Automotive and Tier 1 supplier industry

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You are always in the fast lane.

You create technological trends.

Our engineering gets your machines up and running.

Your objective: cost-effective implementation of ultramodern production lines.

Our solution: efficient and reliable systems with electric and pneumatic equipment.

Whichever automotive production processes you focus on, you will undoubtedly come across Festo –

in the shape of intelligent solutions that offer far more than just components and sub-systems and

targeted support and services which lastingly increase the productivity and availability of your systems.

This process know-how makes us your ideal partner. Judge for yourself.

For more information:

www.festo.com/automotive

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Save energy!

Optimise energy consumption and determine potential compressed air savings for your system with Festo’s Energy Saving Services. You can reduce your costs by up to 60% in this way – even after commissioning.

Effi cient right from the start: sizing software

Exploit potential energy savings and avoid oversizing during the system design phase. Our software tools for precisely matched electric and pneumatic drive systems can accelerate your return on investment.

Reliable? Without a doubt!

Festo facilitates production processes worldwide, be it with safe handling of sheet metal components in the press shop or through innovative solutions in the body shop – with matching products in accordance with EC Machinery Directive DIN EN ISO 13849-1 and support.

Knowing up-front what happens next: condition monitoring

Ever increasing cost pressure demands shorter cycle times and greater system availability – as well as optimised energy effi ciency. System monitoring and preventive maintenance are our way of dealing with these challenges.

Working safely and simply

Work will be different in the future than it is today. Intuitive operation and the ergonomic functionality of tools are changing manual tasks and make them simpler, safer and less strenuous. In on the action: innovative tools from Festo.

Green light for fl exible production!

As different models, types and variants are produced on a single line, more vehicle models, more part variants and more effi ciency are needed. Multi-car production lines require highly fl exible and adaptive automation.

Your

advantage

Our know-how

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Press shop

Hinge cylinder DW

For harsh environments such as welding processes in the body shop: clamping cylinder DW. Ideal for tough applications thanks to a swivel bearing on the bearing cap and the piston rod.

Valve terminal VTSA

High data transmission rate, e.g. for real-time critical IO data. Safety functions to ISO 13849-1. Safety functions include venting of system parts and reversing.

Toothed belt and spindle axes EGC/EGC-HD

EGC is the range of heavy-duty electric axes with numerous variants. Perfectly suited to the mechatronic multi-axis modular system for 2D and 3D handling systems.

Tubing-fitting combination PUN-V0-C/NPQH

Ideal and safe in the vicinity of welding spatter thanks to a tubing wall thickness of 2 mm for all diameters.

Proportional pressure regulator VPPM

Reliable, precise control with 3 selectable presets by simply pressing a button. The robust multi-sensor regulator with integrated multi-sensors and multi-stage control circuit ensures excellent process reliability.

MS series service units

The integral concept provides application-specific solutions for your compressed air preparation requirements, for example with freely combinable function modules, size mixing and flow sensors.

Flow sensor SFAM-90

Even greater flow ranges with unidirectional fluid flow. Quick installation via prism clamping technology, reliable operation thanks to high-luminosity LED display.

Valve terminal CPX-MPA

Increased system availability, enhanced productivity, more process reliability thanks to integration of diagnostics and condition monitoring into the valve terminal CPX-MPA.

Vacuum generator OVEM

Condition monitoring increases process reliability and prevents downtime. The OVEM monitors the selected evacuation and ejection times of each cycle.

Suction cup ESV

Adapted for the automotive industry: either as a complete, fully assembled suction gripper or as a pure suction cup for mounting and combining with an extensive range of accessories.

Standard cylinder DSBC/DSBG to ISO 15552

Intelligent cushioning and reduced set-up times with self-adjusting PPS end-position cushioning. Simple installation, no readjustment required, optimised cushioning – ideal for the press shop. Type DSBG with tie rods.

Standard cylinder DSNU to ISO 6432

Quick to react thanks to low break-away force, good running performance and a long service life. And saves time: DSNU with self-adjusting PPS cushioning.

Body shop

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Flawless painting of car bodies.

Accurate gripping and transport of pressed parts.

All assembly steps performed reliably. Precise machining and assembly of engine and transmission parts.

Deliver top quality at a competitive price.

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Standard cylinder ADN with PPS cushioning

Self-adjusting PPS cushioning significantly reduces external effects and negative influences on the machine or system such as impacts and shock.

Electric cylinder EPCO

Optimised Motion Series: fully assembled system including drive, permanently mounted stepper motor, controller for servo-mode operation and cables. Always optimally matched with 2 operating modes: servo-mode or inexpensive stepper mode.

Planar surface gantry EXCM-10/-30

Extremely small with maximum coverage of the rectangular working space. For payloads of up to 3 kg, scalable stroke along the X and Y axes. Can be quickly and easily integrated into machines.

Control cabinets – ready-to-install solutions

With pneumatic and/or electrical equipment. Control cabinets from a single source protect all pneumatic, electrical and electronic system components.

Parallel gripper HGPT-B

Extremely powerful – up to 7 kN. A sturdy and precise kinematic system with T-slot guide for the gripping fingers ensures maximum torque absorption and a long service life.

Handling systems

Whether for small or big, light or heavy loads, our gantry systems are configured according to your requirements and solve any handling task, e.g. for automated parts feeding in final assembly.

Servo-pneumatic positioning module CMAX for CPX terminals

Free positioning with servopneumatics: the CMAX module on valve terminals controls linear or rotary pneumatic drives.

Position transmitter SMAT-8M

The first position transmitter designed as a proximity sensor. Sensing range up to 40 mm depending on the drive.

Air gap sensor SOPA

Light, compact and extremely precise in the µm range. Controller module, compressed air regulation, measurement air switch-off and air jet function, up to 4 measuring modules, multi-colour LCD.

Stopper cylinder DFST

For gentle stopping without impact or noise: high performance stopper cylinder DFST. With high energy absorption for optimised cycle times. Sturdy design for a long service life.

Pneumatic mini-slide DGSL

8 sizes, stroke lengths up to 200 mm, 3 different end stops, highly precise, high load bearing capacity, easy to install.

Linear drives DGC

Precise, high load bearing capacity, good guide performance and space-saving – thanks to short installation length relative to stroke. Loads and devices can be directly mounted on the slide. DGC-K with internal guide.

Tier 1 suppliers

Engine and transmission production

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Engineering • Consulting • Design tools • Electronic catalogue

Procurement/logistics • Procurement/logistics

• Festo online shop • 24-hour delivery service • Logistics optimisation service • PrePack

Installation and commissioning

• Ready-to-install solutions • Commissioning of axis systems • Compressed air consumption analysis

Operation • Energy Saving Services

• Modular service contracts • Compressed air quality analysis • Replacement parts catalogue/

repair service

Festo's service and support philosophy is based on constant analysis of the value chains of

different types of customers. Festo has built on this to develop a sophisticated portfolio that

supports you along your entire value chain.

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135231 en 2013/12 – Errors and omissions excepted www.festo.com Parameter access Velocity ModePosition Fieldbus-Communication

Position set Direct position Parameter channel

AS-Interface EtherNet Front Unit Sensors Compressed air supply/ accessories Application-optimised solutions

Pneumatic Servo-pneumatic Electric

Management level Actuation Drives Field level Control Controllers Operation Visualisation Diagnostics Control level Fieldbus CPX web Monitor Management system EPCO Cylinder ESBF CMMO-ST Integrated controller CDPX Modular controller CECX 3rd side PLC (ABB, Allen-Bradley, Rockwell, Siemens etc.) FHPP

Festo Handling and Positioning Profile CODESYS provided by Festo FST 4 Festo Software Tool EtherNet (PROFINET EtherNet/IP EtherCAT TCP) Fieldbus (PROFIBUS, INTERBUS, DeviceNet, CANopen, CC-Link)

CPX web Monitor Front End Displays Diagnosis and

pre-processing On-site diagnostics

Position Distance Pressure Flow rate

Flow rate FCT Festo Configuration Tool Colour Object sensing

Regulators Filters Lubricat Valves Dryers

ors

PrePack Product modifications Product development Assemblies Integration solution Mounting Plate Control cabinets

Signal converters Electrical installation concepts

• Central • Decentralised • On-site • Hybrid Installation system CPI Stand-alone units On-site

Valves Decentralised valve

terminals On-site valve terminals

Proportional valve MPYE End position controller SPC11 Position controller CPX-CMAX

End position controller CPX-CMPX Proportional valve VPWP Linear drives with inte-grated diplacement encoder DNCI/DDPC DSMI-B DGCI/DDLI Swivel modules with integrated displacement encoder

Pick and Place Linear gantry Three-dimensional gantry T-Gantry EXCT H-Gantry EXCH Tripod EXPT

PositioningDrives

Sizing and calculation software for electric drives SFC-LACI Servo motor MTR-DCI EGC-HD-TB/BS EGSL DGEA EGC-TB/BS DNCE-BS/LS ELGA-TB-G/RF Cantilever axes Slides

Linear motor axes

ELGL-LAS Stepper motors EMMS-ST Servo motors EMMS-AS ELGR DGE ELGG DGE-ZR-RF Gantry axes DMES EGSK/EGSP DNCE-LAS DFME-LAS ADNE-LAS

Standard cylinders Round cylinders

Sensor interface CASM Compact/short-stroke cylinders Grippers Electric parallel grippers Parallel grippers Three point grippers Sealed grippers Angle and radial grippers Swivel/gripper units Adaptive gripper Bellow grippers Micro grippers Vacuum Vacuum grippers Vacuum generators Swivel modules electric pneumatic Image processing

Type, position, rotational position sensing; quality inspection; diagnostics and commissioning

Compressed air preparation Connection technology, pneumatic Electric

Sensors Integrated sensors

Pressure amplifier Plastic tubing Fittings Couplings Connecting Cables Plug connectors

Customer-specific products and services Handling systems Handling modules Economical I/O modules Compact Sturdy (Differential) pressure Axis interface

CPX-CMXX Integrated controllerCPX-CEC

Robotic controller CMXR Compact controller CECC

Servo motor controller

CMMP-AS CMMD-AS

Stepper motor controllers CMMS-ST Motor controller CMFL SLTE with DC motor SFC-DC CMMS-AS CPX-CMIX CRDSNU DFM Guided cylinder DGC-HD DSNU ADN ADVC Rodless drives DGC Mini slides DGSL DGSC DSBC DSBF DSBG

We are the engineers of productivity

There are four outstanding characteristics with which we successfully implement your automation tasks and provide you with increased productivity: security, efficiency, simplicity and competency. These make us what we are for you: engineers of productivity.

Festo – your partner for components through to systems

Right of way for the automotive industry

The automotive industry has always been a driver when it comes to developing new, more efficient manufacturing concepts. Festo provides support, especially when it comes to making automation more intelligent, for example with condition monitoring and our Energy Saving Services.

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