Math Cement Package

(1)

MathCement Module 1

MathCement _2000

Volume-1 : Cement plant process calculations

No of files

Part -1

Process calculation of plant sections Book 200

MC_V1_B201_Quarry_TOC Quarry Section 6

MC_V1_B201_Quarry_1BIU Quarry Deposit Estimation MC_V1_B201_Quarry_1 Quarry Deposit Estimation MC_V1_B201_Quarry_2BIU Quarry - Excavator MC_V1_B201_Quarry_2 Quarry - Excavator

MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations

MC_V1_B202_Crushing_TOC Crushing Section 12

MC_V1_B202_Crushing_1BIU_

r5 Crusher and Auxiliaries Calculations MC_V1_B202_Crushing_1_r5 Crusher and Auxiliaries Calculations MC_V1_B202_Crushing_2BIU

Single Rotor Hammer or Impact Crusher Calculations

MC_V1_B202_Crushing_2

Single Rotor Hammer or Impact Crusher Calculations

MC_V1_B202_Crushing_3BIU

Calculation of power for existing crusher at different capacities -application of Rittinger's law

Calculation of power for existing crusher but to be used for different / changed material - application of Rittinger's law

Calculation of throughput for Roll Crusher

Double Rotor Hammer or Impact Crusher Calculations

MC_V1_B203_Pre-blending_TOC Pre-blending Section 8

MC_V1_B203_Preblending_1BI U

Preblending and Stockpile Equipment - Calculations

(2)

MC_V1_B203_Preblending_1

Preblending and Stockpile Equipment - Calculations

Stockpile capacities-Longitudinal with trapizoidal cross section

Stockpile capacities-Longitudinal with triangular cross section

Stockpile capacities-Kidney shaped windrows -triangular section MC_V1_B203_Preblending_4BI

U

Stockpile capacities-Kidney shaped windrows -triangular section

MC_V1_B204_Rawmill_TOC Raw Mill Section 49

MC_V1_B204_RawMill_1_r4

Bond Work Index of the various material based on bond test mill result dry basis

MC_V1_B204_RawMill_2BIU

Calculation of Power at Ball Mill Shaft for Raw Material,based on Bond's Work Index

MC_V1_B204_RawMill_2

Calculation of power at Ball Mill shaft for Raw material, based on Bond's work index

Raw Mill and Auxiliary Equipment Capacity Calculations

MC_V1_B204_RawMill_4BIU_r 3

Raw Material Drying - Estimation of total moisture to be evaporated from feed

Raw Mill Heat Balance - Evaluation of Hot Gas Requirement for Drying

Raw Mill Heat Balance - Evaluation of Hot

Gas Requirement for Drying MC_V1_B204_RawMill_6BIU

Calculation of Ball Mill Percentage Filling as per Measurement MC_V1_B204_RawMill_6

Calculation of Ball Mill Percentage Filling as per Measurement MC_V1_B204_RawMill_7BIU Calculation of Grinding Ball Size MC_V1_B204_RawMill_7 Calculation of Grinding Ball Size MC_V1_B204_RawMill_8BIU

Specific Heat of Raw Material as a Function of Temperature

Estimation of specific power

consumption, at mill shaft, based on the operating parameters of close circuit ball mill

(3)

Estimation of specific power

consumption, at mill shaft, based on the operating parameters of close circuit ball mill

MC_V1_B204_RawMill_10BIU_ r3

Calculation of mill power demand for desired output at specified feed and product sizes, based on Bond Index.

Calculation of mill power demand for desired output at specified feed and product sizes, based on Bond Index. MC_V1_B204_RawMill_10_1BI

U

Calculation of mill output for different feed and product sizes

MC_V1_B204_RawMill_10_1

Calculation of mill output for different feed and product sizes

Calculation of Efficiency of Dynamic Air Separator

Average Piece Weight of Grinding Media

Ball Mill Critical Speed and Ball Charge Calculations

Vertical Roller Mill -- Calculation of Power

Radiation Loss in Raw Mill Heat Balance

Calculation of false air coming into grinding mill system

Calculation of water pressure at nozzle over material bed of Vertical Roller Mill with supply from overhead tank

Calculation of retention time of material in a two compartment ball mill

Rosin-Rammler equation -calculation of predicted residue on sieve and variaton calculations

(4)

Rosin-Rammler equation -calculation of predicted residue on sieve and variaton calculations

Calculation of mean diameter of fine ground particles

Calculation of auxiliary drive rating of Ball Mill for raw grinding

Calculation of makeup charge or ball mills

Calculation of wear rate of grinding balls in ball mills

Calculation of Recirculation Air in Raw Grinding Vertical Roller Mill

MC_V1_B205_Blending_TOC Blending and Storage Section 8

MC_V1_B205_Blending_1BIU

Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for Raw-meal preparation

MC_V1_B205_Blending_1

Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for Raw-meal preparation

MC_V1_B205_Blending_2BIU_r 3

Calculation of Kiln Feed Raw-meal Systems

MC_V1_B205_Blending_2_r3

Calculation of Kiln Feed Raw-meal Systems

MC_V1_B205_Blending_3BIU

Calculation of Kiln Feed Raw-meal Quantity

MC_V1_B205_Blending_3

Calculation of Kiln Feed Raw-meal Quantity

MC_V1_B205_Blending_4BIU_r 2

Calculation of blending factor by methods of standard deviation MC_V1_B205_Blending_4_r2

Calculation of blending factor by methods of standard deviation

MC_V1_B206_Kilnfeed_TOC Kiln-feed Section 2

MC_V1_B206_Kilnfeed_1BIU_r 3

Locating feeding point of material into Preheater Gas ducts

MC_V1_B206_Kilnfeed_1_r3

Locating feeding point of material into Preheater Gas ducts

MC_V1_B207_Clinker_TOC

Clinkerisation

(5)

MC_V1_B207_Clinker_1BIU_r3

Calculation of Kiln and Auxiliary Equipment Capacities.

MC_V1_B207_Clinker_1_r3

Calculation of Kiln and Auxiliary Equipment Capacities.

MC_V1_B207_Clinker_2BIU_r3 Leakages through Kiln Air Seals MC_V1_B207_Clinker_2_r3 Leakages through Kiln Air Seals

MC_V1_B207_Clinker_3BIU

Calculation of Specific Heats of Clinker as a Function of Clinker Temperature

MC_V1_B207_Clinker_3

Calculation of Specific Heats of Clinker as a Function of Clinker Temperature MC_V1_B207_Clinker_4BIU

Kiln Retention Time and Related Parameters

MC_V1_B207_Clinker_5BIU_r3 Kiln sinter zone cooling fans MC_V1_B207_Clinker_5_r3 Kiln sinter zone cooling fans MC_V1_B207_Clinker_6BIU_r3

Calculation of nose ring cooling air for kiln inlet

MC_V1_B207_Clinker_6_r3

Calculation of nose ring cooling air for kiln inlet

MC_V1_B207_Clinker_7BIU Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_7 Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_8BIU_r4 Kiln Capacity check MC_V1_B207_Clinker_8_r4 Kiln Capacity check MC_V1_B207_Clinker_9BIU

Degree of Decarbonation of Raw Meal -Definition and calculation

Degree of Decarbonation of Raw Meal Calculation on Operating Data

Reaction Enthalpy -Decarbonation and Clinkerisation

Theoretical Heat of Clinker Formation - Calculation

Calculation of kiln mass under operating conditions

Calculation of Kiln Torque under Operating Conditions

MC_V1_B207_Clinker_15BIU_r

3 Calculation for Kiln Hydraulic Thruster MC_V1_B207_Clinker_15_r3 Calculation for Kiln Hydraulic Thruster

(6)

MC_V1_B207_Clinker_16TXT Kiln Hydraulic Thruster - A Note MC_V1_B207_Clinker_17BIU Kiln Drive Specification MC_V1_B207_Clinker_17 Kiln Drive Specification MC_V1_B207_Clinker_18BIU

Calculation of expansion of Kiln in hot condition

Calculation of Temerature Profile of Kiln Shell in hot condition

MC_V1_B207_Clinker_20BIU Calcination Function MC_V1_B207_Clinker_20 Calcination Function MC_V1_B207_Clinker_21BIU

Calculation of false air infiltration into kiln preheater system

MC_V1_B207_Clinker_22BIU Calculation of Alkali Bypass System MC_V1_B207_Clinker_22 Calculation of Alkali Bypass System

Calculation of Range of Bypass Quantity of Gases from Kiln to Limit Alkali concentration in Clinker

Correlation Between Central Chord Angle or Charge Angle and Degree of Filling of Kiln

Calculation of fresh cooling air and water to reduce the temperature of kiln (alkali) bypass gases before release to atmosphere

MC_V1_B208_ClCooling_TOC Clinker Cooling Section 8

MC_V1_B208_ClCooling_2BIU

Calculation of Grate Cooler Drive Power

MC_V1_B208_ClCooling_2

Calculation of Grate Cooler Drive Power

Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct Tapping from Cooler

(7)

Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct Tapping from Kiln Hood

Calculation of Grate Cooler Offset from Kiln axis

MC_V1_B209_Clstore_TOC Clinker Storage Section 2

MC_V1_B209_Clstore_1BIU

Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile

MC_V1_B209_Clstore_1

Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile

MC_V1_B210_Cement_TOC Cement Grinding Section 26

MC_V1_B210_Cement_1BIU

Calculation of Cement Mill and Auxiliary Equipment

MC_V1_B210_Cement_1

Calculation of Cement Mill and Auxiliary Equipment

Calculation of Cement Grindability based on Ziesel Value

MC_V1_B210_Cement_2

Calculation of Cement Grindability based on Ziesel Value

Cement Mill Heat Balance and Calculation of Hot Gas for Drying MC_V1_B210_Cement_3

Cement Mill Heat Balance and Calculation of Hot Gas for Drying

Calculation of Cement Mill Output as a function of Grinding Media Load

MC_V1_B210_Cement_4

Calculation of Cement Mill Output as a function of Grinding Media Load MC_V1_B210_Cement_5BIU

Estimation of grindability of Clinker based on the operating parameters MC_V1_B210_Cement_5

Estimation of grindability of Clinker based on the operating parameters MC_V1_B210_Cement_6BIU

Calculation of Water Spray in the Mill for Cooling

MC_V1_B210_Cement_6

Calculation of Water Spray in the Mill for Cooling

MC_V1_B210_Cement_7BIU Sizing of Close Circuit Cement Mill MC_V1_B210_Cement_7 Sizing of Close Circuit Cement Mill MC_V1_B210_Cement_8BIU

Cement Mill Output at Different Finenesses

MC_V1_B210_Cement_8

Cement Mill Output at Different Finenesses

MC_V1_B210_Cement_9BIU Cement Mill Cooling Air MC_V1_B210_Cement_9 Cement Mill Cooling Air MC_V1_B210_Cement_10BIU Mill Radiation Loss

(8)

MC_V1_B210_Cement_10 Mill Radiation Loss MC_V1_B210_Cement_11BIU

Cement Mill Grinding Performance as a Function of Surface Generated

MC_V1_B210_Cement_11

Cement Mill Grinding Performance as a Function of Surface Generated

Expected Power Draw of Cement Mill as a Function of Speed

MC_V1_B210_Cement_12

Expected Power Draw of Cement Mill as a Function of Speed

MC_V1_B210_Cement_13BIU_ r2

Clinker grinding mill - calculation of capacity and power

MC_V1_B210_Cement_13_r2

Clinker grinding mill - calculation of capacity and power

MC_V1_B211_Cmtstore_TOC

Cement Storage and Dispatch

Section 4

MC_V1_B211_Cmtstore_1BIU

Calculation of Cement Transport and Silo and Auxiliary Equipment MC_V1_B211_Cmtstore_1

Calculation of Cement Transport and Silo and Auxiliary Equipment MC_V1_B211_Cmtstore_2BIU

Evaluation of effect of weighing accuracy of packing m/c MC_V1_B211_Cmtstore_2

Evaluation of effect of weighing accuracy of packing m/c

MathCement 2000

Part -2

Process design calculations - support systems Book 300

MC_V1_B301_Site_TOC Plant Site 2

MC_V1_B301_Site_1BIU

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B301_Site_1

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B302_Dedust_TOC Dedusting Systems 42

MC_V1_B302_Dedust_1 Estimation of Vent Air Volume MC_V1_B302_Dedust_2TXT K - Factors

MC_V1_B302_Dedust_21 Sketches for K - factors -set1 MC_V1_B302_Dedust_22 Sketches for K - factors -set2 MC_V1_B302_Dedust_23 Sketches for K - factors -set3 MC_V1_B302_Dedust_24 Sketches for K - factors -set4 MC_V1_B302_Dedust_25 Sketches for K - factors -set5

MC_V1_B302_Dedust_3BIU

Calculation of Pressure Losses in Ducting conveying powdery material

MC_V1_B302_Dedust_3

Calculation of Pressure Losses in Ducting conveying powdery material MC_V1_B302_Dedust_31BIU

Calculation of Friction Losses in Ductings from Tables /Graphs MC_V1_B302_Dedust_31

Calculation of Friction Losses in Ductings from Tables /Graphs MC_V1_B302_Dedust_4BIU

Design Parameters for Design of Duct Systems

(9)

MC_V1_B302_Dedust_4

Design Parameters for Design of Duct Systems

MC_V1_B302_Dedust_5TXT Duct balancing

Glass Bag House -Calculation of Gas Volume as Function of temperature.

MC_V1_B302_Dedust_6

Glass Bag House -Calculation of Gas Volume as Function of temperature. MC_V1_B302_Dedust_7BIU

GCT and ESP - Calculation of Gas Volume

MC_V1_B302_Dedust_7

GCT and ESP - Calculation of Gas Volume

MC_V1_B302_Dedust_8BIU Sizing of Gas Conditioning Tower MC_V1_B302_Dedust_8 Sizing of Gas Conditioning Tower MC_V1_B302_Dedust_9BIU

Electrostatic Precipitator- Deutsch Efficiency Formula

MC_V1_B302_Dedust_9

Electrostatic Precipitator- Deutsch Efficiency Formula

Electrostatic Precipitator- Specific Collection Area

MC_V1_B302_Dedust_10

Electrostatic Precipitator- Specific Collection Area

Electrostatic Precipitator- Performance Evaluation

Electrostatic Precipitator- To calculate Migration Velocity

MC_V1_B302_Dedust_13BIU_r

3 Chimney design

MC_V1_B302_Dedust_13_r3 Chimney design MC_V1_B302_Dedust_14BIU

Calculation of flow through duct based on Pitot tube measurement

Calculation of pressure loss in duct due to friction and bends

MC_V1_B302_Dedust_16BIU Velocity selection for ducting design MC_V1_B302_Dedust_16 Velocity selection for ducting design MC_V1_B302_Dedust_17BIU Calculation for air curtain

MC_V1_B302_Dedust_17 Calculation for air curtain MC_V1_B302_Dedust_18BIU

Calculation of migration velocity of operating ESP

Calculation of dedusting efficiency of a dust separator in terms of degrees of dust separation

Calculation relating to conversion of industrial gases from standard volume to operating volume and vice-versa

(10)

MC_V1_B303_Lab_TOC

Laboratory Investigations and Raw

Mix Designs 60

MC_V1_B303_Lab_1BIU Loss on Ignition of Kiln Feed Raw Meal MC_V1_B303_Lab_1 Loss on Ignition of Kiln Feed Raw Meal MC_V1_B303_Lab_2BIU

Silica Ratio and Requirement of Components

MC_V1_B303_Lab_2

Silica Ratio and Requirement of Components

MC_V1_B303_Lab_3BIU

Alumina Ratio and Requirement of Components

MC_V1_B303_Lab_3

Alumina Ratio and Requirement of Components

MC_V1_B303_Lab_4BIU Lime Saturation Factor - Calculation MC_V1_B303_Lab_4 Lime Saturation Factor - Calculation MC_V1_B303_Lab_5BIU

Hydraulic Ratio of Kiln Feed Raw Meal - Calculation

MC_V1_B303_Lab_5

Hydraulic Ratio of Kiln Feed Raw Meal - Calculation

MC_V1_B303_Lab_6BIU

Burnability Factor of Kiln Feed Raw Meal - Calculation

MC_V1_B303_Lab_6

Burnability Factor of Kiln Feed Raw Meal - Calculation

MC_V1_B303_Lab_7BIU

Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae

MC_V1_B303_Lab_7

Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae

MC_V1_B303_Lab_8BIU

Percentage Liquid and Burnability Index Cement Clinker - Calculation

MC_V1_B303_Lab_8

Percentage Liquid and Burnability Index Cement Clinker - Calculation

MC_V1_B303_Lab_9BIU

Total Carbonate Content in Kiln Feed Raw Meal- Calculation

MC_V1_B303_Lab_9

Total Carbonate Content in Kiln Feed Raw Meal- Calculation

MC_V1_B303_Lab_10BIU

To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal

MC_V1_B303_Lab_10

To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal

Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination

MC_V1_B303_Lab_11

Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination

MC_V1_B303_Lab_12TXT

Quantity of Raw Material Samples for Lab. Investigation

MC_V1_B303_Lab_13TXT Coal Samples -A Point of View MC_V1_B303_Lab_14TXT Purposes of Tests

(11)

MC_V1_B303_Lab_15TXT Tests Conducted at Physical Laboratory MC_V1_B303_Lab_16TXT Chemical Tests at Chemical Lab. MC_V1_B303_Lab_17TXT Mineralogical Investigations MC_V1_B303_Lab_18TXT Fuel Investgation

MC_V1_B303_Lab_19TXT Raw Mix Investgation MC_V1_B303_Lab_20TXT Burnability Investigation

MC_V1_B303_Lab_21TXT Separation of ESP and Filter Dust MC_V1_B303_Lab_22BIU Volatility of alkalies

MC_V1_B303_Lab_22 Volatility of alkalies Raw-mix Design

MC_V1_B303_Lab_23BIU Raw-mix Design for Two Components MC_V1_B303_Lab_23 Raw-mix Design for Two Components MC_V1_B303_Lab_24BIU

Raw-mix Design based on Hydraulic Module

MC_V1_B303_Lab_24

Raw-mix Design based on Hydraulic Module

Raw-mix Design based on Lime Saturation Factor

MC_V1_B303_Lab_25

Raw-mix Design based on Lime Saturation Factor

Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio

MC_V1_B303_Lab_26

Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio

MC_V1_B303_Lab_27BIU Calculation of Coal Ash Absorption MC_V1_B303_Lab_27 Calculation of Coal Ash Absorption

Raw-mix design calculation with two components to match desired potential clinker compounds

MC_V1_B303_Lab_29

Raw-mix design calculation with two components to match desired potential clinker compounds MC_V1_B303_Lab_30BIU

Calculation of Potential Clinker Composition

MC_V1_B303_Lab_30

Calculation of Potential Clinker Composition

Calculation of Effect of Coal Ash Absorption on Clinker Analysis MC_V1_B303_Lab_31

Calculation of Effect of Coal Ash Absorption on Clinker Analysis

Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption

MC_V1_B303_Lab_32

Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption

Raw-mix design calculation with three components to match desired potential clinker compounds

MC_V1_B303_Lab_33

Raw-mix design calculation with three components to match desired potential clinker compounds

(12)

Evaluation of influence of coal ash on clinker composition

MC_V1_B303_Lab_34

Evaluation of influence of coal ash on clinker composition

Material Properties MC_V1_B303_Lab_35BIU

Properties of Bulk Solids - Bulk Density Determination

MC_V1_B303_Lab_35

Properties of Bulk Solids - Bulk Density Determination

MC_V1_B303_Lab_36TXT

Properties of Bulk Solids -

Characteristics Influencing Behaviour Pattern

Properties of Bulk Materials - Methods of particle size analysis

MC_V1_B304_Fuel_TOC Fuels and Combustion 44

MC_V1_B304_Fuel_1BIU_r3

Calculation of Capacities in Coal Preparation Section

MC_V1_B304_Fuel_1_r3

Calculation of Capacities in Coal Preparation Section

MC_V1_B304_Fuel_2BIU

Calculation of Coal Analysis and Heat Values Coal

MC_V1_B304_Fuel_2

Calculation of Coal Analysis and Heat Values Coal

Calculation of combustion air for burning of coal

Calculation of theoretical air for combustion of coal and products of combustion

MC_V1_B304_Fuel_4

Calculation of theoretical air for combustion of coal and products of combustion

MC_V1_B304_Fuel_5BIU Calculation of Flame Temperature MC_V1_B304_Fuel_5 Calculation of Flame Temperature MC_V1_B304_Fuel_6TXT

Reactivity of Coal as a Function of Fineness

Specific heats of gases as function of temp. T

MC_V1_B304_Fuel_7

Specific heats of gases as function of temp. T

MC_V1_B304_Fuel_8TXT Coal Grinding-Process considerations MC_V1_B304_Fuel_9TXT

Coal Dosing and Firing-Process considerations

MC_V1_B304_Fuel_10TXT Coal Burner -Process considerations MC_V1_B304_Fuel_11BIU

Calculation of density of a mixture of dry and wet flue gases

MC_V1_B304_Fuel_11

Calculation of density of a mixture of dry and wet flue gases

Vertical Roller Mill for grinding coal- calculation of capacity and power MC_V1_B304_Fuel_12

Vertical Roller Mill for grinding coal- calculation of capacity and power MC_V1_B304_Fuel_13BIU

Hot air for drying moisture in Vertical Roller Mill for grinding coal

(13)

MC_V1_B304_Fuel_13

Hot air for drying moisture in Vertical Roller Mill for grinding coal

Calculation of combustion air for burning of fuel oil

MC_V1_B304_Fuel_14

Calculation of combustion air for burning of fuel oil

Calculation of combustion air for burning of gaseous fuels MC_V1_B304_Fuel_15

Calculation of combustion air for burning of gaseous fuels MC_V1_B304_Fuel_16BIU

Gaseous fuels - calculation of products of combustion

MC_V1_B304_Fuel_16

Gaseous fuels - calculation of products of combustion

Combustion of fuel - calculation of chemical reactions

MC_V1_B304_Fuel_17

Combustion of fuel - calculation of chemical reactions

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout

MC_V1_B304_Fuel_18

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout MC_V1_B304_Fuel_19BIU

Combustion calculations for burning of fuel oil

MC_V1_B304_Fuel_19

Gaseous fuels - combustion calculations

MC_V1_B304_Fuel_20

Gaseous fuels - combustion calculations

Calculation of total heat loss due to moisture in coal fired to kiln / furnace

MC_V1_B304_Fuel_21

Calculation of total heat loss due to moisture in coal fired to kiln / furnace MC_V1_B304_Fuel_22BIU

Calculations to Fix Locating Co-ordinates of Kiln Burner MC_V1_B304_Fuel_22

Calculations to Fix Locating Co-ordinates of Kiln Burner

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank.

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank. MC_V1_B304_Fuel_24TXT Basic constituents of Coal

MC_V1_B304_Fuel_25TXT Heat values of fuels

MC_V1_B305_Convey_TOC Conveying Systems 26

MC_V1_B305_Convey_1BIU_r4

Vertical bucket elevator (chain type) calculation of capacity and power MC_V1_B305_Convey_1_r4

Vertical bucket elevator (chain type) calculation of capacity and power MC_V1_B305_Convey_2BIU

Deep Bucket or Deep Pan type Conveyors -Power and Filling MC_V1_B305_Convey_2

Deep Bucket or Deep Pan type Conveyors -Power and Filling

(14)

MC_V1_B305_Convey_3BIU Screw Conveyor MC_V1_B305_Convey_3 Screw Conveyor MC_V1_B305_Convey_4BIU

Belt Conveyor -Length of Conveyor Belt in a Roll

MC_V1_B305_Convey_4

Belt Conveyor -Length of Conveyor Belt in a Roll

MC_V1_B305_Convey_5BIU

Belt Conveyor --Length of Belt and Speed

MC_V1_B305_Convey_5

Belt Conveyor --Length of Belt and Speed

MC_V1_B305_Convey_6BIU_r3

Rubber belt conveyor -calculation of belt width and capacity

MC_V1_B305_Convey_6_r3

Rubber belt conveyor -calculation of belt width and capacity

Design of Fluidised Gravity Conveyor for raw meal or cement

MC_V1_B305_Convey_7

Design of Fluidised Gravity Conveyor for raw meal or cement

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

MC_V1_B305_Convey_8

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

MC_V1_B305_Convey_9

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

MC_V1_B305_Convey_10

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

Design of Fluidised Gravity Conveyor for cement mill grits without fines

MC_V1_B305_Convey_11

Design of Fluidised Gravity Conveyor for cement mill grits without fines MC_V1_B305_Convey_12BIU

Power and tension calculations of rubber belt conveyor

-MC_V1_B305_Convey_12

Power and tension calculations of rubber belt conveyor

-MC_V1_B305_Convey_13BIU

Various selection charts for power and tension calculations of rubber belt conveyor

-MC_V1_B305_Convey_13

Various selection charts for power and tension calculations of rubber belt conveyor

-MC_V1_B305_Convey_14BIU

Belt conveyor drive arrangements and tensioning arrangements

MC_V1_B306_Fans_TOC

Air and Gas Handling (Fans, Blowers

& Compressors) 25

MC_V1_B306_Fans_1BIU Calculation of Fan Motor Power MC_V1_B306_Fans_1 Calculation of Fan Motor Power

(15)

MC_V1_B306_Fans_2BIU Calculation of Fan Operating Volume MC_V1_B306_Fans_2 Calculation of Fan Operating Volume MC_V1_B306_Fans_3TXT

Design of Large Fans -Requirement of Motor Data

MC_V1_B306_Fans_4BIU

Calculation of linear expansion of shafts -during hot running conditions

MC_V1_B306_Fans_4

Calculation of linear expansion of shafts -during hot running conditions MC_V1_B306_Fans_5BIU

Calculation of Fan Pressure and Power Rating

MC_V1_B306_Fans_5

Calculation of Fan Pressure and Power Rating

Calculation of pressure development by fans and blowers

MC_V1_B306_Fans_6

Calculation of pressure development by fans and blowers

Calculation of velocity pressure and pressure head development due to flow of air in a duct

MC_V1_B306_Fans_7

Calculation of velocity pressure and pressure head development due to flow of air in a duct

Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves

MC_V1_B306_Fans_8

Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves

Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system

MC_V1_B306_Fans_9

Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system

Calculation of fan pressure development as a function of gas temperature.

MC_V1_B306_Fans_10

Calculation of fan pressure development as a function of gas temperature.

Calculation of fan pressure development at a new location - considering change in barometric pressure

MC_V1_B306_Fans_11

Calculation of fan pressure development at a new location - considering change in barometric pressure

Calculation of fan output data under test conditions.

MC_V1_B306_Fans_12

Calculation of fan output data under test conditions.

(16)

Calculation of fan output as a function of change in speed

MC_V1_B306_Fans_13

Calculation of fan output as a function of change in speed

MC_V1_B307_Matrls_TOC

Materials and Processing -General

Folder 10

MC_V1_B307_Matrls_1BIU

Ventilation of Ball mills and cooling air calculation

MC_V1_B307_Matrls_1

Ventilation of Ball mills and cooling air calculation

Solving with LMTD -heat transfer in cooler or dryer.

MC_V1_B307_Matrls_2

Solving with LMTD -heat transfer in cooler or dryer.

MC_V1_B307_Matrls_3BIU Soil Properties Calculations MC_V1_B307_Matrls_3 Soil Properties Calculations MC_V1_B307_Matrls_4BIU

Evaluation of hot gas utilisation factor in a drying system

MC_V1_B307_Matrls_4

Evaluation of hot gas utilisation factor in a drying system

Estimation of cement requirement for building brick wall

MC_V1_B307_Matrls_5

Estimation of cement requirement for building brick wall

MC_V1_B308_Hydraulics_TO

C Plant Hydraulics 40

MC_V1_B308_Hydraulics_1BIU Quality of Plant Cooling Water MC_V1_B308_Hydraulics_1 Quality of Plant Cooling Water MC_V1_B308_Hydraulics_2BIU

Hydraulic jack -calculation of power requirement

MC_V1_B308_Hydraulics_2

Hydraulic jack -calculation of power requirement

MC_V1_B308_Hydraulics_3BIU

Calculation of static pressure in a pipeline based on measurement by U-Tube Manometer

Water jet calculation in cement grinding mill

External water jet calculation in cement grinding mill

Efficiency calculation of a centrifugal pump in operation

Pressure and power calculation of a centrifugal pump to pump water MC_V1_B308_Hydraulics_7

Pressure and power calculation of a centrifugal pump to pump water MC_V1_B308_Hydraulics_8BIU

Fluid flow - calculation of Raynold's number and friction factor

(17)

Fluid flow - calculation of Raynold's number and friction factor

Fluid flow - calculation of flow between three interconnected tanks in star formation

MC_V1_B308_Hydraulics_10BI U

Fluid flow - calculation of work done by a pump to empty a sump and lift the water to over head tank

Fluid flow - calculation of flow through pipeline with ventury meter

Selection of pipeline in pumping system design

Energy in liquids -an approach to Barnaulli's equation

Calculation of pressure, downstream in a pipeline

Pressure loss in a pipeline due to fluid flow

Calculation of power required for a pump to deliver water through a pipeline system

MC_V1_B308_Hydraulics_17TX

T Pumping terminologies

MC_V1_B308_Hydraulics_18BI

U Pumping laws

MC_V1_B308_Hydraulics_18 Pumping laws Pump systems MC_V1_B308_Hydraulics_20BI

U

Calculation of Net Positive Suction Head (NPSH) for pumplocated above reservoir level.

MC_V1_B308_Hydraulics_20BI Ua

Calculation of Net Positive Suction Head (NPSH) for pumplocated above reservoir level.(Using Global variable) MC_V1_B308_Hydraulics_21BI

U

Calculation of Net Positive Suction Head (NPSH) for pump located below reservoir level.

(18)

Calculation of Net Positive Suction Head (NPSH) for pump located below reservoir level.

MC_V1_B309_Insulation_TOC Insulation 2

MC_V1_B309_Insulation_1BIU

General Specifications for Insulation in Cement Plant

MC_V1_B309_Insulation_1

General Specifications for Insulation in Cement Plant

MathCement Module 3

MathCement_PYRO

Volume-4 : Simulation model for pyro-processing

Process calculation of plant sections Book 200

MC_V4_B201_KilnPH_TOC Kiln Preheater Section 25

MC_V4_B201_KilnPH_1BIU Preheater exhaust gases- calculation MC_V4_B201_KilnPH_1 Preheater exhaust gases- calculation MC_V4_B201_KilnPH_1aBIU Preheater Exhaust Gases -with oil firing MC_V4_B201_KilnPH_1a Preheater Exhaust Gases -with oil firing MC_V4_B201_KilnPH_2BIU Pressure loss in kiln and preheater MC_V4_B201_KilnPH_2 Pressure loss in kiln and preheater MC_V4_B201_KilnPH_3BIU Preheater fan rating

MC_V4_B201_KilnPH_3 Preheater fan rating

MC_V4_B201_KilnPH_4BIU Tertiary air and ducting to precalciner MC_V4_B201_KilnPH_4 Tertiary air and ducting to precalciner MC_V4_B201_KilnPH_5BIU Primary air fan for coal firing in kiln MC_V4_B201_KilnPH_5 Primary air fan for coal firing in kiln MC_V4_B201_KilnPH_6BIU

Mass balance in a single cyclone preheater stage

MC_V4_B201_KilnPH_6

Mass balance in a single cyclone preheater stage

MC_V4_B201_KilnPH_7BIU

Mass balance in multiple preheater stages

MC_V4_B201_KilnPH_7

Mass balance in multiple preheater stages

MC_V4_B201_KilnPH_8BIU Gas balance in preheater MC_V4_B201_KilnPH_8 Gas balance in preheater MC_V4_B201_KilnPH_9BIU

Input data calculation for file B201_KilnPH_10BIU MC_V4_B201_KilnPH_9

Input data calculation for file B201_KilnPH_10

MC_V4_B201_KilnPH_10BIU

Heat gas and mass balance in 5 stage preheater with precalciner

MC_V4_B201_KilnPH_10

Heat gas and mass balance in 5 stage preheater with precalciner

MC_V4_B201_KilnPH_11BIU Radiation losses from kiln MC_V4_B201_KilnPH_11 Radiation losses from kiln

(19)

MC_V4_B201_KilnPH_13aBIU Kiln heat balance

MC_V4_B202_Cooler_TOC Clinker Cooler Section 4

MC_V4_B202_Cooler_1 Clinker cooler -cooling air calculation MC_V4_B202_Cooler_2BIU

Clinker cooler gas balance and heat balance

MC_V4_B202_Cooler_2

Clinker cooler gas balance and heat balance

MC_V4_B202_Cooler_3

Calculation of grate area and bed height for clinker cooler

MC_V4_B203_Pyro_TOC

Pyro Processing ( Kiln, Preheater &

Cooler ) Section 4

MC_V4_B203_Pyro_1BIU

Over all heat balance, gas balance and mass balance in the pyro section-4 stage preheater -64p

MC_V4_B203_Pyro_2

Process design calculations - support systems Book 300

MC_V4_B302_Heat_TOC Heat & Combustion 3

MC_V4_B301_Heat_1BIU

MC_V4_B301_Heat_2BIU Gaseous fuels- combustion calculations MC_V4_B301_Heat_3BIU

Calculation of total heat required to evapoate moisture

MathCement_FluidPower Volume-5 : Fluid power Air and Gas Handling Book 200

MC_V5_B201_Fans_TOC

Pneumatics and compressed air

systems 36

Calculation of mass of gases stored in a vessel

MC_V5_B201_Fans_1

Calculation of mass of gases stored in a vessel

Compressed air pressure in a cylinder to deliver a desired clamping force

(20)

MC_V5_B201_Fans_2

Compressed air pressure in a cylinder to deliver a desired clamping force MC_V5_B201_Fans_3BIU

Calculation of theoretical power to compress air polytropically MC_V5_B201_Fans_3

Calculation of theoretical power to compress air polytropically MC_V5_B201_Fans_4BIU

Calculation of theoretical power for isothermal compression of air MC_V5_B201_Fans_4

Calculation of theoretical power for isothermal compression of air

Calculation of inter-cooler pressure for minimum power for two stage compression of air

MC_V5_B201_Fans_5

Calculation of inter-cooler pressure for minimum power for two stage compression of air

Calculation of pressure loss and flow through compressed air pipe lines

MC_V5_B201_Fans_6

Calculation of pressure loss and flow through compressed air pipe lines

Calculation of pipe diameter for flow through compressed air pipe lines

MC_V5_B201_Fans_7

Calculation of pipe diameter for flow through compressed air pipe lines Production and distribution of compressed air

Calculation of frequency at which compressor would come on load as function of system demand.

MC_V5_B201_Fans_8

Calculation of frequency at which compressor would come on load as function of system demand.

Calculation of consumption of compressed

air in operating a cylinder

MC_V5_B201_Fans_9

Calculation of consumption of compressed

air in operating a cylinder

Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke

MC_V5_B201_Fans_10

Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder.

(21)

MC_V5_B201_Fans_11

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder.

Calculation of capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_12

Calculation of capacity of receiver based on operational demand of compressed air

Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_13

Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_14

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down.

MC_V5_B201_Fans_15

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down.

Calculating compressed air cylinder bore to be able to develop a desired clamping force

MC_V5_B201_Fans_16

Calculating compressed air cylinder bore to be able to develop a desired clamping force

Calculating cylinder bore and

compressed air consumption to move a load up an incline.

MC_V5_B201_Fans_17

Calculating cylinder bore and

compressed air consumption to move a load up an incline.

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

MC_V5_B201_Fans_18

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

(22)

MathCement Module 5 MathCement_Business

Volume-22 : Business Mathematics

Funds and assets creation Book 200

MC_V22_B201_Interest_TOC Interest 12

MC_V22_B201_Interest_1BIU

Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known

MC_V22_B201_Interest_1

Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known

Calculation of Nominal Rate of Interest on an Investment when Effective Rate of Interest is Known

Calculation of Rates of Interest on an Investment when Final Balance After the End of Deposit Period is Known

Calculation of Future Value of a Fixed Deposit or Investment and Recurring Deposit Separately or Together

Calculation of Rate of Nominal Interest per Year,to Reach a Certain Future Value on a Fixed Deposit or Investment and Recurring Deposit Separately or Together

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

(23)

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

MC_V22_B202_Annuities_TO

C Annuities 10

MC_V22_B202_Annuities_1BIU

Calculation of Payments for a Sinking Fund

MC_V22_B202_Annuities_1

Calculation of Payments for a Sinking Fund

Calculation of Time Required for a Target Amount in Sinking Fund MC_V22_B202_Annuities_2

Calculation of Time Required for a Target Amount in Sinking Fund

Calculation to find, how much money will be in the Sinking Fund after a certain period.

Calculation to find, present value of an annuity

Calculation to find, equated monthly instalment to repay a loan

MC_V22_B203_Depreciation_ TOC Depreciation 6 MC_V22_B203_Depreciation_1 TXT Introduction to Depreciation MC_V22_B203_Depreciation_2 BIU

Depreciation Calculation of Assets by Straight-line Method

MC_V22_B203_Depreciation_2

Depreciation Calculation of Assets by Straight-line Method

MC_V22_B203_Depreciation_4 BIU

Depreciation Calculation of Assets by Reducing Balance Method

MC_V22_B203_Depreciation_5 BIU

Depreciation Calculation of Assets by Sum-of-the-Years' -Digits Method MC_V22_B203_Depreciation_6

BIU

Depreciation Calculation by Units of Production Method

MathCement_NewCalc Volume-23 : New Calculations Miscellaneous Book 200

(24)

MC_V23_B201_Hopper_TOC Hopper design 8

MC_V23_B201_Hopper_1BIU

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

MC_V23_B201_Hopper_1

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

Calculation of wall angles and valley angles of a hopper with square and rectangular cross section, given the opening dimensions and height of the pyramidal part.

Calculation of lateral pressure on silo wall due to stored bulk material as function of filling height and checking the possibility of increasing capacity by increase of height.

Calculation of maximum filling height of a silo so that the lateral pressure does not exceed given safe value

MC_V23_B202_Refra_TOC Refractory design 2

MC_V23_B202_Refra_1BIU

Calculation to determine number of refractory bricks required for a kiln section

MC_V23_B202_Refra_1

Calculation to determine number of refractory bricks required for a kiln section

MC_V23_B203_Kiln_TOC Kiln 6

MC_V23_B203_Kiln_1BIU

Calculation to determine the gap between tyre and supporting pads MC_V23_B203_Kiln_1

Calculation to determine the gap between tyre and supporting pads

(25)

Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure.

MC_V23_B203_Kiln_2

Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure.

Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner.

MC_V23_B203_Kiln_3

Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner.

MC_V23_B204_Fuels_TOC Fuels & combustion 5

MC_V23_B204_Fuels_1BIU

Determine percentage of excess air used in burning a fuel, in a furnace generating hot gas, when data for flue gas analysis by Orsat is available MC_V23_B204_Fuels_2BIU

Burner calculation - 3- channel coal firing burner

MC_V23_B204_Fuels_2

Burner calculation - 3- channel coal firing burner

MC_V23_B204_Fuels_3BIU

Gaseous fuels - combustion calculations -expanded MC_V23_B204_Fuels_3

Gaseous fuels - combustion calculations -expanded

MC_V23_B205_Ducts_TOC Chutes & Ducts 2

MC_V23_B205_Ducts_1BIU

Load analysis of a multi-support saddle mounted tertiary air duct

MC_V23_B205_Ducts_1

Load analysis of a multi-support saddle mounted tertiary air duct

MC_V23_B206_Dedust_TOC Dedusting systems 6

MC_V23_B206_dedust_1BIU

Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln.

MC_V23_B206_dedust_1

Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln.

MC_V23_B206_dedust_2BIU

Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end .

MC_V23_B206_dedust_2

Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end .

Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

(26)

Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

MC_V23_B207_Preblend_TOC Preblending systems 2

MC_V23_B207_Preblend_1BIU

Calculation of longitudinal and linear blending beds .

MC_V23_B207_Preblend_1

Calculation of longitudinal and linear blending beds .

MC_V23_B208_Matrl_TOC Materials properties 4

MC_V23_B208_Matrl_1BIU

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_1

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_2BIU

Calculation of specific heats of various gases as a function of temperature

MC_V23_B208_Matrl_2

Calculation of specific heats of various gases as a function of temperature