SAFELEC I N S U L A T E D C O N D U C T O R B A R S 6 0 u p t o A m p

(1)

Finger safe up to IP2

60 to 1000 Amp conductors in Standard or

Medium Heat cover

Cover shaped to shed water and dust

Horizontal conductors with contact from

underside

SAFELEC

I N S U L A T E D C O N D U C T O R B A R S

(2)

SAFELEC 2:

Technical Data

Galvanised Steel Conductor Bars; Expansion Sections Copper Conductor Bars; Expansion Sections

Aluminium / Stainless Steel Conductor Bars; Expansion Sections Joints

Jointing Compound

Powerfeeds: End Powerfeed; Joint Powerfeed Hanger Clamps: Standard Mount; Lateral Mount Hanger Clamps: with Insulator

Anchor Clamps End Caps Pick Up Guides

Isolation Sections: Galvanised Steel Bar; Copper Bar; Aluminium / Stainless Steel Bar Collectors

Collector Shoe + Holder Collector Bracket

Brackets: Single Sided Bracket; Double Sided Bracket; Web Bracket; Girder Clamp

System Dimensions Component Dimensions

Component Dimensions (Continued) Component Dimensions (Continued)

SAFELEC Insulated Conductor Bars

Typical Applications

Selection of Conductors

Technical Data

SAFELEC

ONTENTS

PAGE:

5 6 7 8 9 9 9 10 11 11 12 12 13 14 14 15 15 16 17 18 19

3

4

5 SAFELEC 3:

Technical Data

Copper Conductor Bars; Expansion Sections

Aluminium / Stainless Steel Conductor Bars; Expansion Sections Joints

Jointing Compound

Powerfeeds: Joint Powerfeed

Powerfeed Sections: Copper Bar; Aluminium / Stainless Steel Bar Hanger Clamps: Standard Mount; with Insulator

Anchor Clamps End Caps

Isolation Sections: Copper Bar; Aluminium / Stainless Steel Bar Collectors

Collector Shoe + Holder Collector Bracket

Brackets: Single Sided Bracket; Double Sided Bracket; Web Bracket; Girder Clamp

System Dimensions Component Dimensions 20 21 22 23 23 23 24 25 25 26 26 27 27 28 28 29 30

20 V BAR:

Technical Data

Copper Conductor Bars; Expansion Sections; Isolation Sections

Aluminium / Stainless Steel Conductor Bars; Expansion Sections; Isolation Sections Joints

Powerfeeds: Joint Powerfeed Hanger Clamps: with Insulator Anchor Clamps

End Caps Collectors

Collector Shoe + Holder Component Dimensions Notes page Notes page Notes page 31 32 33 34 34 34 34 34 35 35 36 37 38 39

31 C

(3)

SAFELEC

NSULATED

I

C

ONDUCTOR

B

ARS

SAFELEC

INSUL 8 supplies electrical power feed systems for moving machinery. Easy to install and maintain, the SAFELEC

range ensures a high level of reliability. It has been designed to meet the safety standards demanded in industry.

Advantages of conductor bars:

- Ability to feed several moving machines from the same conductor system

- Suitable for high amperage - Feed points can be placed at any location

- Compactness - Long system length possible - Suitable for both indoor and outdoor use

SAFELEC features:

- Easy installation, reduced and simple maintenance - Protection degree IP2, finger safe

- Insulating covers shaped to shed water and dust - Standard PVC cover for normal temperatures - Medium Heat cover available for high ambient temperatures

- Expansion sections not required for runs less than 150 m - Max travel speed: 200 m/min

SAFELEC complies with the following international standards: NFC 20-010, NFC 63-010, NFC 32-070, VDE 0470,

BSEN 60529, DIN 53438 Range of application:

Workshop cranes, iron and steel industry, railways, leisure industry, mines etc.

YPICAL

T

A

PPLICATIONS

Conveyor System

Multipole Feed System

Bridge Construction Crane Roller Coaster

(4)

ECHNICAL

T

D

ATA

SAFELEC

ELECTION OF

S

C

ONDUCTORS

L L/2 L/4 L/6 L/6 L/2 L/10 L/10

The maximum permissible continuous current rating of the conductor bar depends on the duty factor of the cranes and the maximum ambient

temperature Ta. It can be established using the following formula:

3-Phase AC Single Phase AC Continuous current DC

Where:

³U: volt drop in Volts

³U%: volt drop in % of nominal voltage Un: nominal supply voltage in Volts

I: maximum current in Amps D: see opposite diagram R: resistance in Ohms per metre Z: impedance in Ohms per metre

³U = 3 x I x D x Z ³U = 2 x I x D x Z ³U = 2 x I x D x R Volt drop calculation ³U:

³U% = (³U x 100) / U

n

End feed D = L

Feed point at L/10 and L/2 from each end

D = L/10 Feed point at L/6 from each end D = L/6

Feed point at each end D = L/4 Centre feed D = L/2 FACTOR “K” Standard cover

25

0

_C

_1.000

0.905

0.798

0.674

0.775

0.707

0.632

1.118

1.011

0.892

0.754

0.866

0.791

0.707

1.291

1.168

1.030

0.870

1.000

0.913

0.816

1.581

1.430

1.261

1.066

1.225

1.118

1.000

2.236

2.023

1.784

1.508

1.732

1.581

1.414

35

0

C

45

0

_C

55

0

_C

65

0

_C

75

0

_C

85

0

C

Medium Heat cover Duty Ta 100% 80% 60% 40% 20%

(5)

SAFELEC

ECHNICAL

T

_D

ATA

Material

PVC

180 KV/cm

10

11

_ž

>10

15

_ž/cm

84

0

_C

Self extinguishing

54%

1.5 g/cm

3

BAYBLEND

240 KV/cm

>10

14

_ž

>10

16

_ž/cm

120

0

_C

Self extinguishing

24%

1.15 g/cm

3 Dielectric strength Surface resistivity Volume resistivity Vicat softening temperature

(never expose PVC cover to temperatures in excess of 80o_C)

Flame-test Oxygen index Specific density

CONDUCTOR BAR COVER STANDARD MEDIUM HEAT

CONDUCTOR BAR GALVANISED STEEL ALUMINIUM /

STAINLESS STEEL COPPER

Nominal current Cross sectional area Maximum system voltage (AC) (contact Insul-8 for other voltages) (DC) (contact Insul-8 for other voltages)

Resistance R (for DC) at 200_{C (ž/m)}

Impedance Z (for AC) at 200_{C (ž/m)}

Maximum allowable ambient temperature for 100% duty cycle

Bar length Support pitch Standard

Lateral

Minimum pitch centres Standard Lateral Expansion sections: not required for

runs less than

Minimum bending radius: (horizontal only)

60A 50mm2 1000V 1000V 0.003584 0.003604 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 100A 63mm2 1000V 1000V 0.002867 0.002891 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 125A 93mm2 1000V 1000V 0.001933 0.001968 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 160A 50mm2 1000V 1000V 0.000342 0.000364 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 250A 63mm2 1000V 1000V 0.000274 0.000300 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 400A 93mm2 1000V 1000V 0.000184 0.000221 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 200A 104mm2 1000V 1000V 0.000301 0.000325 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 315A 120mm2 1000V 1000V 0.000261 0.000288 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m 400A 156mm2 1000V 1000V 0.000199 0.000234 250_C 4.5m 1500mm 1125mm 43mm 60mm 150m 1.5m

An accurate choice of conductors can be made when all the following information is known: - The type of current: single or three phase AC ; continuous (DC) - The maximum current power and duty cycle

- The allowable volt drop for the machines being supplied - The ambient temperature

- Environment (dusty, coastal, humid, acidic etc.)

(6)

SAFELEC

ALVANISED

G

S

TEEL

C

ONDUCTOR

B

ARS

Standard Phase cover (orange) Standard Earth cover

(green)

Weight (Kg)

XPANSION

E

_S

ECTIONS

Expansion sections are required on all systems over 150m long. The maximum gap of the expansion

section is 50mm. The expansion section is 4.5m long and is installed in place of one length of conductor bar.

CURRENT RATING 60A 100A 125A

2.34 310002

310001

2.76 310102

310101

3.76 310202

Medium Heat cover

(grey)

310003

₃₁₀₀₅₆

310103

₃₁₀₁₅₆

310203

₃₁₀₂₅₆

310201

Earth Phase

(green)

Weight (Kg)

3.06 310008

310007

3.32 310108

310107

4.20 310208

(grey)

310009

₃₁₀₀₅₈

310109

₃₁₀₁₅₈

310209

₃₁₀₂₅₈

310207

Earth Phase Standard Phase cover Standard Earth cover Medium Heat cover Expansion section 310007

(7)

SAFELEC

(green)

Weight (Kg)

2.76 310302

310301

3.04 310402

310401

4.40 310502

(grey)

310303

₃₁₀₃₅₆

310403

₃₁₀₄₅₆

310503

₃₁₀₅₅₆

310501

Earth Phase

(green)

Weight (Kg)

3.28 310308

310307

3.86 310408

310407

4.74 310508

(grey)

310309

₃₁₀₃₅₈

310409

₃₁₀₄₅₈

310509

₃₁₀₅₅₈

310507

Earth Phase Standard Phase cover Standard Earth

cover Medium Heat cover

ONDUCTOR

C

OPPER

C

B

ARS

XPANSION

E

S

ECTIONS

Expansion sections are required on all systems over 150m long.

The maximum gap of the expansion section is 50mm.

The expansion section is 4.5m long and is installed in place of one length of conductor bar.

Expansion section 310307

(8)

SAFELEC

LUMINIUM

A

/

S

TAINLESS

S

TEEL

C

ONDUCTOR

B

ARS

(green)

Weight (Kg)

XPANSION

E

_S

ECTIONS

2.12 310602

310601

2.18 310702

310701

2.50 399102

(grey)

310603

₃₁₀₆₅₆

310703

₃₁₀₇₅₆

399103

₃₉₉₁₅₆

399101

Earth Phase

(green)

Weight (Kg)

3.23 310608

310607

3.43 310708

310707

3.80 399108

(grey)

310609

₃₁₀₆₅₈

310709

₃₁₀₇₅₈

399109

₃₉₉₁₅₈

399107

Earth Phase Standard Phase cover Standard Earth cover Medium Heat cover Expansion section 310607

(9)

0.049

0.044

0.032

0.2 SAFELEC

Standard Phase cover (orange)

JOINT COVER

Standard Earth cover (green)

Medium Heat cover Heavy Duty cover

Weight (Kg) green black

OINTS

J

OINTING

J

_C

OMPOUND

310850

310851

310855

310856

0.027 399541

Steel JOINT Weight (Kg)

310872

Copper

310873

Aluminium

310874

Heavy Duty Copper

399549

0.225

JOINTING COMPOUND Weight (Kg)

310932

Steel Joint 310872 Aluminium Joint 310874 Copper Joint 310873

Standard Phase cover 310850

Heavy Duty Copper Joint 399549

Heavy Duty Joint cover 399541

Jointing compound should be applied to the contact surfaces of the joint and bar at every joint on copper and aluminium systems. One tube is sufficient for over 300 connections.

OWERFEEDS: END POWERFEED

P

OWERFEEDS: JOINT POWERFEED

P

Powerfeed installed in place of an end cover.

Maximum cable connection size: 16mm2

0.037

UP TO 100A Weight (Kg)

310911

End Powerfeed 310911 Standard cover (orange) Medium Heat cover

(red)

Weight (Kg)

CURRENT RATING UP TO 60A UP TO 250A UP TO 400A

0.028 310066

310034

0.25 310913

310910

0.30 310915

310912

Powerfeed for connection of one or two _{flexible cables.}

310910 has single cable connection. 310912 has double cable connection. Powerfeed is usually installed in place of a joint.

Maximum cable connection size: 60A Joint Powerfeed

(10)

SAFELEC

Lateral mount hangers are supplied with 20mm spacers to provide clearance for joint covers. Maximum support spacing is 1.125m. Standard hangers are acetyl. Maximum support spacing is 1.5m.

ANGER

H

C

LAMPS: STANDARD MOUNT

ANGER

H

_C

LAMPS: LATERAL MOUNT

POLYCARBONATE (RED) WEIGHT (Kg) STANDARD (BLACK) Single pole Two pole Three pole Four pole

310824

310882

310861

310821

0.03

0.04

0.05

0.057 310829

310899

310871

310857

POLYCARBONATE (RED) WEIGHT (Kg) STANDARD (BLACK) Single pole Two pole Three pole Four pole

399431

399432

399433

399381

0.05

0.06

0.07

0.12 399434

399435

399436

399382

Four pole (without spacer)

310835

310859

0.08

Single pole hanger 310824

Two pole hanger 310882

Four pole hanger 310821

Three pole hanger 310861

Single pole lateral mount hanger

399431

Four pole lateral mount hanger

(11)

SAFELEC

ANGER

H

C

LAMPS: WITH INSULATOR

NCHOR

A

C

LAMPS

WEIGHT (Kg) Single pole Single pole Single pole Single pole

(Black)

(Red)

Stainless steel

Two part

0.10

0.106

0.08

Two pole

Two part

310918

310834

310827

399544

399627

0.174

Single pole hanger 310918

Two pole two part hanger

399627

Single pole two part hanger 399544 Stainless steel hanger with insulator 310827

In particularly dusty or humid environments, hangers with insulator should be used. WEIGHT (Kg) Standard With insulator Lateral mount Without top bolt (two required per anchor point)

0.06

0.12

0.10

0.05 310832

WEIGHT (Kg)

Heavy duty anchor

399546

0.48 310969

399383

310831

Anchor clamp 310832 Anchor clamp without top bolt

310831 Anchor clamp with insulator 310969 Heavy duty anchor clamp 399546

Anchor points are usually situated in the middle of a conductor system.

Additional anchor points are required for systems with expansion sections.

(12)

SAFELEC

Transfer caps are suitable for air gaps up to 10mm. Vertical tolerance 5mm Horizontal tolerance 2mm

ND

E

C

APS

WEIGHT (Kg)

Steel / copper bar Aluminium bar Transfer cap

0.04

0.02

0.10 310892

310893

310951

+ _ + _

End cap for steel / copper bar

310892

Transfer end cap

310951

Special collectors are required for systems where pick up guides are fitted.

ICK

P

U

P

G

UIDES

Four pole pick up guide 310929 WEIGHT (Kg) Two pole Single pole Three pole

1.27

1.72

2.16 310920

399532

399502

Four pole

310929

2.54

(13)

SAFELEC

Isolation sections provide electrical separation between adjacent sections of conductor bar.

Only for use in dry, clean conditions. The Isolation section is 4.5m long and is installed in place of one length of conductor bar.

It is recommended that Isolation sections are not fitted in earth conductors.

(green)

Weight (Kg)

2.71 310026

310025

3.16 310126

310125

4.19 310226

(grey)

310027

₃₁₀₀₆₄

310127

₃₁₀₁₆₄

310227

₃₁₀₂₆₄

310225

earth phase

SOLATION

I

GALVANISED STEEL BAR

S

ECTIONS

COPPER BAR

ALUMINIUM / STAINLESS STEEL

Isolation section

310025

(green)

Weight (Kg)

2.97 310326

310325

3.42 310426

310425

4.68 310526

(grey)

310327

₃₁₀₃₆₄

310427

₃₁₀₄₆₄

₃₁₀₅₆₄

310527

310525

earth phase Isolation section 310325 Isolation section 310625

(green)

Weight (Kg)

2.4 310626

310625

2.6 310726

310725

2.9 399126

(grey)

310627

₃₁₀₆₆₄

310727

₃₁₀₇₆₄

399127

₃₉₉₁₂₈

399125

earth phase

(14)

SAFELEC

The copper graphite shoe ensures electrical continuity, a smooth contact with the conductor bar and a good resistance to wear. 50A and 100A collectors are supplied

without cable. Stranded cable terminal clamps are

included. 250A collectors are supplied with

2 x 1m 35mm2_cable.

OLLECTORS

C

Weight (Kg)

0.38 399360

Phase

0.8 310990

2.00 34956

399380

Earth - without deflector

399355

399373

Earth - right hand

399340

399372

Earth - left hand

399352

CURRENT RATING 50A + 100A_{Phase - red} _{Earth - green}50A + 100A

310993

Code Weight (Kg)

0.06

0.06 399357

250A

0.28 35289

HOE

S

OLLECTOR

C

+

_H

OLDER

50A Phase Collector 399360 250A Collector 34956 100A Collector (Earth left) 399352 100A Phase Collector

310990

250A Collector Shoe and Holder

35289 50 / 100A Collector

Shoe and Holder 310993

50A Collector (Earth left)

(15)

SAFELEC

OLLECTOR

C

_B

RACKET

Single 13mm SQUARE

310994

0.36 310991

0.88

Double

310898

0.74 310992

1.84

Single collector bracket 310994

Double collector bracket 310898

Weight (Kg) 25mm SQUARE Weight (Kg)

25mm square, 400mm long for use with 100A and 250A collectors.

13mm square, 200mm long for use with 50A collector.

RACKETS: SINGLE SIDED BRACKET

B

310980 - to suit beam flange 80-155mm. 310982 - to suit beam flange 155-305mm. WEIGHT (Kg)

0.66 310980

0.86 310982

310980 310982

RACKETS: DOUBLE SIDED BRACKET

B

RACKETS: WEB BRACKET

B

RACKETS: GIRDER CLAMP

B

310981 - to suit beam flange 80-185mm. 310983 - to suit beam flange 185-305mm. WEIGHT (Kg)

0.84 310981

1.08 310983

310981 310983 WEIGHT (Kg)

0.62 310984

310984 WEIGHT (Kg)

0.08 310985

(16)

SAFELEC

IMENSIONS

D

YSTEM

S

STANDARD HANGER CLAMPS

(17)

SAFELEC

C

OMPONENT

D

IMENSIONS

60A STANDARD PHASE COVER - Expansion Section (310007)

250A JOINT POWERFEED (310910)

END POWERFEED (310911) ALUMINIUM JOINT

(310874)

60A JOINT POWERFEED (310034)

STANDARD PHASE COVER (310850) STEEL JOINT (310872) 250A JOINT POWERFEED (310910) SINGLE POLE HANGER CLAMP Standard Mount

(18)

SAFELEC

C

OMPONENT

D

IMENSIONS (Continued)

TWO POLE HANGER CLAMP Standard Mount (310882) THREE POLE HANGER CLAMP Standard Mount (310861)

END CAP TRANSFER END CAP

ANCHOR CLAMP With Insulator (310969) STAINLESS STEEL HANGER CLAMP with Insulator (310827) FOUR POLE HANGER CLAMP Standard Mount (310821) ANCHOR CLAMP (310832) SINGLE POLE HANGER CLAMP with Insulator (310918) END CAP for Steel / Copper Bar

(19)

SAFELEC

C

OMPONENT

D

IMENSIONS (Continued)

STANDARD PHASE COVER Isolation Section

(310025)

SINGLE COLLECTOR BRACKET 13mm square

(310994)

DOUBLE SIDED BRACKET

(310981) DOUBLE SIDED BRACKET(310983)

SINGLE SIDED BRACKET (310980)

SINGLE COLLECTOR BRACKET 25mm square

(310991)

SINGLE SIDED BRACKET (310982)

DOUBLE COLLECTOR BRACKET 13mm square

(310898)

GIRDER CLAMP (310985)

(20)

SAFELEC

ECHNICAL

T

D

ATA

Material

PVC

180 KV/cm

10

11

_ž

>10

15

_ž/cm

84

0

_C

Self extinguishing

54%

1.5 g/cm

3

BAYBLEND

240 KV/cm

>10

14

_ž

>10

16

_ž/cm

120

0

_C

Self extinguishing

24%

1.15 g/cm

CONDUCTOR BAR ALUMINIUM /

Lateral

runs less than

Minimum bending radius: (horizontal only)

500A 115mm2 1000V 1000V 0.000149 0.000189 250_C 4.5m 1500mm 1125mm 60mm 60mm 150m 1.5m 800A 171mm2 1000V 1000V 0.000100 0.000154 250_C 4.5m 1500mm 1125mm 60mm 60mm 150m 1.5m 1150A 339mm2 1000V 1000V 0.000051 0.000127 250_C 4.5m 1500mm 1125mm 60mm 60mm 150m 1.5m 630A 277mm2 0.000113 0.000162 1000V 1000V 250_C 4.5m 1500mm 1125mm 60mm 60mm 150m 1.5m

SAFELEC 3

Electric Mining Vehicles Railway

Shore Supply

(21)

SAFELEC

(green)

Weight (Kg)

5.40 319202

319201

7.65 319402

319401

14.34 319502

(grey)

319203

₃₁₉₂₀₄

319403

₃₁₉₄₀₄

319462

₃₁₉₄₆₃

319501

Earth Phase

(green)

Weight (Kg)

7.40 319208

319207

10.15 319408

319407

16.84 319508

(grey)

319209

₃₁₉₂₁₀

319409

₃₁₉₄₁₀

319466

₃₁₉₄₆₇

319507

Earth Phase Standard Phase cover Standard Earth cover Medium Heat cover

ONDUCTOR

C

OPPER

C

B

ARS

XPANSION

E

S

ECTIONS

The expansion section is 4.5m long and is installed in place of one length of conductor bar.

(22)

SAFELEC

(green)

Weight (Kg)

CURRENT RATING 630A

4.23 319302

319301

(grey) Earth

319303

₃₁₉₃₀₄

Phase

(green)

Weight (Kg)

6.50 319308

319307

(grey) Earth

319309

₃₁₉₃₁₀

Phase Standard Phase cover Standard Earth cover Medium Heat cover Expansion section 319307

LUMINIUM

A

_/

_S

TAINLESS

_S

TEEL

_C

ONDUCTOR

_B

ARS

XPANSION

E

S

ECTIONS

(23)

SAFELEC

OWERFEEDS: JOINT POWERFEED

P

OINTS

J

0.25

0.202

0.08

JOINT COVER

Standard Earth cover (green) Medium Heat cover

Weight (Kg) grey

319850

319851

319472

319473

0.04

Copper (up to 800A) JOINT Weight (Kg)

319874

Copper 1150A

319515

Aluminium

319873

Standard cover (orange) Medium Heat cover

(red)

POWERFEED

319870

319909

Powerfeed has cable connection for maximum 2 x 50mm2_cables.

Joint Powerfeed

800A Copper Joint 319874

Aluminium Joint 319873

1150A Copper Joint 319515

OINTING

J

_C

OMPOUND

0.225

JOINTING COMPOUND Weight (Kg)

310932

Jointing compound should be applied to the contact surfaces of the joint and bar at every joint on copper and aluminium systems. One tube is sufficient for over 300 connections.

Standard Phase cover 319850

(24)

COPPER BAR

ALUMINIUM / STAINLESS STEEL BAR

SAFELEC

OWERFEED

P

_S

ECTIONS

Standard Phase cover Double cable connection

319918

(green)

Medium Heat Phase cover (grey)

Weight (Kg)

SINGLE CABLE CONNECTION 500A

6.56 319913

319912

319926

Medium Heat Earth cover

(grey)

319927

(green)

Weight (Kg)

SINGLE CABLE CONNECTION 630A

5.39 319917

319916

319930

(grey)

319931

(green)

DOUBLE CABLE CONNECTION 630A

319919

319918

319932

(grey)

319934

(green)

Weight (Kg)

DOUBLE CABLE CONNECTION 500A 800A 1500A

8.0 319915

319914

10.25 319911

319910

16.94 319524

319928

319468

319470

(grey)

319929

319469

319471

319523

Standard Phase cover Single cable connection

319912

Standard Phase cover Double cable connection

319914

Standard Phase cover Single cable connection

319916

Powerfeed sections are 4.5m long and should be fitted in place of a length of conductor bar. Suitable for connection of 1 or 2 cables

(25)

SAFELEC

Standard hangers are acetyl. Maximum support spacing is 1.5m.

ANGER

H

_C

LAMPS: STANDARD MOUNT

ANGER

H

C

LAMPS: WITH INSULATOR

POLYCARBONATE

(RED) ZINC PLATED HARDWARESTAINLESS STEEL WITH STANDARD (BLACK) Single pole Weight

319821

0.027 319826

0.070 319829

0.030

Single pole hanger

319821 Stainless steel hanger319826

NCHOR

A

_C

LAMPS

WEIGHT (Kg) Single pole Single pole Single pole Single pole

(Black)

(Red)

Stainless steel

Two part

0.10

0.106

0.08

Two pole

Two part

319834

319839

319827

319833

319838

0.174

In particularly dusty or humid environments, hangers with insulator should be used.

WEIGHT (Kg)

Standard With insulator Without top bolt (two required per anchor point)

0.06

0.12

0.05 319832

319964

319963

Anchor points are usually situated in the middle of a conductor system.

Additional anchor points are required for systems with expansion sections. Stainless steel

hanger with insulator

319827

Two pole two part hanger

319838

Single pole two part hanger

319833

Anchor clamp 319832

(26)

SAFELEC

Isolation sections provide electrical separation between adjacent sections of conductor bar. Only for use in dry, clean conditions. The Isolation section is 4.5m long and

is installed in place of one length of conductor bar. It is recommended that Isolation sections

are not fitted in earth conductors.

SOLATION

I

_S

ECTIONS

COPPER BAR

ALUMINIUM / STAINLESS STEEL

(green)

Weight (Kg)

2.97 319013

319012

3.42 319426

319425

4.68 319475

(grey)

319015

319016

319431

319432

319476

319477

319474

earth phase Isolation section 319425 Isolation section 319311

(green)

Weight (Kg)

2.4 319312

319311

(grey) earth

319313

319314

phase WEIGHT (Kg) End cap

319892

0.04 ND

E

_C

APS

End cap 319892

(27)

SAFELEC

OLLECTORS

C

HOE

S

OLLECTOR

C

+

H

OLDER

The copper graphite shoe ensures electrical continuity, a smooth contact with the conductor bar and a good resistance to wear.

100A collectors are supplied without cable.

Stranded cable terminal clamps are included.

250A collectors are supplied with 2 x 1m 35mm2_cable.

Weight (Kg)

CURRENT RATING 100A 250A

0.8 310990

Phase

2.00 34956

399355

399340

399352

250A Collector 34956

399352 100A Phase Collector

310990

CURRENT RATING _{Phase - red}50A + 100A _{Earth - green}50A + 100A

310993

0.06

0.06 399357

250A

0.28 35289

(28)

SAFELEC

OLLECTOR

C

_B

RACKET

Single 13mm SQUARE

310994

0.36 310991

0.88

Double

310898

0.74 310992

1.84

Weight (Kg) 25mm SQUARE Weight (Kg)

25mm square, 400mm long for use with 100A and 250A collectors. 13mm square, 200mm long for use with

50A collector.

RACKETS: SINGLE SIDED BRACKET

B

319980 - to suit beam flange 80-155mm. 319982 - to suit beam flange 155-305mm.

WEIGHT (Kg)

0.66 319980

0.86 319982

319980 319982

RACKETS: DOUBLE SIDED BRACKET

B

RACKETS: WEB BRACKET

B

RACKETS: GIRDER CLAMP

B

319981 - to suit beam flange 80-185mm. 319983 - to suit beam flange 185-305mm.

WEIGHT (Kg)

0.84 319981

1.08 319983

319981 319983 WEIGHT (Kg)

0.62 319984

319984 WEIGHT (Kg)

0.08 310985

310985

(29)

SAFELEC

IMENSIONS

D

YSTEM

S

STANDARD HANGER CLAMPS

(30)

SAFELEC

C

OMPONENT

D

IMENSIONS

500A STANDARD PHASE COVER - Expansion Section (319207)

COPPER JOINT (up to 800A)

(319874)

STANDARD ANCHOR CLAMP (319832)

END CAP (319892) STAINLESS STEEL HANGER

(319826) STAINLESS STEEL HANGER CLAMP with Insulator (319827) JOINT POWERFEED (319909) ALUMINIUM JOINT (319873)

SINGLE POLE HANGER (319821) STANDARD PHASE COVER

(31)

SAFELEC

ECHNICAL

T

D

ATA

Material

PVC

180 KV/cm

10

11

_ž

>10

15

_ž/cm

84

0

_C

Self extinguishing

54%

1.5 g/cm

3

BAYBLEND

240 KV/cm

>10

14

_ž

>10

16

_ž/cm

120

0

_C

Self extinguishing

24%

1.15 g/cm

CONDUCTOR BAR ALUMINIUM /

Lateral

runs less than

500A 115mm2 1000V 1000V 0.000149 0.000189 250_C 6m 1500mm 1125mm 70mm 70mm 150m 800A 171mm2 1000V 1000V 0.000100 0.000154 250_C 6m 1500mm 1125mm 70mm 70mm 150m 1150A 339mm2 1000V 1000V 0.000051 0.000127 250_C 6m 1500mm 1125mm 70mm 70mm 150m 630A 277mm2 0.000113 0.000162 1000V 1000V 250_C 6m 1500mm 1125mm 70mm 70mm 150m

V BAR

For use in applications where regular disconnection and reconnection of current collectors is required: for example in

mining and quarrying.

The specially designed profile of the insulating cover guides the collector shoe onto the sliding surface of the

conductor bar, providing greater tolerance and allowing the collectors to be correctly located without direct access to

the bar.

(32)

Standard Phase cover

Standard Earth cover

SAFELEC

Standard Earth cover (green)

Weight (Kg)

6.33 319869

319250

8.55 319452

319451

15.15 319552

319551

(green)

Weight (Kg)

8.93 319258

319257

11.15 319458

319457

17.75 319558

319557

ONDUCTOR

C

OPPER

C

_B

ARS

XPANSION

E

S

ECTIONS

section is 50mm. The expansion section is 1.5m long.

Only for use in dry, clean conditions. It is recommended that Isolation sections are not fitted in earth conductors.

SOLATION

I

_S

ECTIONS

Weight (Kg)

7.3 319253

9.55 319453

16.26 319553

(33)

Standard Earth cover Standard Phase

cover

SAFELEC

(green)

Weight (Kg)

5.13 319352

319351

(green)

Weight (Kg)

7.73 319358

319357

The expansion section is 1.5m long.

LUMINIUM

A

/

S

TAINLESS

S

TEEL

C

ONDUCTOR

B

ARS

XPANSION

E

_S

ECTIONS

Only for use in dry, clean conditions. It is recommended that Isolation sections are not fitted in earth conductors.

SOLATION

I

_S

ECTIONS

Weight (Kg)

6.1

(34)

OWERFEEDS: JOINT POWERFEED

P

OINTS

J

SAFELEC

0.25

0.202

6.08

Standard cover JOINT COVER Weight (Kg)

319840

0.168

Copper 500/800A JOINT Weight (Kg)

319885

Copper 1150A

319515

Aluminium

319873

500/800A Copper Joint 319885

Aluminium Joint 319873 1150A Copper Joint

319515 Standard cover (black) Weight (Kg) POWERFEED

0.16 319845

ANGER

H

C

LAMPS: WITH INSULATOR

NCHOR

A

_C

LAMPS

WEIGHT (Kg)

Single pole

Two part

319844

0.114

WEIGHT (Kg)

Heavy duty anchor

319843

0.7

Heavy duty anchor clamp 319843 WEIGHT (Kg)

ND

E

_C

APS

Single pole two part hanger 319844 Standard cover 319840 In particularly dusty or humid environments, hangers with insulator should be used

(35)

SAFELEC

The copper graphite shoe ensures electrical continuity, a smooth contact with the conductor bar and a good resistance to wear.

100A collectors are supplied without cable.

Stranded cable terminal clamps are included.

250A collectors are supplied with 2 x 1m 35mm2_cable.

OLLECTORS

C

HOE

S

OLLECTOR

C

+

_H

OLDER

Weight (Kg)

CURRENT RATING 100A 250A

0.8 310990

Phase

2.00 34956

399355

399340

399352

250A Collector 34956

399352 100A Phase Collector

310990

CURRENT RATING 50A + 100A_{Phase - red} _{Earth - green}50A + 100A

310993

0.06

0.06 399357

250A

0.28 35289

(36)

SAFELEC

C

OMPONENT

D

IMENSIONS

800A STANDARD PHASE COVER Expansion Section

(319457)

SINGLE POLE TWO PART HANGER (319844)

JOINT COVER Standard

(319840)

(37)

SAFELEC

(38)

SAFELEC

(39)

SAFELEC

(40)

Subsidiary companies

AUSTRALIA

CONDUCTIX Pty. Ltd. (Insul-8) Dandenong Tel: + (61) 3 97 06 88 44 Fax: + (61) 3 97 94 92 98 [email protected] www.conductix.com.au

BENELUX

CONDUCTIX Benelux Brussels Tel: + (32) (0) 2 469 25 60 Fax: + (32) (0) 2 469 29 35 [email protected] www.conductix.be

GERMANY / AUSTRIA

CONDUCTIX GmbH Offenbach / Main Tel: + (49) 69 98 40 23 0 Fax: + (49) 69 98 40 23 99 [email protected] www.conductix.de

MEXICO

CONDUCTIX S.de R.L. de C.V. (Insul-8) Monterrey Tel: + (52) 811 090 9013 Fax: + (52) 811 090 9014 [email protected] www.conductix.com-mx

UNITED KINGDOM

CONDUCTIX Ltd (Insul-8) Salford Tel: + (44) 161 848 01 61 Fax: + (44) 161 873 70 17 [email protected] www.conductix.co.uk

ITALY

CONDUCTIX Srl (Comes) Milan Tel: + 39 (0) 39 607 431 Fax: + 39 (0) 39 607 43292 [email protected] www.conductix.it Turin Tel: + 39 (0) 11 45 09 007 Fax: + 39 (0) 11 42 41 008 [email protected] www.conductix.it

UNITED STATES

CONDUCTIX, Inc. (Insul-8) Omaha, NE Tel: + (1) 402 339 9300 Fax: + (1) 402 339 9627 [email protected] www.conductix.us Harlan, IA Tel: + (1) 712 755 2246 Fax: + (1) 402 952 9381 [email protected] www.conductix.us

CANADA

CONDUCTIX Corp. (Insul-8) St Jérôme Tel: + (1) 450 565 9900 Fax: + (1) 450 432 6985 [email protected] www.conductix.us

CHINA

CONDUCTIX Ltd (Han Fa) Wuhan Tel: + (86) 27 83 49 99 88 Fax: + (86) 27 83 49 99 89 [email protected] www.conductix.cn

DELACHAUX S.A.

HEADQUARTERS

119 Avenue Louis Roche -BP152 92231 Gennevilliers Cedex FRANCE Tel: +33 (0) 1 46 88 15 00 Fax: +33 (0) 1 46 88 15 01 www.delachaux.fr [email protected]

CONDUCTIX OPERATIONS

119 Avenue Louis Roche -BP152 92231 Gennevilliers Cedex FRANCE Tel: +33 (0) 1 46 88 15 13 Fax: +33 (0) 1 46 88 15 10 [email protected] www.conductix.com

Algeria, Argentina, Austria, Bahrain, Bolivia, Brasil, Bulgaria, Cameroons, Chile, China, Colombia, Congo, Ivory Coast, Croatia, Czechia, Denamark, U.A.S., Ecuador, Egypt, Finland, Gabon, Greece, Guatemala, Guinea, Honduras, Hungary, Indonesia, India, Irak,

FRANCE

CONDUCTIX (Delachaux) Belley Tel: + 33 (0) 4 79 42 50 00 Fax: + 33 (0) 4 79 42 50 05 [email protected] www.conductix.fr Gennevilliers Tel: + 33 (0) 1 46 88 15 23 Fax: + 33 (0) 1 46 88 15 21 [email protected] www.conductix.fr