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(1)

INTRODUCTION

E1CFB4D2

GI-1

INTRODUCTION (1)

STARTING SYSTEM (1)

STARTING SYSTEM

System name/

System code

Component

symbol

Wire color

SD360-1

E2RG360A START SOLENOID START MOTOR BATTERY BATTERY GROUND BODY GROUND MOTOR ENGINE LEVER MAGNETIC OVERRUNNING CLUTCH PINION GEAR FLYWHEEL W B B P R N D L 2 TRANSAXLE RANGE SWITCH ETACM IGNITION SWITCH ON ST ACC LOCK AM 6 R R M11 M11 E27 E27 8 C34 7 C34 5 2 3 M19

M 19

3 M70-1 6 M19 5 1 4 5 1 START RELAY E/R RELAY & FUSE BOX BURGLAR ALARM RELAY I/P JUNCTION BOX 4 FUSIBLE LINK(IGN) 30A 1 EE01 L B G10 1 EM01 1 EM03 PHOTO 08 PHOTO 01 PHOTO 08 PHOTO 08 PHOTO 09 PHOTO 04 PHOTO 06 PHOTO 07 PHOTO 05 PHOTO 03 PHOTO 02 W W G R R EM02 5 MC02 7 P P W Gr Gr B B B/Y See Ground Distribution

Distinguish harness from harness connection connector

3

Picture number

for component

locations

4

1

Harness

classification

7

Connector

classification

number

Connector

terminal

number

8

5

6

EPYGI7001AL

(2)

INTRODUCTION

GI-2

INTRODUCTION (2)

Connector

configurations

(components)

Explanation of

connector code

2

M05

a : Connector manufacturer

b : Terminal series number

c : The number of connector terminals

d : Connector distinguishing

e : Connector color

abbreviations

KET_090II_04F_W

1

a

b

c

d

e

2

3

4

B (Black)

Br (Brown)

G (Green)

Gr (Gray)

L (Blue)

R (Red)

W (White)

Y (Yellow)

Female Pin : F

Male Pin : M

M05

KET_090II_04F_W KET_090II_10M_W AMP_PLM2_02F_B KET_090II_06M_W KUM_AR_04F_W KET_090II_10F_W

M06

M11

M13

BLANK

BLANK

M81

M67

*

2

3

4

1 2

*

*

4

5 6

8 9 10

4

3

2

1

1

3

4

5

6

7

8

1

2

1

2

3 4 5 6

Unused

pin

*

*

*

STARTING SYSTEM (2)

STARTING SYSTEM

SD360-2

E2RG360B

(3)

INTRODUCTION

GI-3

INTRODUCTION (3)

Pages by system/ Name of Schematic diagram

Each page is consisted of circuits by system. This schematic

diagram includes the path of electricity flow, connection condition

for each switch, and the function of other relevant circuits at once.

It is applicable to real service work.

1

Connector configurations (connection between harnesses)

The connector figure of components in the schematic diagram

by system is indicated on the last page of schematic diagram.

It shows the front of the connector on the harness side when not

to the harness connector. The terminal number on each connector

can be obtained by following the pattern used in 5 connector view

and numbering order. Unused terminals are marked with an asterisk ( ).

When connecting the harness with connector between harnesses,

it shows female and male connectors and indicates them on the

connector configurations group.

To find the components easily, a component locations diagram is

indicated with "PHOTO NO" on the lower portion of the component name.

To make it easy to distinguish connectors, the connector in the

picture is indicated being installed in the vehicle.

Circuits by system depends upon part number and are indicated

on schematic diagram index.

10 9 8 7 6 5 4 3 21 22 1 2 17 18 19 20 16 15141312 11 10 9 8 7 6 5 4 3 21 22 1 2 17 18 19 20 16 15 13 14 12 11

EM02

PHOTO 03

3 2 1 6 5 4 1 2 3 4 5 6 3 2 1 6 5 4 1 2 3 4 5 6

Connector configuration (components)

2

3

Component locations

4

CONNECTOR VIEW AND NUMBERING ORDER

5

It is very important to understand relevant circuits exactly before

troubleshooting diagnosis.

Male

It is not the shape of the connector

housing, but the connector pin

that distinguishes between male

or female connectors.

When numbering female and male

connectors, refer to the numbering

order in the following table.

Some connectors may not follow this

method of numbering order.

For individual detailed numbering,

refer to the CONNECTOR

CONFIGURATIONS.

Female

Remarks

Locking point Housing Pin Locking point Pin Housing

Numbered in order from upper

right to lower left

Numbered in order from upper

left to lower right

NOTE

UNLESS OTHERWISE STATED, ALL CONNECTOR VIEWS ARE FROM

THE TERMINAL SIDE OF THE CONNECTOR.

*

(4)

INTRODUCTION

GI-4

INTRODUCTION (4)

WIRE COLOR ABBREVIATIONS

The following abbreviations are used to identify wire colors in the

circuit schematics.

6

A connector identification symbol consists of a wiring harness location

classification symbol corresponding to a wiring harness location and

number corresponding to the connector.

These connector locations can be found in the HARNESS LAYOUTS.

HARNESS CLASSIFICATION

Electrical wiring connectors are classified according to the wiring parts in the

Harness Layouts.

7

CONNECTOR IDENTIFICATION

8

It depends on vehicles, it is necessary to check the harness name symbol

on the harness layouts for detailed symbol.

Black

Brown

Green

Gray

Blue

Light Green

Tan

Orange

Pink

Red

White

Yellow

Purple

Light Blue

the color of

background

the color of

stripe

For example:

For example:

For example:

O

P

R

W

Y

Pp

LI

B

Br

G

Gr

L

Lg

T

Symbol

Color of wire

Symbol

Color of wire

E 10 -1

NOTE

Connectors which connect each wiring harness are represented by

the following symbols.

JUNCTION BLOCK IDENTIFICATION

A junction block identification symbol consists of a wiring harness

location classification symbol corresponding to a wiring harness location

and number corresponding to the connector in the junction block.

M R 01

I/P- A

Symbol indicating wiring harness (Engine wiring harness)

Number corresponding to main connector (Serial Number)

Number corresponding to sub-connector (Serial Number)

Number corresponding to main connector (Serial Number)

Rear wiring harness

Main wiring harness

Abbreviation of the word

"Passenger compartment junction block"

Connector name

Y

/

B

:

Black stripe with yellow ground (2 colors)

*

A/Con Harness, ABS, Heater Harness

Chassis, Rear Module, Rear Switch

Box, Pan Clutch, Air Disc Pad

Harness

Engine, Injector, Generator Harness

Switch Panel Harness

Main Harness

Roof, Speaker, A/V Control Harness

Passenger compartment, Chassis

Passenger compartment, Chassis,

Engine Room

Engine Room

Facia Panel

Passenger compartment, Crash Pad

Roof, Passenger compartment,

Crash Pad

A

C

E

I

M

R

Location

Harness name

Symbol

(5)

INTRODUCTION

GI-5

INTRODUCTION (5)

HARNESS LAYOUTS

Harness layouts show the routing of the major wiring harnesses,

the in-line connectors and the splices between the major harnesses.

These layouts will make electrical troubleshooting easier.

MM02 G14 G12 M26 M31 M34 M35 M32 M22 M21 M23 M25-1,2,3 MM01 MM03 M33 SM01 SM02 M36 MM04 M41 VIEW 'B' VIEW 'A' M30 Z03 M29 M15 M13 M19-2 SM06 SM08 SM07 M37 M02 M03-1,2 MI04 MI06 MI03 MI05 M20 M11 M16 Z01 G11 M14 MC06 MC05 MC04 M09-3 M09-1,2 MI01 Z02 Passenger Compartment Junction Block (I/P-E,F,G,H,J) EPYGI7005AL

(6)

SYMBOLS

E0E3BBC9

GI-6

SYMBOLS (1)

C O M P O N E N T G R O U N D S P L I C E S C O N N E C T O R W I R E Symbol Sec-tion Sec-tion Sec-tion Sec-tion

A solid line means the entire component is shown.

Shows the name of each connector on the component location index for reference.

Indicates the number of corresponding terminal. (Only relevant terminal on the corresponding schematic diagram). The dashed-line means each of two wires connect with same connector(E35)

A broken line indicates only part of the component is shown.

Meaning Symbol Meaning Symbol Meaning Symbol Meaning

STOP LAMP SWITCH PHOTO 03 Female connector Male connector 10 M05-2 E35 R Y/L R Y/L 1 3 B A R Y/R A From C52 To MC02 G G G L L D I O D E TR C B E F U S E G E N E R A L C O M P O N E N T S Y M B O L L A M P Diode Led diode Zener diode

Switch (1 contact point)

Heater NPN

PNP

NPN

PNP

Power supplied at all times.

Control battery power at all times

Double filament Single filament Name Capacity HOT IN ON FUSE 10 10A DASH FUSE BOX C B E S H I E L D W I R E J O I N T C O N N E C T O R S L O W B L O W P O W E R G06

This means the connector connects directly to the component.

This indicates a screw terminal on the component.

This means power is supplied with the ignition on position.

Identification Current rating This means the short bar connects to other fuses. This indicates the connector

connects to a lead (pigtail), wired directly to the com-ponent.

Automatic Transaxle ManualTransaxle

This symbol means the end of the wire is attached to a metal part of the vehicle. This ground symbol (dot and

3 lines overlapping the com-ponent) means the housing of the component is attached to a metal part of the vehicle.

The name of the component appears next to its upper right corner.

Shows the number of pictures for component location.

Splices are numbered and shown as a dot with circle. The exact location and con-nection of these splices may vary among vehicles. Wire choices for options or different models are labeled and shown with a "choice" bracket like this.

Name of Circuit

A wire connects to another circuit. The wire is shown again on that circuit which the arrow is pointing. Current path is continued on the same page or another page.The arrow shows the direction of current flow. You should look for the "A" in the marked position.

A wavy line means the wire is broken but is to be continued. Wire insulation is yellow with a red strip.

C O N N E C T O R

This represents RFI (Radio Frequency Interference) Shielding around a wire. The shielding is always connected to ground.

This is a connector showing the joining wires.

These switches move together:

a dashed line shows a mechanical connection between them.

F/FOG FUSE 15A

E/R FUSE & RELAY BOX

HOT AT ALL TIMES

(7)

SYMBOLS

GI-7

SYMBOLS (2)

Sec-tion Sec-tion G E N E R A L C O M P O N E N T S S Y M B O L G E N E R A L C O M P O N E N T S S Y M B O L R E L A Y Solenoid Injector

Normally open contact

Motor

Battery

Condenser

Speaker

Horn, Buzzer, Siren, Chime Bell Sensor Sender M +

-This is a relay shown with no current flowing through its coil. When a current flows through coil, contact will toggle.

Diode interior relay

Resistance interior relay

Symbol Meaning Symbol Meaning

(8)

TROUBLESHOOTING INSTRUCTIONS

EEB4AAC5

GI-8

TROUBLESHOOTING INSTRUCTIONS (1)

TROUBLESHOOTING INSTRUCTIONS

TROUBLESHOOTING PROCEDURES

TROUBLESHOOTING EQUIPMENT

CAUTION

The following five-step troubleshooting procedure is recommended.

Turn on all the components in the problem circuit to check the accuracy of the

customer's complaints. Note the symptoms.

Do not begin disassembly or testing until you have narrowed down the probable

causes.

1. Verify the customer's complaints

Use a test lamp or a voltmeter on circuits without solidstate units and use a test

lamp to check for voltage. A test lamp is made up of a 12-volt light bulb with a

pair of leads attached. After grounding one lead, touch the other lead to various

points along the circuit where voltage should be present.

When the bulb goes on, there is voltage at the point being tested.

SELF-POWERED TEST LAMP AND OHMMETER

Use a self-powered test lamp or an ohmmeter to check for continuity.

The ohmmeter shows how much resistance there is between two points along

a circuit. Low resistance means good continuity.

A number of circuits include solid-state modules, such as the Engine

Control Module(ECM), used with computer command control injection.

Voltage in these circuits should be tested only with a 10-megaohm or

higher impedance digital multimeter. Never use a test lamp on circuits

that contain solid state modules. Damage to the modules may result.

VOLTMETER AND TEST LAMP

Make a circuit test to check the diagnosis you made in step 2. Remember that a

logical, simple procedure is the key to efficient troubleshooting. Narrow down the

probable causes using the troubleshooting hints and system diagnosis charts.

Test for the most likely cause of failure first.

Try to make tests at points that are easily accessible.

3. Inspect the circuit/ component with the problem isolated

Once the problem is found, make the necessary repairs.

4. Repair the problem

Repeat the system check to be sure you have repaired the problem. If the

problem was a blown fuse, be sure to test all of the circuits on that fuse.

5. Make sure the circuit works

Locate the schematic for the problem circuit. Determine how the circuit is

supposed to work by tracing the current paths from the power source through

the system components to ground. If you do not understand how the circuit

should work, read the circuit operation text. Also check other circuits that share

with the problem circuit. The name of circuits that share the same fuse, ground,

or switch, for example, are referred to on each diagram. Try to operate any

shared circuits you did not check in step 1. If the shared circuit works, the

shared wiring is okay, and the cause must be within the wiring used only by the

problem circuit.

If several circuits fail at the same time, the fuse or ground is a likely cause.

2. Read and analyze the schematic diagram

TEST LAMP

A voltmeter can be used in place of a test lamp. While a test lamp shows

whether the voltage is present or not, a voltmeter indicates how much voltage

is present.

(9)

TROUBLESHOOTING INSTRUCTIONS

GI-9

TROUBLESHOOTING INSTRUCTIONS (2)

Never use a self-powered test lamp on circuits that contain solid state

modules. Damage to these modules may result.

An ohmmeter can be used in place of a self-powered test lamp.

The ohmmeter shows how much resistance there is between two points along a

circuit. Low resistance means good continuity.

Circuits which include any solid-state devices should be tested only with a

10-megaohm or higher impedance digital multimeter. When measuring

resistance with a digital multimeter, the battery negative terminal should be

disconnected. Otherwise, there may be incorrect readings. Diodes and

solid-state devices in a circuit can make an ohmmeter give a false reading.

To find out if a component is affecting a measurement, take one reading,

reverse the leads and take a second reading.

If different the solid-state device is affecting the measurement.

Use a jumper wire with a fuse to by-pass an open circuit.

A jumper wire is made up of an in-line fuse holder connected to a set of test leads.

This tool is available with small clamp connectors providing adaption to most

con-nectors without damage.

CAUTION

Do not use a fuse with a higher rating than the specified fuse that protects the

circuit being tested. Do not use this tool in any situation to substitute an input

or output at the solid-state control module, such as ECM, TCM, etc.

CAUTION

JUMPER WIRE WITH FUSE

A short finder is available to locate a short to ground. The short finder creates a

pulsing magnetic field in the shorted circuit and shows you the location of the

short through body trim or sheet metal.

SHORT FINDER

SELF-POWERED TEST LAMP 5A

TROUBLESHOOTING TEST

This test measures voltage in a circuit. When testing for voltage at a

con-nector, you do not have to separate the two halves of the connector. lnstead,

probe the connector from the back(backprobe). Always check both sides of

the connector because dirt and corrosion between its contact surfaces can

cause electrical problems.

A. Connect one lead of a test lamp or voltmeter to a ground. If you are using

a voltmeter, be sure it is the voltmeter's negative test lead you have

nected to ground.

B. Connect the other lead of the test lamp or voltmeter to a selected test

point(connector or terminal).

C. If the test lamp glows, there is voltage present. If you are using a

voltmeter, note the voltage reading. A loss of more than 1 volt from

specification indicates a problem.

1. TESTING FOR VOLTAGE

(10)

TROUBLESHOOTING INSTRUCTIONS

GI-10

TROUBLESHOOTING INSTRUCTIONS (3)

A. Disconnect the battery negative terminal.

B. Connect one lead of a self-powered test lamp or ohmmeter to one end of

the part of the circuit you wish to test. If you are using an ohmmeter, hold

the leads together and adjust the ohmmeter to read zero ohms.

C. Connect the other lead to the other end.

D. If the self-power test lamp glows, there is continuity. If you are using an

ohmmeter, low or zero resistance means good continuity.

2. TESTING FOR CONTINUITY

A. Disconnect the battery negative terminal.

B. Connect one lead of a self-powered test lamp or an ohmmeter to the fuse

terminal on the load side.

C. Connect the other lead to a ground.

D. Beginning near the fuse block move the harness from side to side.

Continue this proceedure(about six inches apart) while watching the

self-powered test lamp or ohmmeter.

E. When the self-powered test lamp glows, or ohmmeter registers, there is a

short to a ground in the wiring near that point.

3. TESTING FOR SHORT TO GROUND

HOT AT ALL TIMES

DASH FUSE BOX SWITCH SOLENOID TEST LAMP OR VOLTMETER R ON OFF G 4 M11 SELF-POWERED TEST LAMP OR OHMMETER STOP LAMP SWITCH SOLENOID G SELF-POWERED TEST LAMP OR VOLTMETER Short to ground Battery disconnected FUSE BOX (Fuse removed) Load disconnected SWITCH 4 M11 1 M11 R

(11)

TROUBLESHOOTING INSTRUCTIONS

GI-11

TROUBLESHOOTING INSTRUCTIONS (4)

A. Remove the blown fuse. Leave the battery connected.

B. Connect the short finder across the fuse terminals.

C. Close all switches in series in the circuit that is being testing.

D. Turn on the short circuit locator. It sends pulses of current to the short.

This creates a pulsing magnetic field around the wiring between the fuse

box and the short.

E. Beginning at the fuse box, slowly move the short finder along the circuit

wiring. The meter will show current pulses through sheet metal and body

trim. As long as the meter is between the fuse and the short, the needle

will move with each current pulse. Once the meter is moved past the point

of the short, the needle will stop moving. Check around this area to locate

the cause of the short circuit.

4. TESTING FOR A SHORT WITH A SHORT FINDER

SHORT FINDER FUSE BOX (Fuse removed) R 4 M11 SWITCH SOLENOID G Short to ground Battery disconnected M11 1 METER Move meter along wire Needle stops moving here Pulsing magnetic field Pulsing magnetic field EPYGI7011AL

(12)

FUSE & RELAY INFORMATION

EAE5B327

SD100-1

FUSE & RELAY INFORMATION (1)

I/P JUNCTION BOX

LAYOUT

USE THE DESIGNATED FUSE ONLY

< FRONT >

< REAR >

STEP LAMP RELAY TV POWER RELAY READING LAMP RELAY A/CON POWER CUT RELAY ROOM LAMP RELAY #2 PARKING BRAKE RELAY

FRONT DOOR SOLENOID RELAY

NOT USED

ROOM LAMP RELAY #3 TAIL LAMP RELAY HEAD LAMP RELAY(AUX) SPARE

AIR HEATER SUB RELAY SPARE

WIPER RELAY(HIGH) WIPER RELAY(LOW) DEFOGGER RELAY SPARE

FUEL HEATER RELAY MOOD LAMP RELAY #2 MOOD LAMP RELAY #1 ENG ECU POWER RELAY HEAD LAMP RELAY(LOW) HEAD LAMP RELAY(HIGH) FOG LAMP RELAY HORN RELAY RLY 1 RLY 2 RLY 3 RLY 4 RLY 5 RLY 6 RLY 9 RLY 10 RLY 11 RLY 12 RLY 13 RLY 14 RLY 15 RLY 16 RLY 17 RLY 18 RLY 19 RLY 20 RLY 21 RLY 22 RLY 23 RLY 24 RLY 25 RLY 26 RLY 27 RLY 28 PCB PCB PCB PCB PCB PCB PCB PLUG PCB PCB PCB PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PCB PCB PCB PCB NAME NO. TYPE DIODE DIODE DIODE DIODE DIODE DIODE 30A 25A 5A 5A 5A 5A 5A 10A 5A 20A 10A 15A 5A 5A 5A 10A 10A 15A 10A 15A 10A 10A 25A 15A 15A 15A 25A 15A 5A 5A 20A 5A 20A 5A 10A 10A 10A 15A 15A 10A 30A 5A 15A 5A 10A 20A 15A 10A 5A 5A 15A 10A 10A 5A 5A 5A 5A 5A 10A 10A 20A SPARE SPARE AIR HEATER SUB RELAY SPARE DEFOG-GER RELAY FUEL HEATER RELAY MOOD LAMP RELAY #2 MOOD LAMP RELAY #1 ENG ECU POWER RELAY WIPER RELAY (LOW) WIPER RELAY (HIGH) 10A 30A 5A 5A 5A 5A 15A 10A 10A 10A 5A 30A 10A 10A 5A 10A 15A 5A 15A 15A 10A 5A 5A 30A 10A 30A

20A 20A 15A 15A 10A 10A 5A 5A

25A 25A 10A FS86 FS87 FS88 FS89 5A

(13)

FUSE & RELAY INFORMATION

SD100-2

FUSE & RELAY INFORMATION (2)

CIRCUIT

FUSE

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

(A)

10A

10A

15A

5A

5A

5A

5A

-10A

20A

10A

10A

5A

5A

5A

-5A

10A

10A

15A

5A

Cirucuit Protected

Auto Grease Controller & Motor

Regulator

Tail Lamp Relay

Parking Brake Relay

Stop Lamp Relay RH

Stop Lamp Relay LH

Air Heater Relay, Heater Sub Relay

Not Used

Flasher Unit

ABS/EBS Control Module

Head Lamp & Tail Lmap LH

Head Lamp & Tail Lamp RH

ABS/EBS Control Module, Hill Holder Switch

Digital Tachograph & Driver Information System

High Speed Warning Buzzer, Central Door Lock Switch

Not Used

Outside Mirror Switch

Audio, LCD Switch, License Lamp LH, Rear Combination,

Lamp LH, Head Lamp & Tail Lamp LH, Digital Tachograph

& Driver Information System, VDO Tachograph, A/CON

Control Switch, Rheostat, A/CON Control Module, Wheel

Lamp LH,

Wheel Lamp RH, License Lamp RH, Rear Combination RH,

Head & Tail Lamp RH

Defogger Relay

Step Lamp Switch , Driver Lamp Switch

FUSE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

(A)

5A

5A

5A

5A

-10A

5A

20A

10A

-10A

-5A

5A

10A

-15A

-15A

10A

5A

10A

10A

30A

5A

10A

Cirucuit Protected

A/CON Control Module

Rear Parking Assist Warning Buzzer

Instrument Cluster(MICOM)

Engine Stop Lamp Switch

Not Used

Air Dryer

Battery Switch

Preheater Control Module

Concent, Engine Room Lamp Switch

Not Used

Intarder Control Module

Not Used

Audio

Safety Switch

12V Converter

Not Used

TV Power Relay

Not Used

Reading Lamp Relay

Room Lamp Relay #3

Digital Clock

Spare

Room Lamp Relay #2

Ignition Switch

ETACM

Intarder Control Module

USE THE DESIGNATED FUSE ONLY

(14)

FUSE & RELAY INFORMATION

FUSE

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

(A)

25A

15A

15A

15A

25A

10A

10A

15A

10A

15A

10A

10A

5A

5A

5A

-10A

89

5A

Cirucuit Protected

Fuel Heater Relay

Sub Heater LH, Front Heater Module LH

Fog Lamp Relay, Rear Fog Lamp Switch

Power Window Switch

Spare

Horn Relay

Preheater Switch

Rear Heater Module LH, Sub Heater LH

Spare

Rear Heater Module RH, Sub Heater RH

Spare

Neutral Switch, Back-up Lamp Switch

Luggage Lamp

Clutch Switch, Multifunction Switch, Cruise Switch

Electronic Fan Clutch, Instrument Cluster(Indicator),

Fuel Heater Relay, Air Heater Sub Relay

Not Used

Not Used

Not Used

Audio

A/CON Control Module, Digital Tachograph & Driver

Information System, VDO Tachograph, Data Link Connector,

Digital Clock, ETACM, Instrument Cluster(MICOM)

FUSE

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

5A

10A

15A

20A

10A

5A

15A

5A

-10A

15A

15A

10A

10A

10A

-20A

5A

20A

5A

5A

15A

Cirucuit Protected

A/CON Power Cut Relay

Cool Box

Mood Lamp Relay #2

Power Transistor Driver, Blower Motor

2Row Line Lamp Switch

Room Lamp Switch #1

Mood Lamp Relay #1

Floor Lamp Switch

Not Used

A/CON Control Module

Spare

ENG ECU Power Relay

Foliding Door Key Switch, Swing Door Key Switch

Head Lamp & Tail Lamp RH,

Instrument Cluster(High Head Lamp IND.)

Head Lamp & Tail Lamp RH

Not Used

Washer Motor, Wiper Relay, Wiper Motor

ETACM

Head Lamp Relay

Clutch Switch (ZF T/M)

Vehicle Speed Sensor, Instrument Cluster(Indicator),

VDO Tachograph

Sub Heater RH, Front Heater Module RH

SD100-3

FUSE & RELAY INFORMATION (3)

CIRCUIT

USE THE DESIGNATED FUSE ONLY

(15)

FUSE & RELAY INFORMATION

SD100-4

FUSE & RELAY INFORMATION (4)

BATTERY FUSIBLE LINK BOX

LAYOUT

AIR CON

125A

SPARE

70A

PERMANENT

70A

SPARE

100A

SPARE

125A

CHASSIS

125A

BODY

125A

START

100A

91840-8D000

BOX ASSY-BATTERY FUSE

USE THE DESIGNATED FUSES ONLY.

FUSIBLE

LINK

Circuit Protected

Description

(A)

AIR CON

START

CHASSIS

BODY

PERMANENT

A/CON RELAY

START RELAY

FUSE 29 ~ 33, 64 ~ 77, 79, 81, 82

FUSE 15, 17, 19 ~ 21, 23, 24, 46 ~ 55, 57

FUSE 7~ 9, 11, 35, 36, 59, 60, 88, 89

125A

100A

125A

125A

70A

EPYSD7100DL

(16)

POWER DISTRIBUTION

EF448588

SD110-1

POWER DISTRIBUTION (1)

1 2 BATTERY GROUND G05 + -BATTERY FUSIBLE LINK BOX I/P JUNCTION BOX BATTERY + -BATTERY START MOTOR START RELAY START FUSIBLE LINK 100A AIR CON FUSIBLE LINK 125A PERMANENT FUSIBLE LINK 70A 30R 8.0B/W 8.0B/W CC05 FUSE 29 15A A To Body Fusible Link 125A (SD110-2) FUSE 30 5A FUSE 31 5A FUSE 32 5A FUSE 33 5A FUSE 64 20A FUSE 65 5A FUSE 66 20A FUSE 67 5A FUSE 68 5A FUSE 69 15A FUSE 70 25A FUSE 71 15A FUSE 72 15A FUSE 73 15A FUSE 75 10A FUSE 76 10A FUSE 77 15A FUSE 79 15A FUSE 81 10A FUSE 82 5A C26 1 E21 GENERATOR 1 E22-1 AIR HEATER RELAY CHASSIS FUSIBLE LINK 125A 30W 60R A/CON RELAY 1 C26 1 C82-1 0.75B 0.75B 0.75W/R 15R 85R BATTERY RELAY See Starting & Charging System

(SD360-1) See Ground Distribution (SD130-7) 12V 12V 15R

See Passenger Compartment Fuse Details (SD120-6)(SD120-7)(SD120-8)(SD120-9) FUSE 7 5A FUSE 8 20A FUSE 9 10A FUSE 11 10A FUSE 35 10A FUSE 36 20A FUSE 59 15A FUSE 60 10A

See Passenger Compartment Fuse Details (SD120-2)(SD120-3) FUSE 88 10A POWER CONNECTOR FUSE 89 5A

(17)

POWER DISTRIBUTION

SD110-2

POWER DISTRIBUTION (2)

BATTERY FUSIBLE LINK BOX I/P JUNCTION BOX FUSE 15 10A A FUSE 17 15A FUSE 19 15A FUSE 20 10A FUSE 21 5A FUSE 23 10A FUSE 46 15A FUSE 47 5A FUSE 48 5A FUSE 49 10A FUSE 50 15A FUSE 51 20A FUSE 52 10A FUSE 53 5A FUSE 54 15A FUSE 55 5A FUSE 57 10A FUSE 24 30A FUSE 6 10A FUSE 13 5A FUSE 1 5A FUSE 2 5A FUSE 3 5A FUSE 4 5A FUSE 25 5A FUSE 26 10A FUSE 27 10A FUSE 28 10A FUSE 39 5A FUSE 40 5A FUSE 41 5A FUSE 43 5A BODY FUSIBLE LINK 125A 30L

See Passenger Compartment Fuse Details (SD120-1)

See Passenger Compartment Fuse Details (SD120-3)(SD120-4)(SD120-5) 3.0W/R 5.0W/R 2.0B/L 3.0W 5.0W 3.0R/O 2.0R 3.0W/R M32 5 M32 3 1 I/P-F 1 I/P-F 2 I/P-B 74 51 I/P-A I/P-A 62 AM AM LOCK START ACC ON LOCK START ACC ON 4 IGNITION SWITCH 2 6 IG1

ACC IG2 START

FUSE 14 5A

See Starting & Charging System

(SD360-2)

See Passenger Compartment Fuse Details (SD120-9) From Hot With Battery Relay ON (SD110-1) EPYSD7110BL

(18)

PASSENGER COMPARTMENT FUSE DETAILS

E7B9FF8F

SD120-1

PASSENGER COMPARTMENT FUSE DETAILS (1)

I/P JUNC-TION BOX 70 FUSE 1 5A

HOT IN ON OR START HOT IN ON

0.85L/G 4 R25 A/CON CONTROL MODULE 0.85L/G 2 M07 A/CON CONTROL SWITCH 71 FUSE 2 5A 0.5G/L 0.5G/L 5 M10 REAR PARKING ASSIST WARNING BUZZER I/P-B I/P-A 59 FUSE 3 5A 0.5R 3 M28-3 INSTRUMENT CLUSTER 11 FUSE 4 5A 0.75L 1 C91 ENGINE STOP LAMP SWITCH 17 FUSE 6 10A 2 C80 AIR DRYER I/P-A 63 FUSE 25 5A 0.5O/L 1 M47-3 30 FUSE 26 10A 1.25R/G 31 INTARDER CONTROL MODULE 0.75R/G 45 1.25R/G 53 C46 31 FUSE 27 10A 0.75O 2 C28 AUTO GREASE CONTROLLER 1.25O 3 C27 AUTO GREASE MOTOR I/P-C I/P-C 19 FUSE 28 10A 0.75P 1 C39 REGULATOR 2 FUSE 39 5A 13 A07-1 ABS CONTROL MODULE ETACM 5 A28-1 EBS CONTROL MODULE 5 19 FUSE 40 5A DIGITAL TACHOGRAPH & DRIVER INFORMATION SYSTEM 1 M42 0.85L/G 0.5G/L 0.75L 0.75O/B 1.25R/G 0.75O 0.5W/R 0.5W/R 0.5W/R 0.5W/R 0.5W/R 0.5L/O 0.85L/G 0.75L 0.75O/B 0.75W/R 0.75W/R HILL HOLDER SWITCH (EBS) 7 I08 20 CC02

8 MR02 9 MI02 9 CC06 17 CC03 15 MA01 15 MA02

7 MI02 FUSE 41 5A 0.85W 5 I36 CENTRAL DOOR LOCK SWITCH 0.85W 0.85W 1 M13 HIGH SPEED WARNING BUZZER 0.85W 12 MI04 21 MI01 10 FUSE 43 5A 6 I15 OUTSIDE MIRROR SWITCH 0.85R/B 0.85R/B Not Used ABS EBS

(19)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-2

PASSENGER COMPARTMENT FUSE DETAILS (2)

I/P JUNCTION BOX

HOT AT ALL TIMES

FUSE 83 5A 44 FUSE 35 10A 1 M09 FLASHER UNIT 0.85G 8 CC01 3 CC06 66 FUSE 7 5A 5 I14 BATTERY SWITCH 20 FUSE 11 10A 54 INTARDER CONTROL MODULE 1.25L/G 1.25L/G 65 FUSE 36 20A

I/P-B I/P-C I/P-A I/P-B

73 FUSE 8 20A 2.0R 2.0R 7 A35 PREHEATER CONTROL MODULE 0.85B/O 0.85B/O 9 MI01 3 M26 CLUTCH SWITCH (W/O ZF T/M) 0.85R/L 18 M34-1 MULTIFUNC-TION SWITCH 0.85R/L 7(With EBS) 5(W/O EBS) I12

AUX BRAKE SWITCH 0.85R/L 39 0.85R/L 5 I03 CRUISE SWITCH 1.25R/L 0.85R/L 0.85R/L 6 MI01 5 M34-3 MULTIFUNCTION SWITCH 0.85R/L 6 M34-4 MULTIFUNC-TION SWITCH 0.85R/L 0.85R/L 5 C44 STOP SIGNAL RELAY 0.75R/L 4 MC03 26 1.25Y/L 0.85Y/L 1 ELECTRONIC FAN CLUTCH 0.85Y/L 1.25Y/L 1.25Y/L 22 CC02 1.25Y/L 1 CC07 1 MC02 15 M28-1 INSTRUMENT CLUSTER 0.5Y/L 3 C97 0.75Y/L 19 MA03 8 32 9 FUSE 59 15A 0.75L/R 26

ETC CONTROL MODULE

0.75L/R 27 0.75R 42 C51 CONCENT ENGINE ROOM LAMP SWITCH 13 FUSE 9 10A 1.25Y/R 1.25Y/R 1.25Y/R 2 C93 0.75Y/R 1.25Y/R 2 C90 Jake / Intarder Exhaust ENG ECU POWER RELAY 86 85 87 30 To FUSE 60 10A (SD120-3) A FUSE 84 5A 55 C46 1.25L/G

To Fuel Heater Relay (SD120-7) B 6 A07-1 ABS CONTROL MODULE 12 EBS CONTROL MODULE 2.0R 2.0R 2.0R 2.0R 2.0R 14 MA01 14 MA02 ABS EBS 6 A28-1 2.0R EPYSD7120BL

(20)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-3

PASSENGER COMPARTMENT FUSE DETAILS (3)

I/P JUNCTION BOX

HOT WITH BATTERY RELAY ON

10 FUSE 60 10A 1.25L/O 1.25L/O 1 R36 SWING DOOR KEY SWITCH I/P-B 1.25L/O 1.25L/O 15 MR02 1 RR16 LCD SWITCH 1.25O 7 POWER CONNECTOR 2.0O 2.0O 1.25O 2.0O 2.0O 1 R06 LCD 1 R05 0.5Br/B 5 R73 2 M28-3 INSTRUMENT CLUSTER 67 9 M25 DATA LINK CONNECTOR 0.85W/R 0.85W/R 0.85W/R 0.5W/R I/P-A 4 R11 DIGITAL CLOCK 0.85W/R 0.85W/R 17 MR01 1 MA04 0.5W/R 0.5W/R 9 A61-2 A/CON CONTROL MODULE DIGITAL TACHOGRAPH & DRIVER INFORMATION SYSTEM VDO TACHOGRAPH 0.5W/R 3 M42 4 M40-1 1 MC03 1 RR14 0.5W/R 14 M47-3 ETACM DATA LINK CONNECTOR 0.85W/R 0.75W/R 0.75W/R 9 C71 1 FOLDING DOOR KEY SWITCH 1.25L/O 56 FUSE 15 10A 2 M48 12V CONVERTER 1.25R/O 10 9 FUSE 17 15A TV POWER RELAY 86 85 87 30 From Hot At All Times (SD120-2) A To FUSE 19 5A (SD120-4) C FUSE 89 5A 1 FUSE 88 10A M52 2 R90-3 AUDIO 1.25R/G I/P-D I/P-D POWER CONNECTOR 21 CC02

(21)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-4

PASSENGER COMPARTMENT FUSE DETAILS (4)

I/P JUNCTION BOX From Hot With Battery Relay on (SD120-3) C D To FUSE 47 5A(SD120-5) FUSE 19 15A READING LAMP RELAY 86 30 ROOM LAMP SWITCH #3 7 0.85R/O 0.85R/O 0.85R/O 0.85G 0.85G 5 I34 8 7 MI04 15 MR01 ROOM LAMP #5 0.85R/O 0.85R/O 0.85R/O 1 R29 ROOM LAMP #3 0.85R/O 1 R27 14 1 FUSE 20 10A ROOM LAMP RELAY #3 86 85 87 30 I/P-A 1.25Y/G 5.0W/R 0.85Y/G 0.85Y/G 0.5L/B 0.5L/B 6 5 MI04 14 MR01 ROOM LAMP #6 1.25Y/G 1.25Y/G 1.25Y/G 1 R30 ROOM LAMP SWITCH #2 7 ROOM LAMP #2 0.85Y/G 1 R24 5 I32 0.85Y/G ROOM LAMP #4 1 R28 28 54 FUSE 23 10A ROOM LAMP RELAY #2 86 85 87 30 I/P-B I/P-B I/P-F 21 DIGITAL CLOCK 0.85L/O 0.85L/O 3 R11 51 FUSE 21 5A 1 FUSE 24 30A 1.25Gr/O 1.25Gr/O 1.25Gr/O 0.5G/L 14 1 MR01 MI01 OUTSIDE MIRROR MOTOR & DEFOGGER RH 1.25Gr/O 1.25Gr/O 1.25Gr/O 4 R15 ETACM 21 M47-1 OUTSIDE MIRROR MOTOR & DEFOGGER LH 1.25Gr/O 4 R03 OUTSIDE MIRROR DEFOGGER SWITCH 7 I13 15 24 FUSE 46 15A DEFOGGER RELAY 86 85 87 30 I/P-A

See Power Distribution (SD110-2)

(22)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-5

PASSENGER COMPARTMENT FUSE DETAILS (5)

I/P JUNCTION BOX

From Hot With Battery Relay On

(SD120-4) D

From FUSE 45 10A (SD120-6) E FUSE 48 5A A/CON POWER CUT RELAY 86 30 5 FUSE 47 5A 1 MI03 DRIVER LAMP SWITCH 0.5Br/O 0.5Br/O 0.5Br/O 5 I22 0.5Br/O STEP LAMP RELAY 5 I28 9 FUSE 49 10A 20 COOL BOX 0.85W/L 0.85W/L 2 R19 POWER TRANSISTOR DRIVE 0.5R 2 A71 MOOD LAMP SWITCH #2 1 1.25G/W 0.85G/W 0.85G/W 0.5R 0.5R 5 I25 7 6 MI03 2 MR01 MOOD LAMP RH 1.25G/W 1.25G/W 1.25G/W 2 R14 MOOD LAMP LH 1.25G/W 2 R09 24 14 FUSE 50 15A MOOD LAMP RELAY #2 86 85 87 30 MOOD LAMP SWITCH #1 1 1.25G/R 0.85G/R 0.85G/R 0.5W/R 0.5W/R 5 I23 5 4 3 MR01 MOOD LAMP RH 1.25G/R 1.25G/R 1.25G/R 1 R14 MOOD LAMP LH 1.25G/R 1 R09 46 38 FUSE 54 15A MOOD LAMP RELAY #1 86 85 87 30 OPTION 2 OPTION 1 25 FUSE 52 10A 8 MI03 2ROW LINE LAMP SWITCH 0.85G/B 0.85G/B 5 I24 20 FUSE 57 10A A/CON CONTROL MODULE 0.85R/G 4 A61-2 I/P-B 37 FUSE 53 5A 3 MI04 5 MA04 ROOM LAMP SWITCH #1 0.5P 0.5P 5 I31 49 FUSE 55 5A 16 MI03 FLOOR LAMP SWITCH 0.85G/L 0.85G/L 5 I27 12 FUSE 51 20A BLOWER MOTOR 2.0R 2.0R 2 MA04 0.5R/G 2 A70 STEP LAMP RELAY 30

(23)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-6

PASSENGER COMPARTMENT FUSE DETAILS (6)

I/P JUNCTION BOX To FUSE 31 5A (SD120-7) F To Option 1 (SD120-5) E MULTIFUNCTION SWITCH 17 M34-1 0.5Gr WHEEL LAMP RH 1 C48 0.75L/R HEAD LAMP & TAIL LAMP RH

1 C02 0.75L/R 2.0Gr/B 2.0Gr/B 0.85G/O 12 MI03 HEAD LAMP MAIN SWITCH 5 I26 40 12 FUSE 29 15A TAIL LAMP RELAY 86 85 87 30 87a FUSE 45 10A FOG LAMP RELAY 86 30 13 0.5G/B 0.5G/B 0.5G/B 0.75G/B FUSE 30 5A PARKING BRAKE RELAY DIODE 10 86 85 87 30 87a 68 17 MC04 0.5Br 0.75Br ETC CONTROL MODULE 7 C51 I/P-B 0.75L/R 0.75L/R 0.75L/R 1.25L/R 0.75L/R 1.25L/R 11 MC04 0.85L/R 16 MR01 2 CC01 LICENSE LAMP RH 2 C65 FRONT MARK LAMP LH 2 R04 0.85L/R 0.85L/R FRONT MARK LAMP RH 2 R16 REAR MARK LAMP RH 2 R32 0.85L/R 0.85L/R 0.85L/R REAR MARK LAMP LH 2 R31 DIGITAL CLOCK 1 R11 0.85L/R 0.75L/R REAR COM-BINATION LAMP RH 3 C57 31 AUDIO 1 R90-3 0.85G/O 0.85G/O REAR FOG LAMP SWITCH 5 I07 0.5R/G ENGINE WARNING BUZZER 1 M30 KNEELING SWITCH 5 I16 0.85Y/L 0.5Y/L 0.85Y/L 0.85Y/L INSTRUMENT CLUSTER 2 M28-1 PARKING BRAKE SWITCH 1 C49 LCD SWITCH 2 R73 16 I/P-D FUSE 44 10A 1.25O/L

50 I/P-A 18 72 60 I/P-B 55 I/P-A 69 I/P-B FUSE 72

15A

7 MI01

0.85Y/G

0.85Y/G HOT WITH BATTERY RELAY ON

See Tail, License & Mark Lamps

(SD928-1)

20 MI01

(24)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-7

PASSENGER COMPARTMENT FUSE DETAILS (7)

I/P JUNCTION BOX To FUSE 66 20A (SD120-8) G C41 WIPER RELAY (LOW) 86 87 FUSE 70 25A FUEL HEATER RELAY 86 30 ETC CONTROL MODULE 50 C51 0.75G/O 0.5B 0.75W/B WIPER MOTOR 5 M37 CLUTCH SWITCH (ZF T/M) 3 M29 2.0Y/G 4 EC01 AIR HEATER RELAY 1 E10 1.25Y/G 2.0Y/G 1.25Y/G 21 MC03 WASHER MOTOR 2 C16 22 10 FUSE 33 5A AIR HEATER SUB RELAY 86 85 87 30 VDO TACHOGRAPH 2 M40-1 0.85R/L 0.75R/L 0.75R/L 0.75R/L 0.75R/L 9 MC04 5 CC03 VEHICLE SPEED SENSOR 2 C86 0.5R/L INSTRUMENT CLUSTER 14 M28-1 23 I/P-C FUSE 31 5A 0.75P/B 0.75P/B 0.75P/B 24 FUSE 32 5A 0.75R/L From Hot With Battery Relay On (SD120-6) F

STOP LAMP RELAY RH

2 5

C43

0.75R/L 0.75R/L

STOP LAMP RELAY LH

2 5 35 FUSE 64 20A From FUSE 84 5A (SD120-2) B 0.5L/R ETACM 16 M47-3 8 FUSE 65 5A 0.85P 25 FUSE 67 5A I/P-A 26 FUSE 68 5A WIPER RELAY (HIGH) 86

(25)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-8

PASSENGER COMPARTMENT FUSE DETAILS (8)

I/P JUNCTION BOX To FUSE 75 10A (SD120-9) H INSTRUMENT CLUSTER 4 M28-1 0.5R/G 2.0R/G 2.0R/G 2.0R/G 19 MC03 HEAD LAMP & TAIL LAMP

RH 2 C02 32 85 87 From Hot With Battery Relay On (SD120-7) G HEAD LAMP RELAY (HIGH) 86 30 85 87 HEAD LAMP RELAY (LOW) 86 30 FUSE 66 20A FUSE 61 10A 2.0R/O 2.0R/L 2.0W/R 2.0R/O 18 MC03

HEAD LAMP & TAIL LAMP RH 3 C02 58 FUSE 62 10A FUSE 37 10A HEAD LAMP RELAY (AUX) 30 1.25R/B POWER WINDOW SWITCH 6 M08 8 FUSE 73 15A 0.5Y/B MULTIFUNCTION SWITCH 8 M34-1 2 I/P-B 0.5G/B MULTIFUNCTION SWITCH 11 M34-1 SUB HEATER RH 5 A32 REAR HEATER MODULE RH 1 A39 FRONT HEATER MODULE RH 1 A38 34 I/P-A

HEAD LAMP & TAIL LAMP LH 2 2.0R 1 FUSE 38 10A 3 M19 2.0R/L 44 18 2.0R/L 41 FUSE 69 15A 17 2.0O 48 FUSE 79 15A 2.0L/R 2.0O 16 4 FUSE 71 15A 15 MA03 1 2.0R/L 2.0L/R SUB HEATER RH 10 A32 5 AA04 2.0W/R 2.0W/R SUB HEATER LH 5 A31 REAR HEATER MODULE LH 1 A37 FRONT HEATER MODULE LH 1 A36 2.0L/R 2.0O 1 2.0L/R 2.0L/R SUB HEATER LH 10 A31 5 AA03 2.0O 2.0O 42 FUSE 77 15A I/P-B EPYSD7120HL

(26)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-9

PASSENGER COMPARTMENT FUSE DETAILS (9)

I/P JUNCTION BOX MULTIFUNCTION SWITCH 11 M34-2 4 M34-1 0.85L/R 0.75L/R 0.75L/R 25 MC02 HORN (LOW) 2 C07 0.75L/R HORN (HIGH) 2 C06 27 16 FUSE 75 10A HORN RELAY 86 85 87 30 From Hot With Battery Relay On (SD120-8) H 1.25O/L 0.75Y/L 1.25O/L 1.25O/L 29 CC03 BACK-UP LAMP SWITCH 2 C88 1.25O/L NEUTRAL SWITCH 2 C87 2 1.25L/R 0.5W/B 0.5W/B PREHEATER SWITCH 2 M45 17 FUSE 76

10A FUSE 8110A FUSE 825A

I/P-B LUGGAGE LAMP RH #1 1 C35 0.75Y/L 0.75Y/L LUGGAGE LAMP RH #2 1 C36 0.75Y/L LUGGAGE LAMP LH #2 1 C31 0.75Y/L LUGGAGE LAMP LH #1 1 C30 0.5P AUDIO 15 R90-3 3 I/P-C FUSE 14 5A FUSE 13 5A 7 I/P-D

HOT IN ACC OR ON HOT IN START

1.25W SAFETY SWITCH 1.25W 1.25W CC01 1 CC06 5 1.25W 2 C92 REAR START SWITCH 1 C94 1.25W 25 I/P-C W/O Clock Spring With Clock Spring

(27)

PASSENGER COMPARTMENT FUSE DETAILS

SD120-10

PASSENGER COMPARTMENT FUSE DETAILS (10)

MEMO

(28)

GROUND DISTRIBUTION

EE99C4DD E

SD130-1

GROUND DISTRIBUTION (1)

DRIVER LAMP SWITCH 1 I22 0.5B MOOD LAMP SWITCH #2 3 0.5B 4 I25 0.5B 0.5B 1 0.5B 4 I21 0.5B 0.5B 0.5B FRONT FOG LAMP SWITCH 0.5B 0.5B HEAD LAMP MAIN SWITCH 1 I26 0.5B FLOOR LAMP SWITCH 1 I27 0.5B STEP LAMP SWITCH 1 I28 2ROW LINE LAMP SWITCH 1 I24 0.5B MOOD LAMP SWITCH #1 3 0.5B 4 I23 0.5B 1 0.5B 4 I29 0.5B READING LAMP SWITCH 0.85B To Ground(G02) (SD130-3) 19 0.5B ETACM 26 M47-3 1.25B A/C CONTROL MODULE 11 R25 0.5B 0.5B INSTRUMENT CLUSTER 10 M28-3 0.5B ACCEL PEDAL SENSOR 4 M36 0.5B DIGITAL TACHOGRAPH & DRIVER INFORMATION

SYSTEM 11 0.5B 12 M42 0.5B VDO TACHOGRAPH 7 0.85B 8 M40-1 0.85B G01(MAIN) 11 MR02

(29)

GROUND DISTRIBUTION

A B C

SD130-2

GROUND DISTRIBUTION (2)

0.85B REAR MARK LAMP LH 1 R31 0.85B 0.85B FRONT MARK LAMP LH 1 R04 1.25B FRONT MARK LAMP RH 1 R16

I/P JUNCTION BOX

2.0B ROOM LAMP #6 2 R30 0.85B ROOM LAMP #3 2 R27 0.85B ROOM LAMP #5 2 R29 ROOM LAMP #1 2 R12 0.85B ROOM LAMP #2 2 R24 0.85B ROOM LAMP #4 2 R28 1.25B DIGITAL CLOCK 2 R11 0.85B REAR MARK LAMP RH 1 R32 1 A61-2 0.85B 0.85B 0.5B POWER OUTLET From Multifunction Switch (SD130-3)

From Cool Box (SD130-5)

From Speaker & Reading Lamp

(SD130-5) A/C CONTROL MODULE 1 M16 1.25B 2.0B 2.0B 2.0B 2.0B 2.0B 1.25B 2.0B 23 2.0B 24 2.0B 25 MR01 8 MA04 G02(MAIN) 1.25B 0.85B 0.5B FRONT TURN SIGNAL LAMP LH 2 M20 0.85B SEAT BELT SWITCH 2 M03 FRONT FOG LAMP LH 2 M18

HEAD LAMP & TAIL LAMP LH 5 1.25B 4 6 M19 1.25B 16 I/P-A 1.25B FOLDING DOOR SOLENOID VALVE 2 M53 0.85B 12V CONVERTER 3 0.85B 1 M48 0.85B 0.5B A/C CONTROL SWITCH 6 M07 0.5B 0.85B KNEELING BUZZER 2 M15 0.85B 16 M25 0.5B FLASHER UNIT DATA LINK CONNECTOR 7 M09 DIAGNOSIS RESET SWITCH 2 M23 0.5B INSTRUMENT CLUSTER 16 M28-1 STEP LAMP RELAY 85 HEAD LAMP RELAY (AUX) 85 87 FUEL HEATER RELAY 85 EPYSD7130BL

(30)

GROUND DISTRIBUTION

D

SD130-3

GROUND DISTRIBUTION (3)

BATTERY SWITCH 1 I14 0.5B 1.25B 1.25B OUTSIDE MIRROR DEFOGGER SWITCH 4 0.5B 1 I13 0.5B AUX BRAKE SWITCH 5(With EBS) 1(W/O EBS) I12

0.5B 0.5B CRUISE SWITCH 3 I03 0.5B RHEOSTAT 5 1.25B REAR FOG LAMP SWITCH 1 I07 0.5B HILL HOLDER SWITCH 4 I08 0.5B OUTSIDE MIRROR SWITCH 5 I15 0.5B KNEELING SWITCH 1 I16 I05 0.5B 0.85Br A/C CONTROL MODULE 2 A61-2 0.85Br 0.85Br 0.85Br EBS EXHAUST BRAKE FOLDING DOOR A/C CONTROL SWITCH 3 M07 0.5Br From Cruise Switch (SD130-4) 0.85B/O 5 MI01 9 MA04 1 MI01 With Rheostat W/O Rheostat 0.85Br A 10 2 0.5B 2 7 M34-3 (JAKE/ INTARDER BRAKE) M34-4 (EXHAUST BRAKE) 0.5B 12 M34-4 0.5B 1.25B 5 0.5B 7 0.85B MULTIFUNCTION SWITCH 13 M34-1 0.85B 4 0.5B 0.5B ROOM LAMP SWITCH #2 1 I32 0.5B 1 I35 0.5B 0.5B 0.5B ROOM LAMP SWITCH #1 ROOM LAMP SWITCH #3 FRONT DOOR SWITCH 4 1 I31 0.5B 0.85B CENTRAL DOOR LOCK SWITCH 1 I36 0.5B 1 0.5B 0.5B 4 I34 0.5B 0.85B 2 MI04 0.85B 0.85B 19 MI03 To Ground(G02) (SD130-2) See Illuminations (SD941-1) E From Mood Lamp Switch (SD130-1)

(31)

GROUND DISTRIBUTION

D

GROUND DISTRIBUTION (4)

BATTERY SWITCH 8 I14 0.5B/O OUTSIDE MIRROR DEFOGGER SWITCH 8 I13 0.5B/O AUX BRAKE SWITCH 8 I12 0.5B/O CRUISE SWITCH 6 I03 0.5B/O To Ground(G02) (SD130-3) REAR FOG LAMP SWITCH 8 I07 0.5B/O HILL HOLDER SWITCH 8 I08 0.5B/O KNEELING SWITCH 8 I16 0.5B/O POWER WINDOW SWITCH 1 M08 0.5B/O INSTRUMENT CLUSTER 6 M28-3 0.5B/O 0.85B/O 0.85B/O LCD SWITCH 8 R73 0.5B/O 0.5B/O 0.5B/O SWITCH PANEL #1 SWITCH PANEL #2 MOOD LAMP SWITCH #1 6 I23 0.5B/O MOOD LAMP SWITCH #2 6 I25 0.5B/O FRONT FOG LAMP SWITCH 8 I21 0.5B/O DRIVER LAMP SWITCH 8 I22 0.5B/O 2ROW LINE LAMP SWITCH 8 I24 0.5B/O HEAD LAMP MAIN SWITCH 8 I26 0.5B/O FLOOR LAMP SWITCH 8 I27 0.5B/O STEP LAMP SWITCH 8 I28 0.5B/O READING LAMP SWITCH 8 I29 0.5B/O ROOM LAMP SWITCH #1 8 I31 0.5B/O 0.85B/O 0.85B/O 0.85B/O 0.85B/O FRONT DOOR SWITCH 8 I35 0.5B/O ROOM LAMP SWITCH #2 8 I32 0.5B/O ROOM LAMP SWITCH #3 8 I34 0.5B/O CENTRAL DOOR LOCK SWITCH 8 I36 0.5B/O 3 MI01 14 MI04 11 RR14 26 MR01 20 MI03

SD130-4

0.85B/O 0.85B/O See Illuminations (SD941-2) EBS ENGINE RECORD SWITCH 8 I17 0.5B/O With Rheostat W/O Rheostat EPYSD7130DL

(32)

GROUND DISTRIBUTION

B C

SD130-5

GROUND DISTRIBUTION (5)

2.0B OUTSIDE MIRROR MOTOR & DEFOGGER RH 5 R15 2.0B 2.0B OUTSIDE MIRROR MOTOR & DEFOGGER LH 5 R03 1.25B 2ROW LINE LAMP RH 2 R13 1.25B 2 R01 0.85B DRIVER LAMP 2 R02 FLOOR LAMP COOL BOX 1 R19 1.25B 2ROW LINE LAMP LH 2 R10 0.85B 2 R17 2.0B 0.85B SWING DOOR CYLINDER MAGNETIC VALVE 2 R23 0.85B MOOD LAMP RH 3 R14 0.85B SWING DOOR CYLINDER MICRO SWITCH 2 R21 1.25B MOOD LAMP LH 3 R09 0.85B #2 2 R41-2 0.85B #1 2 R41-1 0.85B #8 2 R41-8 0.85B 2.0B 2.0B 2.0B 2.0B 1.25B 0.85B #7 2 R41-7 #3 2 R41-3 #9 2 R41-9 0.85B #10 2 R41-10 1.25B #11 2 R41-11 0.85B #6 2 R41-6 0.85B #4 2 R41-4 0.85B 0.85B #5 2 R41-5 2 R43-2 0.85B 0.85B 0.85B 2 R43-4 0.85B #6 #4 #2 2 R43-6 2 R43-3 0.85B #5 #3 2 R43-5 0.85B 1.25B 0.85B 2 R43-8 #8 2 R43-7 0.85B #9 #7 2 R43-9 1.25B 0.85B 2 R43-10 #10 #11 2 R43-11 2 R43-1 0.85B #1 2.0B 1.25B 2.0B To Ground(G02) (SD130-2) STEP LAMP 8 RR01 8 RR02 2 RR06 2 RR05

SPEAKER & READING LAMP LH

SPEAKER & READING LAMP RH

(33)

GROUND DISTRIBUTION

SD130-6

3 DUMMY RELAY C40 0.75B STOP SIGNAL RELAY 4 C44 0.75B 0.75B 1 0.75B STOP LAMP RELAY (INTARDER) 4 C42 0.75B AUTO GREASE MOTOR 0.75B FRONT TURN SIGNAL LAMP RH FRONT FOG LAMP RH 2 C01 0.75B 2 C05 1.25B 5 2.0B 4 0.75B HEAD LAMP & TAIL LAMP RH 6 C02 2.0B 2.0B 2.0B STOP LAMP SWITCH #1 STOP LAMP SWITCH #2 2 C10-1 0.75B 2 C10-2 0.75B WHEEL LAMP RH 2 C48 0.75B JAKE BRAKE SOLENOID #2 JAKE BRAKE SOLENOID #3 JAKE BRAKE SOLENOID #1 1 E20-2 1 E19-2 1.25B 1.25B 1.25B 1 E18-2 WHEEL LAMP LH 2 C47 0.75B 27 1.25B INTARDER CONTROL MODULE 28 C46 1.25B REAR PARKING ASSIST CONTROL MODULE 1 C45 0.5B 2 1.25B 12 1.25B 13 1.25B ETC CONTROL MODULE 14 C51 1.25B G05(CHASSIS) 2 C27 11 EE01 10

8 EC01(EURO III)EC02(EURO II)

GROUND DISTRIBUTION (6)

(34)

GROUND DISTRIBUTION

SD130-7

0.75B 0.75B HORN (HIGH) HORN (LOW) DATA LINK CONNECTOR C06 0.75B 1 C07 0.75B 16 C71 1 0.75B ENGINE ROOM LAMP 2 C63 0.75B LICENSE LAMP RH 1 C65 0.75B FUEL SENDER 2 C19 0.75B REAR COMBINATION LAMP RH 4 C57 0.75B 0.75B WATER LEVEL SENSOR 2 C98 0.75B DUST INDICATOR SENSOR 2 C56 0.75B REAR FOG LAMP RH 2 C58 0.75B REAR COMBINATION LAMP LH 4 C67 0.75B 2.0B 2.0B 2.0B 2.0B LICENSE LAMP LH 1 C64 KNEELING MAGNETIC VALVE LH 1 C20 0.75B 0.75B 0.75B LUGGAGE DOOR MAGNETIC VALVE 2 C17 0.75B BATTERY RELAY 2 C26 0.75B AUTO GREASE CONTROLLER 6 C28 1.25B EXHAUST BRAKE MAGNETIC VALVE 3 C50 G05(CHASSIS) KNEELING MAGNETIC VALVE RH 1 C21 0.75B 0.75B A/CON RELAY 2 C25 0.75B 0.75B VEHICLE SPEED SENSOR 3 C86 PARKING BRAKE SWITCH 2 C49 0.75B 0.75B 0.75B 0.75B 2.0B 0.75B FRONT AIR PRESSURE SWITCH (LOW ) 2 C23 REAR AIR PRESSURE SWITCH (LOW ) 2 C24 0.75B AIR DRYER 1.25B 1.25B 0.75B STEP LAMP #1 STEP LAMP #2 0.75B 1.25B 1.25B FRONT SIDE REPEATER LAMP LH FRONT SIDE REPEATER LAMP RH 2 C15 0.75B

GROUND DISTRIBUTION (7)

JOINT CONNECTOR 4 C66 C66 5 3 2 1 JOINT CON-NECTOR 4 C61 C61 15 CC01 8 CC07 4 7 0.75B REAR FOG LAMP LH 2 C69 6 2 1 2 C18 3 C80 POWER SHIFT MAGNETIC VALVE 1.25B 3 C84 CONCENT 1.25B 1.25B 2 C93 1 C12-1 1 C12-2 28 CC03 2 CC06 1 CC03

(35)

GROUND DISTRIBUTION

SD130-8

2.0B 1 2.0B SUB HEATER LH SUB HEATER RH 4 A31 2.0B 1 2.0B 4 A32 LCD SWITCH 0.85B 0.85B 4 0.5B 1 R73 G08(HEATER)

G03(MAIN) G04(MAIN)G06(ABS) G10(A/V CONTROL)

GROUND DISTRIBUTION (8)

2.0B PREHEATER CONTROL MODULE 9 A35 1.25B LCD 2 R05 1.25B WATER PUMP 1 A34 1.25B AUDIO 14 R90-3 2.0B 2.0B 2.0B POWER CONNECTOR 2 R06 2 RR14 2.0B 10 2.0B EBS CONTROL MODULE 16 A28-1 G07(EBS) 1 2.0B 2 2.0B HEATER SWITCH 3 M43 1.25B POWER TRANSISTOR 1 A68 2.0B 2.0B POWER WINDOW

SWITCH MOTORWIPER

5 M08 1.25B 2 M37 2.0B 7 MA04 ABS CONTROL MODULE 2.0B 1 1.25B 16 A07-1 W/O Preheater EPYSD7130HL

(36)

DATA LINK DETAILS

ECAC6ABB Memory Power Ground CAN HIGH CAN LOW M25 DATA LINK CONNECTOR

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

L-Line Speed Sensor K-Line PHOTO 5 C71 DATA LINK CONNECTOR PHOTO 100 Memory Power Ground

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

L-Line K-Line 0.85Y/G See Vehicle Speed Sensor System (SD436-1) 0.85Br 0.85G/O 0.85G/O 0.85G/O MC03 8 ABS CONTROL MODULE C46 41 INTARDER CONTROL MODULE M42 13 A07-1 11 0.75G/O 0.75G/O 0.75G/O 0.5G/O 0.75G/O PHOTO 63 DIGITAL TACHOGRAPH & DRIVER INFORMATION SYSTEM MA01 8 PHOTO 63 ETC CONTROL MODULE C51 39 0.75 G/O PHOTO 71 PHOTO 16 PHOTO 18 PHOTO 18

HOT AT ALL TIMES

I/P JUNCTION BOX 67 0.85W/R I/P-A FUSE 89 5A POWER CONNEC-TOR 1 MC03 0.85W/R 0.75W/R 0.75W/R 21 CC02 See Passenger Compartment Fuse Details (SD120-3) PHOTO 18 PHOTO 68 0.85B 1.25B PHOTO 18 See Ground Distribution (SD130-2) PHOTO 5 0.85W 0.85G/L 0.85G/L 0.85G/L MC03 7 ABS CONTROL MODULE C46 14 INTARDER CONTROL MODULE DIGITAL TACHOGRAPH & DRIVER INFORMATION SYSTEM M42 7 A07-1 5 0.75G/L 0.75G/L CC02 25 0.75G/L 0.75G/L 0.5G/L 0.5G/L 0.75G/L PHOTO 63 M47-3 5 ETACM MA01 9 PHOTO 18 PHOTO 63 ETC CONTROL MODULE C51 38 0.75G/L PHOTO 71 PHOTO 68 CC02 24 0.75G/O PHOTO 68 PHOTO 16 PHOTO 18 PHOTO 55 CC01 15 0.75B 2.0B 2.0B 2.0B JOINT CONNECTOR 1 C66 C66 4 See Ground Distribution (SD130-7) PHOTO 79 PHOTO 68 PHOTO 19

SD200-1

DATA LINK DETAILS (1)

To Can Plug (SD200-2)

A

G02

See ABS & ASR Control System (SD587-1) 2 M23 1 M23 0.5Y/R 0.85B DIAGNOSIS RESET SWICH To Can Plug (SD200-2) B G05 PHOTO 17

(37)

DATA LINK DETAILS

0.85Br 0.85Br 0.85Br MC03 5 C51 53 ETC CONTROL MODULE M42 9 3 A07-1 0.75Br 0.75Br 0.5Br 0.75Br 0.75Br 0.75Br 0.75Br PHOTO 71 PHOTO 8 DIGITAL TACHOGRAPH & DRIVER INFORMATION SYSTEM M28-3 13 0.5Br INSTRUMENT CLUSTER 0.85Br MA01 12 PHOTO 18 MA02 12 PHOTO 18 PHOTO 63 INTARDER CONTROL MODULE C46 49 0.75Br PHOTO 63 A05(ABS) A27(EBS) 1 0.75Br PHOTO 63 PHOTO 18 A28-1 1 0.75Br CONTROL MODULE ETC CONTROL MODULE CAN PLUG PHOTO 63 ABS EBS ABS EBS With Multi-Display With Multi-Display 0.75W 0.5W 0.5W 0.75W MC03 6 C51 52 8 M42 9 A07-1 0.85W 0.75W 0.75W 0.75W 0.75W 0.75W 0.85W 0.85W M28-3 12 MA01 11 PHOTO 18 0.75W 0.85W MA02 11 PHOTO 18 C46 22 0.75W A05(ABS) A27(EBS) 3 2 13 A28-1 ABS EBS ABS EBS 0.75R/G MA01(ABS) MA02(EBS) 13 0.85R/G 0.75R/G MC03 9 C51 54 PHOTO 18 PHOTO 16 PHOTO 71 PHOTO 18

From Data Link Connector (SD200-1) From Data Link Connector

(SD200-1)

ABS CONTROL MODULE

SD200-2

DATA LINK DETAILS (2)

A

B

PHOTO 18

References

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