Crane Inspector

. Trainings . Workshops . Empowering . Excellence . Quality . Teamwork .

HRD Approved “Class A” Training Provider (since Year 2002). Registered with Ministry of Finance

What’s Unique About This Course?

This program has three interrelated purposes:-

1. Firstly, to introduce students to the safe operating and inspection procedures of Offshore Class Cranes, 2. Secondly, develop practical crane inspection skills with

an actual crane,

3. And finally, assess each student’s abilities through an evaluation process.

Instruction will include lectures, discussions, videos, Power -Point presentations and practical lessons using an

actual crane.

Both learning environments will give students an overview of the offshore crane industry in generalized terms yet also focus on the

offshore crane inspector criteria outlined in API and Global standards.

Who Should Attend

 QA/QC and Maintenance Personnel from Oil & Gas Companies

 Government Agencies who inspect offshore cranes and overhead cranes

 Third Party Inspection (TPI) companies  Companies who wish for competent staff

Course Outline

Day 1

 The Law

 What is a competent person, as described in LOLOR 1998

 The responsibility of a crane inspector

 Equipment needed by the crane inspector and tools  Identifying crane parts

 Safe working practices

 Studying the following standards for offshore crane inspectors:

- API RP 2D “Operation and Maintenance of Offshore Crane’s-Sixth Edition, May 2007

- API 2C “Specification for Offshore Pedestal Mounted Cranes” Sixth edition, March 2004

- API 9A – “Specification for Wire Rope” – Twenty- fifth Edition, August 2004

- API RP 8B – “Recommended Practice for Procedures for Inspections, Maintenance, Repair, and

Re-manufacture of Hoisting Equipment” – Seventh Edition, March 2002

- BS 5744 “Code of Practice for Safe Use of Cranes” - BS EN 10204 “Metallic products Types of inspection

documents” – 2004

- ASME B30.2-2001 Overhead and Gantry cranes - ASME B30-18 2001 Stacker Cranes

- BSEN 13414-1 Uniform Load method of rating for wire rope

- BSEN 1492-2:2000 Webbing Slings - ASME B30-10-1999 Hooks

- ASME B30-9-2000 Slings - ASME B30-1 Jacks

- ASME B18-15-1998 Metric Eye Bolts

Duration: 7 Days

[email protected]

www.idc-training.com IDC Training House Sdn Bhd

No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

+603-80615126 / 8720 +603-8068 7720

Course Objectives

At the end of the course, delegate will:

 Become a "competent personnel" to inspect offshore cranes and lifting equipment.

 Be able to understand the relevant standards.  Become confident in carrying out difficult tasks.

Course Outline (cont’d)

Day 2 & 3

 Crane maintenance and frequency for examination of cranes and hoists offshore

 Continue to identify crane parts

 Studying the load radius of cranes, and their safe capabilities

 Safety factors of wire ropes and their construction  Examination of wire rope and possible faults during the

inspection

 Examination of the function of the load indicator  Looking at all safety devices on cranes and their

functions

 Examination of the prime mover (electrical)  Inspection of the Prime mover (Diesel powered)

(including power pack) and Shut down Devices  Examination of the engine house and associated

equipment.

 Check the operator’s cabin, and the condition and its fittings.

 Inspecting the winches and their function and what to look for during inspection

 Boom, Main and aux hoists and associated equipment and what to look for.

 Examining the gantry and A frame and fittings.  Examination of the boom and fittings during the

inspection and the possible faults

 Looking at the Main and Fly (Aux) block during inspection and possible faults

 Examination of the Sheaves during inspection and their possible faults

 What are a slew ring and its function?

 Inspecting the slew area and covering the following points:-

1. Pinion and gear 2. Slew brake 3. Slew motor 4. Slew ring bolts 5. Slip ring ( splitter box)

 Looking at ways of conducting a slew ring deflection test

 Describe the reason and the importance of a deflection test

 Examination of pedestal flange

 Examination of pedestal welds for damage and cracks  Crane rigging

 King post cranes  Examination of bearings

 Examination of electrical connectors and bolts  Examination of slew gear teeth

 Overhead cranes inspection and what to look for on a offshore installation

Course Outline (cont’d)

Day 4

 Continue, Crane maintenance and frequency for examination of cranes and hoists offshore  Making inspection reports.

 How to make a Thorough Examination of cranes found offshore

 Looking at the criteria and grounds for rejection  Looking at grounds for a load test

 Writing reports.  And a final test paper.

Day 5

 Read load charts in preparation for a 4 yearly proof test as laid down in AP 2C &D

 Set up the FAT test and go through in detail  Start loose lifting Equipment inspection

Day 6

 Loose lifting equipment, and the use and frequency of inspection

 Rigging practices, and looking at a lifting plan  In depth look into Chain hoist, pull lever, floor cranes

and pallet truck

Day 7

 Finish off Loose lifting equipment and go through a inspection

 Setting up a proof test of loose lifting equipment, including slings, chain blocks, and chain blocks  Recap on course and Final Test

IDC Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

Fred Hawkins

Trainer’s Profile

Fred Hawkins has more

than 25 years experience in the Oil & Gas and Power Industry, spanning from the United Kingdom to the rest of the world.

He has taught in Iraq, Qatar, Libya, Malaysia and many other countries, spending time teaching and coaching the locals. He has also worked hands-on and management from re-building to inspection of all types of heavy lifting equipment, which includes onshore and offshore, port, and construction site cranes in the USA, Middle East, and Asia.

He has been a Training Manager in the Middle East for a well known Third Party Inspection Company. Fred has also written many procedures on various aspects of crane building, maintenance, and heavy lifts.

The recent training he has

conducted:- Crane operator assessor offshore

 Crane inspection, in house inspector training  Loose equipment inspector, in house training  Introduction to rigging

 Rigger training  Banks man

 Fork lift operator training

 BSEN12079 container inspection

Special

Skills:- Inspector for periodical inspection & certification of Cranes (including onshore and pedestal mounted cranes), Hoisting equipment, Lifeboat Davits & winches, Loose lifting equipment.

 Bollard pull test for Tug handlers.

 Gap analysis, specialist for all lifting equipment & cranes

IDC Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

Offshore Crane Inspector

Certification Program

5 - 11 March 2012

IDC Training House, Puchong, Selangor, Malaysia

FEES (HRDF/PSMB Claimable)

PAYMENT DETAILS

RM 5,500

per delegate

RM 4,800

- Registration with payment before 5 Feb 2012

RM 4,300

- 3 delegates or more

The fee does not include any taxes (withholding or otherwise). In case of any taxes applicable, the client has to ensure that the taxes are paid on top of the investment fee paid for the course. Compliance with the local tax laws is the responsibility of the client.

* Save up to 50% for In-house Training program For Enquiries, please contact [email protected]

All payments must be received prior to the event date.

Bank Transfer

Account Holder: IDC Training House Sdn Bhd Account No: 091-201-200378-6

Swift No: ARBK MYKL

Name of Bank: AmBank (M) Berhad

Bank Address: G01 Block A, Menara PJ, No. 18, Jalan Persiaran Barat, 46050 Petaling Jaya, Selangor, Malaysia

Workshop Schedule

7 Days: 9am - 5pm

Registration begins at 8.45am on Day 1.

Break Session

Morning Break: 10.30am - 10.45am Lunch: 1pm - 2pm, Fri: 12.30pm - 2.30pm Afternoon Break: 3.30pm - 3.45pm

Items To Bring

 IDC Technical Passport (if any)

 Sweater / Jacket (temperature in Training Room fluctuates)

 Personal Protection Equipment (Safety

Boots, Helmet, Glass, Gloves, Coverall)

 Lots of Questions & a “CAN-DO” attitude  Stationeries will be provided

Map to Training Venue

Please download the location map from http://www.idc-training.com/map/idc_map.jpg

General Information

1. Closing date for registration: 29 February 2012 2. Fees: Include Course Materials, Lunch, Tea breaks,

Certificate and Photo

3. Meals: Vegetarian meal upon request 4. Attire: Smart Casual

5. Accommodation: Please provide us the Check-In & Check-Out Date for hotel bookings. Payment by pax account. Click here for Hotel List.

6. Course Confirmation: Will be sent via email

Disclaimer

IDC reserves the right to make alternative arrangement to the Course Contents, Date, Trainer, Venue or Fee if the needs arise due to unforeseen circumstances.

Thank you for your registration!

DELEGATES

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IDC Training House Sdn Bhd (594752-M)

No. 7, Unit 8,Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia

REGISTER NOW!

Fax : +60 3 8068 7720

Tel : +60 3 8061 5126 / 8720

+60 3 8060 8720 / 7720

Email: [email protected]