RP01 / Chapter 2 127 804 2401.0402
SERVICE MANUAL
ELECTRIC TRACTOR CTR 250 CPF 200
Series 127
06/2002
epcatalogs.com
RP01 / Chapter 2 127 804 2401.0402
127 804 2401.0402
FIAT OM CARRELLI ELEVATORI S.p.A.
Technical Service Viale A. De Gasperi, 7 20020 Lainate (MI) - Italy
Copyright S.p.A. FIAT OM CARRELLI ELEVATORI Printed in Italy
The manufacturer may carry out modifications to the truck types described heirein out of technical or commercial reasons respectively,without any compulsory nd immediate up-dating of this publication\.
epcatalogs.com
Inroduction
Page 1
Service Training
RP01 / Chapter 2 127 804 2401.1100
INTRODUCTION
This is a guide to those responsible for the repair and maintenace of the 127 towtractor. A full inspection and maintenance procedure for up to 10000 hours, together with all necessary checks and adjustments can be found in the Operating Instructions publication 127 804 2531 E.
The TABLE OF CONTENT gives the various sections into which this manual is divided.
Due to the ever increasing higher standard of production methods, materials used, and the company policy of continuous improvement, various servicing procedures will have changed.
DANGER: On no account should metric and imperial threads be intermixed although in some cases they might appear to fit. This is particularly important in the case of eyebolt fixings which can be seriously weakened.
CAUTION: It is imperative that before working on the control system, to ensure the battery connector is disconnected, and that the capacitor voltage is discharged. The capicitor voltage of both the traction and steering can be safely discharged through a 220 Ohm/10W resistor connected accross the +ve and -ve terminals of the traction controller with the battery plug DISCONNECTED.
In the absence of a discharge resistor the voltage +ve and -ve terminals of the traction controller should be checked with DVM, a safe voltage is <5 volts.
CAUTION: Electrical components must not be connected or disconnected whilst the truck is live. The battery must be disconnected, failure to do so can result in failure of the modules.
DO NOT FIT PARTS OTHER THAN THOSE AVAILABLE FROM LANSING LIMITED, OR ALTER EXISTING EQUIPMENT. INCORPORATION OF PARTS OTHER THAN THOSE SUPPLIED BY LANSING LIMITED OR ALTERATION OF EXISTING EQUIPMENT WITHOUT THE MANUFACTURER’S PERMISSION MAY MAKE THE TRACTOR UNSAFE AND WILL RENDER INVALID THE LANSING LINDE VEHICLE GUARANTEE.
When overhauling any unit, all seals, tab washers or split pins must be renewed. The unit must then be greased or filled with correct grade lubricant. See SECTION 10.
Reference is made throughout the text, to the front, rear, left hand side and right hand side of the tractor.
To avoid any confusion when ordering spare parts, it should be noted that the left hand or right hand side is determined from the driving position facing forwards.
TRACTOR IDENTIFICATION
The tractor has a detailed Identification Plate serial number plate.
It is most important that the full serial number is quoted when ordering replacement parts, or when any reference is made to the vehicle, in any correspondence or by telephone conversation.
epcatalogs.com
RP01 / Chapter 2 127 804 2401.1100
SAFETY
The warning precautions DANGER, WARNING, CAUTION and NOTE in this manual are provided to indicate special dangers or unusual information requiring special identification:
DANGER: Indicates hazards that may result in bodily injury or death and/or severe product damage.
WARNING: Indicates hazards that may result in bodily injury and/or severe product damage.
CAUTION: Indicates hazards that may result in damage to or destruction of the product.
NOTE: Identifies technical information requiring special attention because the connection may not even be obvious to skilled personnel.
SAFETY GUIDELINES
DANGER: Before attempting any repair work, apply the parking brake, turn the keyswitch off, disconnect the battery, and, unless the particular routine being performed requires otherwise, chock the load wheels securely front and rear.
DANGER: Before carrying out any electrical maintenance or checks, raise the drive wheel clear of the ground and securely chock the truck in position.
DANGER: Take the necessary fire precautions when working on batteries.
DANGER: Always ensure any lifting equipment, is of sufficient capacity, and has the relevant certification.
WARNING: Do not allow hydraulic oil under pressure, for example at a leak, to penetrate the skin. Medical aid is required if such an injury occurs.
WARNING: Protective equipment i.e. goggles and mask must be worn at all times when using compressed air.
WARNING: Before working on, or disconnecting any part of the automatic inching brake or parking brake assembly, the pressure in the power braking system must first be released. To achieve this, the footbrake must be applied twenty times with the keyswitch turned OFF, to release the hydraulic pressure in the power braking/inching brake system.
epcatalogs.com
Inroduction
Page 3
Service Training
RP01 / Chapter 2 127 804 2401.1100
