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16

"

x

43

"

SWIVEL-HEAD

WOOD LATHE with Digital Readout

Motor: 2 HP; 110V. ~ingl,,-ph"se

PreciSion groooo east iron bed & cast iron legs Swing over bed 16

S'IW~l' TACIIOMUUI:

wI~t1AL ItU(l()VT I"

x

8TPI RH headstock spioo'e

Mn2 spi~dle & lailstccic tapers

10 speeds, SCo-2400 RPM • ApPfol(. shipP11'l1l we'ght 300 Ibl.

G0462

REG

1

495

11l""

Sale

'445

00

THE ULTIMATE 10

"

LEFT-TilT

CONTRACTOR

STYLE

TABLE SAW

Motor. 2 liP ltOW220V, S fl!;1"-phase • PI8Ciwo'lg,ound caS( 11011 table !It ... hgs • Table SIze 27' x 3~ • Arbor:"" • Cu\tlng c8paclty: 3'i'-~ 90.2'''' @ 45' • Aipcaptcity; 30" • Approx shipping

weight 317lbs. MAPEl" 100tOOl FACTOity SHOP FOX Ai.UMA-CLAUIC fnC'

G057.

ONLY

$

775

00

14

"

INDUSTRIAL RESAW BANDSAW

MA~INISO

enol ~AeTOIlv Motor: 2 HP; 110VI220V.

-

SIngle-phase, TEFC PrOClsion ground c~st Iron lable si",: 19'1.' x 14'/","

n

ble

tilt: 8'L, 45'R Ma~, cutting he~ht: 10" BLade sile' 106"l X 'f.". >I,'W 81ade speed: 3000 FPM App,o~ sh PP'1I9 _ ,,,hi; 284 11K. (,,_~.:, ~\\{.-~~

G0457

R

E

G

~~

Sale

$795

00

10

"

WET SHARPENING SYSTEM

WM~I speed: 90 RPM

220 9r1t yrinding wheel

Orrndlrl{l wheel sile: 10' elia, • 2" ... ,de Luthe, stropping wheel size, B" elia, ~

I,,'

wide Inc1udas Ilnillers.ol jig, a"gle ""ide 8r

polishing/ho"i"g pa~e

• Approx. shipping we'ght: 42 Ibs, M,u'IN fERMAN"'!

r10010

REG,

s189~

Sale

'

159

95

10

"

TILTING ARBOR

SUPER HEAVY-DUTY TABLE SAW

MOlar J HP,

mv,

sUlgle-phase, reFC

P'ec'SIOn g'OIJnd cast i'on 'able 2 solid cast !lGn eWnsion wings

'HOP fOX elAttie fErtet Table Jile w-wngs attached 21'.40' • Arbor: %" • Cuning capacity: S' l, 26" R • S'8ndarel 1\1 dado

t8~e Inserts • Approx. sh'pp,ng weoght: 420 Ib!i Motor: 2 HP, 11OVl220v, sirl{lle·phase, TEfC Pr..:;ision grourld cast IrOIl table SI1e_ 17" square ..

11''-

thict

Table tllt to'L, 45'A Max. ~uttong he'~I1t: 12" Blade Slle 131"l ~ 'II' , I'W Blade speed", 1700 & 3500 FPM

App,o"

~hlwing . . Ight: 3411 ... hlAPE III 1st! 8101 rACTORY

G051

3

REG. 9-85'"

Sale

'715

00

PURVEYORS OF

FINE MACHINERY

®

.

SINCE 1983!

10" JOINTER

/

PLANER COMBO

Motor: 2\', HP, 220V, sirogle·phase, 3400 RPM Jointer lable siza, 12'~' ~ 4O'~,o"

Cutterhead knilles' 2 HSS

Max depth of cut: Joimer -Yo' Planer· 7',,' M.~ widlh of ~ul. Joimer -Im~' • Cutterhead speed: 6500 RPM • PI"ner table sile: 9'1( x 23' ... • • Planer feed ,ata; 16 FPM

• Appro. sh'pp,ng .... eo"ht 3181bs Pla_ - !;"I,,'

flU SAfETY

PUSHAOCICS

G0675

REG.

'

J

J-95<"

Sale

'995

00

10" LEFT-TILT CABINET TABLE SAW

with Riving Knife

&

Extension Rails

• Motor J HP, 210'1, Single·phase, THC

• PreciSion ground Cas! "on table & ca~ iro, m."~ OOlf. • Table sile W/<!~ten"on' 27" x 63"

• Arbor size' W • Arbor Speed. 4300 RPM

• • App<ox. shiPPIng weight: 644lbs

G0691

Sale

'1215

00

1

'h

HP

Z

STAGE CYCLONE

DUST COLLECTOR

• Motor: 1'7 HP; 110f22GV,

alngle·ph~se, TEFC, 3450 RPM • Air suction capa<;ity: 866 CFM

• St~trc pras'ur~' 2,013' • In'3l<e port: 6"' Impel'er: 13';" • Folty mobrle wlb\)!h:~n casters • Overall dirnellSions' 38"W ~

2(,' Ox 68-112' H " App'oK. d'ipping",e ght:

1931bs.

~

"~Fu.1UltnIN

~

~

ACOMPAeT~ZEI

G0703

0

~

INTROOIJCTORY~RtC

E $825

0

~

I-BIlO-5e3-4777

·

3

GREAT

BELLINGHAM, WA

SHOWROOMS!

MUNCY, PA

SPRINGFIELD, MO

(3)

~~Sate

GET REDUCED PRICES ON MANY ITEMS &

FREE SHIPPING ON OVER 200 MACHINES

NOVEMBER 2nd UNTIL DECEMBER 31st, 2009

GRIZZLY GIFT CERTIFICATESTAKE

THE GUESSWORK

OUT OF GIVING'

6

"

PARA

L

LELOGRAM JOINTER

with Spiral Cutterhead

• Motor: W, HP.

nov/nov

Single-phase

• Precision ground cast iron table size: 6" x 55Y,'

• Rabbeting capacity: 'I," • Max_ depth of cut Y,'

• Cutterhead speed: 4850 RPM

fREE SAFEty

• Center mounted fence system:

PUSIt IROCKS

poSitive stops @±45'&90 • Built-in mobile base

• Approx. shipping

weight 362 Ibs,

8

"

JOINTER with 2 HP MOTOR

8

"

JOINTER

• Motor: 2 HP. 110V1220V, single-phose, TEFC

with Built-In Mob

i

le Ba

s

e

• Precision ~round cast iron table size: 9'1.' x 75' • Motor: 3 HP, 220V, single-ph~se, TEFC, 3450 RPM

• Rabbeting capacity: y,' • Max, depth of cut W • Precision ground cast iron tables size' 9' x 72'h"

• Cutterhead knives: 4 HSS Rabbeting capacity: y,' Max, depth of cut 'I.'

• Cutterhead speed: 5500 RPM Cutterhead speed 5000 RPM

• Deluxecastironfencesize:38"Lx W,''Wx4'H Deluxe Cost iron fence size: 35'L x 5"H

• Approx, shipping weight 558 Ibs. Built-in mobile base

• Approx. shipping weight: 5561bs.

G0586

REG.~

G0656

Safe

FREE

REG.

s~

'57500

_

"mv

PUSH

S<Ote'715OO

,

~~

-l

~~:5~~~

'

~

'~

~~~;

'

~

LO

~

"

~

'

;f

-i.8J~~~'~~

j;~~

~

~~

12

W'

L

E

AN & MEAN PLANER

15

"

PLANER with Built-In Mobile Base

20

"

Motor; 2 HI': l1QV, single-phase Motor: 3 HI': 220V, single-phose MADE IN

Mox. cutting height: 6" INeLIIDU Precision ground cast iron Motor: 5 HP.

nov,

single-phase IW 9001

Feed rate: 32 FPM "MIFE SETTING tables & wings Precision ground cast iron table FACTOII:V

JI~ & WRENC+!

Knives: 2 double edged HSS Table SIze: 15" x 20' Table size with

Cutterhead speed: 10,000 RPM

n/

I

Max, cutting height: 8" extensions: 20' x 55'1,'

Top mounted return rollers ~ot. Mox_ cutting depth: y,' Max. cutting height 8W

Cuts per inch: 52 Feed rate: 16 & 30 FPM Max, cutting depth:

• Approx, shipping Cutterhead speed: Cutterhead speed:

weight 781bs. 5000 RPM 5000 RPM

G0505

Built-in mobile base Feed rate: 16 & 20 FPM

• Approx. shipping • Approx_ shipping

weIght 6751bs_ weight: 9091bs.

~EA~Y-PUlV CAST IRON cmm~UCrtoN APJUSTABLE BEP ROLLtRS

G0453

REG.

~

G1033X

REG.

~'l4S5w--'--_-+--="

S,

:::

<Ote

=

'

::-:

8

::,

50

=-

'

'

:::

=:-::-::

~

=-=-I----:

s,

~

<Ote

'2245

==

OO

iiUM

lSAii

ioi

PROFESSIONAL SPINDLE SHAPER

• U

wit

h

Router Bit Adapter

Motor: % HP.l10V, single'phase wlreversing switch Precision ground cast iron table siZ€: 15'4' x

Spincle cop. under nut 2W

Spindle speed: 8900 RPM "I:~~;'

Spindle travel: '/,' '''!

Spindle dia.: W Spindle length: 3'

Split fence deSign wi sliding wood faces

• Approx_ shipping weight: 172 Ibs,

Motor: 5 HP. 220V, single-phase, TEFC

Precision ground cast iron table size: 35Y,'W x 28"0 Table counterbore: 7' x '/0'0

Spindle travel: 3'1<'

Spindle sizes: '/.", l' & It<' x 7 Y,'L

Max. cutter dia: 5';.

Spindle speeds: 3600, 5100,8000 & 10,000 RPM • Approx. shipping weight: 602 Ibs.

G5912Z R

EG,

·229~

S<Ote'1995°O

Sanding motor: II'> HP, 110V, single·phase Drum surface speed: 4000 FPM

Conveyor feed rate: variable, 2 12 fPM Max. Slack dimensions:

36-' W x 4';" thick Min, board length: 6"

Min. board thickness: Sanding drum size: 4'

Dust collection port: Approx, shipping weight: 3541bs.

STAND ALONE DUST COmCTION W/DUST BAG

G0458

ONLY

'950

00

grizzly.

com

llMfTt'O

rM~omR

(4)

'0

PROJECTS

18 Shop Project:

(lamp Rack

28

Made-from-scrap Bud

Vase

30

On the (oye

r:

Blanket

Chest

42 Super-tough Plywood WorkbelKh

54 Surprisingly Simple

Mantel (lock

62 To)' h(aYatol

SKILL BUILDERS

22 Fixing an Out-of·square Drawer

18 Work Wid" Stock

on

Your Dovetail Jig

Takt offth~ l~mpl~te d,,,J go h~yono the limits of)'OlJr

hen[h-mount~ jlq

40

Howa Jointer and

Planer5av(' You $$$

Th(»e IWlIlool\ PdY for them~I"'1 in ~hort oruer,

SO

14 Senets for

Setting

Up Router Bits

66 Make and

ImtallBaseboard iI"d (flair

Rails

Pan } of our I~"t\ on cUS10m-1rIflllf.w) }our hump

TOOLS'" MATERIALS

16 Aromatic (I"dar: Mothbuster or Not?

20 Wise Buys: Forstner Bit

Sets

24

5

Tools for Fine

-

fining

Joints

58 Tool

Test

;

Tablesaw Bladl's

Under

SSO

72 Shop-Proven Ploduch

Rldgld hybrid Yble\dw. Laguna Lath~. ~nd 1l1OI'<'.

DEPARTMENTS

6 Sounding

BO;Hd

8 Shop

Tips

78 Ask

WOOD

92

What's Ahe

ad

(5)

I

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on the web

wQodmagazine.com

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(7)

November 2009

,

lett relaxe, in the Mo,,", choir and ottorn"" he buiK for hi; home.

woodmog.,i"."tom

Vol. 26, No.6 ,DlTOR~N-CHIEf

SlttKRIER Man"9'''9 Editor o.,puty Editoc

MARLEN KEMMET DAVE CAMPBELL

A.rt Director Senior De'ign ,dotDr

KARL EHLERS K~VtN BOYL~

T.cr.niqu€s ,d'itor rool I< lechni<1ue> Edotor

B08 WiLSOI'I BOB HUNTER Mukimed;" Editor LUCAS PETERS

o.,Ogn

Editor JEF~ MERTZ Mu'timedid ,ditor CRAIG RUEGSEGGER

"'"oc;"te Art Director

GR~G S~tt~RS

Issue No.1 94

Produo::lior\Iortice Manaqer A.dmin~tral"e "'''''IMIt

MARGARET CLOSN~R SHERYL MUNYON

Phot<>gropl1er,

JASON DONNelLY, SCOTT LITTLE, JAYWILD~

OiVg de;igned a,1<I built

thi' TIl (dbi""t for h" family '''''rn u,ing cherry ar>d ,t.ined popl.,.,

COI1tributing IIlumator, TIM CAHILL. LORNA JOHNSON. ROXANNE I.eMOINE

T.,hnicol Co",ultM\!, BOB BAKER, DOIJG HIC~S

COI1t"but""l Crilfmmn JIM HEAVEY

Contribuliflg Proot"oder> BABS KLEIN. IRA LACH~R.JIM SMDERS SU8SCRIBERSERVIn

Go to woodm"9~z;"'.comih'lp ()( I'",te tu

WOOD rmg.;;ine. P.O. Box 37439, 8"""". IA 50037·0-139

PutMisher MARK L HAG~N

io.4.,.keting Ma"'~r AMANDA SALHOOT

Advert"ing Monqr JACK CHRISTIANSEN D~ec( Response Adverti''''9 Representative LlSAGRfENWOOD

A:5,,,t,,,,t TIM BAAROA ATLANTA, Navigdte Medi:!

DETROIT, RPM A"o<;"tes Bu;in"" M..-...ger JEFFSTILES

ConlUmer M.,r<e(in9 Dir.o(or TODD BIERLE

A,so(idle Direct()( 0/ M.,.keting-N€w"liond TOM DE~RING

Production M,009'"' SANDY WILLIAMS

Ad""rti>ing ep.,rolm Mon"9er 11M NELSON

E·Comme"" Mana~, MATT SNYDER

v,,~ Pr'~d""tiGroup Pub.,h", TOM DAVIS MEREDITH PUBUSHING GROUP

Pre,idem JACK GRIffiN

b:ecullve Vice P'e<jd""t DOUG OLSON

Chief Rev"""e ()'tice, TOM HARTY Finan(e " Mmini,trotion MIKE RIGGS

Manufocluring BRlJCE HESTON

Comumer M.rketir>g DAVID BALL

C()(porole Sill", MICHAEL BHDWNSlElN

Meredith 360° JEANNINE SHAO COLLINS

Inte,,,tive Medio LAUREN WIENER

Corpor.te M"-'eling NANCYWEIER

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[)jre<:t Re>IX)m. <>I1d T,.vel PATTI fDLLO

~meredlth

In Momori.m _ E. r. M~r.d;'h III (1933-2003)

Our ;ub<crib." I't i, oc,.,ic",.1y made availobi€ to ,..-efully ",re,ted f~m' whm. product' m.y b. 0/ "ter"t to you. If you prefe' not to receive ir>formotion from these comp,,"i'" by moil or by phone, .. e.", 1,( u< know,

'i.oo

your .. que't a.fmg with your """Ing label to Magilline Cum.mer '.rlli,., P.O, So, 37452, Boone, IA 50017-0452

" (opJrIgIo' Morrrli,n (orp_,on 2009, AU ,I"t' ,,,,,,,.d. Mnt.d 10 til< U.\,A.

~"~I \.01 ..

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,

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by '-"''".1 j .. niI" r..><'ti<n<,.cti(h ,,,,"

woodmagazlne,com 5

It i, I

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For mOn! information

or a dealer nur you

vi.11 www.ugl.comor

(8)

SOLinding

J~Q(lId

Our bulletin board for letters, comments, and timely updates

Try high-yielding cypress for outdoor projects

grained and often knot-frt;'t;'. Native to

the southeastern United States, cypress

might cost

a

little more than

cedar

in

some parts of

the country,

but

that

CO'it

can

be

offset

by the high

yield

of

each

board.

r

buy

it

"green" and

then air-dry

it to

save money.

WOOD

-=.----~-. -=---~.~

Readers approve of digital

WOOD~

magazine editions

Thank

you

for puttlllg online the

digital

version

of

WOOD

magazine.

Now

I can make thl;' type a'> large a'i I

want, and print Ollt only tho'iC articles

that need

to

go out to the shop.

I

still

like the ink-on-paper ver,>ion a'> well,

and plan

to

make

good

use of both.

-Bill hJh, New GOJhen, 100

After

reading the article

"From

Knotty

to Nice" in b'iue

190

(May

2009), I

want to

recommend cypress a'i another

good wood

choice

for outdoor

projects.

I

live near dozens of mushroom

growers who

build their growing racks

from cypress became of its excellent

resistance to rot in that humid

envi-ronment.

Cypress

is relatively <;traight

- Tom Mc,iyGy, Newark, Del. I

want to -ay how impres<;ed

f

am with

the

electronic

version of

your

maga-zine. The

content is

organized

in an

6

Turn your best project and technique ideas into CASH!

Have you de'iigned and built a project that you feel othl;'r

WOOL>'

magazine

reader'> would I;'njoy building? \Ve're talking bIg or

small

projects, simple or

complex, for the home, deck, garden, or '>hop. Have

you

come up with

a

clever time- or money-saving alternative for getting great reulb ill your

,>hop-perhaps a smarter or safer way to machine parts,

cut

joints, or

get

an

eye-catching

finhh (jU'it to name

a

ft;'w)!

If

so,

please take a few minutl;'s to tell us about your project or technique.

You can I;'arn up to '>1;'VC'ral hundred dollars if we publish your idea.

(And,

of

course,

you'll

bl;' tht;' I;'nvy of your woodworking buddies.)

Simply 'iend up to five photO'> and describe

your

project or tedlllique in

100 words or less. If we choose your idea we'll get back to

you

for more

information, so don't forget to include

your e-mail addre"

and

daytiml;'

phone number.

Send your material'> via e-mail

to:woodmail~(.woodrnagazine.coIl1;

or

writl;' to

WOOD

magazine,

1716

Locu'>t

51., LS-221,

Des I\.-Ioines, Iowa

50309.

-WOOD magazine editors

HOW TO REACH US

• for woodworking ~dvice:

POll )'OUf woodworking questiOOI Uillnery, finlsn-ing. tools. tumirlg, <:iIJS\ CollectIon, etc.) on one of 16

oollne furuml ilt woodmagazine.(~m/fQrums. • To contact OUI editors:

>end y~r

(omml'llts viil e-milll to

[email protected]; or wr~e 10 WOOD r'ldgilllTre, 1716locUlt 51., lS--221, Dts MoilN's, IA 50309

• Submiption amlt~nc~:

To notIfy us of an oddress change or to g~1 h~1fl WIth

)'(lll" subsc:riptNln, vi>!t woo-dmlgazine.com/service. Or write to WOOD milgazin1, P.O. Bo~ 37439, BooTJ€, fA 50037-1)4 J9. PI~oIse endolt yOUf oddrels lab~ from a recent mog~llne issue,

• To find past articles:

5e! OIJr inde~ ilt woodmagazlnMom/inliu

easily accessible format

and

the

user-friendly navigation buttons make it

easy even for those of us who are not

so

computer·,>avvy.

-Mike Ti!tf[Jult, Dov~r Cent"', Ont

If you

subscribe

to the print

version

of

WOOD

magazine,

the

digital version is

free.

Just

go

to

woodmagaline,comldlgitaimag

.

WOOD magaZIne editors

Please work safely

In

order

to show you precise details in

photos,

we frequently remuve safely

guards. In your work, be sure to use

all

safety devices, as well as wearing vision

and hearing

protection.

-WOOD magazine ,w,/ars

• To order past is~ues and artidM:

For poIIlt ilSU~l of WOOD mag~lilN', our >pedal issu~~

(l" dowriaodobl! ilnkles, VISIt

oor

oolil1! stor! ilt

woodmagaziM.cDIIIIstorl.

SoITll' i\\lJt", are sold oot

• Updates to previously published projectl:

ror an up-to-date ~\tir\(j

ci

changes In dimeflsion5 Mld buyill9-guidt >OlJrCel from is>ue 1 tnruugh todilY, go to woolimaga~mMom/editorial.

(9)
(10)

Shop

Tips

Help

i

ng

you wo

rk

fas

te

r, sma

rter

,

a

n

d !;af

er

No-guesswork frames with mitersled modification

If rOU\'C ('WI IfiN to lila\.;('

pkWre

fram~. '"OU IIlltkr\tand Ihe

challenge or

sizing 11:(' !came mcmber\ 10

flt

vOur

photos Tilill·~ tx'(au'-C the (111 ... 1 Jlll'asurcmcllll~ the l('n<:lh of the rahl)c1 on thl' ... k of thi' flaml'-hiddcn when l'lIning-mil1..in~ II hard to size the

frame side" a(cur.ud~

Rut t

h

" 'pt'('[atfl.ed mi

l

er 'It'd makl~

it

easy. The

hi'

to how it walls: The thi(ln~\ of the fl'nt'c~ IIHltch .. ~ the

de

p

t

h

of the pktllrc tramc

r

abbet. The

rabbet over].)p" the 1('I1CC during the cut.

>"lake the

first

cut on the rtghl side of the t(,!lee: then sIVitch to the left !Oelll il to final length For C\X"11 mon,' cfficienq-, mCa5urt" from the \aW kerf and marl. ,-ommon image 5iz ... on thl'" left '(,!In'', iI\

\

h

oW

II

r

h

en

iu

\

t

a

li

g

n th

e

f

r.

lIl

tl.'

~toc" so

th

e rablx't

crOS'>CS

th

e

fl."

ncl.'

at

l

lw

(orred mar" and (ut. Thi~ cmurC'\

that

the frame

accomodares

Ihe

pic

t

u

r

e.

I"n:

('\'en created an angled ~tophlo(k Ihat

clamp~ onto the fence for making

multiple fram~ of the same ~ize.

-Brent H,U. IJpmt, Uto/!

Thidne« of fence eqUJts depth of rd~t

Frame rabbet ""('rlaJ}S fence.

Bandsaw blade badge

preserves particulars

To remember

til!' sla

t

s

(Sin'.

width, teeth pcr

mel

t

)

of your

repl

a

cement

band~aw

blade),

Cut the info from thl' bo.~ (ind

affix it to the coill:'<.! blaul' mlns a twi\t tie. Wheu y~1 hl\tali the blade m till' ~a\\, hang tlw tag

fr

om

the b.1nd~~w's

door

h

and

le. It\ a

h

elpful rc!e

T

l'lh;e

when you frequently change blades forditferen! Uo,l"S

--k"'" Htm/"I>""l~. \~OOO>l\l.. '-hili

8

. . .

.

. . . .

6la~e <!,"IC:JPti~n ~ut ~orl1'pac:a9.e

Tw"t tie

. .

,

~.

\

:

• • I •

: :

J:

.

.

.

. .

<

.~

:::

..

iJ.

'

.

.

.

.

.

eo;,,,d ba"d<~", blolde

Brent HIli onl), ,elu( limtly admits that he manaycd softwdrl.' projecI5 for the IRS. "I IIslldlly lu,1

say,

'I worked for the govetnmc:nt." My woodworking

prOlert~ ,Ire

a

lot more fun."

Now

retired. Brent ha~ refocused hi~ cne'\:jic!. on picture frdmlng. With 12 grandchildren, he get~ lot~ of

u

se

from

hiS tool-winning Jig, left.

For ~end,ng In t'lIS ,s.ue·.lop Shop Tip, B.ent receIves <II JOS An-Tech 7S0-ER air filtration system. Great '<lb. Brent!

Top tips earn tools!

leff

u

s h

ow )'Q,.,'\le ~olved J

w

o

rkshop

slumper If

w

e

print it, YOll'll \:jet S1 00

and

a co

py of 450 .. Best-Ever Shop Tips

(

woodmaga;lne

COllli4~Otlp~).

And,

if

your l(l"a gdrocr$ Top Shop Tip honors,

wc'11 also rcwald )'ou with i\

tool prizc worth Jt IC:Jst BOO. Send your best ideas, dlong with photos or draWings and

you

r

daytime phone number,

to;

Shop Tips

.

WOOD

Magazine

,

1716

Locu~t

St.,

lS·221

,

Dh Moines

.

IA 50:109-:102:1 Or. by

C-Olill!; ~hupIJP' 'WoodmJgazine.com. Indude your contact Info in the c·ma;!.

Becduse we tr), 10 publish ()(iginal

tiPS, please ~eod your tips only to

WOO£)' maq;tlone Sorry, !iUbm.tted materials

Col

n

'l

be returned,

(11)
(12)

Shop

Tip

s

Drum sander adapter breaks thickness barriers

I love

my

drum Slln.k:r lor thlcknthing

lumber and ItJ.ving a lolnooth ~urface.

But rom(>tim~, I wam the same finish

on

wOrkPIl'<:t'S larger than 1I~ machine's j" maximum thickness,

such

as wlll·n

~nding don;tails flush on a drawer. So, I adaplcd my drum sander to sand on the lOp of the drum by constructing the box you see at nsfrl. It jll)t fit.s the bed, wnh tlwends pr":>lrudingdown to

"eep

it from nloving. It's high enough to accmmnodatc the OpCTll'd sander.

1b create the slot for the drum, 1 instalk'd J6...grlt l>aIX'f, clamped

the

box In place, turned on thl: drum (but not the feed belt) and ral-;('d It untlllt touched the undel'lkle of the tablet op-iUS! t'nough to JcJVC a m.lrJ,:. Theil, I rclTlovcd

the

top, anll I"OlJlOO y.,,!" slots through the top at eltill'r elld of the

mark to accommodate Ihe exposed

ends

of the drum where Ihe sandpllpcr does.n't reach. I replaced the top arK.! $Iowly raised the '\andlng drum until It pro-truded slightly from the top.

_Paul Milo, (jltnda~, AliI.

10

">.l"llIng drum

HUGE

tu,n~'"ltl' Pro Turncr~tH'. Pt~ 1;2HI' M~W S1l\!d 1{2HP Ya.,iIll)e Spe~

Ni~lla~e Miilj LalJle ~ ,[(.1.'00 !\;flo .• n;tP'U;:; Aeq $1499i Ret $2~!1.1 S ••

e no Sl~'

J5 b,e

no

$22')95 I'lus. save lip to S150 on 6 TllrllGraller Pro

I'en M~lung Slarter Sets.

ca~ Of WlSiI_w.pelIllSla\e;nd comnatheSale

(13)

Magn

e

t! tnpe

,

and

glu

e

ilf

hI. brush

I u ..

<I,

..

""",b~ m<tal-handlc<l b"~ "Hpr~a.1

glUt 0<\

wood->W:llna

;oom~

but

I

al,,"aYS I<'Cm

10 t ... · ... k

1m

blUsh

oIf

In.,

bench

and

Imo

'he ..

wdus!.t

1M

wOfSt jlOI>sibl

.

ti,ne'

My

lOIu· ljO!~

Tal'"

~

,mall

m'1J;n('l to

'hI' gl LK'

i>oIt!('"hh

m.t>lo.I"K t"pe

Th~

bruoh con'

roll

_'~',

Ind

..

~

hn>lle>

>I

ll

clean

.""".

Shelv

c

s secure sh!:!lvl:!s

I inl\o.lI.,d

Wtvlns

b<,wt'<" lb"

or><"

"",11 oj

my

8""'g<

<hop

10

tol.J:

od

••

"t.~

...

of

u..

unuoeJ '1""'<.

Tl"l

n

'"I:'

t'·ttlth!"~ in opon view al~1 ellY I<) '1>01. Ilow=r, illl00

, .. ,-.:, ,,"vents

~n,1

/loi,h ..

within

,_"

of sm

all

ho

oo,

!O

I

ll<'eded •

""V

to

rhlkiprooo'

'hem

Ttw',

when

1

1',,,,,1(1

Wlf(' d""'T ~dv!rlg.l

iJK'1\oo'1C«(n1<'r. 11 ro",,,,ln 16" .. ·;JIII,...'h.· \,'ffl( • •

"a,""''''

<Iud

'I""'''''''

..

,Id

C

ln

~

"

.,i,,1I'-'<I"

"""11

tI..,

In

d"<k<)llIrd"",,,

a>

"""'ll..

t

-""",

u n

Ix:

Ioxt."jlll all

out-of-.u:h S[lOl"~h J <Imvl~

","w1

(.II.h

{I,

.n

cyt' 1\(>01,: k><~.

w""dm •••• 'n.,«>m

From lIobbVist to Industrial

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Indape.dent Tests

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(14)

Shop

Tips

Just flip and rip with

this thin

-

strip tip

As i

was

ma"in~

the

t

htll-)

tr

i

p

lIpping

guide from til,. (\()q-mlkr 200S iSsu.:' of WOOD,

m

agaz

ine-

~no_ 187, p.1g{" 63).1

sa"

an

opp

ollun

lt)

\

0

"nproH~ it~

efficie

n

cy, Af

l

e

r

atl':Kh

ing

th

l'

m

i

l

e

r

-sl

o

t

IlInner to the h()'l"I, I IIIlP •• '<Ilhe board

i

n

ha

l

f

,

and

Ih

i'

n

r

(';

ltt

achoo

th

e

tw

o

holln-s wl1h 11Inb""~ bciore Jdding Iht'

nut and guide

tx>

1t

tholt .lcts as a SlOp. \\lith the ~trir width ~I, I poSItion Ihe

ta

ble!wlw

#;;n

cl'

and

f

l

i

p

th

e

IIg

guide

out

of the wa

y

to

make

the

(

ut. I

flip

th

e

guide had. down agdin to ~ttiol1 the

workpiece and I('[\CI' fot tlw Ill''''! cut.

The !...nob on till' lunged gUlI.!c simply

makes it casi.:'r to

flip_

011':" [OIlS!, Mound City; Mo.

12

After '.ettlng fe-<>re

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Unmasking a burn

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free edge

\'our {oXen! alticl~ 011

rcmo\

'

ln

g rQu

t

e:!

hum m.u

"

s

(Ju

ly 200

9

,

n

o

1

9

1

,

F

"

gc

22

)

was

wry

tldl,ruJ

,

Ilcl;;>\

11K'

lIldhod

I

Us.<' wht'n te

mp

l

a

te

routing,

AIlel c:ulti

n

g

CkoSl' t

o

I

ht'

traced

kmplat<'

l

im

:

wi

t

h

t

he

b.~nd)J."~

I

"!'p

l

y

t

wo or

thcc;;>

l

ayers of I

nask

m

g

t

"IX

' to

I'm a sole magnet!

'

1

0

protect

the b

lad

e

and

so

l

e o

f

your

hand

p

l

anes when not

I

n usc,

p

i

ck

up a

s

he

d

01 magno.:tic air

durt grill

,0Vtl

frtlm

t

he

halelwar"

\tore

. T

ra

c

e th~

,hape

of

th.;

"

la

n

e

>ole

on

t

ht'

magnetic

Ihe: edgc

of t

h

e

templal~

ix'forc

"

Hi:>.illg

il

to

tht workplcce, Aft

er

u

s

ing

a

pa

tt

e

rn h

i

t to

ma"" an

I

nitial

pa~~, I

{e:lHove

the

ma~king

t

ape a

l

ld

1II

00

"

e

a

fi

n

al sha

llo

w

pa~~

with th

e mu

t

l'

r

,

e

liminating

an

y hu

m

mOlrh,

-EvrrPlf BIau, ~ flo,

~heel ,mel cut 11 out With scl\sors, Your

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oo

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Hand plane COlltjllllf'<IOI1 rUSe 15 13

He's a

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(17)

Shop

Tips

Spring

-

enhanced hold-downs

r use this jig in place of a featherhoard \)(3)<6' scrap of wocxl to accommodate

hold-down on my

tablesaw

and

romer

the tah.

Then

att,lch

the

~a~h

spring

ti

lble

because it's inexpensive

and easy

with

brad nails.

Clamped

to your fence

to

make. To huild one, you'll

need

,111

the

spring

action holds the workpiece

inexpensive windO'IY \il5h ~pring. You ~ecurely agaimt the table during

can get them for

ahout

SMpair at the

feeding.

hardware store. Cut it small kerf in a -Dale Robbim. 5tockton, Calif.

Childish solution to brittle chalk

Growing tired of my chalk breaking

when

I

tried

to mark

on

rough

surface~, I took a l(;'~~on from childrt;'Tl\ crayons.

I wr,lPP':'d

ma~king t<lpe

around

the

Mas~mg tape

woodmagazine.com

chalk to reinforce it. After the chalk

WC<lI\ dowll, I jUq kar off a littl", tape to ex(X)se more. Works like a charm .•

-Io!e 501010(, Indian Springs, Nev,

15

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(18)

A

ramalic ea~tcrn rcd cedar

(J1fllipt1fr1.1 l'itgilli<1lllil ha~ bCl:'n

tho;> traditional choice for blanket

(h~ls

and

closet linings for

8en':

I

3tI011.\

bet:au'\e 01 Its purported mOlh·repcllant

proper

lit

' ,lnd

fre

sh

sn~lI.

h

It

a

miracle wooll or tOO good to be

tnl!;'?

Mothbusters1

Two culpyJts commonly <lamag!;' doth: the ca*making doth!;'s lIl<'th, \howrl

bl'lllW, and the webbing clothes moth.

t he'il;' I'I;'('IUSJ\~. ~rnall crillen (about

v.

I<'ng with a Ih" wing~~"lll) don't l\."'SCmbl('

yOur

~tallda .. J

polI,h

hght

mutils. II yuu St'i.' th..'rn at .. II, II !lily

alread~' be 100 late to save your sweaters

because n's the InTv;u:~, Tnt hel than thl'

adult moths, thnt nlUnd1 un wool, fur,

,11Ki feat hen.

LlFl AND 111\-1~S OF

TIlE

MOTH

16

Cedar

So

how docs

aromatic

cedar

contrib-ute to y<>ur pest-control solution? When

concentrated m a tightly-sealed ~p.1ce,

such a~ d blank.et dll~~t, th\,' lilpor\ frum thi~ wood specie~ will kill hat(hing moth lan'ae. !lut thme vapors have

little or no rif~t on larger larvae, adult

moths, OJ Ic"ggs, amI less effe(t ~llIl ln

wid!;'-open areas, such a~ doo;ets, That '>aid, iI has been found that

aromatic cedar blocks bugs no bt'ttt'r

than simply sealing ulllnle~tl'\1 duthIe'S

in a plastic cuntainer ur bundling them

In tapl'\t-up butch!;,T

P'lP't".

Skip the finish

Top-coating aromatil: U'dar 'iI;',11~ In,

and Iherc{ore negate~, its in~ect­

repellent propertie~. But you ,hould

also avoid ilpplying ilny stain, paint, or

finish to the nOll-cedar interior surfaces

(If II cellar chest. That's becausl;' the rl,'s\n5 111 (Cd,IT share characteri~tics

wIth tuqll'nttne, ,mu the solvent-like

I'apms can cause oil-and water-based

stains, p.1Ints, and fimshC':S tosoftCIl.

nlJking lids (ano clothes) stick If you include the optional Cl"dar tray in the

blanket

c

h

l:'S

t

on

I"~'

30,

lean'

the

inlen

or

un

lin

ishrd.

The cedar

.

lined

bottom line

If

rou want to give \'OUT blanket-chest proi-xt a tra,1ltlonallook (and smell),

'>Catc

h

no

f

urther

than

auxlK,lIc t1;'llal. Howevcr, 3\ a pt"Stlt:lde, aromatic tmar lIla~('\ a l.o("tler pre\'entath'e !lIcdicine th,m

it

c!0(')

an ulthna!e curt', So don't

expert

um

aclcs .

(19)

r

?

With Freud's Architectural

Millwork Router Bits!

Turn

your

h

ome's

int

erior from

ordinary

to

EXTRAORDINARY

by

custom

i

z

in

g

your trim with Freud's

new

Architectural Millw

ork

Rout

e

r Bit

s

! With

Freud's

new

router

bits,

you will

be

a

b

le

to

com

plet

e

ly customize any

roo

m

in

your house w

i

th

un

iq

ue

tr

im i

n yo

u

r c

hoic

e o

f

high

quality, stain

-

grade

wood

f

o

r a

truly

excep

tional,

one-ot-a-kind look!

Now

a

nyone with

a

2

-1

/4

HP

router

a

nd

r

oute

r

table

ca

n

m

a

ke

casing

,

wainscoting

,

chair rails,

basf~boards,

crown

molding

, e

ntry

&

intorior

doors,

Fr

ench

doors

and

more

from

any wood species. Fin

all

y_ yo

u

a

re

able

to

a

chieve the des

ig

n

p

r

ofiles you

w

a

nt

for

a

f

raction

o

f

the

cost of mo

ld

mg

f

ro

m a custom m

illw

ork

shop

.

Don'f

settle for MDF molding

s

-

Get

the natural,

beautiful

stain

-

grade wood

you've always

wanted

with the profi

l

e

that match

es

your

style

.

1-800-334-41 07

www.freudtools.comiarchitectural

(20)

Great Ideas

f9LYour Shop

~~~~--,-~~?

Easy-Store

ClaDl

Rack

W

h.'n WI! fir" ran aero's this

ciJlllp.r."K.1i cl

es

lgn

,

we did

a

bit of J dO\1b1\> takl!. It holds

clamps by their h,mdl~, not by thl'

fixed jaws. ,IS wc'd Sl't"'11 Loul\tle~~ lIme ...

W

it

h thi~ "brKkward

"

dC)lgn. clamp

s

can" fall offltle rack, and It kC'Cl'sthe

m

ovab

l

e jaw frorn

~Ilding

down the bar

when hung.

rhe key to

bullcling

tilt

s

damp llOldel

is to minimiz.e

tht

gap Uctw

Cl!rl

the

front ,m" bad.

pit-en.

Thl'

light!:'! the

opening around the dam

p

handl

e,

tht!

more vertical a clamp

will

hang-J

v.

"

gap

wo

r

k

s

I,d

!.

A s

light

r

Ot

l

nd-ol

'

e

r

,l

l

ong

the

to

p

i

n)lde l'<lgl'

o

f

t

he f

ro

n

t

m

ini

m

i

zl!'

marr

ing

I h{'

c

l

a

mp

.

hand

le

finhh when h.lnging the clamps .•

Hote:

P,n

'it

w ij'll1e!. ,hllp

at

well

ai

till)

w

1'( 12

o

tl

wr

tnjl-Sh{,p fllmeo'/'y

viSitilrg

1'I'()()(.hn.J~aji nl'c~~nll \

Jl1

r \\' 2iM)lI

"

r

, ,

,

I

'",," Plio! hok: l"'·d~

i

r

L

,

,

.

_8,3" Hi wQ()(j .crew 0:""1,,,00 011('1 wall stud ",",,' ,han~ hole., _. __ ~ __ 4\,oonter,unk

Slight tOO tld-over along imide top edge , " ''''-" ( FRONT Le<tgth 10 fil ",all ~p.t<e / ' _8 ~ 2" F-H. wood'iCrew

NotI!;I\J1 ~uxki~"'" plywood.

0

""

_8x2"FH woodsc'p.~

(21)
(22)

Wise

Buys

Our E

xp

ert

s T

est

Forstner

Bit Sets

FREUD, #PB 100, $200 16bu.: ~.·IO 21'." in' ',ncrements

Editor

r

a

ting

:

* ....

**

Editor test-drive

:

Before It'SIil"l9 Ih,~ :)f'1, t UJ,f'd d !)el"ll'flC, 1I1€:<pt'lhive WI vi For~r'l€l blh III my

~hup,

4

nd gol alung lifll'

Bu

t

w

h

at

a

di\lerf'I1(f' whtllll>f'g:m lI)1ng Freud's

Itdll~n·ml{l€ bit;.' It's ~ma2i119 how

my

ordin~ry, dleafJ bib lulled me into accepting ~ little lear-out here or ~ liLtll' burning Ihrrl;' With a lm''1I1f' wavy-I'd

¥-rim dpsign, !hf'~c bits I1I'Vf'1 torf' out any of the wood, thJ! I used fur

tes

tin

g,

induding p€~ky vent'€red plywood and

Mm

.

The wavy

e

dgt!s

C

lit so

)mOulhly

a

n

d

de~nly arld reqlllrt!d ~o 1

,

l

tle effort

tiM! it sUlpri;ed me. They 31w ell!

flawlessly on iluglt!-d -entr y holt»

To learn mote:

800·334·4107; Irf'U(JluuIS.com

-

T

.,

.ted b

y

Chuck

"'''',,,

,

d

13 Y""'S a~ Ma)le' Craflsman

al WOOD mJ9a.!ine. 35 )e~~ of p.ofes,"on .. ,

woodWOlking c~o~'iE't\,e

'0

Why buy?

A workshop needs Sf'Veral typf'S of drill bit;: 5tdnddrd twbl, brad·poin\. and rOr.ltf~r bits. The first two dl ill hole. prlmanly

V

..-

or less in (Iiamt'ter. But fontner bit> create hole, from . to greater thim ". lhese bits not ooly bore cil'<ll1, precise hole), but they also e)(cel at aI1g1t"d holt>_1 and counlN\)orl's. and Il'awo U<ll bottoms

ideal tor inserting European-style (UP hUl'lI'>, ch<lir Slfetcher~ MId ~pindlt's, or comml'ffiorati~e coins_ Allhough you can use them in a h .. ndht'ld dnll, tOi safety imd best results we suggt>st using I" o. larger bllS In

a

slow·runn,ng drill prt's~ wilh your wor~pif'Ce clamped 10 tht> lab 11'_ Atll'r le;ling ""ghl b01<1'(1 '>t't~ of Forstner:.,

we

recomm",nd the Ihree belm"_ AlilealUrf' prmlt"d or Imbf>d(lt'(I diamett'r m<lrkings on

the ~h<ltl-our prt'fefence-becaust' miukln9S rWOilr Ill", ",nd~ It"ld to wt'ar ovt'r lime

due to 5lLpp<tge in the chuck.

HAHN" JVSTEM

.,. ... Topo11he 'ine ,. .. "' .. h(ell~nt q .... hty ."'. Solid 1>I'I'lorm~r 101' lh~ pn, ..

LEE VALLEY,

#06J80.13, $79 13 bit~: '!," to 1" in ~;." increments

Editor

rating

:

****

Editor test-drive:

Excepl for Ihf' 1 h' bit I use lor cup

hlnge\ I rarely uw Forstner bits lar9~r than

r

So thl5 ~H 01 ~mall blh, mad .. in

China, ~ulh me ju~t fine, even thOllgh I

(<In gf't more bits for If'H money e

lse-where. Thew hlgh-speed-steel, ~mooth_ rimmf'd bits proved sharp and accurate as

they bored crisp, lear-Dul·free hole:. In

oak, walnut, fir, birch plywood, and MDF.

They make perfect flat-bottom holes.

With only a ,/. -deep divot from the centN spur. I also tf'sted Lee Valley's 16·pit'<:.e 5<"t ot sawtooth bits (1 'I, to 3' by

'I.' Incrernents, S250, #06J80.16), and they performed Nlually well.

To learn more: 800-871-8158; leevalley,com -Te~ted by Kevin Boyle 8 Yed" '" ~n edilor at WOOD mdgilline, '12 yea.s 01

wood,.ork,ng e"p"""uce

WOODLINE USA, #WL FR2000, $65 20b,U, ,,," to'" In ."Innements: 1'/0" to 2"ln ,,," jn(rement~

Editor

rating

:

***

Editor test

-drive;

In

Ihf' pa51, I"vt' bought rorstllH bits like

rvutt'!' blh Ollf' al a lime, as needed. But lur thf' P"(I" of it halt-dozen Individual

blrs, Igol Wondhne's ChUM-made 20-p't'(.f' ~el. The 12 bits smaller than I'

feature Smooth (uttlng rims, while the IMger one:. tl3ve d sawtooth design. Both

type:.

cut cleanly With no I~M·oul a~ 1

bored holes III pille, birch plywood, white

Odk. and eVf'n tough·as·nails hickory. A~ a

bonus, th~ tltanlum·nitride coating help>

1t'(luce dulling from 11I'at buildup. They al:.o havl' he~·t ippf'(j shanks lor dna-slip

gl'lP in till' (hUCk, Wllh the re<:ommended

Sf}et'd prinlt'd on the ,Ihank .•

To lE'arn morE':

800·472-6950; woodlmt',com

- Te:HW by Bob Wil,oll

S }-ears a~ ~n editor ill

WOOv m~g"trnl'. 25 ~cars of

.... 00d .... Olk,"9 e~re,i~n(e

(23)

INTROOUCING OUR NEWEST SAW

Go

to

sawstop.com!wileapproved

alld

we'll

s.elld her

a

p<Jl"suasive

Informalton

KII,

mclLJding

a

OVO

that

will

close the deal.

(24)

How to Redo

a Misassembled

Drawer

Don'

t get bent out of shape over an

out

-

at

-

square drawer

.

You

'

ve got one

last shot at achieving a first-rate fit.

T

hat's

some

magic

trick YOUI

newly

built drawer pull(>d-levltatlng

one of Its corners off

rour

workbench [PhotoA1. Before \'OU make

the whole drawO;'

I

dISJp~ar.

try thb

technique for separating lind reassem· bling the drawer

Your lucky brt!ak

Separating a glue join:

by

force works

best if rou catch the problem bef(\~ the

glue

cure

completely, so

ch~k

drawers

fo

r

flatnts.\ and MlUtlre

a.\ soon as

yOll

lem(Ne the clamps.

You

ha"e 1\\'0

options for

\\eaken

l

ng glue

joi

n

ts

To

so

ft

en

type-l

(noll

,

\\',lt(>[·rdistailtl

yellow glue, thoroughly soak till' joInt with vinegar until you fl'pi the

ronno!c-lion fleA. FQr

tyr ...

-2

or

tYp.!-3

ydlol\'

"

glue~,

r

epe

a

tedly soa

k

t

h

e join

t

with

acetone in a well-ventilated area.

F

or

an

odor-free alternative way

to

soften all

th!~ types., heat the joint with a hair

dr~r [Photo 8].

Immooiately after softening the joint,

damp

one side to your bench. place a scrap block against the joint, and strike the block with jUst enough force 10 separate the parts, as shown "WI\'.

IkpeCit for the remCiining joints,

soaking or heating one and separatIng

It ""'forl' mo~'ing on to the next.

Once

separated, .... 'nd the joint parts

~mooth without sandmg to barl' wood,

which can throw off the fit. Remove

any glul'

build-up

within dadoes and

rabbets that would affect reas..embLy,

then sand end grain smooth.

Drawer

assembly, take

two

To avoid repeatIng the same mistakes, check drawer

parts

for Identical lengths

of

opposIte parts., such as sides. Check

that dadO€s and rabbets on all opposite

parts \\".::re cut the same. Then use a

\tralghtt!dgt' to ensull' your bench top

rests dead flat.

I

f

it's nO( flat, do the

Il'assembly work on your table-saw

top-provld~1

It's

flat.

The first glue-up filled the wood pore\, '>0 \wirch to a non·(ll'fletrating

adhesh·c, \uch as hl.minutl'epox)'.

Assemb

l

e

the

d

ral\d

and damp

the sides, front,

and

b..1Ck as rou normally wouLd. This tlmt'. though, add two

more cI"mps to hold the drawer

:l.~~mbly against your flat work surface

\PhQtQ CJ. Thl'tI chl'"Ck for square .•

"

WOOD ... ;og ... In~ r""""m_ 2009

(25)
(26)

M

a.:1I1I10;''<' (ut

joints

fa

st. but

not

Jlway~ an"uIJte-ly. "I hat's the

time to bring in hand tools because sanding blocks. (hlsoCis. and plmes Io;'mo\'o;' wood in thous;lodths of Lin mch lOr':' snux joint

IPbotI)A

I.

If you don't havo;' a ulcw,J. plane-or moulder plane, don't rush OUI and buy

them-yet. Stall simrlc With a sandIng

block you can mJk.;o fOr p\'Hni('!; U,IIl!: scraps, ..amlp<lper, and spraY·,ldh\'5he.

Then add a

good

St.'l: of bevel-edg

e-bench

chisel

s,

t\~

your

joinery

~k!Hs

improve,

save

time

by

su

pp

lt'meming

)'OUt sanding blocks with well-hO!k'd block and shoulder pIJtl~,

"

Take

your

jOints from

"

not quite

"

to

"s

uper

tighC using these basic

tools and

'

methods,

Sanding blocks

:

Slow but simple

Uses: Reduce tellon Ihitknt;' .... ~ by

~andmg Iht;' ehed..s, and m.akt;' the

~houlders e\'en with each other [Photo

B

I;

~mooth scoring from tablesaw·cut

rabbets or

didoes o

r stub-tenon ,;rooves

for deaner edges ,lnd a stronger glue JOint [PhotoC]; and adjmt half-l.ap

d'->Plhs to mako;' parts flush I'or a

CUT\ed sanding block to flne-tune coped end, on molding, wfap sa nd-paper around

do

wels

of diffo;'reot \i~ ...

Sllcce~ .. secret<.: Match th(' grit to the

amoum of stock to r('move- .'>tart at 80 grit for removing det'p <;cor ... llno;'.'>; 120

Squaf~ between the edg~~ and facl'!'i.

gIlt w(){ks great for minor tenon

rorll'ctlOIl~. Theil match the block ~;le

10 Ihe lob .• or example, plane a ~rap blod. 10 the Ihk'l;nes~ of rOUt dado width~; then mount :.aodpaper 10 Ihe edge for a sanding block that

,..o

r

k, tile

entIre

da

do

with each pass [Phl)toCj.

Choo-.e h;l(I\\'Oo(l 'klnJing-l'llock ,tock lll3t will hold l crlsp edge, and attach

~'l1ldp.lper to only One surface, not dd[oioing (,fee Of edges. That lets ~'ou

,

Id

l

ust

o

n

e

dim

e

n,

i

o

n

of

d

lo

int

without

,tlf~tlllg

lI

lt' OIlwrs

[Photo

8

1

.

Abra'IVI'S

on

small SOlndlng blocks wear In a hurry, SO chal\ge pdp{'r frequently.

(27)
(28)

just

,

Right

J.oinery

Chisels

:

The ioint

-

maker

'

s edge

Uses: Trim smooth willb and square t!nd~ on drilled mortiSo..~ [PhOIO 0[; on

hand-cut dtwelaib, ~hCl.' strail;ht Ijnes

lor clean joints and Sh:lVl' pHIS 10 fll the

tails; sq\lare ~Iupped rahh",ts [PhOIo El

Su

c

c

ess sec

r

ets:

Ho

ne

lil

t'

h

t'\el

;lnd

nallen llie had: for an ed):t' sharp

enough 10 sh;ne th ... t!dirs on YOllr arm.

A chi!oel follow~ grain as it nll~ r'Or paring ("uts with the gram, cut from the

oppo~ite dir~tion if \'Ou negln to f~l

thl'

(:hisei

plul~'"

iJ

own

inlo

Ih

l' wood.

Where that'

s no

t

an option, ho

l

d

th

e

chisel perp{-ndlcular ILl the grJin and

tap it to mak ..

V,.'

stup CUb. Thl'n

remove thl' wood between the stops.

Use

the whk

s

!

chls~'llhal

fi

ts till

'

joint area you're cutting. To trim the

walls of a 2'-wide mortise, for example,

two cuts with a 1" m 1'/,' chlscllenvc

cleaner, str,llghter linC5 than four or

five cuts with a '!.{-wide chisel.

26

workpleCI! htlp.

90"to the l'dgc.

Block planes

:

Perfection

comes

.

002

"

at a time

Uses: Flush-trim edge!i on p;!rts jOined

Inlh a machined dovetail; clean up

~wn edges to be glued; chamfer IImoo ends and panel edges for easy in!.ertion

[Photo Fj; clean up CfU5S-grain ruts,

~uch as mitered ends on hand-sa\\ n

frame pieces; trim t'Ilds or edges that

stand proud of an adlacent wurkpll'C~'; make drawer side edges flush with the drawer fmnt.

Succe.~_~ sec:: .. et.~: Ch{'Ck the plane ~,-,le

for flatness. The best plane worb only

a. well b the sharpness of the hlade

(For a video un how to hone a ra

wr-sharp edge using sandpaper, go to

wood magazine.comJsharpcningv id.) Test the plane's cutting depth on ~rap unW each pass takes a con~htent,

translucently thin curl [PhotoG1. Before

tackllng a workpiece, practice

contrOl-ling the plane balanced on the edg .. or

end of a ,/,'-thick practice scrap.

PIIUl!ion lheedge of a scrap blade

prOdllW tight curls of even thkkneu "om

.ide to "de.

Shoulder planes

:

Tools

that work: lying down

USII:S: \\IUh hlades that cut a hair wiJer than the plan(' body, these specialized

plane~ straighten tenon shoulders and

shave tenon cheeh wilh ea~. Other

uSl~ include ~moothlng dado, rabhet, ;md

IW\OI

'e

boltoms, as shuwn l't'lfll"'_ Success '\"ccn:ts: You'll nften plane

cross-grain with thh 1001. making a

razor·sharp blade ""!.ential ror ~uccess. Celli;:>, Ih.: hlJde on Ihe plane bod)' [Photo

H

J.

ThL'n .ldjusl the cutting

depth to make shallow pa...ses I\ith no

tear·out [Photo I). Because it cuts fasler than a sanding h!ocL.:, stop frequemly

to

te~t·fit

parts

.

Sources

ShOUld" plane. ~edi1.JmYlouldefpLme oo.05P41.o1 Iwlth ~ h.Ird A2 steel b ~ f",le$s ~peni"9J. m5. Lee

Valley lools. 800·871·8158 ",Ietvlli~.com.

Block rhine. Ver~al AplOI'1 f'I.1ne no. OSP27.G2, $85

W1th !Ill A:l bLIdoe, Let Valley Tool •.

WOOD .... a.guln.. N"""mber lOO9

(29)

References

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