027 014 00454813 ..BOLT 059 001 23012937 .SPRING

028 007 23019734 ..SOLENOID-12V 060 001 06835734 .STOP 029 001 06880179 ..PLATE-SOLENOID 061 001 29513453 .VALVE

030 001 23017435 ...PLATE 062 001 29513456 .PLUG-VALVE TRIM 031 005 06833281 ...PLUG-ORIFICE 063 001 23012937 .SPRING

032 002 00110535 ..SCREW 064 001 06835734 .STOP

TRANSMISSION CONTROL VALVE 4-49 - 56 PAGE 002

(88)

065 001 29513462 .VALVE 082 001 29513458 .GASKET 066 001 06839014 .SPRING 083 001 29513460 .HARNESS

067 001 29513461 .STOP 084 001 23046475 ..CONNECTOR-RECEPTACLE 068 001 29513453 .VALVE 085 001 29513459 .COVER-TRI

069 001 29513456 .PLUG-VALVE TRIM 086 015 00103339 .WASHER 070 001 29513457 .SPRING 087 015 00186647 .BOLT

071 001 06835734 .STOP 088 003 00108580 LOCKWASHER 072 001 29513454 .VALVE 089 003 00450517 BOLT

073 001 29513456 .PLUG-VALVE TRIM 090 031 00108580 LOCKWASHER 074 001 06880118 .SPRING 091 031 00186284 BOLT

075 001 29513457 .SPRING 092 001 29513464 GASKET

076 001 06839122 .STOP 093 001 29513463 COVER-SOLENOID 077 001 29513454 .VALVE 094 006 00103339 WASHER

078 001 29513456 .PLUG-VALVE TRIM 095 006 00186647 BOLT 079 001 06880118 .SPRING 096 001 29506298 SOLENOID 080 001 29513457 .SPRING 097 002 00115547 LOCKWASHER 081 001 06839122 .STOP 098 002 00138202 BOLT

TRANSMISSION CONTROL VALVE 4-49 - 56 PAGE 003 (LAST)

(89)

(90)

TRANS. HIGH RANGE GEARING AND CLUTCHES 4-50 - 6 R01

P6680

TRANS. HIGH RANGE GEARING AND CLUTCHES 4-50 - 6 R01 PAGE 001

(91)

TRANS. HIGH RANGE GEARING AND CLUTCHES 4-50 - 6 R01

001 002 23019650 SEAL 007 001 06756041 RING-SNAP

002 001 06832035 DRUM-HIGH RANGE 008 003 23041616 PLATE-INTER SPLINED 003 001 06770623 SEAL 009 002 06769326 PLATE-EXTER SPLINED 004 001 06832481 KIT-SEAL 010 001 06770848 PLATE-BACKING

005 001 06775840 PISTON 011 001 06755100 RING-SNAP 006 001 06756042 SPRING-RETURN

TRANS. HIGH RANGE GEARING AND CLUTCHES 4-50 - 6 R01 PAGE 002 (LAST)

(92)

TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES 4-51 - 24

P8142

TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES 4-51 - 24 PAGE 001

(93)

TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES 4-51 - 24

001 001 06758397 GEAR-INTER RANGE SUN 016 001 29512264 GEAR

002 001 29512834 CLUTCH-HUB H/RANGE 017 001 06756369 RING-COMPRESSION 003 001 29512835 RING 018 001 06833812 SPACER

004 001 29512836 CARRIER A 019 002 06768396 KEY 005 001 29512265 .CARRIER 020 001 06775854 ANCHOR 006 004 06759377 .SPINDLE 021 014 06838590 SPRING

007 004 00453606 .BALL 022 004 23041616 PLATE-INTER SPLINED 008 008 23015601 .WASHER 023 004 06769326 PLATE-EXTER SPLINED 009 004 06884835 .BEARING 024 001 06832484 SEAL

010 001 06771316 .PINION-SET 025 001 06831033 PISTON 011 001 23041530 BEARING 026 001 06832485 SEAL

012 001 06769289 SEAL 027 001 06772860 HOUSING ASSY 013 001 06779576 RING-OIL COLLECTOR 028 001 06772859 .HOUSING 014 004 23016715 RETAINER 029 002 06768419 .PIN 015 008 23016615 BOLT

TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES 4-51 - 24 PAGE 002 (LAST)

(94)

TRANS. LOW RANGE GEARING AND CLUTCHES 4-52 - 12 R02

P6728

TRANS. LOW RANGE GEARING AND CLUTCHES 4-52 - 12 R02 PAGE 001