2 The American Petroleum Institute (API) is acknowledged worldwide as the primary source of information and
technical standards for the oil and gas industry. Companies look to API to provide the critical information that personnel need to operate and maintain a variety of industrial
operations safely and efficiently.
API-U was created to meet the training
challenges of the industrial workforce.
Our growing portfolio of eLearning programs and courses is available 24/7 to give personnel the fundamentalknowledge they need, to fill knowledge gaps, and to improve efficiencies by cross-training.
Sixty-six technical courses cover critical topics in the areas of:
Mechanical Maintenance Electrical Maintenance Instrumentation and Control Industrial Math and science
Seventy-six courses, available in three packages, help organizations maximize and sustain the effectiveness of a Lean transformation. These courses address lean learning for oil and gas operations and cover topics in five areas:
Lean Overview Lean Core Skills Lean Leadership Skills Lean Application Systemic Change
Seventy-two safety courses cover critical topics in the areas of:
US General Industry Safety US Onshore Oil and Gas Safety
API-U eLearning courses provide a level of detail that’s often lacking in other online offerings that focus on basic knowledge.
Upon successful completion of a course, the user is
provided with a personalized certificate from API-U that can be printed directly from your computer.
As an API-U client, your company can take advantage of this current offering and be assured of our commitment to continually add new courses to meet additional challenges in the future.
API-U’s training administration and reporting is handled by GP Strategies’™ Learning Management System (LMS). GP Strategies is a world leader in training and consulting and is the licensed provider of the API-U content. Arrangements can also be made to provide and administer the training through your company’s own LMS.
API-U Benefits
Advance with the only online training authorized by the American Petroleum Institute.
Reduce training costs per employee.
Build a consistent level of technical knowledge for a global workforce.
Easily track individual worker’s training on a global or plant-specific level.
Allow workers to access technical training anytime and anywhere they have access to the Internet or a company’s intranet.
Complement classroom training and other qualification programs.
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Contents
Contents ... 3 API-U Courses ... 4 Mechanical Maintenance ... 4 Electrical Maintenance ... 19Instrumentation and Control ... 26
Industrial Math and Science ... 32
Lean Learning for the Oil and Gas Industry... 34
US General Industry Safety ... 55
US Onshore Oil and Gas Safety ... 78
Seguridad - Version en Español ... 85
API-U Programs ... 88
All Courses ... 88
All Technical Courses... 88
All Safety Courses ... 88
Lean Learning for Oil and Gas Operations ... 88
Executive Package ... 88
Manager Package ... 89
Practitioner Package ... 89
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API-U Courses
Mechanical Maintenance
Title Air Compressor - Fundamentals
Estimated Duration (hours) 2.25
Objective(s) At the completion of this course, the student will be able to describe the basic components and operation of common types of air compressors.
Course Modules Include Compressor Theory and Classifications
Operating Characteristics of Selected Compressors
Matching of Characteristics of Compressors to Applications Positive Displacement Compressor Components
Air Compressor Intercoolers Air Compressor Aftercoolers Compressors With Dryers Air Compressor Sealing Mediums
Positive Displacement Reciprocating Compressor Components
Title Air Compressor - Maintenance
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to identify fluid power system problems and remedies; locate various components of a fluid power system; explain the types of repairs made to selected fluid power system components; describe the major steps required in the replacement of parts and components in fluid power systems; and explain basic fluid power system routine maintenance activities.
Course Modules Include Air Compressor Disassembly Air Compressor Inspections
Replacement of Defective Parts on Air Compressors Air Compressor Reassembly
5
Title Air Compressors - Positive Displacement - Overhauls
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to describe the major steps involved in overhauling multi-stage piston air compressors; describe the basic
construction and operation of wet and dry screw compressors; and describe the major steps involved in overhauling screw type air compressors.
Course Modules Include Multi-Stage Piston Air Compressor Overhaul
Positive Displacement Screw Compressors - “Wet” or “Dry” Type Screw-Type Air Compressor Overhaul
Title Bearing Fundamentals
Estimated Duration (hours) 2.5
Objective(s) At the completion of this course, the student will be able to describe bearing types, components, and operating characteristics.
Course Modules Include Loading and Bearing Types Bearing by Type
Bearing Operating Characteristics Sliding Surface Bearings
Principles of Rolling Contact Bearings Bearing Component Matching Type Identification of Seals Used With Bearings Use of Seals
Bearing Selections
Title Bearing Lubrication
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to explain types and uses of lubricants, and describe proper lubrication techniques for various bearings.
Course Modules Include Types and Uses of Lubricants
Lubrication for Sliding and Rolling Surfaces
Identification of Lubrication Characteristics by Bearing Types Proper Lubrication Techniques
Title Bearing Maintenance
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe the major steps in the removal, inspection, repair, replacement, and installation of sliding surface and rolling contact bearings.
Course Modules Include Bearing Disassembly
Removal of Sliding Surface Bearings Removal of Rolling Contact Bearings
Sliding Surface/Rolling Contact Bearings Inspection Bearing Inspections
Sliding Surface/Rolling Contact Bearing Repair Procedures Replacement of Defective Parts
Installation of Siding Surface Bearings Installation of Rolling Contact Bearings
6
Title Drive Belts
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to identify drive belts used in the plant; describe the use of drive belts; identify sheaves used in the plant; describe the major steps required to perform drive belt adjustments; and describe the major steps required to replace drive belts.
Course Modules Include Drive Belts Used in the Plant
Use of Drive Belts (V-Belts, Gear Belts, Flat Belts) Sheaves Used in the Plant
Use of Sheaves in the Plant Drive Belt Adjustments Drive Belt Replacement
Title Gaskets and O-Rings
Estimated Duration (hours) 0.75
Objective(s) At the completion of this course, the student will be able to describe how to make gaskets and O-rings. In addition, the student will be able to explain how to remove, select, and install O-rings, gaskets, and packing.
Course Modules Include Gasket Creation
O-Ring Creation O-Ring Selection
Removal of Sealing Mediums Installation of Sealing Mediums
Title Heat Exchanger Fundamentals
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to explain the theory of how heat exchangers transfer heat, list common types of heat exchangers, and describe heat exchanger design characteristics.
Course Modules Include Heat Exchanger Theories
Heat Exchanger Types and Characteristics
Title Heat Exchanger Maintenance
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to describe the following; effects of fouling, corrosion, and erosion commonly found in heat exchangers; common techniques used to clean heat exchangers; basic steps used to inspect heat exchangers; steps used in performing common leak tests; and basic steps used to perform repairs. Course Modules Include Heat Exchanger Fouling, Corrosion, and Erosion
Heat Exchanger Tube Cleaning Heat Exchanger Inspections Heat Exchanger Testing Heat Exchanger Repairs
Removal and Replacement of Heat Exchangers Gauge Glass Repair
7
Title Hydraulics - Fundamentals
Estimated Duration (hours) 3.25
Objective(s) At the completion of this course, the student will be able to explain the basic principles of hydraulics; describe the major components common to most fluid power systems; and identify common hydraulic component symbols found on a hydraulic fluid flow diagram. In addition, the student will be able to identify fluids and additives used in hydraulic systems and describe their characteristics.
Course Modules Include Incompressibility of Fluids
Basic Components Common to Fluid Power Systems Fluid Power System Diagramming
Purpose of Actuators
Basic Operations of an Actuator Fluid Power System Control Valves Valve Operation in Fluid Power Systems Purpose of Accumulators
Types of Accumulators
Identification of Fluid Power Pumps Operating Principles of Fluid Power Pumps Fluid Power Pump Applications
Identification of Fluid Power Motors Operating Principles of Fluid Power Motors Fluid Power Motor Applications
Identification of Fluids and Additives Used in Hydraulic
Systems
Fluid Characteristics Fluid Applications
Fluid Power System Reservoirs Purpose of Filters
Hydraulic System Heat Exchangers
Title Hydraulics - Maintenance
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to identify fluid power system problems and remedies; locate various components of a fluid power system; explain the types of repairs made to selected fluid power system components; describe the major steps required in the replacement of parts and components in fluid power systems; and explain basic fluid power system routine maintenance activities.
Course Modules Include Fluid Power System Vendor Manuals
Identification of Fluid Power Component Malfunctions Fluid Power System Problems and Possible Remedies Location of Various Components of a Fluid Power System Types of Repairs Made to Selected Fluid Power
Components
Replacement of Parts and Fluid Power Components Fluid Power Component Replacement
Fluid Power System Routine Maintenance Activities Fluid Power Pump System Routine Maintenance Fluid Power Motor Routine Maintenance
8
Title Machine Shop - Grinders, Saws, and Drills
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to describe the procedure for dressing and truing a grinding wheel on a pedestal grinder and explain the proper use of a surface grinder. The student will also be able to describe the proper procedure to saw to layout lines using a band saw. In addition, the student will be able to describe the major steps required to drill, countersink, counterbore, spotface, ream, and tap holes on a drill press; and identify tap types and the different classifications of threads used for fasteners. Course Modules Include Grinding Wheel Dressing and Truing
Grinding of Parts Parallel and to Size
Procedure to Saw to Layout Lines on Band Saw Procedure to Drill Holes to Layout Lines
Selection of Correct Speed to Drill Size and Material
Procedure to Drill Holes Through the Center of Round Stock
Procedure to Countersink, Counterbore, and Spotface on a Drill Press Procedure to Ream Holes to Size on a Drill Press
Tap Types and Thread Classifications Procedure to Tap Holes Using a Drill Press
9
Title Machine Shop - Lathes
Estimated Duration (hours) 6.25
Objective(s) At the completion of this course, the student will be able to explain the function and proper use of the basic components of an engine lathe and its controls. The student will also be able to describe the steps required to perform precision centering work; face the end surfaces and shoulders of a work specimen; perform drilling in a lathe; carry out straight and taper turning; cut steep tapers and chamfers; perform radius and fillet turning; mount, face, and turn work on a mandrel; execute machine reaming; do parting and grooving; perform boring operations; knurl a work piece; cut internal and external unified standard screw threads; straighten a shaft; and grind radius, turning, facing, form, and threading tools.
Course Modules Include Operator Control of Engine Lathe Use of a Steady Rest
Remove and Install Chucks and Face Plates With Cam Locks Precision Centering Work in a 4-Jaw Chuck
Facing in a Chuck Drilling on a Lathe
Alignment of Lathe Centers
Mount Workpieces Between Centers Center Drill Work Between Centers Straight Turning Between Centers
Straight Turning Work Held in a Chuck on an Engine Lathe Taper Turning With the Tailstock Off-Set Method
Cutting Steep Tapers and Chamfers
Taper Turning on a Lathe With a Taper Attachment Radius and Fillet Turning
Mount, Face, and Turn Work on a Mandrel Machine Reaming on a Lathe
Parting and Grooving on a Lathe Boring on a Lathe
Knurling of a Workpiece
Cutt External Unified Standard Screw Threads Cut Internal Unified Standard Screw Threads Straighten a Shaft
Grind a Right-Hand Turning Tool Grind a Right-Hand Facing Tool Grind a Radius Tool
Grind a Round Nose Form Tool Grind a 60-Degree Threading Tool
Reverse the Jaws in a 4-Jaw Independent Chuck Change the Jaws in a 3-Jaw Universal Chuck
Reverse the Jaws in a 3-Jaw Universal Chuck With Cap
10
Title Machine Shop - Layout/Bench Work
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to perform a rough and a precision layout of a workpiece. The student will also be able to describe the following: how to saw stock with a hand hacksaw; the correct procedure for straight and draw filling of metal; how to size holes with a hand reamer; and hand methods of deburring parts, removing broken studs, tapping threads, and cutting threads using a threading die and tap. In addition, the student will be able to describe the following: how to cut threads by machine using a threading die; the procedure for broaching a keyway using an arbor press; and how to operate a powered keyway cutter.
Course Modules Include Rough Layout of a Workpiece Precision Layout of a Workpiece Stock Sawing With a Hand Hacksaw Straight and Draw Filing of Metal Hole Sizing With Hand Reams Hand Methods of Deburring Parts
Hand Methods of Removing Broken Studs Tapping Threads by Hand
Cutting Threads by Hand Using a Threading Die and Tap Cutting Threads by Machine Using a Threading Die Broaching of a Keyway Using an Arbor Press Operate a Powered Keyway Cutter
Title Machine Shop - Vertical Milling Machines
Estimated Duration (hours) 3.0
Objective(s) At the completion of this course, the student will be able to describe the basic
components, controls, and operation of a vertical milling machine. The student will be able to describe the following: the steps required to locate, drill, bore, and ream holes using the coordinated method; step drill holes accurately; mill a slot or pocket;
countersink, counterbore, and spotface workpieces; mill a square and hexagon on a workpiece; machine a flat surface using a flying cutter; mill multi-level surfaces; and mill a fillet with a ball end mill.
Course Modules Include Vertical Milling Operations Control Familiarity Install and Remove a Collet and End Mill Align Spindle Perpendicular to the Table Mount and Align a Vise on the Mill Table Square a Workpiece Clamped to the Mill Table Square a Workpiece Held in a Vise on a Vertical Mill
Locating, Drilling, and Reaming Holes by Coordinated Method Locate and Bore Holes - Coordinated Method
Step Drill Holes Accurately to Size Mill a Slot or a Pocket
Countersinking, Counterboring, and Spotfacing Mill a Square on a Workpiece
Mill a Hexagon on a Workpiece
Machine a Flat Surface Using a Flying Cutter Mill Multi-Level Surfaces
11
Title Oil Analysis
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to explain the basic principles of lubrication, including oil and grease characteristics, lubricant additives, lubricant selection, and lubricant storage and handling. The student will also be able to explain the
fundamentals of lubrication sampling and the basic methods of maintaining oil and grease lubricated systems. In addition, the student will be able to: describe general lubricant problems and explain the basic principles of lubricant testing and analysis
Course Modules Include Fundamentals of Lubrication Lubrication Sampling Fundamentals
Maintenance, Purification, and Filtration of Oil and Grease Lubricated Systems Failure Mode Indicators
Lubricant Testing and Analysis
Title Piping
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to identify and describe various pipe fittings, common pipe joining methods, and different types of pipe hangers and support systems. Students will also be able to identify piping symbols on piping and instrumentation drawings.
Course Modules Include Fittings
Pipe Joining Methods
Pipe Joining Methods Explained Use of Pipe Fittings
Pipe Hangers and Support Systems
Pipe Hangers and Support System Operations Erecting Piping Runs
Piping and Instrumentation Drawing Symbols
Interpretation of Piping and Instrumentation Drawings Piping Symbols
12
Title Precision Measurement
Estimated Duration (hours) 3.25
Objective(s) At the completion of this course, the student will be able to describe how to use the following measurement tools: steel rules, protractors, outside micrometers, inside micrometers, telescoping gauges, depth rules, depth micrometers, hole gauges, Vernier calipers, dial indicators, dial calipers, radius gauges, thickness gauges, taper gauges, wire gauges, sheet metal gauges, screw pitch gauges, thread micrometers, and go/no go gauges.
Course Modules Include Measuring Device Orientation
Fractional Inch Graduation - Steel Rule Measurement With Protractors
Outside Thimble Micrometer Ratchet Use Micrometer “Zero” Calibration
Outside Micrometer Measurements Measuring With an Inside Micrometer Measuring With a Telescoping Gauge
Measuring With a Depth Rule and a Depth Micrometer Measuring With a Small Hole Gauge
Error in Transferring Measurements Precision Measuring “Feel”
Vernier Scale Reading
Measuring With Vernier Caliper Measuring With a Dial Indicator Checking Concentricity
Measuring With a Dial Caliper Measuring With a Radius Gauge
Measuring With a Thickness Gauge and a Taper Gauge Measurement With Wire and Sheet Metal Gauges
Measuring With a Screw Pitch Gauge and a Thread Micrometer Using a Go/No Go Gauge
Title Pumps - Centrifugal - Fundamentals
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe basic centrifugal pump components and operation, including performance issues pertaining to centrifugal pumps.
Course Modules Include Centrifugal Pump Theories Centrifugal Pump Components
Identification of Sealing Medium Used Pumps Performance Issues in Centrifugal Pumps Cavitation in Centrifugal Pumps
13
Title Pumps - Centrifugal - Maintenance
Estimated Duration (hours) 0.75
Objective(s) At the completion of this course, the student will be able to describe the major steps required to disassemble, inspect, and reassemble centrifugal pumps.
Course Modules Include Centrifugal Pump Disassembly Centrifugal Pump Inspection
Identification of Defective Parts in Centrifugal Pumps Centrifugal Pump Reassembly
Title Pumps - Centrifugal - Overhauls
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to describe the major steps required to overhaul horizontal, single-stage, centrifugal pumps; horizontal, multi-stage, centrifugal pumps; vertical, single-stage, centrifugal pumps; and vertical, multi-stage, centrifugal pumps.
Course Modules Include Horizontal, Single-Stage, Centrifugal Pump Overhaul Horizontal, Multi-Stage, Centrifugal Pump Overhaul Vertical, Single-Stage, Centrifugal Pump Overhaul Vertical, Multi-Stage, Centrifugal Pump Overhaul
Title Pumps - Positive Displacement - Fundamentals
Estimated Duration (hours) 0.75
Objective(s) At the completion of this course, the student will be able to explain the basic theory of operation of centrifugal and positive displacement pumps; list the major safety devices associated with positive displacement pumps; and list common applications for positive displacement pumps.
Course Modules Include Pump Theories and Differences
Types of Safety Devices Used for Positive Displacement Pumps Positive Displacement Pump Applications
14
Title Pumps - Positive Displacement - Overhauls
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to describe the major steps involved in disassembling, inspecting, and reassembling screw-type positive displacement pumps and identify parts that are commonly replaced. The student will also be able to describe the major steps involved in overhauling gear, piston, diaphragm, lobe, vane, and liquid ring pumps. Course Modules Include Positive Displacement Pump Disassembly (Screw Pump)
Visual Inspection of Positive Displacement Pumps (Screw Pump) Defective Part Replacement (Screw Pump)
Positive Displacement Pump Reassembly (Screw Pump) Overhaul a Positive Displacement Pump (Gear Pump) Piston Pump Overhaul
Diaphragm Pump Overhaul Lobe Pump Overhaul
Vane Pump Overhaul to Criteria in Manuals Liquid Ring Pump Overhaul
Shaft and Pumping Element Repair
Title Rigging and Lifting Practices
Estimated Duration (hours) 2.75
Objective(s) At the completion of this course, the student will be able to describe common types of rigging and lifting equipment, and explain how to use the equipment safely. In addition to rigging equipment, the following are covered: manual lifting devices, electric-powered lifting devices, air-operated lifting devices, hydraulic lifting devices, mobile cranes, and boom trucks.
Course Modules Include Proper Use of Riggers Handbook Types of Rigging and Lifting Equipment Inspecting the Rigging Equipment
Safe Working Loads for Various Types of Slings and Hardware Planning a Rigging and Lifting Job
Proper Use of Rigging and Lifting Equipment
Safe Performance of Lifts Using Manually Operated Lifting Devices Safe Performance of Lifts Using Electric-Powered Lifting Devices Safe Performance of Lifts With Air-Operated Lifting Devices Safe Performance of Lifts With Hydraulic Lifting Devices Safe Performance of Lifts With a Mobile Crane
Safe Movement of Materials/Equipment With a Mobile Crane Safe Performance of Lifts With a Boom Truck
Safe Movement of Materials/Equipment With a Boom Truck Safe Usage of Personal Lifting Devices
15
Title Scaffolds
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to describe the most common types of scaffolds; describe the proper and safe use of scaffolding; and explain the major steps required to assemble and disassemble scaffolding and stays.
Course Modules Include Scaffolding Terminology Types of Scaffolds
Proper and Safe Usage of Scaffolding
Selection of Scaffolding Components for Their Correct Usage Scaffolding and Stay Assembly
Scaffolding and Stay Disassembly
Title Shaft Alignment - Laser Aided
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to describe the major types and functions of couplings; explain the basic terminology and principles of shaft alignment; and describe soft foot, the conditions that can cause it, and how to correct soft foot using a laser-based alignment system. In addition, the student will be able to explain the operation of a laser-based alignment system and how to troubleshoot some laser alignment problems.
Course Modules Include The Function of Couplings and Major Coupling Types Shaft Alignment
Identifying and Correcting Soft Foot
Laser Alignment Safety and System Operating Information Shaft Alignment Using Laser-Based Systems
Laser Alignment Troubleshooting
Title Tools
Estimated Duration (hours) 2.75
Objective(s) At the completion of this course, the student will be able to identify common types of hand and power tools, and describe safety precautions associated with them. The student will also be able to identify common types of measuring tools and describe their uses. In addition, the student will be able to identify common types of fasteners, describe basic specification issues, and explain basic fastener usage and safety considerations. Course Modules Include Non-Powered Hand Tools - Part 1
Non-Powered Hand Tools - Part 2 Power Tools
Measuring Tools Fasteners
16
Title Valve Fundamentals
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to describe the major types of valves used in plants, their components, and their operating characteristics.
Course Modules Include Valve Theory
Valve Types and Characteristics Components of Selected Valves
Operation Characteristics of Selected Valves Characteristics of Valves to Applications Sealing Mediums Used in Valves
Title Valve Maintenance
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to describe the major steps required in repairing valves and the basic steps in overhauling globe, gate, safety, relief, ball, plug, diaphragm, butterfly, check, and control valves.
Course Modules Include Valve Part and Component Repair Globe Valve Overhaul
Gate Valve Overhaul Safety Valve Overhaul Relief Valve Overhaul Ball Valve Overhaul Plug Valve Overhaul Diaphragm Valve Overhaul Butterfly Valve Overhaul Check Valve Overhaul Control Valve Overhaul
17
Title Welding - Arc
Estimated Duration (hours) 5.0
Objective(s) At the completion of this course, the student will be able to explain how to perform shielded metal arc welding on carbon steel plate and carbon steel pipe. The student will also be able to explain what the various welding positions are, their orientations, and the processes for welding in various positions. In addition, the student will be able to explain the proper usage of polarities (direct current power) and current flow in electric arc welding with covered electrodes; demonstrate the setup of electric arc welding
equipment for shielded metal arc welding (SMAW) in both polarities on steel plate; match electric arc welding filler metals to their application positions; and explain the setup of gas tungsten arc welding equipment for straight polarity welding with argon shielding gas. Course Modules Include Setup of Electric Arc Welding Equipment for SMAW in Both Polarities on Steel Plate
Electric Arc Welding Process for Welding in Various Positions Welding Positions and Their Orientations
Electric Arc Welding Filler Metal Selection Based on Positions
Matching of Electric Arc Welding Filler Metals to Their Application Positions Electric Arc Welding Process for Welding in the Flat Position
Usage of Polarities (Direct Current Power) and Current Flow in Electric Arc Welding With Covered Electrodes
Selection of Electric Arc Filler Metals Based on Application and Positions
SMAW on Carbon Steel Plate to A.W.S. - BU - 2A Prequalified Joint Weld Procedures Electric Arc Welding Filler Metal Selection Based on the Flat Position
Matching of Electric Arc Welding Filler Metal Application to Flat Position Welding Positions and Their Orientations for Pipe Welding
SMAW on Carbon Steel Pipe
Setup of Pipe Coupons for SMAW in the 2G, 5G, and 6G Fixed Pipe Positions Fitup Procedure for Chill Rings on Selected Size Pipes
Fitup of Chill Rings on Various Pipe Sizes
Differences Between Mild Carbon Steel Filler Metals and Stainless Steel Filler Metals Differences in Weldability Between Carbon Steel and Stainless Steel
Explain the Setup of Gas Tungsten Arc Welding (GTAW) Equipment for Straight Polarity Welding With Argon Shielding Gas
Demonstrate Setup of GTAW Equipment for Straight Polarity Welding With Argon Shielding Gas
Joint Fitup Procedure for Welding Proper Size GTAW Root Pass on Pipe Proper Joint Fitup Procedure for Welding GTAW Root Pass on Pipe
Argon Backing Gas Purge Systems for Root Protection Against “Sugaring” Pipe GTAW on Carbon Steel Tube With Stainless Steel Filler
Shielded Metal Arc Welding on Carbon Steel Pipe With GTAW Root
Shielded Metal Arc Welding on Carbon Steel Tube, GTAW for Root With Carbon Steel Filler
18
Title Welding - Oxyacetylene
Estimated Duration (hours) 4.25
Objective(s) At the completion of this course, the student will be able to explain the proper setup for oxyacetylene cutting equipment, demonstrate safe usage of oxyacetylene cutting equipment, and explain how to perform oxyacetylene cutting. The student will also be able to describe how to match filler metal requirements to base metals for fusion welding, and explain how to perform oxyacetylene fusion welding on carbon steel. In addition, the student will also be able to explain how to perform oxyacetylene brazing on various metal alloys, and describe how to braze weld various joint configurations.
Course Modules Include Proper Setup for Oxyacetylene Cutting Equipment Safe Usage of Oxyacetylene Cutting Equipment Oxyacetylene Cutting
Proper Flame Settings in Relation to Welding Tip Size and Material Thickness Selection of Cutting Tip Size for Fuel Pressures and Material Thickness to Obtain a
Neutral Flame
Matching of Filler Metal Requirements to Base Metals for Fusion Welding Matching of Proper Filler Metals to Base Metals
Proper Setting of Oxyacetylene Flame for Fusion Welding Oxyacetylene Fusion Welding on Carbon Steel
Flame Setting for Oxyacetylene Brazing for Various Silver Alloy Fillers Reducing/Carburizing of the Flame for Brazing Various Metal Alloys Matching of Filler Metals for Brazing to Various Types of Base Metals
Matching of Proper Filler Metals to Base Metals to Achieve Strength and Integrity Oxyacetylene Brazing on Various Metal Alloys
Proper Flame Setting for Braze Welding Various Thicknesses of Carbon Steel and Cast Iron
Braze Welding of Various Joint Configurations
Proper Braze Welding of Various Bead Configurations Braze Welding of Various Base Metal Types
Matching of Braze Welding Filler Metals With Various Base Metals Oxyacetylene Braze Welding on Carbon Steel and Cast Iron Base Metals
19
Electrical Maintenance
Title AC Circuit Fundamentals
Estimated Duration (hours) 4.25
Objective(s) At the completion of this course, the student will be able to explain basic alternating current (AC) theory, and identify and explain the common connections used to build single-phase and three-phase AC circuits.
Course Modules Include AC Theory
Use of Ohm’s and Kirchhoff’s Laws
Calculation of Electrical Values of Single-Phase AC Circuits Building Single-Phase AC Circuits
Drawing Single-Phase AC Circuits Construction of AC Circuits
Calculation of Electrical Values of Three-Phase AC Circuits Building Three-Phase AC Circuits
Drawing of Three-Phase AC Circuits
Determination of AC Circuit Outputs From Specified Inputs
Title AC Circuit Troubleshooting and Repair
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to describe the basic steps for troubleshooting and repairing alternating current (AC) circuits.
Course Modules Include Evaluation of AC Circuit Performance AC Circuit Troubleshooting
20
Title Battery Chargers
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to describe the operational concepts associated with industrial battery chargers; explain the principles of rectifying alternating current (AC) power; describe the basic steps required for placing battery chargers in service; and describe the basic steps required for removing them from service. Course Modules Include Battery Charger Operation
Principle of Rectification
Procedure for Placing the Battery Charger in Service Procedure for Removing the Battery Charger from Service
21
Title Circuit Breakers - Low and Medium Voltage
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to determine the current flow in a circuit, describe how to match overload devices with selected types of load, describe circuit breaker testing, and explain how to perform breaker contact inspections. Course Modules Include Matching of Overload With Selected Type of Load
Determination of the Actual Current of a Circuit
Procedure to Place All Plant Breakers in Test Position and Test Removal of Arc Chutes on Breakers
Procedure to Check Contacts on Breakers
Title Control Devices
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to explain the function and operation of control device components, identify common electrical control device faults, and describe the basic steps for troubleshooting electrical control devices.
Course Modules Include Components of Control Devices Functions of Control Devices
Differences Between Alternating Current (AC) and Direct Current (DC) Controllers Identification of the Normal Position of a Control Device
Faults Associated With Control Devices Control Device Troubleshooting
Title DC Circuit Fundamentals
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be familiar with electron theory as it relates to direct current (DC) electrical circuits. The student will be able to state Ohm’s and Kirchhoff’s laws as they relate to DC circuits, determine circuit outputs from specified inputs in DC circuits, and be able to construct basic DC circuits.
Course Modules Include Electron Theory
Use of Ohm’s and Kirchhoff’s Laws Relating to DC Determination of Circuit Outputs From Specified Inputs Construction of DC Circuits
Title DC Circuit Troubleshooting and Repair
Estimated Duration (hours) 0.75
Objective(s) At the completion of this course, the student will be able to evaluate direct current (DC) circuit performance, describe the major steps for troubleshooting DC circuits, and describe the major steps for performing repairs of DC circuits.
Course Modules Include Evaluation of DC Circuit Performance DC Circuit Troubleshooting
22
Title Freeze Protection
Estimated Duration (hours) 1.75
Objective(s) At the completion of this course, the student will be able to describe self-limiting
(regulating) cables, constant wattage heating cables, and the concept of series resistance heating cables. The student will also be able to explain the use of heat transfer cement and tape, and describe how to troubleshoot, replace, and repair freeze protection equipment.
Course Modules Include Types of Heat Trace Self-Limiting Cables
Constant Wattage Heating Cable Series Resistance Heating Cables Matching of Types to Applications
Methods of Repair of Freeze Protection Equipment Heat Transfer Cement
Heat Transfer Tape
Matching of Freeze Protection Equipment Repair to Situation Testing of Plant Antifreeze Panels
Methods of Replacing Freeze Protection Equipment
Title Generator Basics
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to explain how alternating current (AC) generators produce AC voltage. The student will also be able to describe the operating characteristics of various types of generators, various generator applications, and the common types of generator construction.
Course Modules Include AC Generators
Operating Characteristics of Various Types of Generators Generator Applications
Types of Generator Construction
Title Generator Maintenance
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to describe the basic steps required to perform internal cleaning, troubleshooting, disassembly, and reassembly of generators.
Course Modules Include Internal Cleaning of Generators Generator Troubleshooting
Generator Disassembly Techniques Generator Reassembly Techniques
23
Title Ground Detection
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to explain equipment grounding concepts, how to perform direct current (DC) ground detection, how to use DC ground detection switches as supplied by a battery charger, and which DC breakers cannot be turned off during operation. The student will also be able to identify unwanted circuit grounds, describe the process for eliminating ground faults, and describe the basic steps required for testing of proper equipment grounds.
Course Modules Include Equipment Grounding Concepts
DC Ground Detection
Use of DC Ground Detection Switches Operation of DC Breakers
Identification of Unwanted Circuit Grounds Elimination of Unwanted Circuit Grounds Testing of Proper Equipment Grounds
Title Inverters
Estimated Duration (hours) 0.75
Objective(s) At the completion of this course, the student will be able to describe the operating principles of inverters, and the function and operation of inverter components. The student will also be able to describe how to place inverters in service and remove them from service.
Course Modules Include Inverter Operation
Components of an Inverter
Procedure for Placing an Inverter in Service Procedure for Removing an Inverter From Service
Title Limitorque Valves
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to explain how to stroke a Limitorque valve, describe common maintenance procedures on limit and torque switches, and describe the basic steps required to remove a Limitorque actuator from a valve.
Course Modules Include Procedure to Electrically Stroke a Valve Procedure to Mechanically Stroke a Valve Method of Repairing Limit Switches Method of Replacing Limit Switches Method of Setting Limit Switches Method of Repairing Torque Switches Method of Replacing Torque Switches Method of Setting Torque Switches Procedure to Pull an Actuator Off a Valve
24
Title Motor Basics
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe the basic types of motors and explain their operating characteristics.
Course Modules Include Operating Characteristics of Various Types of Motors Types of Motors
Induction Motors and Their Functions Operational Theory of Induction Motors
Determination of Appropriate Application of Motors Types of Motor Construction
25
Title Motor Maintenance
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to describe basic steps for troubleshooting, cleaning, disassembling, and reassembling a motor and performing operational checks when a motor is returned to service.
Course Modules Include Motor Troubleshooting
Determination of Faulty Major Component of a Motor System Procedure to Clean a Motor
Motor Disassembly
Motor Reassembly Techniques
Operational Checks to Perform When a Motor Is Returned to Service
Title Prints and Drawings
Estimated Duration (hours) 2.0
Objective(s) At the completion of this course, the student will be able to describe the following types of drawings and diagrams: schematic, connection, logic, elementary, single-line, and piping and instrumentation drawing (P&ID).
Course Modules Include Classifications of Prints and Drawings Schematic Diagrams
Electrical-Electronic Print and Drawing Reading Connection Diagrams
Logic Diagrams Single-Line Diagrams Elementary Diagrams
Symbols/Components on Prints and Drawings Tracing of Flowpaths of Plant P&IDs
Location and Usage of Plant Print Indexes
Title Transformers
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe transformer characteristics; list the essential parts of a simple transformer; state the relationship between primary and secondary voltages and transformer turns ratio; and define the terms potential transformer and current transformer. The student will also be able to state the safety hazards related to transformers; describe transformer troubleshooting techniques; and identify causes of transformer failure.
Course Modules Include Transformer Characteristics
Essential Parts of a Simple Transformer
Relationship Between Primary and Secondary Voltages and Transformer Turns Ratio Potential Transformer
Current Transformer
Safety Hazards Related to Transformers Transformer Troubleshooting Techniques Causes of Transformer Failure
26
Instrumentation and Control
Title Control Devices and Indicators
Estimated Duration (hours) 2.5
Objective(s) At the completion of this course, the student will be able to explain the terminology associated with controllers and control action and describe the following: the operation of solenoid valves, the function of square root extractors, the operation and application of pressure regulators, the function of volume boosters, the operation of temperature and pressure switches, the function and operation of limit switches; the function of indicators and recorders, the basic types of final control actuators, the purpose of transducers, and the basic types of valves. The student will also be able to explain the basic steps used to troubleshoot and repair electronic control valves.
Course Modules Include Controller and Control Action Support Instruments
Operation of Chart Recorders Final Control Actuators Final Control Elements Solenoid Valves
Electronic Control Valves
27
Title Digital Electronics
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe the use of decimal, octal, binary, and hexadecimal numbering systems; explain the use of BCD and ASCII codes in digital electronic circuits; and describe positive and negative logic as related to digital electronic circuits. The student will also be able to determine the appropriate digital circuit outputs from specified inputs and construct simple digital circuits. In addition, the student will be able to describe the basic steps for troubleshooting and repairing digital circuits.
Course Modules Include Digital Numbering Systems BCD and ASCII Codes Positive and Negative Logic
Appropriate Digital Circuit Outputs From Specified Inputs Constructing Digital Circuits
Troubleshooting Digital Circuits Repairing Digital Circuits
Title Electronic Circuits
Estimated Duration (hours) 1.75
Objective(s) At the completion of this course, the student will be able to explain the basic steps for constructing basic electronic circuits. The student will also be able to identify the symptoms of defective operational amplifier circuits; determine the proper feedback circuits to achieve desired operational amplifier gain; and explain the basic steps for evaluating the performance of a power supply circuit. In addition, the student will be able to describe the proper techniques for soldering in electronic circuits.
Course Modules Include Construction of Electronic Circuits Theory of Operational Amplifier Circuits Defective Operational Amplifier Circuits
Determination of Feedback Circuits to Achieve Desired Operational Amplifier Gain Electronic Circuit Troubleshooting
Soldering Techniques
Title Fire Protection Instrumentation
Estimated Duration (hours) 0.5
Objective(s) At the completion of this course, the student will be able to describe the instrumentation used in selected fire protection systems. In addition, the student will be able to describe the basic steps in troubleshooting and repair of selected fire protection instrumentation. Course Modules Include Understanding the Instrumentation Used in the Fire Protection System
28
Title Fundamentals of Instrumentation and Control
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to define terminology associated with control instruments; describe block diagrams; distinguish between open and closed loop systems; and describe the function and operating characteristics of various sensing devices, transmitters, valve positioners, and final control elements.
Course Modules Include Criteria for Control Instruments Characteristics of Control Instruments
Title Microprocessors
Estimated Duration (hours) 1.75
Objective(s) At the completion of this course, the student will be able to explain the purpose and function of the basic components of microprocessors. The student will be able to describe the types and operation of memory circuits; explain the use of expansion buses and 8-bit buses used to interface microprocessors; and describe the theory of operation of
microprocessor registers. In addition, the student will be able to describe the basic programming used by microprocessors and explain the basic steps for troubleshooting microprocessors.
Course Modules Include Introduction to Understanding Microprocessors Introduction to Microprocessors and Memory Introduction to Microprocessor Interfacing Introduction to Microprocessor Registers Introduction to Programming Microprocessors Introduction to Troubleshooting Microprocessors
Title PLCs
Estimated Duration (hours) 1.75
Objective(s) At the completion of this course, the student will be able to explain the functions, basic operation, and applications of programmable logic controllers (PLCs). The student will also be able to explain the meaning of PLC status indicator lights and the basic steps for troubleshooting PLCs. In addition, the student will be able to interpret and draft ladder logic with bit instructions.
Course Modules Include Major Components of PLCs
Concepts of PLCs
PLC Status Indicator Lights Troubleshoot PLCs
29
Title Pneumatics - Controls
Estimated Duration (hours) 2.75
Objective(s) At the completion of this course, the student will be able to explain the operating characteristics of valve positioners and describe the basic steps required for calibrating and troubleshooting pneumatic control instruments. The student will be able to describe the operation of the Bailey Standatrol system, and identify and state the function of the major components of Bailey pneumatic drives and positioners. In addition, the student will be able to describe the basic steps required for removing meters from and returning meters to service; the basic steps required to disassemble, clean, and calibrate a Ledoux bell meter; and the basic steps required to disassemble, inspect, and set up inlet and exhaust valves on Standatrols. The student will also be able to explain the operating characteristics of I/P and P/I transducers and the basic steps required for calibrating transducers.
Course Modules Include Calibration of Pneumatic Control Instruments Operating Characteristics of Valve Positioners Calibration of Valve Positioners
Uses and Operation of the Bailey Standatrol
Operation of Bailey Pneumatic Drives and Positioners
Procedures for Taking a Meter Out of and Returning it to Service Disassemble, Clean, and Calibrate a Ledoux Bell Meter
Disassemble, Inspect, and Set Up Inlet and Exhaust Valves on Standatrols Operating Characteristics of I/P and P/I Transducers
Calibration of Transducers
Pneumatic Control Instrument Troubleshooting
Title Pneumatics - Tubing
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to describe the steps required to select the proper tubing and fittings for specific applications, taking pressure and chemical compatibility into consideration. The student will also be able describe the steps required to correctly install the following types of tubing fittings: soldered copper, copper
compression, and sleeve. In addition, the student will be able to describe the following: the steps required to flare tubing, the proper use of tubing benders, and the steps required to plan and install tubing supports and hangers.
Course Modules Include Selection of Tubing for Specific Applications
Selection of Proper Tubing Fittings for an Application Installation of Tubing Fittings
Flare Tubing for Flare Fittings Tube Bending
30
Title Process Control and System Tuning
Estimated Duration (hours) 4.25
Objective(s) At the completion of this course, the student will be able to describe basic principles and types of process control, and explain various methods of controller tuning.
Course Modules Include Process Control Fundamentals
Closed and Open Loop Control Systems Proportional Control
Proportional Plus Integral Control Proportional Plus Derivative Control
Proportional Plus Integral Plus Derivative Control Advanced Control Methods
Open Loop Transient Response Tuning Ziegler Nichols Controller Tuning Frequency Response Controller Tuning
Title Process Measurement
Estimated Duration (hours) 3.25
Objective(s) At the completion of this course, the student will be able to explain the principles of pressure, temperature, and level and flow measurement; describe the operation of devices that sense each process variable; and explain the basic steps for troubleshooting those devices.
Course Modules Include Pressure Measurement
Pressure Measuring Instruments Pressure Device Troubleshooting Liquid Level Measurement Level Device Troubleshooting
Flow Measurement
Flow Device Troubleshooting
Temperature Measurements
31
Title Semiconductors
Estimated Duration (hours) 1.5
Objective(s) At the completion of this course, the student will be able to describe the electrical
characteristics of semiconductor diodes, SCRs, and TRIACs. The student will also be able to describe the basic steps for constructing semiconductor circuits. In addition, the student will be able to describe the basic steps to troubleshoot a semiconductor circuit, identify a defective semiconductor device, and repair a semiconductor circuit.
Course Modules Include Electrical Characteristics of Diodes
Electrical Characteristics of SCRs and TRIACs Construction of Semiconductor Circuits Semiconductor Circuit Troubleshooting Identification of Defective Semiconductors Semiconductor Circuit Repair
Title Test Equipment and Calibration
Estimated Duration (hours) 2.5
Objective(s) At the completion of this course, the student will be able to define basic instrumentation terms, and identify various components in an instrumentation loop and explain their function. In addition, the student will be able to explain the use of multimeters,
oscilloscopes, and portable power supplies. The student will also be able to describe the operation of temperature-sensing devices and how to test them. Finally, the student will be able to explain the basic principles of calibration.
Course Modules Include Instrumentation and Control Use of Multimeters
Oscilloscopes
Portable Power Supply
Temperature Measurement
32
Industrial Math and Science
Title Basic Math Operations
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to solve arithmetic problems using addition, subtraction, multiplication, and division; and solve problems requiring conversion between decimals, fractions, and percentages. In addition, the student will be able to solve math problems requiring averages of a given number set and problems with powers of ten notation.
Course Modules Include Math Problems Using Addition, Subtraction, Multiplication, and Division Placement of Decimals
Math Problems Using Whole Numbers and Decimals Decimals Into Fractions
Fractions Into Decimals
Decimals and Fractions Into Percentages Percentages Into Fractions and Decimals Averaging
Positive Powers of Ten Negative Powers of Ten
Title Chemistry
Estimated Duration (hours) 1.25
Objective(s) At the completion of this course, the student will be able to describe the fundamental principles of chemistry. The student will also be able to calculate the density of various materials and calculate specific gravity.
Course Modules Include Introduction to Chemistry Density
33
Title Geometry
Estimated Duration (hours) 1.0
Objective(s) At the completion of this course, the student will be able to identify various geometric shapes and calculate their area, calculate the correct dimensions relating to the hypotenuse of a right triangle, and calculate the volume of various geometric shapes.
Course Modules Include Area
Triangles
Volume
Title Tables and Graphs
Estimated Duration (hours) 0.25
Objective(s) At the completion of this course, the student will be able to recognize and describe tables, charts, and graphs, and explain how to read the data represented by them.
Course Modules Include Relationships Between Tables and Graphs Tables and Graphs Related to Math Solve Problems Using Tables and Graphs
34
Lean Learning for the Oil and Gas Industry
Title 5 Phases of Lean Transformation
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics In this module, you will learn about the 5 phases of Lean transformation.
Title 5S Application
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics After completing this module, you will be able to: Describe each of the 5S steps.
35
Title Andon
Estimated Duration (hours) 0.75 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will learn about Andon; its applications, tools and concepts and how Andon is set up. After completing this module, you will be able to:
Describe what an Andon is. Explain its capabilities and uses.
Describe how to implement an Andon system.
Title Blue Sky Vision Workshop Preparation
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn: What a Blue Sky Vision™ is.
How to create a Blue Sky Vision™ for your organization.
How that vision is translated into an action plan called a Master Schedule.
Title Built in Quality
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics After completing this module, you will be able to: Define Built in Quality.
Describe the tools.
36
Title Communication Skills for the Workplace
Estimated Duration (hours) 1.0 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will learn about: Assertiveness in communication. Criticism without conflict. Using questioning skills.
Title Communications Skills for Leaders
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about: Reasons presentations fail.
Defining your reasons for speaking. Preparing your presentation.
Title Conducting a Kaizen Event
Estimated Duration (hours) 0.75 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about conducting Kaizen events.
Title Conflict Management
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will learn about: The effects of conflict.
Conflict management definitions. Styles of managing conflict. Conflict management cycle. Resolving conflict.
37
Title Core Leadership Skills Introduction
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will be introduced to: Blue Sky Vision preparation.
Goals and goal setting. Meeting facilitation. Conflict resolution.
Communicating in the workplace. Managing for commitment. Creating a Lean culture.
Title Current State Maps
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will be introduced to the Current State Map (CSM) and its purpose.
Title Decoding the DNA of TPS
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
38
Title Deep Dive Site Assessment
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics After completing this module, you will understand what a Deep Dive Assessment is and be able to:
Describe a Strategic Assessment. Explain a Tactical Assessment. Describe an Operational Assessment.
Title Demand Instruction
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics After completing this module, you will be able to: Explain what demand is.
Discuss scheduling.
Define the Heijunka process. Define Takt Time.
Title Enterprise Assessment
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics After completing this module, you will be able to: Understand the current state of the enterprise. Discuss the future state developments.
Describe development and rollout of the New Vision.
Title Error Proofing
Estimated Duration (hours) 1.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will be introduced to: Definition of error proofing.
Levels and process. Defects and errors.
Poka-Yoke and in-station process control. Process failure modes and effect analysis. Error proofing devices.
39
Title Essential Elements of Communication
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will learn about the importance of effective communication and fundamentals of good communication.
Title External Logistics
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics After completing this module, you will be able to: Define external logistics.
Explain plan logistics.
Illustrate the role of the lead logistics provider.
Discuss the shipping and inventory management process.
Title Future State Maps
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
40
Title Goals and Goal Setting
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about: Defining goals.
Thinking strategically in goal setting. Aligning priorities and goals.
Title Going Lean in the Oil and Gas (Processing) Operations
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics In this module you will:
Review examples of application of Lean in oil and gas industry. Have an opportunity to read a paper on the application of Lean. Learn about barriers to implementing Lean.
Learn about conditions for successful implementation of Lean. Take a short assessment.
Title Heijunka
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics After completing this module, you will:
Introduce and demonstrate the concept of Heijunka. Understand the benefits of Heijunka.
Understand how to apply Heijunka in a typical process. Identify how Heijunka interacts with other Lean tools.
Title Hoshin Kanri
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about the Hoshin Kanri method of promoting, driving, and measuring organizational goals and alignment.
41
Title How Kaizen Works
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will become aware of ways that Kaizen is implemented and how improvements are sustained over time.
Title Inventory Management
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics After completing this module, you will be able to:
Discuss the background of how inventory control fits into operation of oil and gas production or processing sites.
Explain the need for changing typical inventory management techniques. Explain the philosophy called synchronous material flow.
Discuss the benefits of inventory management. Describe some actual examples.
Title Just Culture
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics In this module, you will learn about Just Cultures and their impact on potential health and safety concerns, productivity issues, system waste, and continuous improvement
42
Title Just in Time
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics After completing this module, you will be able to: Define Just-in-Time (JIT) and Kanban.
Identify how they fit into a Lean organization. Identify two types of Kanban.
Identify the benefits of Kanban.
Title Kaizen Pre-Assessment and Introduction
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Executive
Manager
Practitioner
Objectives / Topics In this module, you will be introduced to the concept of Kaizen or continuous improvement.
Title Kaizen Review and Post-Assessment
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Practitioner
Objectives / Topics In this module, you will review Kaizen and take the post assessment.
Title Kamishibai
Estimated Duration (hours) 1.0 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn: What Kamishibai is. How Kamishibai works. How to use Kamishibai cards. How to use a Kamishibai board.
43
Title Kanban
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics After completing this module, you will be able to: Discuss the fundamentals of Kanban.
Define Kanban terms. Explain the uses of Kanban. Discuss its tools.
Title Leader Daily Management/Front Line Supervision
Estimated Duration (hours) 1.0 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about: Leadership characteristics. Leadership behaviors and styles. Developmental levels.
Plan-Do-Check-Act (PDCA) cycle.
Title Leadership Behaviors
Estimated Duration (hours) 0.5 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about: Human-centered behaviors. Plans for change.
Leadership role.
Title Lean Layout Design
Estimated Duration (hours) 0.75 Available Only as Part of
This Package / These Packages
Manager
Practitioner
Objectives / Topics In this module, you will learn about the role that Lean layout plays in a Lean oil and gas operations support function. After completing this module, you will be able to:
Define Lean layout, its objectives, and its principles.