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KWU Electro Hydraulic Governing Final1

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KWU Electro-Hydraulic

KWU Electro-Hydraulic

governing

governing

Governor is a device to control speed /load

Governor is a device to control speed /load

to a set point.

to a set point.

Type: Hydraulic & Electro-hydraulic

Type: Hydraulic & Electro-hydraulic

Advantages & disadvantages

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ADVANTAGES OF EHC

ADVANTAGES OF EHC

i) Increases the life of turboset by conservative

i) Increases the life of turboset by conservative

operation with the aid of TSE

operation with the aid of TSE

ii) Reliable operation of isolated power grid by

ii) Reliable operation of isolated power grid by

Automatic Switchover of the load controller to

Automatic Switchover of the load controller to

frequency control.

frequency control.

iii) Precise maintenance of the rated frequency of the

iii) Precise maintenance of the rated frequency of the

 pow

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kwu

kwu

•• EHC can be divided into following sub-sections:

EHC can be divided into following sub-sections:

•• 1

1

Speed measurement and Speed controller 

Speed measurement and Speed controller 

2

2

L

L

oa

oa

d

d

c

c

o

o

n

n

tr

tr

ol

ol

le

le

r

r

a

a

n

n

d

d

L

L

oa

oa

d

d

m

m

e

e

a

a

su

su

re

re

m

m

e

e

n

n

t

t

3

3

Pressure

Pressure

controller 

controller 

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2790

2790

2

2

9

9

4

4

0

0

3

3

0

0

6

6

0

0

3

3

2

2

1

1

0

0

RPM

RPM

output

output

+100%

+100%

0%

0%

Droop

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What is Droop?

What is Droop?

% of frequency change ( % of RPM change)

% of frequency change ( % of RPM change)

will

will lead

lead to

to full

full travel

travel of

of Governing valves

Governing valves or 

or 

full load change.

full load change.

5% droop means: 5%*50 Hz= 2.5 Hz

5% droop means: 5%*50 Hz= 2.5 Hz

Will change 500MW. In terms of output total

Will change 500MW. In terms of output total

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0

0

0

0

+100%

+100%

TURBINE DROOP 5% & NO DEAD BAND

TURBINE DROOP 5% & NO DEAD BAND

-100%

-100%

-150 RPM

-150 RPM

+150 RPM

+150 RPM

3000

3000

RPM

RPM

2850

2850

2700

2700

3150

3150

+300

+300

3300

3300

2790

2790

+100%

+100%

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1a Speed measurement

1a Speed measurement

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1b S

1b S

 peed Controller 

 peed Controller 

Speed Controller 

Speed Controller 

is used to increase turbine speed

is used to increase turbine speed

from barring speed to rated speed in a controlled

from barring speed to rated speed in a controlled

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Speed controller can be divided into sub section:

Speed controller can be divided into sub section:

Speed set point,

Speed set point,

Speed set point control, Dn/Dt monitoring,

Speed set point control, Dn/Dt monitoring,

Speed control Loop, No load correction

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 b) Speed Set Point c

 b) Speed Set Point c

ontrol

ontrol

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c) Dn/Dt MONITORING

c) Dn/Dt MONITORING

•• A

A Sp

Spee

eed c

d con

ontr

trol

olle

ler ou

r outp

tput

ut (h

(hr n c

r n c) s

) sho

houl

uld b

d be m

e mor

oree

than 0.0 V (with a time delay of 10 seconds)

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LOAD SHEDDING RELAY

LOAD SHEDDING RELAY

LOAD shedding relay

LOAD shedding relay

is used to support the function of 

is used to support the function of 

the turbine governor. A quick correction value input to

the turbine governor. A quick correction value input to

the hydraulic governor output & secondary oil pr. of 

the hydraulic governor output & secondary oil pr. of 

IPCV min speed building

IPCV min speed building

•• When acceleration time constant is very small or when

When acceleration time constant is very small or when

governor under load or pressure control.

governor under load or pressure control.

•• Sudden negative jump in load is detected electrically

Sudden negative jump in load is detected electrically

instantaneously by the load shedding relay

instantaneously by the load shedding relay

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EHC: SPEED C

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EHC: Load controller 

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SUMMER 

SUMMER 

ACTUALPR –SET

ACTUALPR –SET

THROTTLE PR.

THROTTLE PR.

10 KSC

10 KSC

INITIAL PR. MODE

INITIAL PR. MODE

PI CONTR 

PI CONTR 

LOAD CONT

LOAD CONT

MIN

MIN

CONT.

CONT.

PI

PI

EHC

EHC

CONV

CONV

MIN

MIN

COLLINS

COLLINS

CONTROL TRANSFER 

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LOAD SHEDDING RELY SOLENOID VALVES IN OIL CI

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For example :- Turbine running at 3000 rpm

For example :- Turbine running at 3000 rpm

Output of speed

Output of speed

controller at

controller at

(50Kg/C

(50Kg/C

m2)=1.5V

m2)=1.5V

Output of speed

Output of speed

controller at

controller at

(150Kg/Cm

(150Kg/Cm

2)=0.8V

2)=0.8V

The pr

The pr

essure transm

essure transm

itter ranges

itter ranges

is

is

0=250K

0=250K

g/Cm2

g/Cm2

= 0-10

= 0-10

V

V

for 4

for 4

to 20mA

to 20mA

The correction input as given with a

The correction input as given with a

gain of 0.05 and the overall gain of speed controller l

gain of 0.05 and the overall gain of speed controller l

oop is

oop is

so net g

so net g

ain for

ain for

correction signal

correction signal

=0.05x2

=0.05x2

2.22=1.11

2.22=1.11

Hence correction input required at

Hence correction input required at

50Kg Cm

50Kg Cm

2 =1.5/1.11 =1.35v and correction input required at

2 =1.5/1.11 =1.35v and correction input required at

Y=m x +C Y= Correction Signal

Y=m x +C Y= Correction Signal

X = Pressure

X = Pressure

Signal ( 50 kg/cm2=2v, 150 kg/cm2=6v

Signal ( 50 kg/cm2=2v, 150 kg/cm2=6v

)

)

1.35=M

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CONTROL TRANSFER LOGIG

CONTROL TRANSFER LOGIG

& ADMISSION CONTROLLER 

& ADMISSION CONTROLLER 

References

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