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Cat Marine 3412 Bundled Repair Brochure

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YOUR ENGINE OVERHAUL.

YOUR CUSTOM SOLUTION.

MARINE BUNDLED REPAIR SOLUTION

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BEFORE

TORN DOWN

AFTER

WE HAVE ENGINEERED IT FOR PERFORMANCE.

YOU CUSTOMIZE IT

FOR YOUR WORK.

Keep your vessel on the water longer — overhaul it with our new Cat

®

Marine

Bundled Repair Solution. We have made it

easy to order

. Decide what makes sense

for your engine or work with your Cat dealer to find the best option.

From Foundational to Optimal package levels, we are offering

flexible repair options

for a top end or major overhaul. Your Bundled Repair is

available when you need it

,

parts come

pre-packed and segmented

for convenience. Cat parts are manufactured

to precise specifications, engineered for reliable,

high-quality overhauls

.

You asked for

improved pricing

and a longer warranty — we listened. Delivered at a

value price, your Bundled Repair Solution is backed by our standard,

one-year parts

warranty

. Coverage is based on repair levels and applies even if you do the work.

Due to variations based on region, see your local Cat dealer for Financing options

and Customized Promotions available to you.

BUILDING LIFE

BACK INTO THE

OCEARCH ENGINE

The engines powering the OCEARCH

vessel earned 16,000 hours as a

Bering Sea crab boat, before being

purchased for shark research.

The crew worked with the Cat

Dealer Network to overhaul the

vessel’s engines with genuine

Cat parts. The rebuild, complete

in 2012, lowered their emission

levels and reduced fuel consumption

by 20 percent. “This made a huge

impact from a cost perspective

and for our ability to operate

globally,” said Chris Fischer,

OCEARCH founding chairman.

Overhauling with Cat products was

important to the crew. Crossing

the Atlantic twice in six months,

they needed to trust their engines.

“Once we departed, the next time

we would see land would be 30 days

later in South Africa,” Captain Jody

Whitworth said.

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FOUNDATIONAL

Extend the life of your engine — replace components

that get the most wear with a basic overhaul package.

FOUNDATIONAL

Extend the life of your engine — replace components

that get the most wear, with a basic overhaul package.

OPTIMAL

Bring your engine to original factory specifications and performance —

our highest overhaul package, built on all our foundational features and benefits.

OPTIMAL

Bring your engine to original factory specifications and performance —

our highest overhaul package, built on all our foundational features and benefits.

ADVANCED

Keep the features and benefits from our foundational package

and add parts specific to your engine needs — customize your rebuild.

ADVANCED

Keep the features and benefits from our foundational package

and add parts specific to your engine needs — customize your rebuild.

3412 TOP END OVERHAUL

3412 MAJOR OVERHAUL

Bundled pricing to fit your budget

Engineered for reliable, high-quality overhauls

Fast, single shipment delivery

Parts packaged for an efficient overhaul process

Incorporates all the latest engineering changes

Bundled pricing to fit your budget

Engineered for reliable, high-quality overhauls

Fast, single shipment delivery

Parts packaged for an efficient overhaul process

Incorporates all the latest engineering changes

Features and benefits

Features and benefits

Choose

ONE OR MORE

components

Choose

ONE OR MORE

components

Choose

ALL

components

Choose

ALL

components

Top End Overhaul Foundational Kit

After Cooler and Lines Kit (ACL)

Expansion Tank Kit (EXP)

Single Cylinder Head Kit (SCH)

Single Fuel Injector Kit (SFI)

Fuel System Kit (F)

Heat Exchanger Kit (EXC)

Oil Cooler & Lines Kit (OCL)

Major Overhaul Foundational Kit

After Cooler & Lines Kit (ACL)

Expansion Tank Kit (EXP)

Single Cylinder Head Kit (SCH)

Single Fuel Injector Kit (SFI)

Fuel System Kit (F)

Heat Exchanger Kit (EXC)

Oil Cooler & Lines Kit (OCL)

Front Structure Kit (FS)

Rear Structure Kit (RS)

Central & Lower Structure Kit (CL)

Top End Overhaul Foundational Kit

Cylinder Head

Fuel Pump / HEUI Pump

Injectors / Nozzles

Turbo / Turbo Cartridge

Major Overhaul Foundational Kit

Cylinder Head

Cylinder Packs

Fuel Pump / HEUI Pump

Injectors / Nozzles

Oil Cooler

Oil Pump

Turbo / Turbo Cartridge

Water Pump

Major Overhaul Foundational Kit

Cylinder Head

Cylinder Packs

Fuel Pump / HEUI Pump

Injectors / Nozzles

Oil Cooler

Oil Pump

Turbo / Turbo Cartridge

Water Pump

Top End Overhaul Foundational Kit

Cylinder Head

Fuel Pump / HEUI Pump

Injectors / Nozzles

Turbo / Turbo Cartridge

Includes:

Gasket and Seals Kits

PLUS other 100 percent

Replacement Parts

(Fuel Filter, Oil Filter,

Regulator and more!)*

Includes:

Gasket and Seals Kits

PLUS other 100 percent

Replacement Parts

(Fuel Filter, Oil Filter,

Regulator and more!)*

Cylinder Head Cylinder Head Cylinder Head Cylinder Head Oil Cooler Oil Cooler Cylinder Pack Cylinder Pack Fuel Pump / HEUI Pump

Fuel Pump / HEUI Pump Fuel Pump / HEUI Pump Fuel Pump / HEUI Pump Injectors / Nozzles

Injectors / Nozzles

Injectors / Nozzles Injectors / Nozzles Turbo / Turbo Cartridge

Turbo / Turbo Cartridge

Turbo / Turbo Cartridge Turbo / Turbo Cartridge

Oil Pump Oil Pump

Choose Overhaul

Foundational Kit PLUS one

or more additional primary

components from this list*

Choose Overhaul

Foundational Kit PLUS one

or more additional primary

components from this list*

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

Ask your dealer for Customized Promotions

based on Selected Repair/ Overhaul Level

3412 TOP END OVERHAUL – FOUNDATIONAL

3412 MAJOR OVERHAUL – FOUNDATIONAL

3412 TOP END OVERHAUL – ADVANCED

3412 MAJOR OVERHAUL – ADVANCED

3412 MAJOR OVERHAUL – OPTIMAL

3412 TOP END OVERHAUL – OPTIMAL

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Choose Overhaul

Foundational Kit and

ALL primary components

from this list*

Choose Overhaul

Foundational Kit and

ALL primary components

from this list*

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Notes:

1 Cylinder Head Groups include valves and springs.

2 HEUI Injector part numbers shown here include a quantity of (1) Injector. 3 Injection Nozzle part numbers shown here include a quantity of (1) Injector. 4 Series Turbochargers.

5 A complete set of (12) Standard Rod Bearings part number 3285574 is included in Major Overhaul Foundational Kits.

6 Main Bearings are not included in the Overhaul Foundational Kits and must be ordered separately, depending on engine condition. 7 Standard Crankshaft Main Bearing Kit includes a complete set of Standard Main Bearings and Thrust Plates.

8 Standard Rod Bearings part number 2323226 is not included in the Major Overhaul Foundational Kit for the 3412D.

3412 MARINE ENGINE OVERHAUL – RELATED PARTS MATRIX

1302549 1243400 1790769 1790770 7W7584 4W3920 4N2247 1790771 1855890 1W0733 1793232 1835416 1790775 1790778 1790773 1433523 1433522 1054832 1054833 1326105 1326109 2385363 2385357 2385359 2385355 1483588 1483596 1483589 1483597 2388191 2388190 1778882 1778881 1539100 1539101 1833882 1765664 1765733 1833885 3412C 3412C Marine GS 3412C PEEC 3412D 3412E 60M1-UP 9BR1-UP 3JK1-UP 4121-UP 1EZ4389-UP 1EZ4389-UP REA 1-UP 9KS 1-UP 9PW 1-UP REMAN 0R4636 0R1572 0R1572 0R4636 0R1572 10R1438 0R1572 0R4636 N/A 10R4401 10R8409 NEW 1413228 1413228 2055792 1413228 1413228 1413228 1413228 1700169 1700169 NEW 4W5477 4W5477 1057573 4W5477 1057573 1057573 4W5477 1491950 1491950 NEW N/A N/A N/A N/A N/A N/A N/A 2352026 2352026 NEW 7C0145 7C0145 7C0145 7C0145 7C0145 7C0145 7C0145 7C0145 7C0145 NEW 6N1030 1W0729 6N1030 6N1030 6N1030 6N1030 6N1030 6N1030 1161980 1161980 NEW 3520200 3520204 3520200 3520200 3520200 3520200 3520200 3520200 3520200 3520200 23232268 3410060 NEW 3178766 4W5698 4W5699 4W5700 4W5701 2531752 2436718 SIZE/DESCRIPTION Standard Bearing 0.635mm Undersize 1.270mm Undersize 0.63mm Oversize 0.63mm Oversize / 0.63mm Undersize Thrust Plate Standard Crankshaft

Main Bearing Kit NEW 6N2020 4W1148 4W1232 6N2020 7C6703 4W1232 4W1148 6N2020 4P8576 4W1232 4W1148 6N2020 4P2783 / 10202904 4P2784 / 10202904 7E0474 7E0475 2459734 2432567 4W1232 NEW 6N3902 4W1225 6N3902 4N7601 4W1225 6N3902 1411468 4W1225 6N3902 4P2785 / 10202924 1198514 1198517 1497499 1497499 4W1225 REMAN 0R5904 0R5363 0R5904 0R5889 0R5363 0R5904 0R7193 0R5363 0R5904 0R71584 0R6950 0R6953 N/A N/A 0R5363 REMAN N/A 10R8249 10R8250 N/A 0R5953 10R8250 N/A N/A 10R8250 N/A 10R8247 / 0R71574 10R8248 / 0R71574 N/A 10R1965 10R2313 10R8250 REMAN 20R0520 20R0520 10R1479 20R0520 20R0520 20R0520 20R0520 10R9919 10R9919 REMAN 10R7907 10R7907 10R8715 10R7907 10R8715 10R8715 20R0520 20R0962 20R0962 REMAN N/A N/A N/A N/A N/A N/A N/A 10R1001 10R1001 REMAN 0R5513 0R5513 0R5513 0R5513 0R5513 0R5513 0R5513 0R5513 0R5513 REMAN 0R4999 0R9448 0R4999 0R4999 0R4999 0R4999 0R4999 0R4999 0R8210 0R8210 REMAN 0R4680 0R8802 0R4680 0R4680 0R4680 0R4680 0R4680 0R4680 0R4680 0R4680 NEW 4W6068 1083696 4W6068 4W6073 1083695 1086633 4W6073 1083695 6I2358 6I2358 4W8680 N/A N/A REMAN N/A N/A N/A N/A N/A N/A N/A N/A N/A UPGRADE TO NEW 20R0523 20R0523 10R0761 20R0523 20R0523 20R0523 20R0523 10R5979 10R5979 NEW N/A N/A N/A N/A N/A N/A N/A 1986877 1535938 1747526 REMAN N/A N/A N/A N/A N/A N/A N/A N/A N/A NEW 4W7019 7W7026 4W7018 4W7019 7W7031 4W7018 1301804 7W7031 4W7018 1301804 1301806 2399634 2399633 N/A N/A REMAN 0R3536 0R3423 0R3422 0R3536 0R8785 0R3422 0R8787 0R8785 0R3422 0R8787 0R8788 10R8992 10R8991 N/A N/A ENGINE

MODEL NUMBER PREFIXENGINE SERIAL ENGINEARR CYLINDERPACK CYLINDER HEAD GROUP1 INJECTORFUEL 2

FUEL INJECTION

NOZZLE3 FUEL TRANSFER PUMP HEUI PUMP OIL PUMP OIL COOLER CORE MECHANICAL FUEL PUMP TURBO4 TURBO CARTRIDGE WATER PUMP ROD BEARING5 MAIN BEARINGS,

6 & THRUST PLATE7 Standard Bearing 0.635mm Undersize Standard Bearing 0.635mm Undersize 1.270mm Undersize Standard Bearing 0.635mm Undersize 1.270mm Undersize SIZE 3285574 4W5702 4W5702 3285574 4W5702 4W5702 NEW

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PEDJ0139-03 March 2013

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. © 2013 Caterpillar. All Rights Reserved.

CHOOSE

YOUR 3412 MARINE ENGINE OVERHAUL KIT

3412C

3412C

Marine GS

3412C PEEC

3412D

3412E

60M1-UP

9BR1-UP

3JK1-UP

4121-UP

1EZ4389-UP

REA 1-UP

9KS 1-UP

9PW1-UP

4W3920

4N2247

1790770

1855890

7W7584

1790771

1243400

1302549

1W0733

1790769

1793232

1790775

1790773

1790778

1835416

1433523

1433522

1054832

1054833

1326105

1326109

2385363

2385357

2385355

2385359

1483588

1483596

1483589

1483597

2388191

2388190

1778882

1778881

1539100

1539101

1833882

1765664

1765733

1833885

4219722

4219723

4219726

4219723

4219721

4219724

4219727

4219725

4219728

4198233

4198232

4219719

4198232

4198230

4198240

4198235

4198234

4198236

ENGINE MODEL

NUMBER PREFIX

ENGINE SERIAL

ARRANGEMENT

ENGINE

FOUNDATIONAL KIT PART #

TOP END OVERHAUL

FOUNDATIONAL KIT PART #

MAJOR OVERHAUL

References

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