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ENVIRONMENTAL MANAGEMENT PROGRAMME

THE PROPOSED DECOMMISSIONING OF THE PPC HERCULES KILN 3, 4

AND 5 WITH ASSOCIATED INFRASTRUCTURE, AT THE EXISTING PPC

HERCULES PLANT SITUATED ALONG ES'KIA MPHAHLELE DRIVE IN

PRETORIA, GAUTENG PROVINCE

DRAFT EMPR

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DOCUMENT

DESCRIPTION

Item Description

Proposed development and location

The proposed decommissioning activities are planned to take place within the site boundary of the existing PPC Hercules Plant, situated at 595 Es'kia Mphahlele Drive, on the remainder of Portion 70, Daspoort No. 319 JR within the City of Tshwane Metropolitan Municipality, Gauteng Province

Purpose of the study Basic Assessment Report for the proposed decommissioning of the PPC Hercules Kiln 3, 4 and 5 with associated infrastructure, at the existing PPC Hercules Plant situated along Es'kia Mphahlele Drive in Pretoria, Gauteng Province.

1:50 000 Topographic Map

Attached in Appendix A Central Coordinates 25°43'23.91"S; 28°10'9.20"E

Municipalities City of Tshwane Metropolitan Municipality Predominant land use

of surrounding area

Industrial

Applicant PPC Cement SA (Pty) Ltd Prepared for: PPC Cement SA (Pty) Ltd

PPC Hercules Plant

595 Es'kia Mphahlele Dr, Eloff Estate 320-Jr, Pretoria Boitumelo Mnisi

General Manager T: +27116772376

[email protected]

Prepared by: Sativa Travel and Environmental Consultants (Pty) Ltd Constantia Park, B16/5, 546, 16th road, Midrand, 1685

Tel: 010 492 4330 Fax: 086 652 9774

E-mail: [email protected]

Authors Tashriq Naicker

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TITLE AND APPROVAL PAGE

Review:

Name Title Signature Date

Tashriq Naicker Environmental

Assessment Practitioner

15/02/2021

ACKNOWLEDGEMENTS

The authors acknowledge PPC Cement SA (Pty) Ltd for their assistance with project information, layouts and the associated project background Information documents (BID) as well as responding to technical queries related to the project.

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DECLARATION OF INDEPENDENCE

I, Tashriq Naicker, do hereby declare that I am financially and otherwise independent of the Applicant and that all opinions expressed in this document are substantially my own, notwithstanding the fact that I have received fair remuneration from the client for preparation of this report.

Expertise:

Tashriq Naicker, an Environmental Assessment Practitioner with more than 12 years of experience specialises in the environmental management field. He has a BSc Hons in Environmental Geology, with key experience including the following:

❖ Renewable Energy Applications ❖ Oil & Gas ESIA’s

❖ Environmental Impact Assessments

❖ Specialist Assistance with regard to bio-monitoring ❖ Basic Assessments

❖ Scoping & EIAs ❖ Environmental Opinions

❖ Water Use Licence Applications ❖ Waste Management Licences ❖ Mining Right Applications ❖ Section 102 Applications ❖ Geotechnical Risk Assessments ❖ Dust and Water Monitoring ❖ Section 24G Applications ❖ Due Diligence reports

❖ Peer Review on External EAP’s Independence

The views expressed in this document are the objective, independent views of Mr Tashriq Naicker and the survey which was carried for PPC Cement SA (Pty) Ltd. Sativa Travel and Environmental Consultants (Pty)

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Ltd (STEC) has no business, personal, financial or other interest in the proposed development apart from fair remuneration for the work performed.

Conditions relating to this report

The content of this report is based on the author’s best scientific and professional knowledge as well as available information. STEC (Pty) Ltd reserves the right to modify the report in any way deemed fit should new, relevant or previously unavailable or undisclosed information become known to the author from on-going research or further work in this field, or pertaining to this investigation.

This report must not be altered or added to without the prior written consent of the author and the client. This also refers to electronic copies of the report which are supplied for the purposes of inclusion as part of other reports, including main reports. Similarly, any recommendations, statements or conclusions drawn from or based on this report must make reference to this report.

Authorship: This EMPr has been prepared by Mr Tashriq Naicker (EAP). The report is for the review of the Gauteng Department of Agriculture and Rural Development (GDARD).

Copyright: This report and the information it contains is subject to copyright and may not be copied in whole or part without written consent of STEC. This report can however be reproduced by the client.

Geographic Co-ordinate Information: Geographic co-ordinates in this report were obtained using a hand-held Garmin Global Positioning System device. The manufacturer states that these devices are accurate to within +/- 5 m.

Maps: Maps included in this report use data extracted from the NTS Map and Google Earth Pro.

Disclaimer: The Authors are not responsible for omissions and inconsistencies that may result from information not available at the time this report was prepared.

Signed by:

………. 15/02/2021

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TABLE

OF

CONTENTS

DOCUMENT DESCRIPTION ... i

TITLE AND APPROVAL PAGE ... ii

ACKNOWLEDGEMENTS ... ii

DECLARATION OF INDEPENDENCE ... iii

TABLE OF CONTENTS ... v

LIST OF TABLES ... vii

LIST OF FIGURES... vii

TERMS AND DEFINITIONS ... viii

ENVIRONMENTAL ASSESSMENT PRACTITIONER ... xii

1. INTRODUCTION AND BACKGROUND ... 14

1.1 PROJECT LOCATION ... 16

1.2 PURPOSE OF THE ENVIRONMENTAL MANAGEMENT PROGRAMME... 16

1.3 STRUCTURE OF THE EMPR ... 17

1.3.1 EMPR as a Live Document ... 17

1.4 ENVIRONMENTAL CODE OF CONDUCT ... 19

2. MANAGEMENT AND MONITORING PROCEDURE ... 21

2.1 ORGANIZATIONAL STRUCTURE AND RESPONSIBILITY ... 21

2.2 ENVIRONMENTAL AWARENESS TRAINING ... 22

2.2.1 Training Course for Management and Foremen ... 23

2.2.2 Training Course for Site Staff and Labour ... 23

2.2.3 Decommissioning Personnel Information Posters ... 23

2.2.4 The Environmental Awareness Training Programme will include: ... 24

2.2.5 Topics Covered by the Environmental Awareness Programme Should include: ... 24

3. LEGISLATIONS AND GUIDELINES ... 25

4. DECOMMISSIONING PHASE ... 28

5. IMPLEMENTATION OF ENVIRONMENTAL MANAGEMENT PROGRAMME ... 38

5.1 ENVIRONMENTAL AUDITS AND MONITORING ... 38

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vi 5.3 EMPR UPDATES ... 39 6. DUST MANAGEMENT PLAN... 40 7. SUMMARY OF RECOMMENDATIONS AND CONCLUSION ... 41

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LIST

OF

TABLES

Table 1: Impact and Mitigation Measures in Decommissioning and Closure Phase ... 28

LIST

OF

FIGURES

Figure 1: Locality Map of the proposed decommissioning site (STEC 2020) ... 15 Figure 2: Deming Cycle ... 17

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TERMS

AND

DEFINITIONS

AUDIT: Regular inspection and verification of decommissioning activities for implementation of the approved EMP.

DECOMMISSIONING ACTIVITY: A decommissioning activity is any action taken by the contractor, his subcontractors, suppliers or personnel during the decommissioning process.

CONTRACTOR: Construction/decommissioning companies are appointed on behalf of the client to undertake the decommissioning activities, as well as their subcontractors and suppliers.

DEVELOPMENT SITE: Boundary and extent of development works and infrastructure.

EMERGENCY SITUATION: An incident, which potentially has the ability to significantly impact on the environment, and which, could cause irreparable damage to sensitive environmental features. Typical situations entail amongst others the:-

• Spill of petroleum products and lubricants into the aquatic system;

• Potential damage, erosion and slumping of unstable river embankments or drainage channels; • Potential event of impeding the continuous flow of water to downstream water users dependent on

the flow.

ECSA: Engineering Council of South Africa.

Environment: The environment means the surroundings within which humans exist and that could be made up of water, air, soil, sand, plants and animals.

ENVIRONMENTAL ASPECT: An environmental aspect is any component of a contractor’s decommissioning activity that is likely to interact with and on the environment.

EAP: Environmental Assessment Practitioner.

ENVIRONMENTAL IMPACT: An impact or environmental impact is the change to the environment, whether desirable or undesirable, that will result from the effect of a decommissioning activity. An impact may be the direct or indirect consequence of a decommissioning activity.

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ENVIRONMENTAL CONTROL OFFICER: A qualified person nominated by the appointed contractor and/or client who will ensure the day-to-day implementation of the EMP by contractors during decommissioning activities.

ENVIRONMENTAL MANAGEMENT PROGRAMME (EMPr): A detailed plan of action prepared to ensure that recommendations for enhancing or ensuring positive environmental impacts and limiting or preventing negative environmental impacts are implemented during the life-cycle of the project. This EMPr focuses on the decommissioning phase of the proposed existing facility.

GENERAL WASTE: Domestic waste, commercial waste, non-hazardous industrial waste and builders rubble e.g. paper, plastics, food, tins, wood, etc.

HAZARDOUS WASTE: It is any waste that contains organic or inorganic elements or compounds that may, owing to the inherent physical, chemical or toxicological characteristics of that waste, have a detrimental impact on health and the environment.

HERITAGE RESOURCES: This means any place or object of cultural significance, including all human-made phenomena and intangible products that are the result of the human mind. Natural, technological or industrial features may also be part of heritage resources, as places that have made an outstanding contribution to the cultures, traditions and lifestyles of the people or groups of people of South Africa

HERITAGE: That which is inherited and forms part of the National Estate (historical places, objects, fossils as defined by the National Heritage Resources Act, 1999 (Act No. 25 of 1999).

IEM: Integrated Environmental Management.

IMPACT: A description of the potential effect or consequence of an aspect of the development on a specified component of the biophysical, social or economic environment within a defined time and space.

NEMA: National Environmental Management Act.

NEMAQA: National Environmental Management Air Quality Act.

REHABILITATION: Rehabilitation is defined as the return of a disturbed area, feature or structure to a state that approximates to the state (where possible) that it was prior disruption, or to an improved state.

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PALAEONTOLOGY: Any fossilised remains or fossil trace of animals or plants which lived in the geological past, other than fossil fuels or fossiliferous rock intended for industrial use, and any site which contains such fossilised remains or trace.

POLLUTION: The National Environmental Management Act, 1998 (Act No. 107 of 1998) defined pollution to mean any change in the environment caused by – substances; radioactive or other waves; or noise, odours, dust or heat emitted from any activity, including the storage or treatment of waste or substances, decommissioning and the provision of services, whether engaged in by any person or an organ of state, where that change has an adverse effect on human health or well-being or on the composition, resilience and productivity of natural or managed ecosystems, or on materials useful to people, or will have such an effect in the future.

PROJECT/SITE MANAGER: A person who represents the client and is responsible for enforcing the technical and contractual requirements of the project.

SAHRA: South African Heritage Resource Agency

SOLID WASTE: All solid waste, including decommissioning debris, chemical waste, excess cement/concrete, wrapping material, timber, tins and cans, drums, wire, nails, food and domestic waste (e.g. plastic packets and wrappers).

TOPSOIL: The layer of soil covering the earth which provides a sustainable environment for the germination of seeds, allows water penetration, and is a source of micro-organisms and plant nutrients.

WASTE: Waste means any substance, whether or not that substance can be reduced, re-used, recycled and recovered

• that is surplus, unwanted, rejected, discarded, abandoned or disposed of; • which the generator has no further use of for the purposes of production; • that must be treated or disposed of; or

• that is identified as a waste by the relevant Minister by notice in the Gazette, and includes waste generated by the mining, medical or other sector, but—

• a by-product is not considered waste; and

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WASTE DISPOSAL FACILITY: Waste disposal facility means any site or premise used for the accumulation of waste with the purpose of disposing of that waste at that site or on that premises.

WATER POLLUTION: The National Water Act, 1998 (Act No. 36 of 1998 defined water pollution to be the direct or indirect alteration of the physical, chemical or biological properties of a water resource so as to make it – less fit for any beneficial purpose for which it may reasonably be expected to be used; or harmful or potentially harmful to the welfare, health or safety of human beings; to any aquatic or non-aquatic organisms; to the resource quality; or to property.

WATERCOURSE: A natural channel or depression in which water flows regularly or intermittently in which water flows regularly or intermittently. Or a wetland, lake or dam into which, or from which, water flows; and any collection of water which the Minister may, by notice in the Gazette, declare to be a watercourse as defined in the National Water Act, 1998 (Act No. 36 of 1998).

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ENVIRONMENTAL

ASSESSMENT

PRACTITIONER

Sativa Travel and Environmental Consultants (Pty) Ltd (STEC) has been appointed by PPC Cement SA (Pty) Ltd (hereafter referred to as “PPC”) to undertake the required environmental legislative approval process for the proposed decommissioning of Hercules Kiln (HK) 3, 4 and 5 with associated infrastructure at the existing PPC Hercules Plant situated in Pretoria, via Basic Assessment (BA) process.

STEC does not have any financial or other interests in the undertaking of the proposed activity, other than fair remuneration for work performed in terms of the National Environmental Management Act, 1998 (Act 107 of 1998) (NEMA), the Environmental Impact Assessment (EIA) Regulations, 2014 (as amended) and any specific environmental management Act; and does not have any vested interest in the proposed activity. The contact details and experience of the Environmental Assessment Practitioner (EAP) undertaking the application are provided in the table below.

EAP Details

Environmental Assessment

Practitioner: Sativa Travel and Environmental Consultants (Pty) Ltd

Contact Person: Tashriq Naicker

Address: Address: Constantia Park, B16/5, 546,

16th Road Midrand, 1685 Telephone 010 492 4330 Fax 086 652 9774 E-mail [email protected] Website www.sativatec.co.za

Expertise Tashriq Naicker is an Environmental Manager with a BSc Hons degree in Environmental Geology with more than 12 years of experience. Mr Naicker has experience in various aspects of Environmental Management and this includes the following:

❖ Renewable Energy Applications ❖ Oil & Gas ESIA’s

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xiii ❖ Environmental Impact Assessments

❖ Specialist Assistance with regard to bio-monitoring ❖ Basic Assessments

❖ Scoping & EIAs ❖ Environmental Opinions ❖ Water Use Licence Applications ❖ Waste Management Licences ❖ Mining Right Applications ❖ Section 102 Applications ❖ Geotechnical Risk Assessments ❖ Dust and Water Monitoring ❖ Section 24G Applications ❖ Due Diligence reports

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1. INTRODUCTION

AND

BACKGROUND

Sativa Travel and Environmental Consultants (Pty) Ltd (STEC) has been appointed by PPC Cement SA (Pty) Ltd (hereafter referred to as “PPC”) to undertake the required environmental legislative approval process for the proposed decommissioning of Hercules Kiln (HK) 3, 4 and 5 with associated infrastructure at the existing PPC Hercules Plant situated in Pretoria, via Basic Assessment (BA) process.

The applicant wishes to decommission the above-mentioned kilns and associated infrastructure due to the inadequate structural integrity of the old infrastructure associated with the kilns, the fact that it will not be financially feasible to maintain the old infrastructure and in result pose a major safety risk. In return, the scrap metal that will be generated by the decommissioning of the above mentioned kilns, will have an economic value associated with it and will be sold with funds raised being absorbed into the company aiding to the unprecedented circumstances the business is facing during the global COVID-19 pandemic.

The project is located within the existing PPC Hercules Plant boundary. The decommissioning activities will be undertaken on the existing Plant footprint of 20 ha.

STEC’ scope of work includes undertaking a Basic Assessment process including a Public Participation Process (PPP) in terms of chapter 6, Regulation 41 of the EIA Regulations of 2014 (as amended). The application was submitted to the competent authority on the Monday, 22 February 2021, namely the Gauteng Department of Agricultural and Rural Development (GDARD).

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1.1 PROJECTLOCATION

The project is located within the existing property boundary and footprint of the PPC Hercules Plant, situated at 595 Es'kia Mphahlele Dr, Eloff Estate 320-Jr, Pretoria, on the remainder of Portion 70, Daspoort No. 319 JR within the City of Tshwane Metropolitan Municipality. The decommissioning activities will be limited to the existing footprint of the kilns and associated infrastructure, of approximately 20 ha. Approximate center of the study site is 25°43'23.91"S; 28°10'9.20"E.

1.2 PURPOSEOFTHEENVIRONMENTALMANAGEMENTPROGRAMME

The EMPr forms part of the contractual obligations to which all contractors/employees involved in decommissioning work must be committed. It serves as a guideline and baseline information document for the decommissioning of the proposed PPC Hercules kilns and associated infrastructure, and aims to comply with section 24N of the National Environmental Management Act, 1998 (Act No. 107 of 1998) as amended, as well as the EIA Regulations, 2014 (as amended).

This section outlines the environmental management guideline measures as outlined in Appendix 4 of the EIA Regulations, 2014 (as amended) that will be undertaken to avoid or minimize impacts on the environment throughout all phases of the decommissioning activities.

The main objectives of this EMPr are therefore to:

• Outline environmental management measures related to project activities and provide project contractors with guidelines for carrying out Decommissioning activities in such a way as to minimize environmental impacts;

• Be used as a foundation for the specific environmental management instructions contained in Decommissioning contract documents, where compliance will be a contractual obligation for contractor(s);

• Be used as an educational tool, for orientation and training of project personnel and contractors; • To outline functions and responsibilities of responsible persons;

• To state standards and guidelines, which are required to be achieved in terms of environmental legislation;

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• To outline mitigation measures and environmental specifications which are required to be implemented for all phases of the project in order to minimize the extent of environmental impacts, and to manage environmental impacts associated with the proposed project; and

• To prevent long-term or permanent environmental degradation.

1.3 STRUCTUREOFTHEEMPR

The project involves the decommissioning of HK3, 4, 5 and associated infrastructure at the existing PPC Hercules Plant. As such, the EMPr will only be focused on decommissioning activities and the mitigation of associated impacts on the receiving environment. Furthermore, the EMPr will provide management principles for the decommissioning phase of the Development. This will include best practice, procedures and responsibilities as required for various associated activities.

Relevant environmental legislation pertaining to the development is listed in Section 3. This EMPr is a dynamic document which will be updated as required on a continuous basis to ensure environmental best practices. Any substantive amendments made on the EMPr must be submitted to the relevant Authority (GDARD) for information purposes and/or approval.

1.3.1 EMPR as a Live Document

The approach adopted for this EMPr is derived from the Deming Cycle (Figure 2), a cycle of continuous improvement that entails the reiterative actions of plan, do, check, act, and then return to the planning phase.

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Plan

Project-specific planning for the proposed project involves consideration of the legal triggers, the specifics of the decommissioning activities, and the nature of the receiving environment. This provides a starting point for targeted environmental management objectives. Environmental performance indicators are then determined with measurable targets prescribed to monitor the environmental performance of the project. Achieving the targets depends on compliance with this EMPr and the legislative requirements that underpin it.

Do

Throughout the development’s life-span, the developer will be required to develop and maintain a Quality Management System (QMS)–designed to ensure that best management practices are implemented on day-to-day management. Such a QMS should at least include the following information:

• Location and extent of associated infrastructure;

• Associated activities, such as the transportation of people and equipment; • Resources and experience required (staffing);

• Materials and equipment to be used; • Management actions;

• Human resources used;

• Decommissioning-monitoring activities;

• Emergency /disaster incident and reaction procedures; and • Decommissioning procedures for the impacted environment.

These topics will be cross-linked into the contracts related to the development of the project. ❖ Check

A system of assessing monitoring results has been developed to check the environmental management performance. Continuous assessment facilitates proactive management of the environmental issues. Mitigation measures can then be successfully implemented on an ongoing basis to keep environmental indicators within their target thresholds. Moreover, the assessment system also enables the assessment of the efficiency of the EMPr. Regular auditing of environmental performance is prescribed to prove and preserve accountability.

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Act

The assessments and monitoring of the results and findings of the regular audits must be documented within a reporting system. Precautionary mitigation measures and corrective actions will be prescribed and instructions will be given in order to implement these in the field. The findings of monitoring and auditing programmes can also be used to update the EMPr. Although the EMPr is a project-specific document, it is dynamic and should be updated regularly to address the changing circumstances of the scheme.

1.4 ENVIRONMENTALCODEOFCONDUCT

One of the objectives of the EMPr is to ensure that all the workforce, contractors, sub-contractors and decommissioning staff have an understanding of environmental issues and potential impacts on-site activities. This environmental code of conduct provides the basic rules that must be strictly adhered to. It is the responsibility of the Site Environmental Officer (EO) or Environmental Officer and ECO (if required) to ensure that each contractor, sub-contractor and workforce understand and adhere to the Code of Conduct. All persons are obliged to keep to the rules of this code of conduct. Ignorance, negligence, recklessness or a general lack of commitment resulting in environmental degradation or pollution must not be tolerated.

Environmental Rules

• Do not waste electricity, water or consumables; • Only use authorised accesses;

• Do not litter;

• Dispose solid waste to the correct waste containers provided; • Prevent pollution;

• Use the toilet facilities provided;

• Do not dispose contaminated waste water to the storm water or the environment; • Immediately report any spillage from containers, plant or vehicles;

• Do not burn or bury any waste in the sand; • Do not trespass onto private properties;

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• Never damage or remove any trees, shrubs or branches unless it forms part of working instructions; • Do not deface, draw or cut lettering or any other markings on trees, rocks or buildings in the area; • Know the firefighting procedure and locations of firefighting equipment; and

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2. MANAGEMENT

AND

MONITORING

PROCEDURE

2.1 ORGANIZATIONALSTRUCTUREANDRESPONSIBILITY

This section indicates the party responsible for implementing the environmental measures and action plans laid out in this EMPr.

Formal responsibilities are necessary to ensure that key procedures are executed. Specific responsibilities of the Project Proponent, Project Manager, Site Manager/Engineer, Contractor/Operator and Environmental Control Officer are as detailed below.

PPC /Project Manager shall:

• Be fully conversant with the EMPr for the project;

• Ensure that the Project Engineer and the Contractor/Operator are aware of all specifications, legal constraints, standards and procedures pertaining to the project specifically with regard to the environment;

• Ensure that all stipulations within the EMPr are communicated and adhered to by the Project Engineer and the Contractor/Operator;

• Monitor the implementation of the EMPr throughout the project by means of regular site visits and meetings; and

• Order the removal of any person(s) and/or equipment in contravention of the specifications of the EMPr.

The Project Engineer shall:

• Be fully conversant with the EMPr; • Ensure compliance with the EMPr;

• Have overall responsibility for the implementation of the EMPr;

• Liaise with the Project Manager and Contractor/Operator on matters concerning the environment;

• Prevent actions that will harm or may cause harm to the environment, and take steps to prevent pollution of the site;

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• Monitor and verify that environmental impacts are kept to a minimum; • Review and approve decommissioning methods where necessary; and

• Order the removal of any person(s) and/or equipment in contravention of the specifications of the EMPr.

The Contractor shall:

• Be fully conversant with the EMPr; • Ensure compliance with the EMPr;

• Ensure that all the environmental specifications contained within this EMPr are adhered to at the site;

• Regularly liaise with the Site Manager on matters relating to the environment; and • Confine activities to the demarcated decommissioning site.

The above responsibilities listed for the Contractor will also apply to any appointed sub-consultants. ❖ The Environmental Control Officer (ECO) / Environmental Officer shall:

• Be fully conversant with the EMPr;

• Be fully conversant with all environmental legislation and ensure compliance;

• Ensure that all the environmental specifications contained within this EMPr are adhered to at the site;

• Regularly liaise with the Site Manager on matters relating to the environment; and

• Compile monthly reports as to the progress of the decommissioning phases and report to all parties involved (Site Manager, Project Proponent).

2.2 ENVIRONMENTALAWARENESSTRAINING

Training and environmental awareness is an integral part of a complete EMPr. The overall aim of the training will be to ensure that all site staff are informed of their relevant requirements and obligations pertaining to the relevant authorizations, licences, permits and the approved EMPr and protection of the environment. Environmental awareness training courses should be run for all personnel on site. Two types of courses should be run, one for the Contractor's and Subcontractor's management and one for all site staff and laborers. Courses shall be run in the morning during normal working hours at a suitable venue provided by

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the Contractor. All attendees shall remain for the duration of the course and sign an attendance register on completion that clearly indicates participant’s names, a copy of which shall be handed to the ECO.

• The size of each session shall be limited to 30 people maximum. The Contractor shall allow for sufficient sessions to train all personnel. Subsequent sessions shall be run for any new personnel coming onto site. A Method Statement with respect to the organization of these courses shall be submitted.

• Notwithstanding the specific provisions of this clause it is incumbent upon the Contractor to convey the sentiments of the EMPr to all personnel and Subcontractors involved with the Works.

2.2.1 Training Course for Management and Foremen

• The environmental awareness training course for management shall include all management staff and foremen. The course, which will be presented by the ECO, will be of approximately one-hour duration.

• The initial course shall be undertaken not less than 7 days prior to commencement of work on site. Subsequent courses shall be held as and when required.

2.2.2 Training Course for Site Staff and Labour

• The environmental awareness training course for site staff and labour shall be presented by the Contractor’s SHE Officer from material provided by the EO/ECO unless otherwise required by the Project Specification. The course will be approximately one-hour long maximum.

• The course shall be run not more than 7 days after commencement of work on site with sufficient sessions to accommodate all available personnel. Subsequent courses shall be held as and when required.

2.2.3 Decommissioning Personnel Information Posters

• The Contractor shall erect and maintain information posters for the information of his employees depicting actions to be taken to ensure compliance with the EMPr. Decommissioning personnel information posters shall be laminated and erected in all eating areas, workshops and site offices. The Contractor shall ensure that the decommissioning personnel information posters are not damaged in any way, and shall replace them if any part becomes illegible.

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2.2.4 The Environmental Awareness Training Programme will include: • The induction of all decommissioning staff;

• Signing by all persons, an acknowledgement of receiving and understanding the induction;

• Identification of environmental risks and job specific training on addressing these risks; and training on the implementation of emergency procedures (where necessary).

2.2.5 Topics Covered by the Environmental Awareness Programme Should include: • What is meant by “Environment”?

• Why does the environment need to be protected and conserved? • How can decommissioning activities impact on the environment? • What can be done to mitigate against such impacts?

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3. LEGISLATIONS

AND

GUIDELINES

All the applicable environmental standards contained within the environmental legislation will be adhered to. Below are applicable legislations and guidelines for the decommissioning activities and have been identified as applicable:

The Constitution of South Africa, 1996 (Act No.108 of 1996).

The Constitution of the Republic of South Africa, 19961 provides that, everyone has a right to an environment

that is not harmful to their health or well-being. It further provides that, the environment should be protected for future generations through the implementation of the reasonable legislative and other measures that prevent pollution and ecological degradation.

National Environmental Management Act, 1998 (Act No.107 of 1998) as amended.

The National Environmental Management Act aims to improve the quality of environmental decision-making by setting out principles for environmental management that apply to all government departments and organizations that may affect the environment. The IEM principles also aim to ensure that environmental impacts are considered before actions are taken or implemented and to ensure that there are adequate opportunities for public participation in decisions that may affect the environment. NEMA also creates a framework for facilitating the role of civil society in environmental governance.

The applicant is responsible for compliance with the provisions for Duty of Care and Remediation of Environmental Damage contained in section 28 of the National Environmental Management Act (Act 107 of 1998).

National Environmental Management Biodiversity Act (Act No. 10 of 2004)

Provide for the protection of species and ecosystems that warrant national protection and the sustainable use of indigenous biological resources.

1 The constitution of the Republic of South Africa, 1996 (Act 108 of 1996).

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National Water Act, 1998 (Act No.36 of 1998).

In terms of chapter 3 section 12-20, water resources are to be protected, used, developed, conserved, managed and controlled. This Act recognizes that water is a scarce resource; it is a natural resource that belongs to all of South Africa’s people. The National Department of Water and Sanitation is responsible for the nation’s water resource and also the Minister of Department of Water and Sanitation ensures that the water resource is “protected, used, developed, conserved, managed and controlled” through the implementation of this Act (National Water Act 36 of 1998).

National Environmental Management: Protected Area Act, 2003 (Act No.57 of 2003).

The aim of this Act provide for the protection and conservation of ecologically viable areas, which are representative of South Africa’s Biodiversity, as well as natural landscapes and seascapes.

National Environmental Management: Air Quality Act, 2004 (Act No.39 of 2004)

The main objective of the Air Quality Act (NEMAQA) is the protection of the environment and human health in a sustainable (economic, social and ecological) development framework, through reasonable measures of air pollution control.

Occupational Health and Safety Act, 1993 (Act No.85 of 1993).

To provide for the health and safety of persons at work and for the health and safety of persons in connection with the use of plant and machinery; the protection of persons other than persons at work against hazards to health and safety arising out of or in connection with the activities of persons at work.

The Conservation of Agricultural Resources Act, 1983 (Act No.43 of 1983).

The act focuses on soil conservation, control of the utilization and protection of wetlands, control and prevention of veld fires, control of weeds and invader plants. The act as amended in March 2001 set out the regulations regarding the control of weeds and invasive plants and provides a list of declared plants. Hazardous Substance Act (No15 of 1973).

Provides for the definition, classification, use, operation, modification, disposal or dumping of hazardous substances.

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National Environmental Management: Waste Act, 2008 (Act No.59 of 2008).

Provides for the specific waste management measures and the remediation of contaminated land. National Heritage Resource Act (No 25 of 1999) and Regulations

No person may, without a permit issued by the responsible heritage resources authority destroy, damage, excavate, alter, deface or otherwise disturb any archaeological or paleontological site. No person may, without a permit issued by the South African Heritage Resource Agency (SAHRA) or a provincial heritage resources authority destroy, damage, alter, exhume, remove from its original position or otherwise disturb any grave or burial ground older than 60 years which is situated outside a formal cemetery administered by a local authority. Grave is widely defined in the Act to include the contents, headstone or other marker of such a place, and any other structure on or associated with such place. A Phase 1 HIA has been conducted, (refer to Appendix E of the BAR). The outcome of the Phase 1 HIA, has recommended that a Phase 2 HIA be conducted, to apply for destruction permits for HK 3, Unidan Mill and Edgar Allen Mill as these features are older than 60 years. This will be undertaken as a separate process simultaneously with the BAR. Destruction of these features are subject to obtaining the destruction permit from PHRAG.

This EMPr process also takes consideration the following legislation

• South African National Standard SANS 10103:2008 (The Measurement and Rating of Environmental Noise with Respect to Annoyance and Speech Communication).

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28

4. DECOMMISSIONING

PHASE

This section of the EMPr provides management principles for the decommissioning phase of the project associated with HK3, 4, 5 and associated infrastructure. Environmental actions, procedures and responsibilities as required during the decommissioning phase are specified. Table 1 provides the management measures to be implemented during the decommissioning activities.

Table 1: Impact and Mitigation Measures in Decommissioning and Closure Phase POTENTIAL

ENVIRONMENTAL IMPACT (NATURE OF THE IMPACT)

RECOMMENDED MITIGATION MEASURES

Management and Mitigation Measures Timeframes Responsibilities

General Best-Practice Measures 1. General

Best-Practice

❖ Any temporary storage, lay-down areas or accommodation facilities to be setup in existing built-up areas or disturbed areas where possible. ❖ Ensure small footprint during decommissioning phase.

❖ Regulated area to be strictly controlled in terms of development and movement of people and vehicles in and through it.

❖ All hazardous materials must be stored appropriately to prevent these contaminants from entering the water environment;

❖ All excess materials brought onto site for decommissioning to be removed after decommissioning.

❖ If possible, only existing access roads may be used to and from decommissioning site (study area).

Prior to the commencement of decommissioning activities ❖ Contractor to implement management actions. ❖ Project Manager and EO/ECO to check.

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29 ❖ Temporary access roads to be rehabilitated after the decommissioning

phase.

❖ Drain grate covers are to be covered to prevent sand and dust from entering the stormwater system.

Fencing and Barricades

2. Fencing and

Barricades

❖ No pedestrian or vehicular access shall be allowed to such fenced areas. ❖ In places where temporary fencing is required, the Contractor shall erect

such fencing when and where required and re-erect and maintain temporary fencing as necessary. Temporary fencing shall remain in position either until it is replaced by permanent fencing or until completion of the works. Prior to the commencement of decommissioning. ❖ Contractor to implement management actions. ❖ Project Manager and ❖ EO/ECO to check. Ablution Facilities

3. Ablution Facilities ❖ Provide sufficient ablution facilities (e.g. mobile/portable/VIP toilets) at the decommissioning camp/ decommissioning sites, which conform to all relevant health and safety standards and codes.

❖ Existing ablution facilities will be utilised on site as far as possible. ❖ A sufficient number of toilets shall be provided to accommodate the

number of personnel working in any given area.

❖ All staff to use the provided toilets at all times. All temporary/portable/mobile toilets shall be secured to the ground to prevent them from toppling over due to wind or any other cause. ❖ All sanitary fees that may be payable to any local authority shall be paid

by the Contractor. Continuously. ❖ Contractor to implement management actions. ❖ Project Manager and ❖ EO/ECO to check.

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30 ❖ Ablutions are to be cleaned/emptied on a regular basis, before they are

full and contaminate the environment.

❖ The entrances to the toilets will be adequately screened from public view. ❖ Sanitary hygiene bins will be provided for female staff.

❖ Toilet paper shall be provided.

❖ The Contractor will ensure that no spillage occurs when the toilets are cleaned or emptied and that a licensed service provider removes the contents from site. Disposal of such waste is only acceptable at a licensed waste disposal facility.

Noise 4. Decommissioning activities resulting in noise disturbance in the surrounding area.

❖ The contractor should make sure that all the decommissioning vehicles and equipment should be well maintained and serviced regularly to reduce level of noise.

❖ Decommissioning working hours and other noise generating activities should be restricted to between 06h00 and 18h00 on Mondays to Fridays, unless otherwise approved by the appropriate competent person in consultation with adjacent landowners/affected persons and ECO. An exception to this will be during the blasting of HK 4 stack which is schedule to occur on Sunday morning to limit traffic disruptions. ❖ All decommissioning vehicles and equipment are to be kept in good

repair to reduce operational noise levels.

❖ Where possible, stationary noisy equipment (for example compressors, pumps, pneumatic breakers,) should be encapsulated in acoustic

On-going ❖ Project Manager. ❖ EO/ECO

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31 covers, screens or sheds. Proper sound insulation can reduce noise by

up to 20 dB(A).

❖ Noisy decommissioning activities, are to be confined to reasonable hours during the day. No noisy decommissioning activities are to be undertaken at night.

❖ Should PPC receive complaints from adjacent landowners, noise monitoring must be undertaken to ensure that they are within the SANS limits for the site.

❖ Machines in intermittent use should be shut down in the intervening periods between work or throttled down to a minimum.

❖ Vehicles should not be allowed to idle for more than 5-minutes when not in use.

❖ All equipment is to be well maintained and fitted with appropriate noise abatement measures.

❖ The typical rating levels for noise in districts must be adhered to which in this case is: Industrial District with Rating level of 70 dBA day and night.

❖ The residual noise level of any other nearby or affected noise district must not be exceeded by 5dBA or more as per regulation 4(3). ❖ In general, operations should meet the noise standard requirements of

the Occupational Health and Safety Act (Act No 85 of 1993). Decommissioning staff working in areas where the 8-hour ambient noise levels exceed 7 dB(A) should wear ear protection equipment.

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32 ❖ If noise levels associated with decommissioning material handling

activities are deemed as too high, mechanisms to reduce noise levels must be investigated.

❖ A materials handling drop height policy should be maintained onsite. All equipment operators should be trained in the policy such that drop height reduction is implemented to reduce noise generation during decommissioning operations.

❖ Encouraging the receipt of materials during non-peak traffic hours to avoid traffic build-up and associated noise.

❖ Any noise complaints should be directed to site management. Complaints and any actions arising from a complaint must be recorded in a complaint’s register to be maintained by site management. An investigation should be undertaken to determine the specific activities and/or equipment / machinery which is generating the nuisance noise resulting in the noise complaints.

Blasting Activities associated with HK4 stack

❖ Barricade and erect safety signage around the blasting area associated with the HK4 stack blasting requirements.

❖ Implement a 200m exclusion zone for the required blasting activities. ❖ Notify the surrounding community at least a week before, of the planned

date and time of the blasting activities. Blasting activities to be scheduled on a Sunday morning.

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33 Air Quality

5. Air pollution from vehicle emissions and fires as well as dust from vehicle movements may have a negative impact on air quality

❖ Vehicles and machinery are to be kept in good working order and meet the manufacturer’s specifications. Should excessive emissions be observed, the contractor is to have the equipment seen to within 24 hours.

❖ Wetting of the area surrounding the blast and within the blast radius should be sprayed beforehand to reduce dust from previous operations from becoming airborne.

❖ If any visible emissions are present, it is recommended that material be wetted by the spraying of water.

When applicable ❖ Contractor ❖ EO/ECO

Road Safety

6. Access and Traffic. ❖ Site access should be controlled and no unauthorized persons should be allowed onto the site.

❖ Any clearing for access or haul roads outside the demarcated works area shall only be undertaken after approval from the Project Manager/Engineer.

❖ The Contractor must comply with all driving, vehicle, licensing and driver ability requirements.

❖ Permission required from the Project Manager for the movement of any vehicles and/or personnel outside of designated working areas for decommissioning purposes.

❖ Contractor to ensure safe access for adjacent landowners on all roads. ❖ The Principal Contractor shall organise the site in such a manner that

pedestrians and vehicles can move safely and without risks to health,

Ongoing ❖ Project Applicant – employment target ❖ Project Manager to check ❖ Contractor to implement management actions

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34 including sufficient and suitable traffic routes and safe walkways with

relevant signage.

❖ Appropriate warning traffic signs, in accordance with the South African Road Traffic Signs Manual, should be erected to protect road users on the approaches to the sharp curves and the access road junction. Temporary signs should be erected on the approaches to the access road junction warning motorists of heavy vehicle traffic during the decommissioning activities being undertaken.

❖ Any maintenance of the access roads required due to the decommissioning activities, must be collectively implemented by the applicants in agreement with the Local Municipality.

❖ All vehicles and machinery must abide by the relevant speed limits of the roads that they travel on, at all times

Social and labour impact 7. Management of

Labour Force.

❖ Prevent trespassing of decommissioning workers onto private property. ❖ Decommissioning workers must be provided with identity cards and must

wear identifiable clothing and remain within the working servitude for the project.

❖ Creating nuisances and disturbances in or near communities shall be prohibited.

❖ Machine/vehicle operators shall receive clear instructions to remain within demarcated access routes and decommissioning areas.

❖ Designated and demarcated smoking areas should be provided, with special bins for discarding of cigarette butts.

On-going ❖ Project Applicant – employment target ❖ Project Manager to check ❖ Contractor to implement management actions

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35 ❖ Training of labour to benefit individuals beyond completion of the project.

Visual 8. Visual Aesthetics. ❖ Maintain a clean and neat site.

❖ Ensure good housekeeping – undertake daily checks of the site with appropriate clean up actions where needed.

On-going ❖ Contractor

❖ EO/ECO.

Waste management 9. Windblown litter -

nuisance conditions.

❖ Store general wastes in a designated area, designed to prevent wind-blown litter

❖ Ensure that all general waste and building rubbles is removed and disposed of at a licensed general waste disposal site

❖ During

decommissioning/

closure phase

❖ Contractor

10. Pollution of the area with general waste (litter,

decommissioning material etc.) and hazardous waste (Oils, hydrocarbon etc.) produced

during the

decommissioning phase may have negative impacts on

❖ All waste produced during the decommissioning should be removed as soon as possible and disposed of at a registered Landfill Site (or an alternative appropriate landfill site).

❖ The waste must be stockpiled in a designated area within the PPC Hercules property and transported to the nearest registered landfill facility on a regular basis. Records of disposal must be kept on file.

❖ All decommissioning materials should be stored in designated areas. ❖ No dumping of decommissioning waste of excess decommissioning

materials will be allowed in any areas surrounding the decommissioning site.

❖ No waste is to be buried or burned on site.

❖ Weekly during decommissioning

❖ Contractor ❖ Project Manager. ❖ EO/ECO

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36 the surrounding

environment.

❖ Chemical toilets are to be maintained in a clean state and serviced on regular basis. The contractor is to ensure that the surrounding land is not being used as an ablution facility.

❖ Appropriate disposal facilities, such as litter bins, must be provided within the decommissioning camp. All disposal facilities will need to be clearly labeled.

❖ Bins and/or skips must be emptied regularly and waste must be disposed of at a registered landfill site.

11. Dust generation and associated ambient air quality impacts associated with the proposed

decommissioning activities on site.

Kindly refer to Section 6 of the EMPr for the Dust Management Plan to be implemented for the project (to be amended as required). A summary of the required measures for implementation are provided below:

❖ Employees to wear appropriate PPE gear on site and whilst engaged in required site cleaning and decommissioning activities;

❖ The equipment on site to be cleaned (manually) of all excess sand/dust prior to relocation to the new site, where material is planned to be reused; ❖ Avoid washing any sand on site, or allow flow into the connected

stormwater channels; and

❖ Light misting or alternative palliative techniques to be utilised during cleaning activities where required.

❖ Daily ❖ Contractor

❖ Checked by EO/ECO

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37 Heritage Resources 12. Destruction of heritage resources identified on site during planned decommissioning activities.

Kiln 3, the Edgar Allen Mill, the Unidan mill and auxiliaries will require a Phase 2 survey and recording and a destruction permit from PHRA-G before demolition can take place.

Pre-decommissioning

❖ Contractor ❖ Project Manager. ❖ EO/ECO

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38

5. IMPLEMENTATION

OF

ENVIRONMENTAL

MANAGEMENT

PROGRAMME

The decommissioning contractor must ensure that environmental management during pre-decommissioning and decommissioning / closure. A suitable qualified Environmental Officer will be responsible for ensuring compliance to the EMPr. The Environmental Officer on site will conduct regular site visits to ensure the success of the EMPr.

The Environmental Officer will:

• Know the contents and implications of the environmental report, and monitor the implementation of the findings using the EMPr.

• Act as a guide, advisor and consultant to the contractor and client on environment issues during decommissioning. This will be achieved by continuous auditing of the project, identification of problem areas and provisioning of action plans to avoid costly stoppages and /or environmental damage.

• Compile regular site inspection reports for the inclusion in the EMPr as an addendum if necessary. • Ensure that a ‘hotline’ exists for reporting incidents and resolving any problems rapidly.

• Upgrade the EMPr as necessary, and inform the relevant parties of the changes. 5.1 ENVIRONMENTALAUDITSANDMONITORING

The decommissioning contractor will submit reports on the implementation of the environmental plan as described by the project proponent and authorities. An environmental audit will be conducted prior to the decommissioning activities. This environmental audit will ensure that:

• Mitigation measures are implemented as prescribed in the Environmental Management Programme;

• The relevant authorities are kept informed about progress with the project and that they are given assurance that the project is implemented and managed as prescribed in the EMPr.

• Periodic inspections and/or audits are performed.

• Compliance to the conditions of the EMPr is adhered to and a report compiled.

• Reviews of conformance against policies and procedures stated in this document are performed. Supervisors in all work areas will conduct performance and compliance reviews, using the EMPr as guideline to ensure compliance.

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39

• And inspections will occur on a monthly basis (or as required).

5.2 RECORDKEEPING

Documents to be maintained by the designated representative/ site agent are to include: • Training records.

• Inspection records.

• Records of non-conformance and corrective action.

• Records of all complaints, concerns or issues and corrective action. • Environmental Management Programme and EA.

• All incident reports.

All records will be kept for up to a year after the completion of the project or in accordance with other legal requirements as they apply.

5.3 EMPRUPDATES

The EMP will be subject to on-going review throughout the course of the project to ensure its continued suitability, adequacy and effectiveness. This review may include, but will not be limited to monitoring and measuring information, performance data, assessment and audit results and other relevant information and data.

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40

6. DUST

MANAGEMENT

PLAN

Based on the qualitative evaluation of the proposed decommissioning activities, generic management objectives are provided in the list below. The management and monitoring of activities associated with the decommissioning of the facility should be evaluated on a daily basis and appropriate actions taken to minimise particulate emissions and impacts.

Based on the Integrated Air Quality Management (IAQM) guidance document for construction operations (Holman, et al., 2016), the dust emission magnitude and the sensitivity of the area (low) site-specific mitigation measures for low risk operations are listed below:

• No use of mechanical machines for cleaning up purposes of the decommissioning site. Manual labour intensive cleaning tools to be used (e.g. brooms, and not mechanical equipment – exception of large building rubble);

• Employees to wear appropriate PPE gear on site and whilst engaged in required site cleaning and decommissioning activities;

• The equipment on site to be cleaned (manually) of all excess sand/dust prior to relocation to the new site;

• Avoid washing any sand on site, or allow flow into the connected stormwater channels; and

• Light misting or alternative palliative techniques to be utilised during cleaning activities where required.

The measures outlined in the list above, will need to form part of the contractor method statements for the appropriate management and mitigation of dust generation and emission on site.

With the implementation of the measures listed above, it is the EAPs opinion that potential dust and air quality emission impacts resulting from the proposed decommissioning activities can be effectively mitigated.

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41

7. SUMMARY

OF

RECOMMENDATIONS

AND

CONCLUSION

The decommissioning activities will have environmental impacts which are manageable through good engineering practices and following all environmental recommendations prescribed. Although all foreseeable actions and potential mitigations or management actions are contained in this document, the EMPr should be considered as a day-to-day management document. The EMPr thus sets out the environmental standards that are required to minimise the negative impacts and maximize the positive benefits of the local communities. An EMPr is a “live document” and its continuous review and correct management will result in the successful decommissioning of the existing facility.

All attempts should be made to have this EMPr available, as part of any tender documentation, so that the contractors are made aware of the potential cost and timing implications needed to fulfill the implementation of the EMPr, thus adequately costing for these.

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