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9.Index-1
9.Index-1
9.Index
Part 9 Electrical
9.1 Terminals
9.2 Quick Connectors
9.3 Tapes & Sealant
9.4 Wire
9.5 Shrink Tubing
9.6 Cable Ties, Clips & Cable Wraps
9.7 Battery Terminals & Accessories
9.8 Automotive Electrical
9.9 Batteries, Light Bulbs & Flashlights
9.10 Electrical Tools
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9.1 TeRMInALS
Non-Insulated Butted Seam
The most economical terminal. It is used where special performance or installation characteristics are not needed. Beveled mouth facilitates wire insertion.
Butt Connectors
Ring Terminals
Spade Terminals
Quick Slides, Snap Plugs, Flags
Assortment Avail.
96423
Non-Insulated Brazed Seam
Beveled mouth facilitates wire insertion. It can be crimped anywhere on barrel surface. Silver brazed seam will not open under crimping pressure or operating stresses. Unlike butted seam parts, stranded wire cannot escape barrel confines during or after crimping.
Male Tabs
(Ring Tongue)
Ring Terminals
Butt Connectors
No. Wire Stud Qty
65008 22-18 #6 100 65010 22-18 #8 100 65012 22-18 #10 100 65016 16-14 #6 100 65018 16-14 #8 100 65020 16-14 #10 100 65022 16-14 1/4 50 65024 16-14 5/16 50 65028 12-10 #8 50 65030 12-10 #10 50 65032 12-10 1/4 50 65034 12-10 5/16 50 65036 12-10 3/8 50 65038 12-10 1/2 25
No. Wire Stud Qty
65182 22-18 #10 50 65186 16-14 #10 50 65184 12-10 #10 50
No. Wire Qty
65216 22-18 50 65218 16-14 50 65220 12-10 25
No. Wire Type Blade Size Qty
65260 16-14 Female Quick Slide 1/4 100 65262 16-14 Male Quick Slide 1/4 100 65264 12-10 Female Quick Slide 1/4 50 65266 12-10 Male Quick Slide 1/4 50 65268 16-14 Male Snap Plug 5/32 100 65280 22-18 Female 90º Flag 3/16 100 65282 16-14 Female 90º Flag 1/4 100
No. Wire Stud Qty No. Wire Stud Qty
64980 #8 #10 10 64994 #6 3/8 10 64982 #8 1/4 10 64996 #6 1/2 10 64986 #8 5/16 10 64998 #4 #10 10 64984 #8 3/8 10 65000 #4 1/4 10 – – – – 65002 #4 5/16 10 64990 #6 1/4 10 65004 #4 3/8 10 64992 #6 5/16 10 – – – –
No. Wire Qty
65210 #8 10 65212 #6 10 65214 #4 10
No. Wire Qty
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9.1 TeRMInALS
High-Temperature Terminals
One piece, steel con-struction, nickel plated for protection. Capable of providing reliable circuitry in temperature ranges up to 900oF (482oC). Structural
features of all Type 9 termi-nals are identical to the Type 1, which proves that they will provide the highest quality connection.
Butt Connectors
Ring Terminals
Spade Terminals
Quick Slides
Assortment Avail. 95047No. Wire Stud Qty
65045 22-18 #6 100 65046 22-18 #8 100 65047 22-18 #10 100 65048 22-18 1/4 100 65049 16-14 #6 100 65050 16-14 #8 100 65051 16-14 #10 100 65052 16-14 1/4 100 65053 12-10 #6 100 65054 12-10 #8 50 65055 12-10 #10 50 65056 12-10 1/4 50 65057 12-10 5/16 50 65058 12-10 3/8 50
No. Wire Stud Qty
65059 22-18 #10 50 65060 16-14 #10 50 65061 12-10 #10 50
No. Wire Qty
65062 22-18 50 65063 16-14 50 65064 12-10 50
No. Wire Type Blade Qty
65065 16-14 Female Quick Slide 1/4 50 65066 16-14 Male Quick Slide 1/4 50 65067 12-10 Female Quick Slide 1/4 50 65068 12-10 Male Quick Slide 1/4 50
Wire Ferrules
Features
• Eliminates the risk of fraying single strands and consequential accidental contacts and short circuits.
• Protects wire from damage when using compression screw, spring or split-bolt type connectors.
• PVC insulated.
• Rated at 600V maximum, 105oC.
• For use with copper wire only.
• Ideal for the safe termination of stranded wires.
Single Wire
Double Wire
No. Stud Qty
64485 22 x 6mm White 100 64486 20 x 8mm Grey 100 64487 18 x 8mm Red 100 64488 16 x 8mm Black 100 64489 14 x 8mm Blue 100 64490 12 x 10mm Grey 100 64491 10 x 12mm Yellow 25 64492 8 x 12mm Red 25
No. Stud Qty
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9.1 TeRMInALS
Vinyl Insulated Butted
Seam Terminals
Used where insulated barrel is necessary and desirable. Terminal consists of butted part with flared, rigid, molded vinyl sleeve securely attached and funneled for easy entry. Wire insulation positions itself against funnel portion of vinyl sleeve thus eliminating strand hang-up. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insula-tion and barrel. Insulainsula-tion has a non-skid ridge for ease of posiinsula-tioning crimping tool. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40°F to 220°F (-40°C to 105°C). U.L. Listed and CSA Certified for 600 volt building wire and 1000 volt signs and fixtures.
Vinyl Ring Terminals
Vinyl Butt Connectors
Vinyl Snap Plugs
Assortment Avail.
96421
Vinyl Spade Terminals
Vinyl Quick Slides
No. Wire Stud Color Qty
65343 22-18 #6 Red 50 65344 22-18 #8 Red 50 65346 22-18 #10 Red 50 65348 22-18 1/4 Red 50 65350 16-14 #6 Blue 50 65352 16-4 #8 Blue 50 65354 16-14 #10 Blue 50 65356 16-14 1/4 Blue 50 65358 12-10 #8 Yellow 25 65360 12-10 #10 Yellow 25 65362 12-10 1/4 Yellow 25 65364 12-10 5/16 Yellow 25 65366 12-10 3/8 Yellow 25 65368 12-10 1/2 Yellow 25
No. Wire Stud Color Qty
65390 22-18 #6 Red 50 65392 22-18 #10 Red 50 65394 16-14 #10 Blue 50 65396 12-10 #6 Yellow 25 65398 12-10 #10 Yellow 25
No. Wire Color Qty
65442 22-18 Red 50 65444 16-14 Blue 50 65446 12-10 Yellow 25 65448 #8 Red 5 65450 #6 Blue 5 65452 #4 Yellow 1
No. Wire Type Color Qty
65502 16-14 Female Blue 50 65496 16-14 Male Blue 50
No. Wire Type Blade Color Qty
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9.1 TeRMInALS
Assortment Avail.
Nylon Ring Terminals*
Nylon Spade Terminals
96400, 96438, 96439, 96440
No. Wire Stud Color Qty
65540 22-18 #4 Red 25 65542 22-18 #6 Red 25 65544 22-18 #8 Red 25 65545 22-18 #10 Red 25 65548 22-18 1/4 Red 25 65550 22-18 5/16 Red 25 65552 22-18 3/8 Red 25 65554 16-14 #4 Blue 25 65556 16-14 #6 Blue 25 65558 16-14 #8 Blue 25 65560 16-14 #10 Blue 25 65562 16-14 1/4 Blue 25 65564 16-14 5/16 Blue 25 65566 16-14 3/8 Blue 25 65580 12-10 #6 Yellow 25 65582 12-10 #8 Yellow 25 65584 12-10 #10 Yellow 25 65586 12-10 1/4 Yellow 25 65588 12-10 5/16 Yellow 25 65590 12-10 3/8 Yellow 25 65592 12-10 1/2 Yellow 25
No. Wire Stud Color Qty
65800 22-18 #6 Red 25 65802 22-18 #8 Red 25 65804 22-18 #10 Red 25 65806 16-14 #6 Blue 25 65808 16-14 #8 Blue 25 65810 16-14 #10 Blue 25 65812 12-10 #6 Yellow 25 65814 12-10 #8 Yellow 25 65816 12-10 #10 Yellow 25
Nylon Multi-Stud Ring Terminals
No. Stud Wire Color Qty
65594 #6, #8, #10 22-18 Red 25 65596 #6, #8, #10 16-14 Blue 25 65597 #6, #8, #10 12-10 Yellow 25
*For Heavy Duty Ring Terminals, please see page 9.1-8.
Nylon Star Ring Terminals
This terminal features a locking serrated tooth ring that is ideal for grounding. When the ring is tightened down the teeth bite into the metal and penetrate through any paint or coatings to insure a good connection or ground.
Features
• Eliminates the need for lock washers.
• Maintains terminal separation and resists twisting of terminals during assembly.
• Offers good resistance to vibration.
• Ideal for use as a grounding lug.
Serrated Tooth Blades
Nylon Insulated Butted
Seam with Insulation Grip
These terminals are used where insulated barrel and positive insula-tion grip are necessary or desirable. The terminal consists of butted seam part with flared, seamless brass sleeve securely attached and covered with flared, molded nylon sleeve. Wire insulation positions it-self against funnel portion of brass sleeve. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insulation and barrel. Positioning crimp tool is nearly mistake proof due to a “step” in the nylon insulation. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40°F to 220°F (-40°C to 105°C). U.L. Listed and CSA Certified for 600 volts building wire and 1000 volts signs and fixtures.
No. Wire Stud Color Qty
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9.1 TeRMInALS
Nylon Butt Connectors
No. Wire Type Color Qty
65986 22-18 Seamless Red 25 65982 22-18 Dbl. Crimp Red 25 65984 22-18 Moist. Resist. Red 10 65994 16-14 Seamless Blue 25 65990 16-14 Dbl. Crimp Blue 25 65992 16-14 Moist. Resist. Blue 10 66002 12-10 Seamless Yellow 25 65998 12-10 Dbl. Crimp Yellow 25 66000 12-10 Moist. Resist. Yellow 10
Nylon Step Butt Connectors
Allows for splicing wires of two different sizes together.
Nylon Window Butt Connectors
• Military approved according to MIL-T-7928/5 Class 1.
• Nylon insulated.
• Insulation grip provides superior strain relief.
• Inspection window guarantees proper wire insertion and crimp tool alignment.
No. Wire Insulation Qty
66420 16-14 to 22-18 Nylon 10 66422 12-10 to 16-14 Nylon 10
No. Mill Spec No. Wire Max. Lg. Insul. Max.
Dia. Color Qty
65988 M7928/5-3 22-18 1.26” .140 Red 10 65996 M7928/5-4 16-14 1.26” .170 Blue 10 66004 M7928/5-5 12-10 1.62” .228 Yellow 5
Nylon Insulated with Insulation Grip
Nylon Snap Spade Terminals
Nylon Block Spade Terminals
Nylon Multi Stack Terminals
No. Wire Stud Color Qty
66450 22-18 #6 Red 25 66452 22-18 #8 Red 25 66454 22-18 #10 Red 25 66455 16-14 #4 Blue 10 66457 16-14 #6 Blue 25 66458 16-14 #8 Blue 25 66459 16-14 1/4 Blue 10 66460 16-14 #10 Blue 25 66462 12-10 #8 Yellow 25 66464 12-10 #10 Yellow 25
No. Wire Stud Color Qty
66370 22-18 #6 Red 25 66372 22-18 #8 Red 25 66374 22-18 #10 Red 25 66376 16-14 #6 Blue 25 66378 16-14 #8 Blue 25 66390 16-14 #10 Blue 25 66382 12-10 #8 Yellow 25 66384 12-10 #10 Yellow 25
No. Wire Blade Color Qty
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9.1 TeRMInALS
Nylon Insulated with Insulation Grip
Male Quick Slides Fully
Insulated
Male Quick Slides
Hook Terminals
Assortments Avail.
96400, 96438, 96439, 96440
No. Wire Blade Color Qty
66210 22-18 3/16 Red 25 66212 22-18 1/4 Red 25 66214 16-14 3/16 Blue 25 66216 16-14 1/4 Blue 25 66220 12-10 1/4 Yellow 25
No. Wire Blade Color Qty
66162 22-18 1/4 Red 25 66160 22-18 3/16 Red 25 66166 16-14 1/4 Blue 25 66164 16-14 3/16 Blue 25 66168 12-10 1/4 Yellow 25
No. Wire Stud Color Qty
65930 22-18 #10 Red 25 65932 16-14 #6 Blue 25 65934 16-14 #8 Blue 25 65936 16-14 #10 Blue 25 65938 12-10 #6 Yellow 25 65940 12-10 #10 Yellow 25
Nylon Female Quick Slides
Fully Insulated
Female Quick Slides
3 + 4 Way Connectors
No. Wire Blade Color Qty
66082 22-18 3/16 Red 25 66084 22-18 1/4 Red 25 66086 16-14 3/16 Blue 25 66088 16-14 1/4 Blue 25 66092 12-10 1/4 Yellow 25
No. Wire Blade Color Qty
66030 22-18 3/16 Red 25 66032 22-18 1/4 Red 25 66034 16-14 3/16 Blue 25 66036 16-14 1/4 Blue 25 66040 12-10 1/4 Yellow 25
No. Wire Plug Color Qty
Cool Seal
®
Butt Conne
t
rs
A heatless, solderless sealed electrical connector
Patented Cool Seal is the most innovative and cost effective sealed electrical connector
to hit the market in 25 years. A heat-less, solderless terminal, it utilizes revolutionary
anaerobic sealant technology that installs in a fraction of the time of comparable heat seal
connectors. Simply strip the wire and crimp, activating the sealant, to create an environmentally
sealed connection. The innovative new sealant prevents the ingress of moisture and air,
the nylon insulation provides maximum abrasion and puncture resistance, while the seamless,
99.9% ETP, copper connector offers optimal electrical conductivity. Requiring no heat, the
Cool Seal will reduce overall costs by eliminating the need for torches or heat guns, reducing
the installation time, and improving productivity.
Features:
•
Seals out moisture-causing corrosion
•
A heatlesslsolderless connection
•
Patented anaerobic technology
•
Simply strip and crimp
•
Installs in
a
fraction of the time of
comparable heat shrink terminals
•
Improved productivity
•
No heat tools required
•
Nylon insulation
• 99.9% ETP copper terminal
•
Installs with any wire crimping tool
Cool Seal Butt Connectors
Versa Pak Assortments #95964 and #95967
Cool Seal
®
Butt Conn VersaPak
™
P/N 95964
ITL95964
22-18 Red Butt Connectors PIN 66006
16-14 Blue Butt Connectors
PIN 66008 12-10 Yellow Butt Connectors
PIN 66010
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9.1 TeRMInALS
Nylon Insulated with
Insulation Grip
Nylon Male Snap Plugs
Nylon Female Snap Plugs
Closed End Connectors
Assortments Avail.
96400, 96438, 96439, 96440
No. Wire Plug Color Qty
66292 22-18 5/32 Red 25 66300 16-14 5/32 Blue 25 66296 16-14 3/16 Blue 25
No. Wire Plug Color Qty
66290 22-18 5/32 Red 25 66298 16-14 5/32 Blue 25 66294 16-14 3/16 Blue 25
No. Wire Blade Color Qty
66130 22-18 1/4 Red 25 66132 16-14 1/4 Blue 25 66134 12-10 1/4 Yellow 10
No. Wire Qty
65850 22-14 25 65852 18-10 25 65854 #8 25
Nylon Pin Terminals
No. Wire Color Qty
66340 22-18 Red 25 66342 16-14 Blue 25 66344 12-10 Yellow 25
Cool Seal® Butt Connectors
Features
• Seals out moisture-causing corrosion.
• A heatless/solderless connection.
• Patented anaerobic technology. Simply strip and crimp.
• Installs in a fraction of the time of comparable heat shrink terminals.
• Improved productivity.
• No heat tools required.
• Nylon insulation.
• 99.9% ETP copper terminal
• Installs with any wire crimping tool.
Patented Cool Seal is the most innovative and cost effective sealed electrical connector to hit the market in 25 years. A heat-less, solderless terminal, it utilizes revolutionary anaerobic sealant tech-nology that installs in a fraction of the time of comparable heat seal connectors. Simply strip the wire and crimp, activating the sealant, to create an environmentally sealed connection. The innovative new sealant prevents the ingress of moisture and air, the nylon insulation provides maximum abrasion and puncture resistance, while the seamless, 99.9% ETP, copper connector offers optimal electrical conductivity. Requiring no heat, the Cool Seal will reduce overall costs by eliminating the need for torches or heat guns, reducing the installation time, and improving productivity.
No. GA Color Qty
66006 22-18 Red 25 66008 16-14 Blue 25 66010 12-10 Yellow 25 Assortments Avail. 95964 95967
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9.1 TeRMInALS
Heavy Duty Terminals
Features
• 25% more metal than 12-14 Ga.
• Covers three (3) wire sizes including the two most popular—12 and 14.
• Heavier metal gives vibration-free contact where other terminals may fail.
• Resists cracking and splitting after bending or crimping.
• Provides high insulation heat range - 250° continuous, 350° intermittent.
• Ideal for starters, alternators, generators, etc.
Ring Terminals–Heavy Duty 16-12
Wire Gauge
Heavy Duty Large Gauge
Ring Terminals–Brazed
Seam
Features
Silver brazed to eliminate cracking and splitting.
#8 Gauge Wire
#6 Gauge Wire
#4 Gauge Wire
Assortment Avail.
96443
No. Stud Color Qty
65598 #10 Red 10 65600 1/4 Red 10 65602 5/16 Red 10 65604 3/8 Red 10 65606 1/2 Red 10
No. Stud Color Qty
65608 #10 Blue 10 65610 1/4 Blue 10 65612 5/16 Blue 10 65614 3/8 Blue 10 65616 1/2 Blue 10
No. Stud Color Qty
65618 #10 Yelllow 5 65620 1/4 Yelllow 5 65622 5/16 Yelllow 5 65624 3/8 Yelllow 5 65626 1/2 Yelllow 5 65628 5/8 Yelllow 5
No. Stud Color Qty
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9.1 TeRMInALS
Solder & Seal Terminals
Assortment Avail.Ring Terminals
Spade Terminals
Butt Connectors
Quick Slide Connectors
No. Wire Color Qty
64330 24-22 Clear 10 64332 20-18 Red 10 64334 16-14 Blue 10 64336 12-10 Yellow 10
No. Wire Stud Color Qty
64236 20-18 #6 Red 10 64238 20-18 #8 Red 10 64240 20-18 #10 Red 10 64242 20-18 1/4 Red 10 64230 22-24 #2 Clear 10 64232 22-24 #4 Clear 10 64234 22-24 #6 Clear 10 64244 16-14 #8 Blue 10 64246 16-14 #10 Blue 10 64248 16-14 1/4 Blue 10 64250 16-14 3/8 Blue 10 64252 12-10 #10 Yellow 10 64254 12-10 1/4 Yellow 10 64256 12-10 3/8 Yellow 10 64258 12-10 1/2 Yellow 10
No. Wire Color Blade M/F Qty
64380 20-18 Red 1/4 Female 10 64382 20-18 Red 1/4 Male 10 64386 16-14 Blue 1/4 Female 10 64388 16-14 Blue 1/4 Male 10 64390 12-10 Yellow 1/4 Female 10 64392 12-10 Yellow 1/4 Male 10
No. Wire Stud Color Qty
64286 20-10 #10 Red 10 64280 22-24 #2 Clear 10 64282 22-24 #4 Clear 10 64284 22-24 #6 Clear 10 64288 16-14 #10 Blue 10 64290 12-10 #10 Yellow 10 96415 96416 96420
Features
• Three protective and insulating layers.
• Color-coded, nylon inner layer adds mechanical strength and impact resistance.
• High quality 99.9% copper tube seamless crimp connector provides a secure mechanical connection.
• Translucent, adhesive-lined heat shrink tubing allows for visual inspection and provides a seal against corrosion.
• Crimped and sealed connection meets or exceeds the most stringent OEM standards.
Ultra-Butt Connectors
No. Wire Color Qty
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9.1 TeRMInALS
No. Wire Color Qty
64430 20-18 Red 10 64432 16-14 Blue 10 64434 12-10 Yellow 10
Multilink Butt Connectors
Sealed Electrical System
Features
• Crimped for maximum reliability.
• Soldered for strength and conductivity.
• Sealed for superior durability.
Multilinks Are The Ultimate Connection When Failure Is Not An Option.
Multilink Butt Connectors
The Crimp Connector
• Seamless butt connectors for superior crimp performance.
• Window for visual inspection
• Wire stop to prevent over-insertion.
The Solder
• Flux coating to clean metal surfaces
• Pre-measured solder to deliver the right amount.
• Low-temperature solder alloy for ease of installation.
The Heat Shrink Tubing
• Adhesive-lined polyolefin to seal the connection.
• Color-coded with wire gauge imprint for easy size identification.
• Translucent tubing to allow for visual inspection
Crimp-N-Seal Terminals
Crimp & Seal terminals are all-weather, crimped and heat-sealed connectors suitable for every standard electrical connection. These connectors greatly upgrade the electrical systems of automo-biles, boats and machinery by incorporating an adhesive-lined, heat shrinkable tubing plus the finest metal connectors available. The result is a tough, durable and corrosion-resistant connection.
C&S Ring Terminals
C&S Spade Terminals
No. Wire Stud Color Qty
64510 20-18 #6 Red 25 64512 20-18 #8 Red 25 64514 20-18 #10 Red 25 64516 20-18 1/4 Red 25 64518 20-18 5/16 Red 25 64520 20-18 3/8 Red 25 64522 16-14 #6 Blue 25 64524 16-14 #8 Blue 25 64526 16-14 #10 Blue 25 64528 16-14 1/4 Blue 25 64530 16-14 5/16 Blue 25 64532 16-14 3/8 Blue 25 64534 12-10 #8 Yellow 25 64536 12-10 #10 Yellow 25 64538 12-10 1/4 Yellow 25 64540 12-10 5/16 Yellow 25 64542 12-10 3/8 Yellow 25 64544 12-10 1/2 Yellow 25
No. Wire Stud Color Qty
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C&S Butt Connectors
No. Type Wire Color Qty
64458 Butt Conn 22-24 Clear 25 64460 Butt Conn 20-18 Red 25 64464 Butt Conn 16-14 Blue 25 64468 Butt Conn 12-10 Yellow 10
C&S Snap Plugs
No. Wire Color Blade M/F Qty
64660 20-18 Red 5/32 Female 25 64662 20-18 Red 5/32 Male 25 64678 16-14 Blue .176 Female 25 64680 16-14 Blue .176 Male 25
No. Type Wire Color Qty
64462 Step Down 20-18 to 16-14 Blue 10 64466 Step Down 16-14 to 12-10 Yellow 10
C&S Step-Down Butt Connectors
Crimp-N-Seal Terminals
C&S Quick Slide Partially Insulated
No. Wire Color Blade M/F Qty
64666 20-18 Red 3/16 Female 25 64672 20-18 Red 1/4 Female 25 64676 20-18 Red 1/4 Male 25 64686 16-14 Blue 1/4 Female 25 64690 16-14 Blue 1/4 Male 25 64696 12-10 Yellow 1/4 Female 25 64697 12-10 Yellow 1/4 Male 25
Quick Slide Fully Insulated
No. Wire Color Blade M/F Qty
64664 20-18 Red 3.16 Female 25 64670 20-18 Red 1/4 Female 25 64668 20-18 Red 3.16 Male 25 64674 20-18 Red 1/4 Male 25 64684 16-14 Blue 1/4 Female 25 64688 16-14 Blue 1/4 Male 25 64692 12-10 Yellow 1/4 Female 25 64694 12-10 Yellow 1/4 Male 25 Assortments Avail. 96312 96314 96316 96404
Hydralink™ Connectors
No. Wire Gauge Tubing Color Connector Stripe Wire Crimp Die
(Insulated) Qty
64484 20-18 AWG Clear / Red Dashes Side 1 Red; Side 2 Blue One 20-18; Two 20-18 Red (20-18); Blue (16-14) 10 64482 16-14 AWG Clear / Blue Dashes Side 1 Blue; Side 2 Yellow One 16-14; Two 16-14 Yellow (12-10)Blue (16-14); 10 64480 12-10 AWG Clear / Yellow Dashes Side 1 Yellow; Side 2 Red One 12-10; Two 12-10 Yellow (12-10); Red (8) 10
Features
• Best solution for connecting and sealing multiple wires.
• Tubing has an active adhesive that seals between multiple wires and eliminates wire pull-out.
• Closed-end connectors can replace wire nuts in environments where corrosion is a problem.
Hydralink In-Line Butt Connectors
No. Connector
Wire Range Tubing Color Qty
64780 22-14 AWG Clear / Blue Dashes 10 64782 18-10 AWG Clear / Yellow Dashes 10
Hydralink Closed End Connectors
Assortment Avail.
96404
Assortment Avail.
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9.1 TeRMInALS
No. Wire Color Qty
64454 22-18 Red 10 64456 16-14 Blue 10 64469 12-10 Yellow 10
Clear View Butt Connectors
Clear View Crimp-N-Seal Terminals
Features
• Allow the installer to see wire is fully inserted and wire is crimped to terminal.
• Ensure that the wire is stripped the proper length
• Color stripes provide alignment for tool to crimp center of barrel and indicates industry standard for wire gauge size
• Clear View waterproof insulation allows for indisputable inspection of the wire’s condition
No. Wire Stud Color Qty
64702 22-18 #6 Red 10 64704 22-18 #8 Red 10 64706 22-18 #10 Red 10 64708 16-14 #6 Blue 10 64710 16-14 #8 Blue 10 64712 16-14 #10 Blue 10 64714 16-14 1/4” Blue 10 64716 16-14 5/16” Blue 10 64718 16-14 3/8” Blue 10 64720 12-10 #10 Yellow 10 64722 12-10 1/4” Yellow 10 64724 12-10 5/16” Yellow 10 64726 12-10 3/8” Yellow 10
Clear View Ring Terminals
No. Wire Color Blade Qty
64728 22-18 Red 1/4” 10 64732 16-14 Blue 1/4” 10 64736 12-10 Yellow 1/4” 10
Clear View Female Insulated Quick Slides
No. Wire Color Blade Qty
64730 22-18 Red 1/4” 10 64734 16-14 Blue 1/4” 10 64738 12-10 Yellow 1/4” 10
Clear View Male Insulated Quick Slides
No. Step Down Color Qty
64740 22-18 to 16-14 Red-Blue 10 64742 16-14 to 12-10 Blue-Yellow 10
Clear View Step-Down Butt Connectors
Assortments Avail.
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9.1 TeRMInALS
Test Clips
Features
• Cadmium plated steel except copper where noted.*
• Full meshing teeth.
• All items in packages of 5.
61360 & 61354
61343, 61344, 61346, 61353, 61357 & 61358
No. Jaw
Opening RatingAmp Length Description
61343 3/4 25 2-3/4” Non-insul, Heavy Duty Clip 61344 3/4 40 3” Non-insul, Auto Clip 61346 1-1/16 50 4-1/4” Non-insul, Heavy Duty Clip 61348 5/16 10 2-3/8” Black, Alligator Clip w/ acetate handle 61349 5/16 10 2-3/8” Red, Alligator Clip w/ acetate handle 61350* 5/16 10 2-1/8” *Copper, non-insul, Crocodile
61353 5/8 20 2-7/16” Non-insul, Gen Purpose Clip 61354 5/16 10 2” Non-insul, Alligator 61357 1/2 10 2” Non-insul, Auto Clip 61358 5/16 5 1-1/2” Non-insul, Mini Clip 61360 3/16 5 1-3/32” Non-insul, Mini Alligator w/ barrel 61366 3/16 5 1-3/32” Non-insul, Mini Alligator
No. Description
61351 Black Vinyl Insulator - Use with 61350 61352 Red Vinyl Insulator - Use with 61350 61355 Red Vinyl Insulator - Use with 61354 61356 Black Vinyl Insulator - Use with 61354 61359 Red Vinyl Insulator - Use with 61353 61365 Black Vinyl Insulator - Use with 61353 61361 Red Vinyl Insulator - Use with 61360 61362 Black Vinyl Insulator - Use with 61360 61363 Red Vinyl Insulator - Use with 61357 61364 Black Vinyl Insulator - Use with 61358 61367 Red Vinyl Insulator - Use with 61366 61368 Black Vinyl Insulator - Use with 61366 61369 Black Vinyl Insulator - Use with 61367 61370 Black Vinyl Insulator - Use with 61358
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9.2 QUICK COnneCTORS
Butt Splice
Features
• 2X faster than traditional butt-splice installations.
• Transparent polycarbonate shell allows forvisual inspection of connection.
• Crimp-free, solderless, push-in butt splice.
• Low insertion force for fast connections.
• Easily passes through 1/2” knockouts.
• End-to-end connection ideal for pre-fab operations.
• Wide wire range of 12-20 AWG solid, 12-16 AWG stranded.
• Made in the U.S.A.
Transparent polycarbonate shell allows for visual inspection of connection.
Accepts solid or stranded wire.
Slim design fits through 1/2” knockout.
Check port for continuity testing
No. Description Qty
64461 12-20 AWG Solid or 12-16 AWG Stranded 25
Wire Mates™
Super Fast Wire Connectors
Simply strip and push connectors into Wire MatesTM for the fastest, most
reliable and secure connections possible!
Features
• Simplified Insertion and Compact Size—allow easy installations in the tightest locations
• Color-Coded Side Panels – for easy size identification.
• Clear Polycarbonate Housings – allow inspection and verification of proper connection.
Assortment Avail.
95025
Applications
• Commercial Building Wiring
• Residential Building Wiring
• Lighting Fixtures
• Luminaries
• AWG Solid Wire
4-Port 2-Port
8-Port 3-Port
• Corrosion-Resistant Stainless Steel Springs – restrict wire pullout.
• Continuity Test Point – for easy voltage checks.
• 2, 3, 4 and 8-Port Configurations – provides maximum flexibility in wiring design.
• 600 Volt Maximum Building Wire and 1,000 Volt Maximum Lighting Fixtures / Luminaries– cover most common building and lighting applications.
No. Description Wire Range Qty
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9.2 QUICK COnneCTORS
Wire Nuts
• Features
• Color coded and flame-retardant.
• Accepts solid and stranded wire with copper-to-copper connections.
• Cone shaped spring helps pull wires into connector.
• Pre-twisting of wires not required.
• CSA certified and UL Listed.
Assortment Avail.
96429
No. Color
300V Voltage Rating 600V Voltage Rating
Qty
Wire Combo Range Wire Combo Range
Min Max Min Max
66544* Green Grounding Connection Min. 4 #14; Max. 2 #12 25
66540 Blue 2 #22 3 #16 50 66548 Orange 1 #18 w/1 #20 4 #16 w/1 #20 2 #18 1 #14 w/1 #16 w/1 #18 50 66556 Yellow 2 #14 2 #12 w/2 #14 3 #20 Solid 3 #14 50 66550 Red 3 #16 w/1 #20 w/1 #22 3 #10 w1 #12 w/4 #18 3 #18 2 #10 Solid w/2 #12 50 66558* Yellow 2 #16 3 #12 2 #18 3 #14 50 66552* Red 2 #14 5 #12 Solid 3 #16 5 #14 50 66542 Gray 2 #22 1 #16 w/1 #18 w/1 #20 50 66546* Blue 2 #10 w/1 #12 3 #8 w/1 #12 10 66554 Tan 2 #22 3 #10 50
Twist-All Connector
Features
• Rounded “dial-top” provides fast finger-tip starts.
• Square-wire spring provides quick, secure connections.
• Longer, more comfortable swept-wing design.
• Deep skirt helps protect over-stripped wires.
• Spring design easily accepts large wire combinations.
• Wide red/yellow wire range.
Combines all the features and performance of red and yellow
wire connectors in one unique design!
No. Wire Comb RangeMin Max Qty
66560 Min 2 #18 Max 2 #8 50
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9.2 QUICK COnneCTORS
Dryconn Weatherproof Connectors
Features
• Waterproof and corrosion proof.
• Pre-filled with dielectric silicone sealant that never hardens.
• One-step® installation saves time and money.
• No pre-twisting require.d
• Multiple sizes for all applications.
• UL 486D Listed and 600V rated.
• Designed for outdoor/electrical wire splices, especially those exposed to condensation, water vapors or dust.
No. Color Wire Combination Range Qty
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9.2 QUICK COnneCTORS
Instant Auto-Electric Connectors
Assortment Avail.96410
Self-Stripping Disconnects
Features
• Easily makes midspan connection without stripping insulation.
• Disconnectable tap leg simplifies hook-up, enhances flexibility.
• Will mate with most .250” male blades.
• Self-stripping connector speeds installation, reduces possible conductor damage and eliminates time consuming mid-span tap.
• Provides a circuit test point.
• Fully insulated feature eliminates second step insulating
Self-Stripping Pigtail Connector
Features
• Sealant filled to protect against corrosion.
• Installs with pliers - no special tools required.
• One size covers 4 wire ranges 22-14.
• Flame retardant - safe at normal engine temperatures.
• Clear plastic case allows visual inspection.
• Use in a variety of marine and auto applications.
Assortment Avail.
96410
No Color Wire Type Splices Qty
66592 Blue 18-14 General Purpose Tap, inline, pigtail 25 66598 Yellow 12-10 Heavy Duty Tap, inline, pigtail 25 66596 Red 22-18 Low Volt Acc. Tap, inline, pigtail 25 66590 Blue 18-14 Moist. Resist Tap 10 66594 Brown 18-14 Flame Resist Tap, inline 25 66648 Tan 18-14 General Purpose Parrallel 25
and improves circuit isolation.
• Installs with pliers—no special tools required.
No. Wire Qty
66644 18-14 25 66646 12 25
No. Description Qty
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9.2 QUICK COnneCTORS
Deutsch Connectors
Receptacles
Wedgelocks
SocketContacts
PinPlug Receptacle 60516 Assortment Avail. 96441
Tools
60519 60523 60517No. Description Qty
60488 2 Socket Receptacle 10 60489 3 Socket Receptacle 10 60490 4 Socket Receptacle 10 60491 6 Socket Receptacle 5 60492 8 Socket Receptacle 5 60493 12 Socket Receptacle 5 60494 2 Pin Plug 10 60495 3 Pin Plug 10 60496 4 Pin Plug 10 60497 6 Pin Plug 5 60498 8 Pin Plug 5 60499 12 Pin Plug 5
No. Description Qty
60512 16-18 Solid Pin 10 60513 16-18 Solid Socket 10 60514 14-16 SolidPin 10 60515 14-16 Solid Socket 10
No. Description Qty
60517 Pin & Socket Crimping Tool 1 60518 Size 12 Removal Tool 1 60519 Size 14 Removal Tool 1 60521 Size 16 Removal Tool 1 60523 DT Series Removal Tool 1 60525 D-Sub Indent Crimp Tool 1
No. Description Qty
60500 2 Socket 4 60501 3 Socket 4 60502 4 Socket 2 60503 6 Socket 2 60504 8 Socket 1 60505 12 Socket 1 60516 Universal Cavity Plug 20
No. Description Qty
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9.2 QUICK COnneCTORS
Weather Pack Connectors
Shrouds
Towers
Assortment Avail.
96442
No. Description Qty
60606 1-Way 5 60607 2-Way 5 60608 3-Way 4 60609 4-Way 4 60610 4-Way Square 2 60619 6-Way 2
No. Description Qty
60611 1-Way 5 60612 2-Way 5 60613 3-Way 4 60614 4-Way 4 60615 4-Way Square 2 60621 6-Way 2
Weather Pack is an environmentally sealed connection system developed to withstand exposure to extreme temperatures, moisture, and harsh engine compartment fluids and chemicals with unfaltering performance. It consists of mating heat stabilized polyamide housings (Weather Pack “towers and shrouds”), male and female “pin and socket” Weather Pack terminals and self-lubricating silicone Weather Pack connector seals, cable seals and cavity plugs. The system is rated 0.05–16.0 VDC, 0-20A. Weather Pack connector configu-rations are available for one to six wires.
60615 60613 60610 60608
Cable Seals
Terminals
No. Description Qty
60600 16-14 Tin Brass, Female 10 60601 20-18 Tin Brass, Female 10 60602 16-14 Tin Brass, Male 10 60603 20-18 Tin Brass, Male 10
No. Description Qty
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9.2 QUICK COnneCTORS
Weather Pack Pigtails
Weather Pack pigtails eliminate the need to make a precision crimp in the field with loose components. They are easily spliced into existing wiring systems with adhesive-lined, heat-shrink butt connectors, and are as reliable as a factory crimp made with OEM presses and Weather Pack tooling. Supplied with 18-gauge black type SXL wire.
Shrouds
No. Description Qty
60584 1-Way Pigtail 2 60586 2-Way Pigtail 2 60588 3-Way Pigtail 2 60590 4-Way Pigtail 2
Towers
No. Description Qty
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9.2 QUICK COnneCTORS
Metri-Pack Connector Kits
Assortment Avail.96462
No. Series Amps Description Qty
60700 150 14 2-Way Kit 1 60701 150 14 3-Way Kit 1 60702 280 30 1-Way Kit 1 60703 280 30 2-Way Kit 1 60704 280 30 3-Way Kit 1 60705 480 42 2-Way Kit 1 60706 630 46 3-Way Kit 1
Features
• Metri-Packs utilize internationally standardized male blade sizes (series) allowing for flexibility in design
• Provides superior electrical performance under the most severe environmental conditions.
• In all Metri-Packs, the Terminal Position Assurance (TPA) holds the terminals firmly in the connector bodies and act as strain reliefs. Connector Position Assurance (CPA) secures the mating halves together. The triple-rib silicone coated Packard cable seals ensure a completely sealed configuration
• Metri-Pack is available in different “Series” based on male terminal blade width. Each Series has specific current-carrying capacities.
• Sealed Metri-Pack uses some of the proven 3-rib self-lubricating silicone rubber seal technology used in the Weather Pack connection system.
Metri-Pack 150 Series is ideal for space-limited applications, and are used in high demand situations along with low-energy electronic circuits. Rated for 16 volts and 14 amps.
Metri-Pack 280 Series has excellent resistance to temperature, chemicals, and abrasions, Metri-Pack 280 connectors may be used in under-hood automotive applications as well as most marine, off-road, and agricultural applications. Rated for 16 volts and 30 amps.
Metri-Pack 480 Series is well suited for the rigorous demands of under-hood vehicle, marine, and industrial applications. Rated up to 42 amps, they perform in temperatures as low as -40°F (-40°C) and as high as 257°F (125°C).
60701 60700
150 Series 2-way Kit
150 Series 3-way Kit
280 Series 1-way Kit
280 Series 2-way Kit
60702
60703
280 Series 3-way Kit
60704
60706
630 Series 3-way Kit
60705
480 Series 2-way Kit
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9.2 QUICK COnneCTORS
Tools
Terminal Picks
60617 60618 60616 60599No. Description Qty
60617 Wide Terminal Pick 1 60618 Micro Terminal Pick 1
No. Description Qty
60616 Removal Tool 1 60599 Terminal & Seal Crimper 1
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9.3 TAPe & SeALAnTS
PVC Electrical Tape
Features
• Excellent elongation and creep back characteristics for tighter, more permanent wraps.• No adhesion
Scotch® Brand 88
Electrical Tape
Features:
• Heavy duty 8.5 mil tape particularly well-suited for cold weather applications.
• Remains flexible in cold weather and is remarkably conformable even on small wires.
• Resistant to abrasion, salt, alkalies, acids and ultraviolet rays.
Assortment Avail.
97316
High Strength
Double-Sided Tape
Features
• Extreme holding power and resilient double-coated acrylic foam resists stress, fatigue, vibration, heat, cold, temperature cycling, moisture, solvents and UV light.
• Pressure sensitive adhesive on
Sold each Box Quantity = 10
No. Color Width. Length Qty
63640 Blue 3/4” 60 ft. 1 63642 Brown 3/4” 60 ft. 1 63644 White 3/4” 60 ft. 1 63646 Gray 3/4” 60 ft. 1 63648 Green 3/4” 60 ft. 1 63650 Orange 3/4” 60 ft. 1 63652 Red 3/4” 60 ft. 1 63654 Yellow 3/4” 60 ft. 1 63674 Black 3/4” 60 ft. 1
No. Width Length
63656 3/4 66”
No. Description Length Qty
63638 1/2” 36 yds. 1
TMC Super All Weather
Electrical Tape
Features
• Cold and heat resistant—suitable for all climates. Resists: UV rays, acids, alkalis, abrasion, moisture and corrosion.
• Tape maintains tensile strength, adhesion and integrity over broad temperature range: -0.4°F (-18°C) to 221°F (105°C).
• Rated up to 600 volts.
• Meets ASTM D-3005 and HHI-595 Specifications.
No. Width Length
63655 3/4 60”
both sides to bond a wide range of materials from metal to paper and many other surfaces.
• Proven alternative for screws, rivets and welds.
• Ideal tape application temperature range is 70oF-100oF
(21oC - 38oC).
transfer to assure consistent sealing.
• Suitable for use up to 600 volts and a maximum temperatures of 176°F (80°C).
• Has excellent resistance to acids, alkalies, abrasion, moisture, corrosion and varying weather conditions (example: sunlight).
Silicone Sealing Tape
97316• Self-fusing tape cures without heat to form a solid rubber insulator.
• Minimum dielectric strength of 400 volts/mil. (.020” thick).
• Continuous operating temperature range from -60°C to +200°C with intermittent up to +260°C.
• Minimum tensile strength of 700 PSI and a tear resistance of 85 PSI.
• 300% minimum ultimate elongation. Replaces shrink tape and can be used where shrink tube would be impractical.
• Ease of application and removability make it a versatile choice for insulating and weather proofing.
No. Color Width. Length Qty
63680 Black 1” 10ft 1
63681 White 1” 20ft 1
63682 Red 1” 10ft 1
63684 1 Each Red and Black 1“ 10ft 1
Assortment Avail.
Liquid Electrical Tape
Features
• Forms a protective, waterproof, UV resistant, dielectric coating.
• Prevents corrosion on wires and terminals.
• Patented UL® Tested, fast drying formula.
No. Size Qty
Color Electrical Tape
P/N 97316 THE MAINTENANCE CONNECTION
07.31.2020
(888) 298-8585
FEATURES
• Designed to perform in temperature environments up to 80°C (176°F). • Has excellent resistance to acids, alkalies, abrasion, moisture, corrosion and
varying weather conditions (example: sunlight). • Flame retardant and UL Listed.
RECOMMENDED USES
• Ideal for color-coding all wiring and connections.
©2020 The Maintenance Connection, Inc. www.TheMaintenanceConnection.com
FRONT
3/4 x 60’ Electrical Tape - Blue
P/N 63640
3/4 x 60’ Electrical Tape - Brown
P/N 63642
3/4 x 60’ Electrical Tape - White
P/N 63644
3/4 x 60’ Electrical Tape - Gray
P/N 63646
3/4 x 60’ Electrical Tape - Green
P/N 63648 P/N 63650
3/4 x 60’ Electrical Tape - Orange
P/N 63652
3/4 x 60’ Electrical Tape - Red
P/N 63654
3/4 x 60’ Electrical Tape - Yellow
P/N 63656 3/4 x 60’ Scotch Brand 88 Electrical Tape P/N 63674 3/4 x 60’ Electrical Tape - Black
P/N 63680
1 x 10’ Silicone Sealing Tape -
Black
P/N 63682
1 x 10’ Silicone Sealing Tape -
Red
THE MAINTENANCE CONNECTION (888)298-8585
•
Has a minimum dielectric
strength of 400 volts/mil.
(.020” thick).
•
Continuous operating
temperature range from
-60
oC
to +200
oC with intermittent up
to +260
oC.
•
Minimum tensile strength of
700 PSI and a tear resistance
of 85 PSI 300% minimum
ultimate elongation.
•
Replaces shrink tape and
can be used where shrink
tubing would be impractical.
•
Its ease of application
and removability make it a
versatile choice for insulating
and weather proofing.
Color Electrical Tape Assortment Includes:
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9.3 TAPe & SeALAnTS
Duct Tape
Features
• Multi-purpose, polyethylene coated cloth, waterproof tape.
• Seals against loss of heated and cooled air.
• Conforms to irregular surfaces.
Masking Tape
Electrician’s Duct Tape
Features
• Embossed vinyl backing.
• Clear, rubber adhesive.
• Clear, residue-free removal.
• Not for use on air ducts.
No. Size Qty
63628 2” x 60 yds 1 63626 1” x 60 yds 1
No. Size Grade Qty
63634 2” x 60 yds 11 mil Contractor 1 63637 2” x 50 yds 6 mil Economy 1
No. Size Qty
63635 2” x 50 yds 1
Features
• All-purpose standard grade masking tape with excellent properties for most masking applications.
• Easily peeled.
• Light bundling.
• Protects surfaces from unwanted paint.
• 2 in. x 60 yds. (2160 in.) or 1 in. x 60 yds. (2160 in.)
Acrylic Packing Tape
Features
• 2.6 mil thick premium PP.
• Non-yellowing and UV resistant acrylic-based adhesive system carried on conformable polypropylene backings.
• Offers great clarity and UV stability.
• Operating temperature: 32ºF to 150ºF.
• Tensile Strength: 27 lb/in.
• Adhesion: 26 oz/in.
No. Size Qty
63618 2” x 110 yds 1
Sealing Compound
Scotch® Auto-Electric Sealing Compound
Features
• Rugged PVC backing resists abrasion, wear and tear.
• Can be applied from 0 to 100°F (-180°C to 38°C.)
• Rated at 176°F (80°C) continuous operation.
• Resists ultraviolet (sun) light.
• Compatible with all thermoplastic rubber wire insulation.
• Provides strain relief by taking pressure off connectors.
• Protects against vibration “shake-loose.”
• Seals and insulates most connections: bolted, crimped or screw-type connectors, terminals and self-stripping connectors.
• Seals, protects in all automotive applications including livestock carriers.
No. Description Qty
63676 Roll, 2-1/2” wide x 10’ long Cut to desired size 1 63678 Pre-cut patches, 2-1/2” square
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9.3 TAPe & SeALAnTS
Teflon® Tape
Features
• Teflon thread sealing tape.
• Chemically inert, withstands alkalies, acids, oil and solvents.
• Can be used on iron, stainless steel, copper, brass, plastic, glass or rubber pipes.
• Available in standard grade 1/2” x 260”and hi-density Mil-Spec grade 1/2” x 520”.
No. Size Qty
63630 1/2” x 260” Teflon Tape (4 mil Thick) 1 63631 1 x 260” Teflon Tape 1 63633 1/2” x 520” Hi-Density Teflon Tape (3.5 mil Thick) MIL-T-27730A 1
Yellow PTFE Thread
Seal Tape for Gas Line
Features
• 4 mil thick.
• High density: 0.90 gm/cm3 99% Virgin PTFE, max 1% pigment.
• Designed specifically for gas lines of all types- natural gas, butane and propane.
• Temperature range: -475°F to 550°F
• 3/4 in. wide x 260 in.
Stainless Steel
Grade PTFE Tape
Features
• 4.5 mil thick.
• High density: 1.20 gm/cm3 99% virgin PTFE, max 1% pigment.
• Nickel pigment additive ensures proper leak proof seal on all
Caution Barricade Tape
Danger Barricade Tape
No. Size Qty
63629 1/2” x 260 in. 1
stainless steel fittings – even coarse ones.
• Prevents galling, seizing, and corrosion. Identified by light gray color.
• Temperature Range: -475°F to 550°F.
No. Size Qty
63627 3/4” x 260 in. 1
Features
• 2 mil thickness.
• Long lasting marking solutions for off-limit areas or crowd control.
• Durable non-adhesive
polyethylene film with bright visible red.
• Standard legends in black lettering.
No. Size Qty
63616 3” x 300 ft. 1
No. Size Qty
63614 3” x 300 ft. 1
Features
• 2 mil thickness.
• Long lasting marking solutions for off-limit areas or crowd control.
• Durable non-adhesive polyethylene film with bright visible yellow
• Standard legends in black lettering.
No. Size Qty
63612 2” x 60 ft. 1
Coarse Grit Surface
Anti-Slip Tape
• Installs in seconds; just peel off paper backing and press into place.
• Unaffected by environmental conditions and mild acid or alkali exposure under normal conditions.
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9.4 WIRe
Heavy Duty Wire
Primary wrie sold by spools in quanties of one (1).
General Purpose Thermoplastic 100’ Spools
Assortment Avail.
Cross-Linked 100’ Spools
Assortment Avail.
Color 16 ga. 14 ga. 12 ga. 10 ga.
Black 60480 60520 60570 60620 White 60482 60522 60572 60622 Red 60484 60524 60574 60624 Yellow 60469 60532 60582 60632 Green 60471 60530 60580 60630 Blue 60486 60526 60576 60626 Brown 60473 60528 60578 60628 Purple – 60536 – – Orange 60475 60534 – –
Color 18 ga. 16 ga. 14 ga. 12 ga. 10 ga. 8 ga.
Black 60140 60170 60220 60320 60370 60420 White 60142 60172 60222 60322 60372 – Red 60144 60174 60294 60324 60374 60422 Yellow 60152 60182 60232 60332 60382 – Green 60150 60180 60230 60330 60380 – Blue 60146 60176 60226 60326 60376 – Brown 60148 60178 60228 60328 60378 – Purple 60156 60186 60336 – – – Orange 60154 60184 60234 60334 – – Primary wrie sold by spools in quanties of one (1).
96428
Features
• Stranded annealed, single conductor copper wire.
• Recommended for trucks, tractors, cars and general service.
• For use at 60 volts or less.
• Meets SAE J1128 specifications.
• Temperature rating of 176°F (80°C).
• RoHS compliant.
Features
• Special purpose high temperature automotive wire.
• Cross-linked polyethylene (XLPE) jacket.
• Rated at -40°F (-40°C) to 257°F (125°C).
• For use at 60 VDC/25 VAC or less.
• Meets SAE J1128, Ford ESB-MIL 123A, and Chrysler MS-5919 specifications.
• RoHS Compliant
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9.4 WIRe
Clear Speaker Wire
Teledyne AWD speaker wire has a flat, parallel, flexible construction, SPT style, for easy split separation. The two copper conductors, one bare and one tinned, are protected with a transparent, extruded, thermo-plastic jacket which provides visible wire identification and positive polarity.
Parallel Multiple Conductor
This general purpose, thermoplastic wire meets the same conditions as the primary wire. The conductors are bonded together to simplify circuit identification and termination. This allows for faster more convenient installation where two or more conductors are required. It is made up of 3 - 14 ga. conductors.
Colors are yellow, green and brown.
Jacketed Multiple Conductor
• This general purpose, thermoplastic wire has the same wire construction as the parallel multiple conductor and has an overall grey colored, tough Tuphayzel® jacket for additional protection against moisture and abrasion. The conductor is made up of 2 - 14 ga. wires.
• Colors are white and black.
Trailer Cable
This top quality cable exceeds the performance requirements of SAE and ATA specifications. The premium conductor insulation is temperature rated at -85°F and +221°F (-47°C - 123°C). It remains flexible to -70°F (-39°C). It is resistant to ozone, oil, solvents, gasoline and abrasion.
60468—The cable is bonded and made up of 4 - 16 ga. conductors. Colors are
white, brown, yellow, and green.
60478–The cable is made up of 1 - 10 ga. white conductor and 6 - 12 ga.
conduc-tors. Colors are black, red, brown, yellow, green and blue.
60474–The cable is made up of 4 - 14 ga. conductors. Colors are black, white, red
and brown. No. Size 60470 14 ga. 100’ No. Size 60468 16 ga. 100’ 60478 10-12 ga. 100’ 60474 14 ga. 100’
No. Size Qty
60120 18 ga. 250 ft. spool 1
No. Size Qty
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9.4 WIRe
Battery Cable
Features
• Meets or exceeds SAE J1127, SGT type, 90°C (194°F).
• Copper conductor for maximum conductivity.
• PVC insulation resists abrasion, fuel, oil, acid and salt.
• Insulation is flame retardant.
Wire Marker Tape Dispensers
A fast, convenient system for marking wire or cable. It’s compact design makes it ideal for carrying in a tool box or in your pocket so it is always at hand. It has 10 easily refillable com-partments to allow you to choose the exact combination you need. Made of flame retardant, Epoxy Film tape.
Refill Tape for Number Dispenser:
#’s 60670, 60672, 60674, 60676, 60678, 60680, 60682, 60684, 60686 and 60688 Numbered Tape Sold Each by the Roll
Battery Welding Gauge. Term Code Color
60020 60758 6 Gray Black 60022 60760 6 Gray Red 60024 60762 4 Gray Black 60026 60764 4 Gray Red 60028 60750 2 Green Black 60030 60752 2 Green Red 60032 60766 1 Pink Black 60034 60768 1 Pink Red 60036 60770 1/0 Black Black 60038 60772 1/0 Black Red 60040 60754 2/0 Orange Black 60042 60756 2/0 Orange Red 60044 60774 3/0 Purple Black 60046 60776 3/0 Purple Red 60048 60778 4/0 Yellow Black 60050 60780 4/0 Yellow Red
Sold in 25, 50 and 100 foot lengths
No. Description Qty
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9.5 SHRInK TUBInG
Heavy Wall Shrink Tubing
Assortment Avail.96406
Features
• Heavy wall polyolefin material assures superior abrasion protection and strain relief.
• Meltable white adhesive seals out moisture and air, thereby preventing corrosion and providing a watertight seal.
• 3 to 1 shrink ratio allows fewer part numbers to cover a variety of cable sizes resulting in less inventory.
No. Wire Size Preshrunk I.D. Post-shrunk I.D. Color Length Qty
63982 12-6 .400 .150 Black 6” 5 63980 12-6 .400 .150 Red 6” 5 63990 8-1 .800 .200 Black 6” 5 63984 2-4/0 1.100 370 Black 6” 5 63988 8-1 .800 .200 Red 6” 5 63986 2-4/0 1.100 .370 Red 6” 5 64080 2-4/0 1.100 .370 Black 12” 5 64082 4/0-400 1.500 .500 Red 12” 5 64084 4/0-400 1.500 .500 Black 12” 5 64132 8-1 .800 .200 Black 48” 1 64130 2-4/0 1.100 .370 Black 48” 1
“Heavy Duty” Dual Wall Heat Shrink Tubing
Assortment Avail.No. Wire Size Preshrunk I.D. shrunk I.D.Post- Color Length Qty
63952 30-18 1/8 (.125) .040 Clear 12” 10 63954 20-14 3/16 (.187) .060 Clear 12” 10 63956 18-10 1/4 (.250) .080 Clear 12” 10 63920 24-22 7/64 (.115) .028 Clear 6” 8 63922 20-18 .245 .045 Red 6” 8 63924 16-14 .245 .080 Blue 6” 8 63926 12-10 .360 .100 Yellow 6” 8
This polyolefin tubing can be used for sealing splices and terminal. In addition to weather proofing your connection, it also provides strain relief and vibration resistance. An excellent alternative to heavy wall tubing in light duty applications.
Features
• Double wall construction creates a strong, durable connection that insulates to reduce failure due to vibration.
• Heavy-duty polyolefin material resists wear and assures superior abrasion protection and strain relief.
• Clear outer wall allows for visual inspection before and after installation for fewer mistakes and less rework.
• Inner wall is lined with a mastic that breaks down when heated to form a weatherproof seal against moisture, eliminating failure due to corrosion.
Applications
• Great for use in automotive computer wiring applications.
• Ideal for applications where vibration, moisture or friction are present and may cause failure.
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9.5 SHRInK TUBInG
Thin Wall Shrink Tubing
Features
• Flexible polyolefin single wall tubing – will not crack or split.
• Withstands an open flame.
• 2 to 1 shrink ratio – one part no. covers 2 or more wire sizes.
Assortment Avail.
96406 & 96427 No. Size PreshrunkI.D. PostshrunkI.D. Color Length Qty
63870 24-20 1/8 1/16 Black 4’ 1 63872 22-18 3/16 3/32 Black 4’ 1 63874 16-14 1/4 1/8 Black 4’ 1 63876 12-10 3/8 3/16 Black 4’ 1 63878 8-6 1/2 1/4 Black 4’ 1 63880 6-1/0 3/4 3/8 Black 4’ 1 63882 2/0-4/0 1 1/2 Black 4’ 1 64030 16-14 1/4 1/8 Clear 6” 5 64032 12-10 3/8 1/8 Clear 6” 5 64034 8-6 1/2 1/4 Clear 6” 5
High Adhesive Shrink Tubing
High Adhesive Heat shrink tubing provides an adhesive barrier which protects electrical components from calcium chlorides, sodium chlorides, magnesium chlorides, abrasion, vibration, and other environmental contaminants.
Applications
Provides the best protection for elec-trical terminations for primary wire and battery cables that are subjected to extreme conditions.
Color-Coded Shrink
Tubing
Assortment Avail. 96454 Assortment Avail. 96434No. Size Preshrunk
I.D. PostshrunkI.D. Color Length Qty
63938 26-18 1/8 0.023 Brown 12’ 4 63940 22-16 3/16 0.060 Gray 12’ 4 63942 16-12 1/4 0.080 White 12’ 4 63944 12-8 3/8 0.130 Red 12’ 4 63946 8-4 1/2 0.195 Blue 12’ 4 63948 4-1/0 3/4 0.313 Yellow 12’ 4 63950 2-4/0 1 0.400 Black 12’ 2
Features
• Shrink Ratio: Exceeds 2:5 to 1
• A semi-rigid tubing with a co-extruded integral adhesive lining.
• Provides a tough protective and insulating barrier, highly resistant to penetration by isture and the attack of chemicals and solvents.
• Easy removability
No. Size Preshrunk
I.D. Postshrunk I.D. Color Length Qty