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Design Calculation Anchor Flange - ASME VIII Div 1

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Design calculation Anchor Flanges

According ASME VIII div 1 appendix 2

Customer:

Customer ref:

Date:

PFF ref:

Design data

figure

mm

description

de

273.1

mm

Outside diameter welding end

di

242.9

mm

Inside diameter

dfd

15.1

mm

Wall thickness welding end

rimod

480

mm

Flange blade outside diameter

fd

150

mm

Flange blade thickness

bc

0

mm

Diameter bolt circle

df2

0

mm

Bolt holes diameter

NB

0

Number of bolts

th

400

mm

total hight

x

330

mm

Diameter conical hub

re

100

°C

Design temperature

Rt

382

Yield at design temperature

Rm

620

ca

3

mm

Corrosion allowance

milt

1

%

Mill tolerance

TD

pd

218

bar

Design pressure

dsf

0.5

Design factor B31.X

fe

1450

kN

External axial force

ge = 381

me

110

kNm

External moment

Calculated figures

FEC =

1450000

N

[= fe x 1000]

MEC =

110000000 N

[= me *1000*1000]

PDC =

21.8

Mpa

[= pd/10]

N/mm

2

N/mm

2

Tensile at 20°

N/mm

2

(2)

g0 =

11.949

mm

[= dfd-dfd x milt / 100 - ca]

(minimum wall thickness)

249.051

mm

[= di+dfd x milt / 100 + ca x 2] (Maximum ID)

h =

125

mm

[= (th-fd)/2]

(Hight conical hub)

g1 =

40.475

mm

[= (x - di)/2]

(Average thickness conical hub)

h0 =

54.551905549 mm

(Square root (max id x minimum WT))

di

max

=

(3)
(4)

(minimum wall thickness)

(Average thickness conical hub)

(Square root (max id x minimum WT))

(5)

Calculation of value c:

C1 = 0.5322725751 [=1/3 + (a/12) C2 = 0.2398321587 [=5/42+17 x a/336] C3 = 0.0113932128 [=1/210 + a/360] C4 = 0.0652798148 [=11/360 + 59 x a/5040+(1+3 x a)/c] C5 = -0.00932231 C6 = 0.0172160927 [=1/120 + 17 x a/5040 + 1/c] C7 = 0.29432043 C8 = 0.0294661804 C9 = 0.0537576445 C10 = -0.0131748 C11 = 0.0174469992 C12 = 0.0052659899 C13 = 0.0038515659 C14 = -0.00142985 C15 = 0.0014524687 C16 = 0.0001827433 C17 = 0.0489984794 C18 = 0.0030194494 C19 = 0.0052068386 C20 = 0.1821552523 C21 = -0.0440792 C22 = 0.0649162487 C23 = -0.39386777 C24 = -0.03141068 C25 = -0.0986875897 C26 = -4.16539074 C27 = -0.48760771 [=C20 - C17 - 5/12 + C17 x C26] C28 = -0.04531244 [=C22 - C19 - 1/12 + C19 x C26] C29 = -17.35048 C30 = -72.2715287 C31 = 7.122101365 [=3 x a/2 - C17 x C30] C32 = 0.8763061852 [=1/2 - C19 x C30] C33 = -5.27688508 [=0,5 x C26 x C32 + C28 x C31 x C29 - (0,5 x C30 x C28 + C32 x C27 x C29)] C34 = 0.1430091734 [=1/12 + C18 - C21 - C18 x C26] C35 = -0.21822022 C36 = -0.37954133 [=(C28 x C35 x C29 - C32 x C34 x C29)/C33] C37 = 1.933619375 [=(0,5 x C26 x C35 + C34 x C31 x C29 - (0,5 x C30 x C34 x+ C35 x C27 x C29))/C33] E1 = -0.00550945 [=C17 x C36 + C18 + C19 x C37] E2 = 0.0123086657 [=C20 x C36 + C21 + C22 x C37] E3 = -0.0727458197 [=C23 x C36 + C24 + C25 x C37]

E4 = 0.3178452361 [=1/4 + C37/12 + C36/4 - E3/5 - 3 x E2/2 - E1]

E5 = -0.0007149 [=E1 x (1/2 + a/6) + E2 x (1/4 + 11 x a/84) + E3 x (1/70 + a/105)]

E6 = -0.08160568 [=E5 - C36 x (7/120 + a/36 + 3 x a/c) - 1/40 - a/72 - C37 x (1/60 + a/120 + 1/c)] a = 2.387270901 [=(g1/g0)-1]

c = 1204.1566259088

Calculation of value F, f & v:

F= 0.5517260562 0.551726 If g1 = g0 F=0,90892 f= 1 [=C36 / (1+a)] -0.112049 If g1 = g0 or f<1, f=1 v= 0.0017845792 0.001785 If g1 = g0 v=0,550103

Calculation of value Sr, St, & Sh:

e= 0.0101137816 [=F/h0] K= 1.9273160919 [=rimod/di] q= 1 [=1/log(10)] Z1= 0.2849529475 [=log(K)] t= 1.5341565409 U= 3.4337645031 Y= 3.1247328589 Z= 1.736771095 D= 14986759.0508383 L= 1.865883535

B1= 261 [=di + gi] if f<=1 B1=di,max+g0 FT= 3135823.75478927 [=FEC + 4 x MEC / (di + g0)]

R= 0 [=(bc-x)/2] -165 if R<0 than R=0 M= 108185919.54023 [=FT*(R+g1-g2/2)] Sr= 31.2242043005 [=M*(1,33*fd*e+1)/(L*di*fd^2)] [=1/90 + 5 x a/1008-(1+a)3/c] [=215/2772 + 51 x a/1232 + (60/7 + 225 x a/14 + 75 x a2/7 + 5 x a3/2)/c] [=31/6930 + 128 x a /45045 + (6/7 + 15 x a/7 + 12 x a2/7 + 5 x a3/11)/c] [=533/30240 + 653 x a/73920 + (1/2 + 33 x a/14 + 39 x a2/28 + 25 x a3/84)/c] [=29/3780 + 3 x a/704 - (1/2 + 33 x a/14 + 81 x a2/28 + 13 x a3/12)/c] [=31/6048 + 1763 x a/665280 + (1/2 + 6 x a/7 + 15 x a2/28 + 5 x a3/42)/c] [=1/2925 + 71 x a/300300 + (8/35 + 18 x a/35 + 156 x a2/385 + 6 x a3/55)/c] [=761/831600+937 x a/1663200 + (1/35 + 6 x a/35 + 11 x a2/70 + 3 x a3/70)/c] [=197/415800 + 103 x a/332640 - (1/35 + 6 x a/35 + 17 x a2/70 + a3/10)/c] [=233/831600+97 x a/544400 + (1/35 + 3 x a/35 + a2/14 + 2 x a3/105)/c] [=(C1 x C7 X C12 + C2 x C8 x C3 + C3 x C8 x C2 - (C32 x C7 + C82 x C1 + C22 x C12)] [=(C4 x C7 x C12 + C2 x C8 x C13 + C3 x C8 x C9 - (C13 x C7 x C3 + C82 x C4 + C12 x C2 x C9))/C16] [=(C5 x C7 x C12 + C2 x C8 x C14 + C3 x C8 x C10 - (C14 x C7 x C3 + C82 x C5 + C12 x C2 x C10))/C16] [=(C6 x C7 x C12 + C2 x C8 x C15 + C3 x C8 x C11 - (C15 x C7 x C3 + C82 x C6 + C12 x C2 x C11))/C16] [=(C1 x C9 x C12 + C4 x C8 x C3 + C3 x C13 x C2 - (C32 x C9 + C13 x C8 x C1 + C12 x C4 x C2))/C16] [=(C1 x C10 x C12 + C5 x C8 x C3 + C3 x C14 x C2 - (C32 x C10 + C14 x C8 x C1 + C12 x C5 x C2))/C16] [=(C1 x C11 x C12 + C6 x C8 x C3 + C3 x C15 x C2 - (C32 x C11 + C15 x C8 x C1 + C12 x C6 x C2))/C16] [=(C1 x C7 x C13 + C2 x C9 x C3 + C4 x C8 x C2 - (C3 x C7 x C4 + C8 x C9 x C1 + C22 x C13))/C16] [=(C1 x C7 x C14 + C2 x C10 x C3 + C5 x C8 x C2 - (C3 x C7 x C5 + C8 x C10 x C1 + C22 x C14))/C16] [=(C1 x C7 x C15 + C2 x C11 x C3 + C6 x C8 x C2 - (C3 x C7 x C6 + C8 x C11 x C1 + C22 x C15))/C16 [=-(c/4)0,25] [=-(c/4)0,5] [=-(c/4)0,75] [=-C18 x (c/4)0,75] [=43,68 x (h/h0)4] [=-E6/((c/2,73)0,25 x ((1+a)3)/c) [=E4/((c/2,73)0,25 x (1+a)3)] [=(K2 x (1+8,55246 x q x Z1)-1)/((1,0472 + 1,9448 x K2) x (K-1)) [=K2 x (1 + 8,55246 x q x Z1)-1)/(1,36136 x (K2-1) x (K-1)] [=(1/(K - 1)) x (0,66845 + 5,7169 x (K2 x q x Z1/(K2 - 1)))] [=(K2 + 1)/(K2 - 1)] [=(U/v) x h0 x g02] [=(fd x e + 1)/t + fd3/D]

(6)

St= 6.097857071 [=Y*M/(di*fd^2)-Z*SR] Sh= 135.6071898207 [=f*M/(L*B1*G1^2)] S1= 83.4156970606 [=(Sh+Sr)/2)] S2= 70.8525234459 [=(Sh+St)/2] FB= 191 [=dsf*Rt]

Results:

Sr = 31.2242043005 ≤ FB = 191 St = 6.097857071 ≤ FB = 191 Sh = 135.6071898207 ≤ Rt = 382 (Sh + Sr)/2 = 83.4156970606 ≤ FB = 191 (Sh + St)/2 = 70.8525234459 ≤ FB = 191

Conclusion:

N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

References

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