16
"
x
43
"
SWIVEL-HEAD
WOOD LATHE with Digital Readout
Motor: 2 HP; 110V. ~ingl,,-ph"se
PreciSion groooo east iron bed & cast iron legs Swing over bed 16
S'IW~l' TACIIOMUUI:
wI~t1AL ItU(l()VT I"
x
8TPI RH headstock spioo'eMn2 spi~dle & lailstccic tapers
10 speeds, SCo-2400 RPM • ApPfol(. shipP11'l1l we'ght 300 Ibl.
G0462
REG
1
495
11l""
Sale
'445
00
•
THE ULTIMATE 10
"
LEFT-TilT
CONTRACTOR
STYLE
TABLE SAW
Motor. 2 liP ltOW220V, S fl!;1"-phase • PI8Ciwo'lg,ound caS( 11011 table !It ... hgs • Table SIze 27' x 3~ • Arbor:"" • Cu\tlng c8paclty: 3'i'-~ 90.2'''' @ 45' • Aipcaptcity; 30" • Approx shipping
weight 317lbs. MAPEl" 100tOOl FACTOity SHOP FOX Ai.UMA-CLAUIC fnC'
G057.
ONLY
$
775
00
14
"
INDUSTRIAL RESAW BANDSAW
MA~INISOenol ~AeTOIlv Motor: 2 HP; 110VI220V.
•
-
SIngle-phase, TEFC PrOClsion ground c~st Iron lable si",: 19'1.' x 14'/","n
ble
tilt: 8'L, 45'R Ma~, cutting he~ht: 10" BLade sile' 106"l X 'f.". >I,'W 81ade speed: 3000 FPM App,o~ sh PP'1I9 _ ,,,hi; 284 11K. (,,_~.:, ~\\{.-~~G0457
R
E
G
~~Sale
$795
00
10
"
WET SHARPENING SYSTEM
WM~I speed: 90 RPM220 9r1t yrinding wheel
Orrndlrl{l wheel sile: 10' elia, • 2" ... ,de Luthe, stropping wheel size, B" elia, ~
I,,'
wide Inc1udas Ilnillers.ol jig, a"gle ""ide 8rpolishing/ho"i"g pa~e
• Approx. shipping we'ght: 42 Ibs, M,u'IN fERMAN"'!
r10010
REG,
s189~Sale
'
159
95
10
"
TILTING ARBOR
SUPER HEAVY-DUTY TABLE SAW
MOlar J HP,mv,
sUlgle-phase, reFCP'ec'SIOn g'OIJnd cast i'on 'able 2 solid cast !lGn eWnsion wings
'HOP fOX elAttie fErtet Table Jile w-wngs attached 21'.40' • Arbor: %" • Cuning capacity: S' l, 26" R • S'8ndarel 1\1 dado
t8~e Inserts • Approx. sh'pp,ng weoght: 420 Ib!i Motor: 2 HP, 11OVl220v, sirl{lle·phase, TEfC Pr..:;ision grourld cast IrOIl table SI1e_ 17" square ..
11''-
thictTable tllt to'L, 45'A Max. ~uttong he'~I1t: 12" Blade Slle 131"l ~ 'II' , I'W Blade speed", 1700 & 3500 FPM
App,o"
~hlwing . . Ight: 3411 ... hlAPE III 1st! 8101 rACTORYG051
3
REG. 9-85'"
Sale
'715
00
PURVEYORS OF
FINE MACHINERY
®
.
SINCE 1983!
10" JOINTER
/
PLANER COMBO
Motor: 2\', HP, 220V, sirogle·phase, 3400 RPM Jointer lable siza, 12'~' ~ 4O'~,o"
Cutterhead knilles' 2 HSS
Max depth of cut: Joimer -Yo' Planer· 7',,' M.~ widlh of ~ul. Joimer -Im~' • Cutterhead speed: 6500 RPM • PI"ner table sile: 9'1( x 23' ... • • Planer feed ,ata; 16 FPM
• Appro. sh'pp,ng .... eo"ht 3181bs Pla_ - !;"I,,'
flU SAfETY
PUSHAOCICS
G0675
REG.
'
J
J-95<"
Sale
'995
00
10" LEFT-TILT CABINET TABLE SAW
with Riving Knife
&
Extension Rails
• Motor J HP, 210'1, Single·phase, THC• PreciSion ground Cas! "on table & ca~ iro, m."~ OOlf. • Table sile W/<!~ten"on' 27" x 63"
• Arbor size' W • Arbor Speed. 4300 RPM
• • App<ox. shiPPIng weight: 644lbs
G0691
Sale
'1215
00
1
'h
HP
ZSTAGE CYCLONE
DUST COLLECTOR
• Motor: 1'7 HP; 110f22GV,
alngle·ph~se, TEFC, 3450 RPM • Air suction capa<;ity: 866 CFM
• St~trc pras'ur~' 2,013' • In'3l<e port: 6"' Impel'er: 13';" • Folty mobrle wlb\)!h:~n casters • Overall dirnellSions' 38"W ~
2(,' Ox 68-112' H " App'oK. d'ipping",e ght:
1931bs.
~
"~Fu.1UltnIN
~
~
ACOMPAeT~ZEI
G0703
0
~
INTROOIJCTORY~RtC
E $825
0~
I-BIlO-5e3-4777
·
3
GREAT
BELLINGHAM, WA
SHOWROOMS!
MUNCY, PA
SPRINGFIELD, MO
~~Sate
GET REDUCED PRICES ON MANY ITEMS &
FREE SHIPPING ON OVER 200 MACHINES
NOVEMBER 2nd UNTIL DECEMBER 31st, 2009
GRIZZLY GIFT CERTIFICATESTAKE
THE GUESSWORK
OUT OF GIVING'
6
"
PARA
L
LELOGRAM JOINTER
with Spiral Cutterhead
• Motor: W, HP.
nov/nov
Single-phase• Precision ground cast iron table size: 6" x 55Y,'
• Rabbeting capacity: 'I," • Max_ depth of cut Y,'
• Cutterhead speed: 4850 RPM
fREE SAFEty
• Center mounted fence system:
PUSIt IROCKS
poSitive stops @±45'&90 • Built-in mobile base
• Approx. shipping
weight 362 Ibs,
8
"
JOINTER with 2 HP MOTOR
8
"
JOINTER
• Motor: 2 HP. 110V1220V, single-phose, TEFC
with Built-In Mob
i
le Ba
s
e
• Precision ~round cast iron table size: 9'1.' x 75' • Motor: 3 HP, 220V, single-ph~se, TEFC, 3450 RPM
• Rabbeting capacity: y,' • Max, depth of cut W • Precision ground cast iron tables size' 9' x 72'h"
• Cutterhead knives: 4 HSS • Rabbeting capacity: y,' • Max, depth of cut 'I.'
• Cutterhead speed: 5500 RPM • Cutterhead speed 5000 RPM
• Deluxecastironfencesize:38"Lx W,''Wx4'H • Deluxe Cost iron fence size: 35'L x 5"H
• Approx, shipping weight 558 Ibs. • Built-in mobile base
• Approx. shipping weight: 5561bs.
G0586
REG.~
G0656
Safe
FREE
REG.
s~
'57500
_
"mv
PUSH
S<Ote'715OO
,
~~
-l
~~:5~~~
'
~
'~
~~~;
'
~
LO
~
"
~
'
;f
-i.8J~~~'~~
j;~~
~
~~
12
W'
L
E
AN & MEAN PLANER
15
"
PLANER with Built-In Mobile Base
20
"
Motor; 2 HI': l1QV, single-phase Motor: 3 HI': 220V, single-phose MADE IN
Mox. cutting height: 6" INeLIIDU Precision ground cast iron Motor: 5 HP.
nov,
single-phase IW 9001Feed rate: 32 FPM "MIFE SETTING tables & wings Precision ground cast iron table FACTOII:V
JI~ & WRENC+!
Knives: 2 double edged HSS Table SIze: 15" x 20' Table size with
Cutterhead speed: 10,000 RPM
n/
I
Max, cutting height: 8" extensions: 20' x 55'1,'Top mounted return rollers ~ot. Mox_ cutting depth: y,' Max. cutting height 8W
Cuts per inch: 52 Feed rate: 16 & 30 FPM Max, cutting depth:
• Approx, shipping Cutterhead speed: Cutterhead speed:
weight 781bs. 5000 RPM 5000 RPM
G0505
Built-in mobile base Feed rate: 16 & 20 FPM• Approx. shipping • Approx_ shipping
weIght 6751bs_ weight: 9091bs.
~EA~Y-PUlV CAST IRON cmm~UCrtoN APJUSTABLE BEP ROLLtRS
G0453
REG.
~G1033X
REG.
~'l4S5w--'--_-+--="
S,
:::
<Ote
=
'
::-:
8
::,
50
=-
'
'
:::
=:-::-::
~
=-=-I----:
s,
~
<Ote
'2245
==
OO
iiUM
lSAii
ioi
PROFESSIONAL SPINDLE SHAPER
• U
wit
h
Router Bit Adapter
Motor: % HP.l10V, single'phase wlreversing switch Precision ground cast iron table siZ€: 15'4' x
Spincle cop. under nut 2W
Spindle speed: 8900 RPM "I:~~;'
Spindle travel: '/,' '''!
Spindle dia.: W Spindle length: 3'
Split fence deSign wi sliding wood faces
• Approx_ shipping weight: 172 Ibs,
Motor: 5 HP. 220V, single-phase, TEFC
Precision ground cast iron table size: 35Y,'W x 28"0 Table counterbore: 7' x '/0'0
Spindle travel: 3'1<'
Spindle sizes: '/.", l' & It<' x 7 Y,'L
Max. cutter dia: 5';.
Spindle speeds: 3600, 5100,8000 & 10,000 RPM • Approx. shipping weight: 602 Ibs.
G5912Z R
EG,
·229~S<Ote'1995°O
Sanding motor: II'> HP, 110V, single·phase Drum surface speed: 4000 FPM
Conveyor feed rate: variable, 2 12 fPM Max. Slack dimensions:
36-' W x 4';" thick Min, board length: 6"
Min. board thickness: Sanding drum size: 4'
Dust collection port: Approx, shipping weight: 3541bs.
STAND ALONE DUST COmCTION W/DUST BAG
G0458
ONLY
'950
00
grizzly.
com
llMfTt'OrM~omR
'0
PROJECTS
18 Shop Project:
(lamp Rack
28
Made-from-scrap Bud
Vase
30
On the (oye
r:
Blanket
Chest
42 Super-tough Plywood WorkbelKh
54 Surprisingly Simple
Mantel (lock
62 To)' h(aYatol
SKILL BUILDERS
22 Fixing an Out-of·square Drawer
18 Work Wid" Stock
on
Your Dovetail Jig
Takt offth~ l~mpl~te d,,,J go h~yono the limits of)'OlJr
hen[h-mount~ jlq
40
Howa Jointer and
Planer5av(' You $$$
Th(»e IWlIlool\ PdY for them~I"'1 in ~hort oruer,
SO
14 Senets for
Setting
Up Router Bits
66 Make and
ImtallBaseboard iI"d (flair
Rails
Pan } of our I~"t\ on cUS10m-1rIflllf.w) }our hump
TOOLS'" MATERIALS
16 Aromatic (I"dar: Mothbuster or Not?
20 Wise Buys: Forstner Bit
Sets
24
5
Tools for Fine
-
fining
Joints
58 Tool
Test
;
Tablesaw Bladl's
Under
SSO
72 Shop-Proven Ploduch
Rldgld hybrid Yble\dw. Laguna Lath~. ~nd 1l1OI'<'.
DEPARTMENTS
6 Sounding
BO;Hd
8 Shop
Tips
78 Ask
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ad
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on the web
wQodmagazine.com
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:
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"J. ,~" o>tW"""',,,
k '" ,. _" " •• , I. I ~~~ 1""'1November 2009
,
lett relaxe, in the Mo,,", choir and ottorn"" he buiK for hi; home.
woodmog.,i"."tom
Vol. 26, No.6 ,DlTOR~N-CHIEf
SlttKRIER Man"9'''9 Editor o.,puty Editoc
MARLEN KEMMET DAVE CAMPBELL
A.rt Director Senior De'ign ,dotDr
KARL EHLERS K~VtN BOYL~
T.cr.niqu€s ,d'itor rool I< lechni<1ue> Edotor
B08 WiLSOI'I BOB HUNTER Mukimed;" Editor LUCAS PETERS
o.,Ogn
Editor JEF~ MERTZ Mu'timedid ,ditor CRAIG RUEGSEGGER"'"oc;"te Art Director
GR~G S~tt~RS
•
Issue No.1 94
Produo::lior\Iortice Manaqer A.dmin~tral"e "'''''IMIt
MARGARET CLOSN~R SHERYL MUNYON
Phot<>gropl1er,
JASON DONNelLY, SCOTT LITTLE, JAYWILD~
OiVg de;igned a,1<I built
thi' TIl (dbi""t for h" family '''''rn u,ing cherry ar>d ,t.ined popl.,.,
COI1tributing IIlumator, TIM CAHILL. LORNA JOHNSON. ROXANNE I.eMOINE
T.,hnicol Co",ultM\!, BOB BAKER, DOIJG HIC~S
COI1t"but""l Crilfmmn JIM HEAVEY
Contribuliflg Proot"oder> BABS KLEIN. IRA LACH~R.JIM SMDERS SU8SCRIBERSERVIn
Go to woodm"9~z;"'.comih'lp ()( I'",te tu
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SOLinding
J~Q(lId
Our bulletin board for letters, comments, and timely updates
Try high-yielding cypress for outdoor projects
grained and often knot-frt;'t;'. Native to
the southeastern United States, cypress
might cost
a
little more than
cedar
in
some parts of
the country,
but
that
CO'it
can
beoffset
by the high
yield
of
each
board.
r
buy
it
"green" and
then air-dry
it to
save money.
WOOD
-=.----~-. -=---~.~
Readers approve of digital
WOOD~magazine editions
Thank
you
for puttlllg online the
digital
version
of
WOODmagazine.
Now
I can make thl;' type a'> large a'i I
want, and print Ollt only tho'iC articles
that need
togo out to the shop.
Istill
like the ink-on-paper ver,>ion a'> well,
and plan
tomake
good
use of both.
-Bill hJh, New GOJhen, 100
After
reading the article
"From
Knotty
to Nice" in b'iue
190(May
2009), Iwant to
recommend cypress a'i another
good wood
choice
for outdoor
projects.
Ilive near dozens of mushroom
growers who
build their growing racks
from cypress became of its excellent
resistance to rot in that humid
envi-ronment.
Cypress
is relatively <;traight
- Tom Mc,iyGy, Newark, Del. Iwant to -ay how impres<;ed
fam with
the
electronic
version of
your
maga-zine. The
content is
organized
in an
6
Turn your best project and technique ideas into CASH!
Have you de'iigned and built a project that you feel othl;'r
WOOL>'magazine
reader'> would I;'njoy building? \Ve're talking bIg or
small
projects, simple or
complex, for the home, deck, garden, or '>hop. Have
you
come up with
a
clever time- or money-saving alternative for getting great reulb ill your
,>hop-perhaps a smarter or safer way to machine parts,
cut
joints, or
get
an
eye-catching
finhh (jU'it to name
a
ft;'w)!
If
so,please take a few minutl;'s to tell us about your project or technique.
You can I;'arn up to '>1;'VC'ral hundred dollars if we publish your idea.
(And,
of
course,
you'll
bl;' tht;' I;'nvy of your woodworking buddies.)
Simply 'iend up to five photO'> and describe
your
project or tedlllique in
100 words or less. If we choose your idea we'll get back to
you
for more
information, so don't forget to include
your e-mail addre"
and
daytiml;'
phone number.
Send your material'> via e-mail
to:woodmail~(.woodrnagazine.coIl1;or
writl;' to
WOODmagazine,
1716Locu'>t
51., LS-221,Des I\.-Ioines, Iowa
50309.-WOOD magazine editors
HOW TO REACH US
• for woodworking ~dvice:
POll )'OUf woodworking questiOOI Uillnery, finlsn-ing. tools. tumirlg, <:iIJS\ CollectIon, etc.) on one of 16
oollne furuml ilt woodmagazine.(~m/fQrums. • To contact OUI editors:
>end y~r
(omml'llts viil e-milll to[email protected]; or wr~e 10 WOOD r'ldgilllTre, 1716locUlt 51., lS--221, Dts MoilN's, IA 50309
• Submiption amlt~nc~:
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• To find past articles:
5e! OIJr inde~ ilt woodmagazlnMom/inliu
easily accessible format
and
the
user-friendly navigation buttons make it
easy even for those of us who are not
socomputer·,>avvy.
-Mike Ti!tf[Jult, Dov~r Cent"', Ont
If you
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magazine,
the
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Just
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WOOD magaZIne editors
Please work safely
Inorder
to show you precise details inphotos,
we frequently remuve safelyguards. In your work, be sure to use
all
safety devices, as well as wearing vision
and hearing
protection.
-WOOD magazine ,w,/ars
• To order past is~ues and artidM:
For poIIlt ilSU~l of WOOD mag~lilN', our >pedal issu~~
(l" dowriaodobl! ilnkles, VISIt
oor
oolil1! stor! iltwoodmagaziM.cDIIIIstorl.
SoITll' i\\lJt", are sold oot• Updates to previously published projectl:
ror an up-to-date ~\tir\(j
ci
changes In dimeflsion5 Mld buyill9-guidt >OlJrCel from is>ue 1 tnruugh todilY, go to woolimaga~mMom/editorial.Shop
Tips
Help
i
ng
you wo
rk
fas
te
r, sma
rter
,
a
n
d !;af
er
No-guesswork frames with mitersled modification
If rOU\'C ('WI IfiN to lila\.;('
pkWre
fram~. '"OU IIlltkr\tand Ihe
challenge or
sizing 11:(' !came mcmber\ 10flt
vOurphotos Tilill·~ tx'(au'-C the (111 ... 1 Jlll'asurcmcllll~ the l('n<:lh of the rahl)c1 on thl' ... k of thi' flaml'-hiddcn when l'lIning-mil1..in~ II hard to size the
frame side" a(cur.ud~
Rut t
h
" 'pt'('[atfl.ed mi
l
er 'It'd makl~
iteasy. The
hi'
to how it walls: The thi(ln~\ of the fl'nt'c~ IIHltch .. ~ thede
p
t
h
of the pktllrc tramc
r
abbet. The
rabbet over].)p" the 1('I1CC during the cut.
>"lake the
first
cut on the rtghl side of the t(,!lee: then sIVitch to the left !Oelll il to final length For C\X"11 mon,' cfficienq-, mCa5urt" from the \aW kerf and marl. ,-ommon image 5iz ... on thl'" left '(,!In'', iI\\
h
oW
II
r
h
en
iu
\
t
a
li
g
n th
e
f
r.
lIl
tl.'
~toc" soth
e rablx't
crOS'>CSth
e
fl."
ncl.'
at
l
lw
(orred mar" and (ut. Thi~ cmurC'\
that
the frame
accomodares
Ihepic
t
u
r
e.
I"n:('\'en created an angled ~tophlo(k Ihat
clamp~ onto the fence for making
multiple fram~ of the same ~ize.
-Brent H,U. IJpmt, Uto/!
Thidne« of fence eqUJts depth of rd~t
Frame rabbet ""('rlaJ}S fence.
Bandsaw blade badge
preserves particulars
To remember
til!' sla
t
s
(Sin'.width, teeth pcr
mel
t
)
of yourrepl
a
cement
band~awblade),
Cut the info from thl' bo.~ (ind
affix it to the coill:'<.! blaul' mlns a twi\t tie. Wheu y~1 hl\tali the blade m till' ~a\\, hang tlw tag
fr
om
the b.1nd~~w'sdoor
h
and
le. It\ a
h
elpful rc!e
T
l'lh;e
when you frequently change blades forditferen! Uo,l"S
--k"'" Htm/"I>""l~. \~OOO>l\l.. '-hili
8
•
•
. . .
.
. . . .
6la~e <!,"IC:JPti~n ~ut ~orl1'pac:a9.e
Tw"t tie
. .
,
~.
\
:
• • I •: :
J:
.
.
.
. .
<
.~
:::
..
iJ.
'
.
.
.
.
.
eo;,,,d ba"d<~", bloldeBrent HIli onl), ,elu( limtly admits that he manaycd softwdrl.' projecI5 for the IRS. "I IIslldlly lu,1
say,
'I worked for the govetnmc:nt." My woodworkingprOlert~ ,Ire
a
lot more fun."Now
retired. Brent ha~ refocused hi~ cne'\:jic!. on picture frdmlng. With 12 grandchildren, he get~ lot~ of
u
se
fromhiS tool-winning Jig, left.
For ~end,ng In t'lIS ,s.ue·.lop Shop Tip, B.ent receIves <II JOS An-Tech 7S0-ER air filtration system. Great '<lb. Brent!
Top tips earn tools!
leffu
s h
ow )'Q,.,'\le ~olved Jw
o
rkshop
slumper Ifw
e
print it, YOll'll \:jet S1 00and
a co
py of 450 .. Best-Ever Shop Tips(
woodmaga;lne
COllli4~Otlp~).And,
ifyour l(l"a gdrocr$ Top Shop Tip honors,
wc'11 also rcwald )'ou with i\
tool prizc worth Jt IC:Jst BOO. Send your best ideas, dlong with photos or draWings and
you
r
daytime phone number,to;
Shop Tips
.
WOOD
Magazine
,
1716
Locu~tSt.,
lS·221
,
Dh Moines
.
IA 50:109-:102:1 Or. byC-Olill!; ~hupIJP' 'WoodmJgazine.com. Indude your contact Info in the c·ma;!.
Becduse we tr), 10 publish ()(iginal
tiPS, please ~eod your tips only to
WOO£)' maq;tlone Sorry, !iUbm.tted materials
Col
n
'l
be returned,Shop
Tip
s
Drum sander adapter breaks thickness barriers
I love
my
drum Slln.k:r lor thlcknthinglumber and ItJ.ving a lolnooth ~urface.
But rom(>tim~, I wam the same finish
on
wOrkPIl'<:t'S larger than 1I~ machine's j" maximum thickness,such
as wlll·n~nding don;tails flush on a drawer. So, I adaplcd my drum sander to sand on the lOp of the drum by constructing the box you see at nsfrl. It jll)t fit.s the bed, wnh tlwends pr":>lrudingdown to
"eep
it from nloving. It's high enough to accmmnodatc the OpCTll'd sander.1b create the slot for the drum, 1 instalk'd J6...grlt l>aIX'f, clamped
the
box In place, turned on thl: drum (but not the feed belt) and ral-;('d It untlllt touched the undel'lkle of the tablet op-iUS! t'nough to JcJVC a m.lrJ,:. Theil, I rclTlovcdthe
top, anll I"OlJlOO y.,,!" slots through the top at eltill'r elld of themark to accommodate Ihe exposed
ends
of the drum where Ihe sandpllpcr does.n't reach. I replaced the top arK.! $Iowly raised the '\andlng drum until It pro-truded slightly from the top.
_Paul Milo, (jltnda~, AliI.
10
">.l"llIng drum
HUGE
tu,n~'"ltl' Pro Turncr~tH'. Pt~ 1;2HI' M~W S1l\!d 1{2HP Ya.,iIll)e Spe~
Ni~lla~e Miilj LalJle ~ ,[(.1.'00 !\;flo .• n;tP'U;:; Aeq $1499i Ret $2~!1.1 S ••
e no Sl~'
J5 b,eno
$22')95 I'lus. save lip to S150 on 6 TllrllGraller ProI'en M~lung Slarter Sets.
ca~ Of WlSiI_w.pelIllSla\e;nd comnatheSale
•
Magn
e
t! tnpe
,
and
glu
e
ilf
hI. brush
I u ..
<I,
..
""",b~ m<tal-handlc<l b"~ "Hpr~a.1glUt 0<\
wood->W:llna
;oom~but
I
al,,"aYS I<'Cm
10 t ... · ... k
1m
blUsh
oIf
In.,bench
and
Imo
'he ..
wdus!.t
1M
wOfSt jlOI>sibl
.
ti,ne'
My
lOIu· ljO!~Tal'"
~,mall
m'1J;n('l to
'hI' gl LK'i>oIt!('"hh
m.t>lo.I"K t"pe
Th~
bruoh con'
roll
_'~',Ind
..
~hn>lle>
>I
ll
clean
.""".
Shelv
c
s secure sh!:!lvl:!s
I inl\o.lI.,d
Wtvlns
b<,wt'<" lb"or><"
"",11 ojmy
8""'g<
<hop
10tol.J:
od
••
"t.~...
ofu..
unuoeJ '1""'<.Tl"l
n
'"I:'
t'·ttlth!"~ in opon view al~1 ellY I<) '1>01. Ilow=r, illl00, .. ,-.:, ,,"vents
~n,1/loi,h ..
within
,_"
of sm
all
ho
oo,
!OI
ll<'eded •
""V
to
rhlkiprooo'
'hem
Ttw',
when
11',,,,,1(1
Wlf(' d""'T ~dv!rlg.liJK'1\oo'1C«(n1<'r. 11 ro",,,,ln 16" .. ·;JIII,...'h.· \,'ffl( • •
"a,""''''
<Iud'I""'''''''
..
,Id
C
ln
~"
.,i,,1I'-'<I"
"""11
tI..,
In
d"<k<)llIrd"",,,
a>"""'ll..
t
-""",
u nIx:
Ioxt."jlll all out-of-.u:h S[lOl"~h J <Imvl~","w1
(.II.h
{I,.n
cyt' 1\(>01,: k><~.w""dm •••• 'n.,«>m
From lIobbVist to Industrial
TIP Award..."
In
S111C111993.
Indape.dent Tests
Some of OUf Indu
stry
Awa
rds
:
.r.~
.t::J
~
1II1II • • •
l1li ...
In ....
USA.
1alil. DIrICII,. to Our
llC1M11C11 slIn ...
Eq
'Plirs
UY
.
hIIO_.
S' .... ISlaR ..
$51.10
Dutl
OtP~ty o.lu,~System
~~S9IlOOCa
ll
Today
for
Catalog
!
1.800.132.4065
Order O
n
line!
~
0", CO"'PI'"
P'I>d~.ll",~&
\/ideas
Shop
Tips
Just flip and rip with
this thin
-
strip tip
As i
was
ma"in~the
t
htll-)
tr
i
p
lIppingguide from til,. (\()q-mlkr 200S iSsu.:' of WOOD,
m
agaz
ine-
~no_ 187, p.1g{" 63).1sa"
an
opp
ollun
lt)
\
0
"nproH~ it~efficie
n
cy, Af
l
e
r
atl':Kh
ing
th
l'
m
i
l
e
r
-sl
o
t
IlInner to the h()'l"I, I IIIlP •• '<Ilhe board
i
n
ha
l
f
,
and
Ih
i'
n
r
(';
ltt
achoo
th
e
tw
o
holln-s wl1h 11Inb""~ bciore Jdding Iht'
nut and guide
tx>
1t
tholt .lcts as a SlOp. \\lith the ~trir width ~I, I poSItion Iheta
ble!wlw
#;;n
cl'
and
f
l
i
p
th
e
IIg
guide
out
of the wa
y
tomake
the
(
ut. I
flip
th
e
guide had. down agdin to ~ttiol1 the
workpiece and I('[\CI' fot tlw Ill''''! cut.
The !...nob on till' lunged gUlI.!c simply
makes it casi.:'r to
flip_
011':" [OIlS!, Mound City; Mo.
12
After '.ettlng fe-<>re
\ Il,pout ,ftht·"a)/.
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CWliCatlonUnmasking a burn
-
free edge
\'our {oXen! alticl~ 011
rcmo\
'
ln
g rQu
t
e:!
hum m.u
"
s
(Ju
ly 200
9
,
n
o
1
9
1
,
F
"
gc
22
)
was
wrytldl,ruJ
,
Ilcl;;>\11K'
lIldhod
I
Us.<' wht'n te
mp
l
a
te
routing,
AIlel c:ultin
g
CkoSl' to
I
ht'
tracedkmplat<'
l
im
:
wi
t
h
t
he
b.~nd)J."~I
"!'p
l
y
t
wo or
thcc;;>l
ayers of I
nask
m
g
t
"IX
' to
I'm a sole magnet!
'
1
0
protect
the b
lad
e
and
so
l
e o
f
your
hand
p
l
anes when not
I
n usc,
p
i
ck
up a
s
he
d
01 magno.:tic air
durt grill
,0Vtl
frtlm
t
he
halelwar"
\tore
. T
ra
c
e th~
,hape
of
th.;"
la
n
e
>ole
on
t
ht'
magnetic
Ihe: edgc
of t
h
e
templal~ix'forc
"
Hi:>.illg
il
to
tht workplcce, Aft
er
u
s
ing
a
pa
tt
e
rn h
i
t to
ma"" an
I
nitial
pa~~, I{e:lHove
the
ma~kingt
ape a
l
ld
1II
00
"
e
a
fi
n
al sha
llo
w
pa~~with th
e mu
t
l'
r
,
e
liminating
an
y hu
m
mOlrh,-EvrrPlf BIau, ~ flo,
~heel ,mel cut 11 out With scl\sors, Your
new
nugnetlC
cover
shie
lds
lh
e
blade
and >ole fromhump.
and
[
ostks,
... Tn
in
the
ix)\\om of
a
l
oo
ll:x)
,'I:,
...(;grr
w(I/)./l, f~r~,m
Hand plane COlltjllllf'<IOI1 rUSe 15 13He's a
tough
gUY.
But
he
cleans
UP
after
himself.
N
o
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u
e Duer
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ape
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T
U
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ET
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NTO A SU
P
ER
H
ERO
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~SlIt""" Ptu r"~rs 1I~lKform ".'Id-".,moered WOtl\ I'l!CS into&lJper pOWe<fLII du~Hil:h~ W,th true HEPA 1,:11""00 01 [19,91'" of
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Siiwdust. o;Iryw311 (IUS\. Wille-r -none-of lIlem star.:! a Chance aglliMt
the dynM'lc duo -)(lurWllt-ojry ,,", ~"d ~ CI~ao3t'l:'am F'IW.
_.
Dust lias mel Its rna/en.
DP·O(l1l6 SS 95
[)ow"OiIII a.y rJ Ihese ~orlJf)'J '*~; for .... ,n:n li~tto.1.
Ot'I!'!fIawg!llmolge,1'II ,.... _ _
IO~iWt,.pef pj~ ..wodorft!lyW)\Iv
(aoIIdSJ Pill' ~iJII plu.! S+ttl U ..... . , . .... ...,. 1111. Pll'Ze h3vt toV
:m",
uta a.4~~Shop
Tips
Spring
-
enhanced hold-downs
r use this jig in place of a featherhoard \)(3)<6' scrap of wocxl to accommodate
hold-down on my
tablesaw
and
romer
the tah.
Then
att,lchthe
~a~hspring
ti
lble
because it's inexpensive
and easy
with
brad nails.
Clamped
to your fence
tomake. To huild one, you'll
need
,111the
spring
action holds the workpiece
inexpensive windO'IY \il5h ~pring. You ~ecurely agaimt the table during
can get them for
ahout
SMpair at the
feeding.
hardware store. Cut it small kerf in a -Dale Robbim. 5tockton, Calif.
Childish solution to brittle chalk
Growing tired of my chalk breaking
when
I
tried
to mark
on
rough
surface~, I took a l(;'~~on from childrt;'Tl\ crayons.I wr,lPP':'d
ma~king t<lpearound
the
Mas~mg tape
woodmagazine.com
chalk to reinforce it. After the chalk
WC<lI\ dowll, I jUq kar off a littl", tape to ex(X)se more. Works like a charm .•
-Io!e 501010(, Indian Springs, Nev,
15
Transparent
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A
ramalic ea~tcrn rcd cedar(J1fllipt1fr1.1 l'itgilli<1lllil ha~ bCl:'n
tho;> traditional choice for blanket
(h~ls
and
closet linings for
8en':
I
3tI011.\
bet:au'\e 01 Its purported mOlh·repcllantproper
lit
' ,lnd
fre
sh
sn~lI.h
Ita
miracle wooll or tOO good to betnl!;'?
Mothbusters1
Two culpyJts commonly <lamag!;' doth: the ca*making doth!;'s lIl<'th, \howrl
bl'lllW, and the webbing clothes moth.
t he'il;' I'I;'('IUSJ\~. ~rnall crillen (about
v.
I<'ng with a Ih" wing~~"lll) don't l\."'SCmbl('
yOur
~tallda .. JpolI,h
hghtmutils. II yuu St'i.' th..'rn at .. II, II !lily
alread~' be 100 late to save your sweaters
because n's the InTv;u:~, Tnt hel than thl'
adult moths, thnt nlUnd1 un wool, fur,
,11Ki feat hen.
LlFl AND 111\-1~S OF
TIlE
MOTH16
Cedar
So
how docs
aromatic
cedar
contrib-ute to y<>ur pest-control solution? When
concentrated m a tightly-sealed ~p.1ce,
such a~ d blank.et dll~~t, th\,' lilpor\ frum thi~ wood specie~ will kill hat(hing moth lan'ae. !lut thme vapors have
little or no rif~t on larger larvae, adult
moths, OJ Ic"ggs, amI less effe(t ~llIl ln
wid!;'-open areas, such a~ doo;ets, That '>aid, iI has been found that
aromatic cedar blocks bugs no bt'ttt'r
than simply sealing ulllnle~tl'\1 duthIe'S
in a plastic cuntainer ur bundling them
In tapl'\t-up butch!;,T
P'lP't".
Skip the finish
Top-coating aromatil: U'dar 'iI;',11~ In,
and Iherc{ore negate~, its in~ect
repellent propertie~. But you ,hould
also avoid ilpplying ilny stain, paint, or
finish to the nOll-cedar interior surfaces
(If II cellar chest. That's becausl;' the rl,'s\n5 111 (Cd,IT share characteri~tics
wIth tuqll'nttne, ,mu the solvent-like
I'apms can cause oil-and water-based
stains, p.1Ints, and fimshC':S tosoftCIl.
nlJking lids (ano clothes) stick If you include the optional Cl"dar tray in the
blanket
c
h
l:'S
t
on
I"~'30,
lean'the
inlen
or
un
lin
ishrd.
The cedar
.
lined
bottom line
If
rou want to give \'OUT blanket-chest proi-xt a tra,1ltlonallook (and smell),'>Catc
h
nof
urther
than
auxlK,lIc t1;'llal. Howevcr, 3\ a pt"Stlt:lde, aromatic tmar lIla~('\ a l.o("tler pre\'entath'e !lIcdicine th,mit
c!0(')
an ulthna!e curt', So don'texpert
um
aclcs .
•
r
•
?
•
With Freud's Architectural
Millwork Router Bits!
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i
z
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ork
Rout
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ue
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im i
n yo
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o
r a
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/4
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table
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wainscoting
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chair rails,
basf~boards,crown
molding
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ntry
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intorior
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ench
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all
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ig
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raction
o
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the
cost of mo
ld
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f
ro
m a custom m
illw
ork
shop
.
Don'f
settle for MDF molding
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-
Get
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www.freudtools.comiarchitectural
Great Ideas
f9LYour Shop
~~~~--,-~~?
Easy-Store
ClaDl
Rack
W
h.'n WI! fir" ran aero's thisciJlllp.r."K.1i cl
es
lgn
,
we did
a
bit of J dO\1b1\> takl!. It holds
clamps by their h,mdl~, not by thl'
fixed jaws. ,IS wc'd Sl't"'11 Loul\tle~~ lIme ...
W
it
h thi~ "brKkward
"
dC)lgn. clamp
s
can" fall offltle rack, and It kC'Cl'sthe
m
ovab
l
e jaw frorn
~Ildingdown the bar
when hung.
rhe key to
bullcling
tilt
s
damp llOldel
is to minimiz.e
thtgap Uctw
Cl!rlthe
front ,m" bad.
pit-en.
Thl'
light!:'! the
opening around the dam
p
handl
e,
tht!
more vertical a clamp
will
hang-Jv.
"
gap
wo
r
k
s
I,d
!.
A s
light
r
Ot
l
nd-ol
'
e
r
,l
l
ong
the
to
p
i
n)lde l'<lgl'
o
f
t
he f
ro
n
t
m
ini
m
i
zl!'
marr
ing
I h{'c
l
a
mp
.
hand
le
finhh when h.lnging the clamps .•
Hote:
P,n
'it
w ij'll1e!. ,hllpat
wellai
till)
w
1'( 12
o
tl
wr
tnjl-Sh{,p fllmeo'/'yviSitilrg
1'I'()()(.hn.J~aji nl'c~~nll \Jl1
r \\' 2iM)lI"
r
, ,,
I
'",," Plio! hok: l"'·d~i
r
L
,
,
.
_8,3" Hi wQ()(j .crew 0:""1,,,00 011('1 wall stud ",",,' ,han~ hole., _. __ ~ __ 4\,oonter,unkSlight tOO tld-over along imide top edge , " ''''-" ( FRONT Le<tgth 10 fil ",all ~p.t<e / ' _8 ~ 2" F-H. wood'iCrew
NotI!;I\J1 ~uxki~"'" plywood.
0
""
_8x2"FH woodsc'p.~
Wise
Buys
Our E
xp
ert
s T
est
Forstner
Bit Sets
FREUD, #PB 100, $200 16bu.: ~.·IO 21'." in' ',ncrementsEditor
r
a
ting
:
* ....
**
Editor test-drive
:
Before It'SIil"l9 Ih,~ :)f'1, t UJ,f'd d !)el"ll'flC, 1I1€:<pt'lhive WI vi For~r'l€l blh III my
~hup,
4
nd gol alung lifll'
Bu
t
w
h
at
a
di\lerf'I1(f' whtllll>f'g:m lI)1ng Freud's
Itdll~n·ml{l€ bit;.' It's ~ma2i119 how
my
ordin~ry, dleafJ bib lulled me into accepting ~ little lear-out here or ~ liLtll' burning Ihrrl;' With a lm''1I1f' wavy-I'd
¥-rim dpsign, !hf'~c bits I1I'Vf'1 torf' out any of the wood, thJ! I used fur
tes
tin
g,
induding p€~ky vent'€red plywood andMm
.
The wavye
dgt!s
C
lit so
)mOulhlya
n
d
de~nly arld reqlllrt!d ~o 1,
l
tle effort
tiM! it sUlpri;ed me. They 31w ell!
flawlessly on iluglt!-d -entr y holt»
To learn mote:
800·334·4107; Irf'U(JluuIS.com
-
T
.,
.ted b
y
Chuck"'''',,,
,
d
13 Y""'S a~ Ma)le' Craflsman
al WOOD mJ9a.!ine. 35 )e~~ of p.ofes,"on .. ,
woodWOlking c~o~'iE't\,e
'0
Why buy?
A workshop needs Sf'Veral typf'S of drill bit;: 5tdnddrd twbl, brad·poin\. and rOr.ltf~r bits. The first two dl ill hole. prlmanly
V
..-
or less in (Iiamt'ter. But fontner bit> create hole, from . to greater thim ". lhese bits not ooly bore cil'<ll1, precise hole), but they also e)(cel at aI1g1t"d holt>_1 and counlN\)orl's. and Il'awo U<ll bottomsideal tor inserting European-style (UP hUl'lI'>, ch<lir Slfetcher~ MId ~pindlt's, or comml'ffiorati~e coins_ Allhough you can use them in a h .. ndht'ld dnll, tOi safety imd best results we suggt>st using I" o. larger bllS In
a
slow·runn,ng drill prt's~ wilh your wor~pif'Ce clamped 10 tht> lab 11'_ Atll'r le;ling ""ghl b01<1'(1 '>t't~ of Forstner:.,we
recomm",nd the Ihree belm"_ AlilealUrf' prmlt"d or Imbf>d(lt'(I diamett'r m<lrkings on
the ~h<ltl-our prt'fefence-becaust' miukln9S rWOilr Ill", ",nd~ It"ld to wt'ar ovt'r lime
due to 5lLpp<tge in the chuck.
HAHN" JVSTEM
.,. ... Topo11he 'ine ,. .. "' .. h(ell~nt q .... hty ."'. Solid 1>I'I'lorm~r 101' lh~ pn, ..
LEE VALLEY,
#06J80.13, $79 13 bit~: '!," to 1" in ~;." incrementsEditor
rating
:
****
Editor test-drive:
Excepl for Ihf' 1 h' bit I use lor cup
hlnge\ I rarely uw Forstner bits lar9~r than
r
So thl5 ~H 01 ~mall blh, mad .. inChina, ~ulh me ju~t fine, even thOllgh I
(<In gf't more bits for If'H money e
lse-where. Thew hlgh-speed-steel, ~mooth_ rimmf'd bits proved sharp and accurate as
they bored crisp, lear-Dul·free hole:. In
oak, walnut, fir, birch plywood, and MDF.
They make perfect flat-bottom holes.
With only a ,/. -deep divot from the centN spur. I also tf'sted Lee Valley's 16·pit'<:.e 5<"t ot sawtooth bits (1 'I, to 3' by
'I.' Incrernents, S250, #06J80.16), and they performed Nlually well.
To learn more: 800-871-8158; leevalley,com -Te~ted by Kevin Boyle 8 Yed" '" ~n edilor at WOOD mdgilline, '12 yea.s 01
wood,.ork,ng e"p"""uce
WOODLINE USA, #WL FR2000, $65 20b,U, ,,," to'" In ."Innements: 1'/0" to 2"ln ,,," jn(rement~
Editor
rating
:
***
Editor test
-drive;
In
Ihf' pa51, I"vt' bought rorstllH bits likervutt'!' blh Ollf' al a lime, as needed. But lur thf' P"(I" of it halt-dozen Individual
blrs, Igol Wondhne's ChUM-made 20-p't'(.f' ~el. The 12 bits smaller than I'
feature Smooth (uttlng rims, while the IMger one:. tl3ve d sawtooth design. Both
type:.
cut cleanly With no I~M·oul a~ 1bored holes III pille, birch plywood, white
Odk. and eVf'n tough·as·nails hickory. A~ a
bonus, th~ tltanlum·nitride coating help>
1t'(luce dulling from 11I'at buildup. They al:.o havl' he~·t ippf'(j shanks lor dna-slip
gl'lP in till' (hUCk, Wllh the re<:ommended
Sf}et'd prinlt'd on the ,Ihank .•
To lE'arn morE':
800·472-6950; woodlmt',com
- Te:HW by Bob Wil,oll
S }-ears a~ ~n editor ill
WOOv m~g"trnl'. 25 ~cars of
.... 00d .... Olk,"9 e~re,i~n(e
INTROOUCING OUR NEWEST SAW
Go
to
sawstop.com!wileapproved
alld
we'll
s.elld her
a
p<Jl"suasive
Informalton
KII,
mclLJding
a
OVO
that
will
close the deal.
How to Redo
a Misassembled
Drawer
Don'
t get bent out of shape over an
out
-
at
-
square drawer
.
You
'
ve got one
last shot at achieving a first-rate fit.
T
hat's
some
magic
trick YOUI
newly
built drawer pull(>d-levltatlng
one of Its corners off
rour
workbench [PhotoA1. Before \'OU makethe whole drawO;'
I
dISJp~ar.try thb
technique for separating lind reassem· bling the drawer
Your lucky brt!ak
Separating a glue join:
by
force worksbest if rou catch the problem bef(\~ the
glue
curecompletely, so
ch~kdrawers
fo
r
flatnts.\ and MlUtlre
a.\ soon as
yOlllem(Ne the clamps.
You
ha"e 1\\'0options for
\\eaken
l
ng glue
joi
n
ts
To
so
ft
en
type-l
(noll
,
\\',lt(>[·rdistailtl
yellow glue, thoroughly soak till' joInt with vinegar until you fl'pi the
ronno!c-lion fleA. FQr
tyr ...
-2
ortYp.!-3
ydlol\'"
glue~,
r
epe
a
tedly soa
k
t
h
e join
t
with
acetone in a well-ventilated area.
F
or
anodor-free alternative way
to
soften allth!~ types., heat the joint with a hair
dr~r [Photo 8].
Immooiately after softening the joint,
damp
one side to your bench. place a scrap block against the joint, and strike the block with jUst enough force 10 separate the parts, as shown "WI\'.IkpeCit for the remCiining joints,
soaking or heating one and separatIng
It ""'forl' mo~'ing on to the next.
Once
separated, .... 'nd the joint parts~mooth without sandmg to barl' wood,
which can throw off the fit. Remove
any glul'
build-up
within dadoes andrabbets that would affect reas..embLy,
then sand end grain smooth.
Drawer
assembly, take
two
To avoid repeatIng the same mistakes, check drawer
parts
for Identical lengthsof
opposIte parts., such as sides. Checkthat dadO€s and rabbets on all opposite
parts \\".::re cut the same. Then use a
\tralghtt!dgt' to ensull' your bench top
rests dead flat.
I
f
it's nO( flat, do theIl'assembly work on your table-saw
top-provld~1
It's
flat.
The first glue-up filled the wood pore\, '>0 \wirch to a non·(ll'fletrating
adhesh·c, \uch as hl.minutl'epox)'.
Assemb
l
e
thed
ral\d
and damp
the sides, front,and
b..1Ck as rou normally wouLd. This tlmt'. though, add twomore cI"mps to hold the drawer
:l.~~mbly against your flat work surface
\PhQtQ CJ. Thl'tI chl'"Ck for square .•
"
WOOD ... ;og ... In~ r""""m_ 2009
M
a.:1I1I10;''<' (ut
jointsfa
st. but
notJlway~ an"uIJte-ly. "I hat's the
time to bring in hand tools because sanding blocks. (hlsoCis. and plmes Io;'mo\'o;' wood in thous;lodths of Lin mch lOr':' snux joint
IPbotI)A
I.
If you don't havo;' a ulcw,J. plane-or moulder plane, don't rush OUI and buy
them-yet. Stall simrlc With a sandIng
block you can mJk.;o fOr p\'Hni('!; U,IIl!: scraps, ..amlp<lper, and spraY·,ldh\'5he.
Then add a
good
St.'l: of bevel-edge-bench
chisel
s,
t\~your
joinery
~k!Hsimprove,
save
time
bysu
pp
lt'meming
)'OUt sanding blocks with well-hO!k'd block and shoulder pIJtl~,"
Take
your
jOints from
"
not quite
"
to
"s
uper
tighC using these basic
tools and
'
methods,
Sanding blocks
:
Slow but simple
Uses: Reduce tellon Ihitknt;' .... ~ by
~andmg Iht;' ehed..s, and m.akt;' the
~houlders e\'en with each other [Photo
B
I;
~mooth scoring from tablesaw·cutrabbets or
didoes o
r stub-tenon ,;roovesfor deaner edges ,lnd a stronger glue JOint [PhotoC]; and adjmt half-l.ap
d'->Plhs to mako;' parts flush I'or a
CUT\ed sanding block to flne-tune coped end, on molding, wfap sa nd-paper around
do
wels
of diffo;'reot \i~ ...Sllcce~ .. secret<.: Match th(' grit to the
amoum of stock to r('move- .'>tart at 80 grit for removing det'p <;cor ... llno;'.'>; 120
Squaf~ between the edg~~ and facl'!'i.
gIlt w(){ks great for minor tenon
rorll'ctlOIl~. Theil match the block ~;le
10 Ihe lob .• or example, plane a ~rap blod. 10 the Ihk'l;nes~ of rOUt dado width~; then mount :.aodpaper 10 Ihe edge for a sanding block that
,..o
r
k, tile
entIre
da
do
with each pass [Phl)toCj.Choo-.e h;l(I\\'Oo(l 'klnJing-l'llock ,tock lll3t will hold l crlsp edge, and attach
~'l1ldp.lper to only One surface, not dd[oioing (,fee Of edges. That lets ~'ou
,
Id
l
ust
o
n
e
dim
e
n,
i
o
n
of
dlo
int
without
,tlf~tlllg
lI
lt' OIlwrs
[Photo8
1
.
Abra'IVI'Son
small SOlndlng blocks wear In a hurry, SO chal\ge pdp{'r frequently.just
,
Right
J.oinery
Chisels
:
The ioint
-
maker
'
s edge
Uses: Trim smooth willb and square t!nd~ on drilled mortiSo..~ [PhOIO 0[; on
hand-cut dtwelaib, ~hCl.' strail;ht Ijnes
lor clean joints and Sh:lVl' pHIS 10 fll the
tails; sq\lare ~Iupped rahh",ts [PhOIo El
Su
c
c
ess sec
r
ets:
Ho
ne
lil
t'
h
t'\el
;lnd
nallen llie had: for an ed):t' sharp
enough 10 sh;ne th ... t!dirs on YOllr arm.
A chi!oel follow~ grain as it nll~ r'Or paring ("uts with the gram, cut from the
oppo~ite dir~tion if \'Ou negln to f~l
thl'
(:hisei
plul~'"iJ
own
inlo
Ih
l' wood.
Where that'
s no
t
an option, ho
l
d
th
e
chisel perp{-ndlcular ILl the grJin and
tap it to mak ..
V,.'
stup CUb. Thl'nremove thl' wood between the stops.
Use
the whk
s
!
chls~'llhalfi
ts till
'
joint area you're cutting. To trim the
walls of a 2'-wide mortise, for example,
two cuts with a 1" m 1'/,' chlscllenvc
cleaner, str,llghter linC5 than four or
five cuts with a '!.{-wide chisel.
26
workpleCI! htlp.
90"to the l'dgc.
Block planes
:
Perfection
comes
.
002
"
at a time
Uses: Flush-trim edge!i on p;!rts jOined
Inlh a machined dovetail; clean up
~wn edges to be glued; chamfer IImoo ends and panel edges for easy in!.ertion
[Photo Fj; clean up CfU5S-grain ruts,
~uch as mitered ends on hand-sa\\ n
frame pieces; trim t'Ilds or edges that
stand proud of an adlacent wurkpll'C~'; make drawer side edges flush with the drawer fmnt.
Succe.~_~ sec:: .. et.~: Ch{'Ck the plane ~,-,le
for flatness. The best plane worb only
a. well b the sharpness of the hlade
(For a video un how to hone a ra
wr-sharp edge using sandpaper, go to
wood magazine.comJsharpcningv id.) Test the plane's cutting depth on ~rap unW each pass takes a con~htent,
translucently thin curl [PhotoG1. Before
tackllng a workpiece, practice
contrOl-ling the plane balanced on the edg .. or
end of a ,/,'-thick practice scrap.
PIIUl!ion lheedge of a scrap blade
prOdllW tight curls of even thkkneu "om
.ide to "de.
Shoulder planes
:
Tools
that work: lying down
USII:S: \\IUh hlades that cut a hair wiJer than the plan(' body, these specialized
plane~ straighten tenon shoulders and
shave tenon cheeh wilh ea~. Other
uSl~ include ~moothlng dado, rabhet, ;md
IW\OI
'e
boltoms, as shuwn l't'lfll"'_ Success '\"ccn:ts: You'll nften planecross-grain with thh 1001. making a
razor·sharp blade ""!.ential ror ~uccess. Celli;:>, Ih.: hlJde on Ihe plane bod)' [Photo
H
J.
ThL'n .ldjusl the cuttingdepth to make shallow pa...ses I\ith no
tear·out [Photo I). Because it cuts fasler than a sanding h!ocL.:, stop frequemly
to
te~t·fitparts
.
•
Sources
ShOUld" plane. ~edi1.JmYlouldefpLme oo.05P41.o1 Iwlth ~ h.Ird A2 steel b ~ f",le$s ~peni"9J. m5. Lee
Valley lools. 800·871·8158 ",Ietvlli~.com.
Block rhine. Ver~al AplOI'1 f'I.1ne no. OSP27.G2, $85
W1th !Ill A:l bLIdoe, Let Valley Tool •.
WOOD .... a.guln.. N"""mber lOO9