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OPERATING AND INSTALLATION INSTRUCTIONS FOR UL, ATEX AND IECEX YODALEX FLAME- PROOF AUDIBLE AND VISUAL ALARMS

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Main features

 Omni Directional high output sounder 110dB max @ 1 mtr

 2 stage alarm, independently selectable 2ndstage

 All units share a common explosion proof housing

 Meets UL, CSA, GOST, ATEX and IECEx Approvals

 ATEX / IECEx Approved for Gas & Dust

 Low current consumption

 Dual cable entry, cable in - cable out:

 Aluminium enclosure with stainless steel fasteners.

 Lens guard provided as standard

 Flash rate 1 per second.

 Weather proof flame retardant ABS horn

 7 Lens colours in flame retardant polycarbonate, Clear (C), Opal (O), Yellow (Y), Red (R), Amber (A), Blue (B), Green (G).

 Complies with PFEER regulations

 32 selectable tones meeting international regulations

 Sound selection via DIL switches.

 Temperature class T4 Standard, Class T6 Optional

R. STAHL Schaltgeräte GmbH Kompetenzcenter Licht

The production is carried out in a manufacturing facility which is listed in a communication about the recognition of quality insur-

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Technical Specifiation IP66 NEMA 4X

Sounder/Strobe 24Vdc (YL6) (UL, ATEX, GOST, IECEx) 570mA

Sounder 24Vdc (YO6) (UL, ATEX, GOST, IECEx) 350mA

Strobe 24Vdc (V6) 5 J (UL, ATEX, GOST, IECEx) 220mA

24Vdc (V6) 10J (ATEX) 500mA

24Vdc (V6) 20J (ATEX) 1.1A

• 48Vdc (V6) 5J (UL, ATEX, GOST, IECEx) 135mA

48Vdc (V6)10J (ATEX) 300mA

48Vdc (V6) 20J (ATEX) 560mA

Sounder 115Vac (YO6) (UL, ATEX, GOST, IECEx) 110mA

Strobe 115Vac (V6) 5 J (UL, ATEX, GOST, IECEx) 90mA

115Vac (V6) 10J (ATEX) 105mA

115Vac (V6) 20J (ATEX) 260mA

Sounder/Strobe 115Vac (YL6) 5J (UL, ATEX, GOST, IECEx) 200mA

Sounder 230Vac (YO6) (UL, ATEX, GOST, IECEx) 55mA

Strobe 230Vac (V6) 5J (UL, ATEX, GOST, IECEx) 45mA

230Vac (V6) 10J (ATEX) 53mA

230Vac (V6) 20J (ATEX) 170mA

Sounder/Strobe 230 Vac (YL6) 5J (UL, ATEX, GOST, IECEx) 100mA Operating temperatures

European IIB T4(-35 ºC to +60ºC) or T6 (-35 ºC to +40ºC) European IIB+H2 T4(-20 ºC to +60ºC) or T6 (-20 ºC to +40ºC) (T6 Class refer to Sales Office)

Approval specification

Underwriters Laboratories UL Standards UL 464, UL 1203, UL 1638

Control No.8N30 (Sounder YO6 and Combined Unit YL6) Control No.13JM (Strobe V6 only)

UL Classifications

Class I Division 1, Gas Group BCD

Class II Division 1, Gas Group EFG (Strobe V6 only) CUL Canada

CSA C22.2 No.25-M1966, CSA C22.2 No. 30-M1986 European Standards

EN60079-1:2004 (EN50014:1997+ Amendments 1 and 2) EN60079-1:2004 (EN50018:2000) EN50281-1-1:1998.

ATEX Directive 94/9/EC

Baseefa02ATEX0212X II2 GD Ex d IIB T4 (or T6 see above) Baseefa02ATEX0222X II2 GD Ex d IIB+H2T4 (or T6 see above) Russian Approval

GOST-R

International Certification IECEx

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THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE CARRYING OUT ANY WORK ON THE ALARM.

‘these alarms should only be installed by competent personnel’

Do not discard any packing material until installation is complete.

INSTALLATION AND OPERATING INSTRUCTIONS These instructions apply to the following Alarm models:-

Flameproof audible range, sounder type YO6 YA60BD/F/L/NUL and YA60CD/F/L/NUL Flameproof visual range, strobe type V6 FL60BD/F/L/N50UL and

FL60CD/F/L/N50UL Combined flameproof audible and visual range, type YL6 YL60BD/F/L/N50UL and

YL60CD/F/L/N50UL.

D=24Vdc, F=48Vdc, L=115Vac and N=230Vac

These products are a range of audible and visual alarms approved for use in potentially flammable atmospheres, and have been approved by Underwriters Laboratories to standards UL 1203, UL464 and UL 1638.

Models are available for use in hazardous areas with the following classifications:

Approval Classification Sounders

YA60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T4 Ex.d.IIB + H2.T4 (Tamb -25º to +60ºC) YA60CDUL Class I, Div 1, Groups C, D

Class I, Zone I, Group IIB, T4 Ex.d.IIB.T4 (Tamb -35º to +60ºC) Strobe

FL60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T4 Ex.d.IIB + H2.T4 (Tamb -25º to +60ºC) FL60CDUL Class I, Div 1, Groups C, D

Class I, Zone I, Group IIB, T4 Ex.d.IIB.T4 (Tamb -35º to +60ºC) Sounder/Strobe

YL60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T4 Ex.d.IIB + H2.T4 (Tamb -25º to +60ºC) YL60CDUL Class I, Div 1, Groups C, D

Class I, Zone I, Group IIB, T4 Ex.d.IIB.T4 (Tamb -35º to +60ºC)

An alarm approved for use in a particular gas group may be used in areas where the gas group is of a lower hazard, for example, a Sounder YA60BDUL approved for Group B may be used in areas where gas group C or D is present.

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All alarms are suitable for use in Class II, Division I, Groups E, F, G.

The range of alarms is also approved as meeting the following Canadian standards:

CAN/CSA -E79-0-95 CAN/CSA -E79-1-95

CSA C22.2 No. 30 - M1986 CSA C22/2 No. 25 - M1966

In addition, the range of alarms is approved as meeting the European standards EN60079-0:2006, EN60079-1:2007, EN61241-0:2006, EN62141-1:2004 ATEX DIRECTIVE 94/9/EC EC -Type Examination Certificate No.

Baseefa02ATEX0212X and Baseefa02ATEX0222X.

The alarms are suitable for outdoor use.

The Yodalex alarms meet the requirements of standards BS EN 60529: 1992, Degree of Protection IP66 and of UL50 : Nema 4X Hosedown test.

General

The alarms must be installed in accordance with these instructions.

The alarms must also be installed in accordance with local codes and/or special requirements of any authority having jurisdiction; including but not limited to the following:-

NFPA 72E; NEC.ART.760 ET AL.; CAN/ULC-5524-M86; CEC Part 1 Sec 32.

For Fire Alarm Service, the Audible Alarms YA60BDUL and YA60CDUL and the audible alarm contained within the YL60BDUL and YL60CDUL are classified as Public Mode - For Fire Alarm Service.

The Visual Alarms FL60BDUL and FL60CDUL and the visual alarm contained within the YL60BDUL and YL60CDUL are classified as Private Mode - General Emergency.

The Alarms are marked (as an example):

Audible alarm YA60BDUL For Fire Alarm Service YA60CDUL

Visual alarm FL60BDUL Private Mode, General Emergency FL60CDUL

Combined audible and visual alarm

YL60BDUL Audible Signal Appliance, Public Mode with

YL60CDUL supplementary visual signal appliance, Private Mode

Appliances for Public Mode operation are intended to notify occupants or inhabitants of the area covered by the fire- protective signalling system. Appliances for Private Mode use are intended to notify only those persons directly con- cerned with the implementation and direction of emergency action initiation and procedure in the area protected by the fire-protective signalling system.

The alarms are intended for connection to an alarm initiating and indicating circuit of a UL Listed control panel.

Models for connection to DC supplies have a DC line status monitoring facility.

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PREPARATION

ENSURE THE SUPPLY IS OFF BEFORE COMMENCING INSTALLATION.

A. Check that you have the correct alarm to satisfy the system specification.

Gas group and temperature?

Audible or Visual alarm or both?

Supply voltage?

Sound signal selected?

Strobe lens colour correc?

Suitable mounting location?

Cable connection and installation method?

End-of-line alarm for dc monitoring?

B. Location

Select a suitable location for the alarm with regard to the area to be covered by the sound or flash signal.

The surface should be flat in the area of the fixings and the material suitable to carry the weight of the alarm.

For a sounder, the sound signal pattern is omni-directional and the sounder should be mounted with the Horn at the top.

For a strobe, the alarm should be mounted with the lens at the bottom and out of direct sunlight.

In exceptional circumstances, the alarms can be mounted horizontally or for the strobe, with the lens uppermost. Do not mount the sounder with the Horn downwards.

The cable must be connected to the alarm via a sealed component and this must be located adjacent to the cable en- tries in the alarm body.

Suitable sealing devices are a sealed threaded nipple or a sealed gland; the choice of device depends upon the gas group applicable to the installation and on the chosen installation method.

There are two entries to the alarm body and one or both may be used depending upon the number of cable cores re- quired by the system arrangement.

It is preferable that the cable and its seal be fitted at the factory or approved workshop; however the method for as- sembling the cable and sealed components is described below.

IMPORTANT

THE ALARM IS A PRECISION INSTRUMENT. TAKE EXTREME CARE WHEN HANDLING.

Particular care is needed when removing or replacing components which form part of the flameproof enclosure.

Exposed joint surfaces must be protected and not have contact with dust or dirt, or be knocked against any object.

The end flanges must be fitted squarely and on no account is force to be used. The flange must not be hammered, levered with a metal instrument or the fixing screws used to pull down the flange.

With care and patience, it will be found that the flange enters the body without difficulty.

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A. Combined Sounder/Strobe

It is recommended that the unit be stood upright in a cup-shaped base holding the strobe section.

Remove the Horn from the sounder flange by unscrewing the three self-tapping screws (pozidrive head) in the dome of the Horn.

Unscrew the four socket headed screws, two washers and o-ring in the flange. (Socket head wrench 4mm (5/32”) across flats). These screws will not be fully tightened if the alarm is not a factory-sealed unit.

IMPORTANT

TAKE EXTREME CARE WHEN REMOVING THE SOUNDER FLANGE FROM THE MAIN BODY.

DO NOT USE THE TRUMPET AS A LEVER.

Unplug the pressure unit cable from the PCB assembly.

The exposed joints must be kept clean of dirt and not damaged in handling.

Lay down the sounder flange assembly to one side on a clean piece of the packing material.

Cable connection

The sealed threaded nipple or sealed gland should be assembled with suitable approved cable according to the manu- facturers instructions. The external cable should be routed to a local junction box, via approved conduit if appropriate.

Approximately 20cm (8 inch) tails are required inside the enclosure for connection to the terminals on the PCB assem- bly. The terminals accept wires of 14-18 AWG or 2.5mm². The PCB assembly may be lifted in its slide channels to give easier access to the terminals.

There are two entries to the enclosure; both may be used for cable connection via sealed threaded nipples if required.

Alternatively if only one entry is used for cable connection, the second entry must be fitted with an approved stopping plug.

The alarm is supplied as standard with the enclosure entries fitted with M20 to 1/2” NPT adaptors and one is fitted with an 1/2” NPT stopping plug.

The second entry is fitted with a dust cap. This must be removed and an approved fitting inserted before installation.

If the second entry is required, the approved stopping plug may be removed and discarded and a sealed cable fitting connected.

The adaptors form part of the approved flameproof enclosure and are locked in position. They must not be loosened or removed.

An alternative connection option is to fit an M20 to 3/4” NPT adaptor with an M20 approved stopping plug.

Only one sealed cable can be fitted with this option.

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SOUND SIGNAL SELECTION

It is preferable if the sound signal selection is set at the factory or at an approved workshop.

To make the sound signal selection, refer to the table of sound signals and the switch positions for the chosen sounds.

Doubly check you have selected the correct switch positions for your chosen stage 1 alarm signal and for your chosen stage 2 alarm signal.

Check again before re-assembly of the alarm.

RE-ASSEMBLY OF THE ALARM

Reconnect the pressure unit cable connection; make sure this is secure.

Make sure the PCB assembly is correctly located in the slides in the body. Check that the flash tube is clearly visible and centrally located in the glass dome.

Re-assemble the sounder flange to the main body but take care that the pressure unit wire is not trapped in the joint, across the edge of the PCB assembly or between the head of the earth screw and the pressure unit.

Check that the o-ring is properly fitted in the groove in the body.

Take care when fitting the flange. This must be inserted squarely into the main body. Force must not be used, with patience it will be found that the flange enters without difficulty. There must be a minimal gap between the flange and the body.

The screws must not be used to pull down the flange to the body.

Each socket screw should be fitted with a lock washer, flat washer and an o-ring. The o-ring must locate in the groove at the base of the counterbore. Screw down the socket screws tightly.

Note: If the alarm has been in service and/or the socket headed screws in the flange have been previously tightened, it is advisable to replace the o-rings (Part No. GR0192) before retightening the screws.

Refit the Horn to the Trumpet using the three self-tapping screws.

B. Sounder only

The alarm may be stood on a clean surface on the flat base. The procedure should be followed as described for the Sounder/Strobe alarm above.

C. Strobe only

The alarm should be stood upright in a cup-shaped base that holds the strobe lens steady.

Remove the fixing screws, washers and o-rings in the base plate.

Connect the cable via the entries in the enclosure to the PCB assembly using the method described for the sound- er/strobe alarm.

Ensure that the ‘O’ ring is properly fitted in the groove of the body.

Refit the base plate carefully, ensure the flange is squarely located in the enclosure and there is a minimum gap be- tween flange and body. Ensure each socket screw is fitted with a lock washer, flat washer and o-ring.

Screw down socket screws tightly.

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Lens Colour Change

If it is required to change the lens colour of the strobe, it is necessary to purchase the required colour’s strobe-flange assembly from your supplier.

INSTALLATION

Ensure that the mounting surface at the installed location is flat and suitable for carrying the weight of the alarm.

Remove the bracket, fixing screws and washers from the bag in the carton. Assemble the bracket to the alarm body enclosure using two off hexagon head set screw (m6x16mm), lock washer and flat washer.

Check that the bracket is tightly secured to the alarm enclosure.

The fixings for the alarm to the mounting surface are two clear holes9mm (0.35in) diameter on 75mm. (2.95in) centres.

Bolts (not supplied) for securing should be minimum length 25mm (1in) and 8mm (5/16”) diameter.

INTERCONNECTION OF ALARMS

Alarms may be connected in parallel, that is, up to ten alarms with common supplies may be connected as a single system loop.

Both sets of terminals should be used to provide an “in” and “out” connection; the loop wire should be broken to allow electrical supervision.

The “end-of-line” alarm may be fitted with a resistor across the supply connections to provide DC monitoring of the loop cable status at the control panel.

SYSTEM OPTIONS

Operating supply voltage 24vdc

Sound signal selections 32 (see table)

Alarm stages Single or Two from all sounders

Line monitoring DC By:

i) supply polarity reversal ii) threshold (<1V.) method

Strobe Separate terminals for independent supply connection of +24vdc and OV

For a combined sounder/strobe alarm, the +24 V DC and OV supply rails are linked on the PCB. If it is required that the strobe be supplied independently from an alternative supply but the OV can be common, remove the link “LK2,

+24vdc”. If a totally independent supply is required, i.e. both positive and negative, remove link “LK1, OV” also.

The location of the two links is shown on the drawings, Alarm Connection and Sound Signal Selection.

Lens colours Clear; opal; red; amber; blue; green; yellow

Cable cores The number fitted depends upon the system requirements

Refer to Alarm Connection and Sound Signal Selection diagrams A to E for common system configurations

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EARTHING

The alarm must be connected to a good quality earth.

Earthing points are provided both inside and outside the alarm enclosure. These earthing points are identified with the Ground Symbol.

The internal earth connection must be used. The external terminal is for a supplementary bonding connection and is used where local code or authorities permit or require such connection.

MISCELLANEOUS DATA

Combined Sounder/Strobe Sounder Strobe

Weight lb.oz (kg). 11lb 6oz (5.2) 10lb 2oz (4.6) 9lb 8oz (4.3)

All metal castings are of LM6 aluminium alloy, corrosion resistant, anodised and outside surfaces finished with a poly- ester paint coating.

The strobe dome is of clear borosilicate glass.

The sound-shaping components are of flame retardant ABS.

The coloured lens is of flame retardant polycarbonate.

WARNING : POSSIBLE ELECTROSTATIC RISK

The Horn and Lens may become electro-statically charged and should not be touched or rubbed when in operational service. If cleaning is required follow the warning given on the equipment label and clean only with a suitable damp cloth.

All external fasteners are of stainless steel.

All sounders have 32 sound signal selection. From the 32 sound signals, any signal may be chosen as the first stage alarm and any signal for the second stage alarm.

Sound output level and current consumption depends upon the signal selected.

Typical sound output level at 1 metre is 110dB(A) and typical current consumption is 350mA. at 24vdc and 1000Hz.

Current may increase by 120mA depending upon sound signal selected. Peak current is approximately 500mA.

These values apply for Gas Groups C and D; for Gas Group B, sound output is reduced by typically 3dB.

All strobes have a xenon flash rate of 1Hz, one flash per second. The flash energy is 5 joules with a typical current consumption at 24vdc of 220mA; peak current is 3.6A, falling to 1A in 300 microseconds.

UL Ratings

UL tests on the product have given the following ratings.

Sounder 24vdc; 350mA; 75dB(A) min.

Strobe 24vdc; 220mA; 60fpm; 30cd (3cd-35°C) Sounder 48vdc; 300mA; 75dB(A) min.

Strobe 48vdc; 135mA; 60fpm; 30cd (3cd-35°C) Sounder 115vac; 110mA; 75dB(A) min.

Strobe 115vac; 90mA; 60fpm; 30cd (3cd-35°C) Sounder 230vac; 55mA; 75dB(A) min.

Strobe 230vac; 45mA; 60fpm; 30cd (3cd-35°C)

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Light output for coloured lens;

Clear 30 Candela Red 9 Candela

Yellow 29 “ Blue 6 “

Amber 17 “ Green 7 “

It is recommended that all threaded cable entries be sealed with a suitable non-setting thread sealent to maintain IP66 (NEMA 4X) rating.

The Yodalex alarms comply with the European Community Directives on Electromagnetic Compatibility.

89/336/EEC.

‘This equipment is designed and manufactured to protect against other hazards as defined in paragraph 1.2.7 of Annex II of the ATEX Directive 94/9/EC.’

US Design Patent 391 186

Registered design in Canada (D) 82144 PCT Patent Application GB97/02959.

SPECIAL CONDITIONS FOR SAFE USE (BASEEFA CERTIFIED)

 Painted and surface finishes, other than those applied by the manufacturer, are not permitted.

 When this unit is intended for use in dust atmospheres the cable entries shall be sealed, in accordance with the applicable installation code of practice, to ensure the IP6X ingress protection rating is maintained.

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SOUND SIGNALS

sound Freq. rept. sound switches

Signal rate 1 2 3 4 5

SW1, SW2 special applications

1 Alternate two-tone 800-1000 0.5 1 1 1 1 1 Fire Alarms

2 Alternate two-tone 2500-3100 0.5 0 1 1 1 1 Security Alarms

3 Alternate fast two-tone 800-1000 0.25 1 0 1 1 1 Increased Urgency 4 Alternate fast two-tone 2500-3100 0.25 0 0 1 1 1 Security Deterrent

5 Alternate two-tone 440-554 0.4/0.1 1 1 0 1 1 Evacuation Alarm, FRANCE

6 Alternate two-tone 430-470 1.0 0 1 0 1 1

7 Alternate v.fast two-tone 800-1000 0.13 1 0 0 1 1 8 Alternate v.fast two-tone 2500-3200 0.07 0 0 0 1 1

9 Alternate two-tone 440-554 2.0 1 1 1 0 1 Turn-out, SWEDEN

10 Continuous note 700 - 0 1 1 0 1 All Clear, SWEDEN

11 Continuous note 1000 - 1 0 1 0 1

12 Continuous note 1000 - 0 0 1 0 1

13 Continuous note 2300 - 1 1 0 0 1

14 Continuous note 440 - 0 1 0 0 1

15 Interrupted tone 1000 2.0 1 0 0 0 1

16 Interrupted tone 420 1.25 0 0 0 0 1

17 Interrupted tone 1000 0.5 1 1 1 1 0

18 Interrupted tone 2500 0.25 0 1 1 1 0

19 Interrupted tone 2500 0.5 1 0 1 1 0

20 Interrupted tone 700 6/12 0 0 1 1 0 Pre-vital Message, SWEDEN

21 Interrupted tone 1000 1.0 1 1 0 1 0

22 Interrupted tone 700 4.0 0 1 0 1 0 Air-raid Alarm, SWEDEN

23 Interrupted tone 700 0.25 1 0 0 1 0 Local Warning, SWEDEN

24 Interrupted tone 720 0.7/0.3 0 0 0 1 0 Industrial Alarm, GERMANY

25 Int,fast,rising volume 1400 0.25 1 1 1 0 0

26 Fast siren 250-1200 0.085 0 1 1 0 0

27 Rising constant,fall 1000 10/40/10 1 0 1 0 0 Industrial Alarm, GERMANY 28 ISO 8201 Evacuation 800-1000 as std 0 0 1 0 0 International Evacuation Alarm

29 Fast whoop 500-1000 0.15 1 1 0 0 0

30 Slow whoop 500-1200 4.5 0 1 0 0 0 Evacuation Alarm, Netherlands

31 Reverse sweep 1200-500 1 1 0 0 0 0 Evacuation Alarm, GERMANY

32 Siren 500-1200 3.0 0 0 0 0 0

switch settings: ON=1 and OFF=0

The PFEER sound signals recommended by UKOOA are:-

General Alarm Sound Signal 15 Interrupted tone 1000 Hz

PAPA Sound Signal 31 Reverse Sweep 1200-500 Hz

Toxic Gas Sound Signal 11 Continuous Tone 1000 Hz.

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AC ALARM CONNECTION AND SOUND SIGNAL SELECTION

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

Line monitoring by supply reversal

Single Stage Alarm, Sounder and Strobe operate together Pressure Unit Connector

(On other side of PCB)

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

Line monitoring by supply reversal Pressure Unit Connector

(On other side of PCB)

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

A. Two stage alarm by third core

Strobe shown with common 0v, with sounder Line monitoring by supply reversal

Select alarm stage 1 on SW1

NOTE: That the two stage control always operates as follows:

The first stage sounds by supplying volts to a unit via control switch ‘x’.

This switch remains on and the second stage signal is controlled

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

B. Two stage alarm by Supply reversal Line monitoring by threshold method (<1V) Select alarm stage 1 on SW1

Select alarm stage 2 on SW2

Strobe operated from separate supply.

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

C. Two stage alarm by third core

Strobe flashes for both 1st and 2ndstages of sound alarm.

Line monitoring by supply reversal Select alarm stage 1 on SW1

NOTE: That the two stage control always operates as follows:- The first stage sounds by supplying volts to a unit via control switch ‘x’. This switch remains on and the second stage signal is controlled by switching volts to the third terminal via switch ‘y’.

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

D. Two stage alarm by Third core

Strobe flashes for 2ndstage of sound alarm, link TB2/3 to TB1/2 Line monitoring by supply reversal

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DC ALARM CONNECTION AND SOUND SIGNAL SELECTION

E. Single stage alarm

Line monitoring by supply reversal

NOTE: That the two stage control always operates as follows:

The first stage sounds by supplying volts to a unit via control switch Pressure Unit Connector

(On other side of PCB)

References

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