TM 5-2410-241-24P

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FOR

D7R SERIES II DOZER

TYPE I WITH WINCH

(NSN 2410-01-565-2605)

D7R SERIES II DOZER

TYPE II WITH RIPPER

(NSN 2410-01-565-2603)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

15 February 2012

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A/(B blank) Original.... 15 February 2012

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL NUMBER OF WORK PACKAGES IS 15, CONSISTING OF THE FOLLOWING:

Page/WP No. Change No. Page/WP No. Change No.

Front Cover (2 pgs.). . . 0 i/ii (2 pgs.) . . . 0 WP 0001 (2 pgs.) . . . 0 WP 0002 (6 pgs.) . . . 0 WP 0003 (142 pgs.). . . 0 WP 0004 (84 pgs.). . . 0 WP 0005 (118 pgs.). . . 0 WP 0006 (92 pgs.). . . 0 WP 0007 (16 pgs.) . . . 0 WP 0008 (28 pgs.) . . . 0 WP 0009 (14 pgs.) . . . 0 WP 0010 (16 pgs.) . . . 0 WP 0011 (4 pgs.) . . . 0 WP 0012 (4 pgs.) . . . 0 WP 0013 (10 pgs.) . . . 0 WP 0014 (38 pgs.) . . . 0 WP 0015 (46 pgs.) . . . 0

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i

TECHNICAL MANUAL

REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) FOR

D7R SERIES II DOZER TYPE I WITH WINCH (NSN 2410-01-565-2605)

D7R SERIES II DOZER TYPE II WITH RIPPER (NSN 2410-01-565-2603)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Website. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUB-MIT. Using this form on the TULSA Website will enable us to respond more quickly to your com-ments and better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is [email protected]. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.

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TM 5-2410-241-24P

This RPSTL lists and authorizes spares and repair parts; special tools, special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of field maintenance level of the D7R Dozer. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes.

GENERAL 0002

In addition to the Introduction work package, this RPSTL is divided into the following work packages:

a. Repair Parts Lists Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK MATERIAL at the end of the work packages. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations.

b. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI)

information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed.

c. Cross-Reference Indexes Work Packages. There are two cross-reference index work packages in this RPSTL: the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number.

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK

PACKAGES 0002

1. Item No. (Column 1). Indicates the number used to identify items called out in the illustration.

2. SMR Code (Column 2). The SMR code containing supply/requisitioning information, maintenance level authorization criteria, and disposition instruction, as shown in the following breakout. This entry may be subdivided into four subentries, one for each service.

* Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.

Table 1. SMR Code Explanation. 02

SOURCE CODE MAINTENANCE CODE RECOVERABILITY CODE

XX xxXXx xxxxX

1st two positions 3rd position 4th position 5th position How to get an item. Who can install,

replace, or use the item.

Who can do complete repair* on the item.

Who determines disposition action on an unserviceable

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TM 5-2410-241-24P 0002

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS - CONTINUED

Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follow:

NOTE

Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded “XA” or those aircraft support items restricted by requirements of AR 750-1.

Code Application/Explanation PA PB PC PD PE PF PG PH PR PZ

NOTE

Items coded PC are subject to deterioration.

Stock items; use the applicable NSN to requisition/request items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

. . . .

KD KF KB

Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code. The complete kit must be requisitioned and applied.

. . . . MF - Made at Field

MH - Made at Below Depot Sustainment Level ML - Made at SRA MD - Made at Depot MG - Navy Only

Items with these codes are not to be requested/requisitioned individually. They must be made from bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the third position of the SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance.

. . . . AF -Assembled by Field

AH -Assembled by Below Depot Sustainment Level AL - Assembled by SRA AD - Assembled by Depot AG - Navy Only

Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

XA XB XC XD

Do not requisition an “XA” coded item. Order the next higher assembly (Refer to NOTE on the following page).

If an item is not available from salvage, order it using the CAGEC and part number.

Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturer’s part number.

Item is not stocked. Order an XD-coded item through local purchase or normal supply channels using the CAGEC and part number given, if no NSN is available.

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0002-3

authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance:

Code Application/Explanation

F . . . .Field Maintenance can remove, replace, and use the item.

H . . . .Below Depot Sustainment Maintenance can remove, replace, and use the item.

L . . . .Specialized Repair Activity (SRA) can remove, replace, and use the item. G. . . .Afloat and Ashore Intermediate Maintenance can remove, replace, and

use the item (Navy Only).

K . . . .Contractor facility can remove, replace, and use the item. Z . . . .Item is not authorized to be removed, replaced, or used at any

maintenance level.

D . . . .Depot can remove, replace, and use the item.

NOTE: Army may use C in the third position. However, for joint service publications, Army will use O.

2. Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).

NOTE

Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.

Maintenance

F . . . .Field is the lowest level that can do complete repair of the item.

H . . . .Below Depot Sustainment is the lowest level that can do complete repair of the item.

L . . . .Specialized Repair Activity (SRA) is the lowest level that can do complete repair of the item.

D . . . .Depot is the lowest level that can do complete repair of the item.

G. . . .Both Afloat and Ashore Intermediate levels are capable of complete repair of the item (Navy Only).

K . . . .Complete repair is done at contractor facility. Z . . . .Nonrepairable. No repair is authorized.

B . . . .No repair is authorized. No parts or special tools are authorized for main-tenance of a “B”-coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

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TM 5-2410-241-24P 0002

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS - CONTINUED

3. Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR code as follows:

Recoverability

Z . . . Nonrepairable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code.

F . . . Reparable item. When uneconomically reparable, condemn and dispose of the item at the field level.

H. . . Reparable item. When uneconomically reparable, condemn and dispose of the item at the below depot sustainment level.

D. . . Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level.

L . . . Reparable item. Condemnation and disposal of item not authorized below Specialized Repair Activity (SRA).

A . . . Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for specific instructions.

G. . . Filed level reparable item. Condemn and dispose at either Afloat or Ashore Intermediate levels (Navy Only).

K . . . Reparable item. Condemnation and disposal to be performed at contractor facility

NSN (Column (3)). The NSN for the item is listed in this column.

CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

NOTE

When you use an NSN to requisition an item, the item you receive may have a different part number from the part ordered.

DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information: 1. The federal item name and, when required, a minimum description to identify the item.

2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated. 3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from

electromagnetic pulse (EMP) damage during a nuclear attack.

4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages.

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, group or an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application.

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0002-5

nine digits of the NSN. When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number. For example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476.

b. FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages.

c. ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line.

2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). a. PART NUMBER Column. Indicates the P/N assigned to the item.

b. FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages.

c. ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column.

SPECIAL INFORMATION 0002

1. Usable On Code (UOC). The UOC appears in the lower left corner of the Description column heading. Usable on codes are shown as “UOC:” in the Description column (justified left) on the first line under the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are:

Code Used On

WNC D7R Dozer Type I with Winch

RPR D7R Dozer Type II with Ripper

2. Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material

functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in TM 5-2410-241-23.

3. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the NSN/Part Number (P/N) Index work packages and the bulk material list in the repair parts list work package.

4. Associated Publications. The publication(s) listed below pertain to the D7R Dozer, Type I with Winch and Type II with Ripper and its components:

Publication Short Title

TM 5-2410-241-10 . . . .D7R Dozer Operator’s Manual

TM 5-2410-241-23 . . . .D7R Dozer Field Maintenance Manual LO 5-2410-241-13 . . . .D7R Dozer Lubrication Order

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TM 5-2410-241-24P 0002

HOW TO LOCATE REPAIR PARTS 0002

1. When NSNs or Part Numbers Are Not Known.

a. First. Using the Table of Contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups.

b. Second. Find the figure covering the functional group or the subfunctional group to which the item belongs.

c. Third. Identify the item on the figure and note the number(s).

d. Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers.

2. When NSN is Known.

a. First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.

b. Second. Turn to the figure and locate the item number. Verify that the item is the one for which you are looking.

3. When Part Number is Known.

a. First. If you have the part number and not the NSN, look in the PART NUMBER column of the part number index work package. Identify the figure and item number.

b. Second. Look up the item on the figure in the applicable repair parts list work package.

ABBREVIATIONS 0002

For standard abbreviations, see ASME Y14.38-1999, Abbreviations and Acronyms.

Abbreviation Explanation

NIIN . . . .National Item Identification Number RPSTL . . . .Repair Parts and Special Tools List

SMR . . . .Source, Maintenance, and Recoverability Code TMDE. . . .Test, Measurement, and Diagnostic Equipment END OF WORK PACKAGE

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Figure 1. Radiator Lines. (Sheet 1 of 2)

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Figure 1. Radiator Lines. (Sheet 2 of 2)

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FIG. 1. RADIATOR LINES. 1 PAFZZ 5340-01-439-8525 11083 8T4984 CLAMP,LOOP ... 6 2 PCFZZ 4720-01-577-7625 11083 2093722 HOSE,PREFORMED ... 1 3 PAFZZ 4730-01-508-9221 11083 8T4983 CLAMP,HOSE ... 2 4 PCFZZ 4720-01-577-6977 11083 2093721 HOSE,PREFORMED ... 1 5 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 1 6 PAFZZ 5306-01-311-4592 11083 6V-1820 BOLT,MACHINE M10 X 1.5 X 30MM ... 1 7 PAFZZ 4710-01-578-3392 11083 1637454 TUBE,METALLIC ... 1 8 PAFZZ 4720-01-534-2332 11083 188-5071 HOSE,PREFORMED ... 1 9 PCFZZ 4720-01-534-2309 11083 175-6593 HOSE,PREFORMED ... 1 10 PAFZZ 5305-00-071-2070 11083 8T8917 SCREW,CAP,HEXAGON H 1/2-13 X 1.25 IN ... 8

11 PAFZZ 4730-01-578-3288 11083 1138125 ELBOW,FLANGE TO HOS ... 2

12 PAFZZ 5330-01-059-0961 11083 4N1419 GASKET ... 2 13 PAFZZ 5340-01-429-3148 11083 8T6703 CLAMP,LOOP ... 4 14 PAFZZ 4720-01-192-1369 11083 5P1257 HOSE,PREFORMED ... 1 15 PAFZZ 4720-01-577-8339 11083 1654273 TUBE,METALLIC ... 1 16 PAFZZ 4720-01-534-2254 11083 199-8288 HOSE,PREFORMED ... 1 17 XDFZZ 11083 2087490 BRACKET,ANGLE ... 1 18 PAFZZ 5310-01-359-8806 11083 8T4224 WASHER,FLAT 8.8 X 16 X 2MM THK ... 1 19 PAFZZ 5306-01-360-0927 11083 8T-4189 BOLT,MACHINE M8 X 1.25 X 20MM ... 1 20 XDFZZ 11083 1932414 BRACKET,ANGLE ... 2 21 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 7 22 PAFZZ 5306-01-360-1704 11083 6V-6317 SCREW,CAP,HEXAGON H M10 X 1.5 X 20MM ... 5 23 XDFZZ 11083 2586494 BRACKET,MOUNTING ... 1 24 PAFZZ 5306-01-311-4592 11083 6V-1820 BOLT,MACHINE M10 X 1.5 X 30MM ... 2 25 PAFZZ 5331-00-948-6482 11083 3K0360 O-RING ... 8 26 PAFZZ 4820-01-577-9510 11083 1562525 VALVE,BALL ... 2 27 PAFZZ 4730-01-466-9269 11083 6V1438 CONNECTOR,TUBING,ST ... 4 28 PAFZZ 5340-01-524-0329 11083 1591503 CLAMP,LOOP ... 5

29 MFFZZ 11083 5P0767-100 HOSE MAKE FROM BULK P/N 5P0767,CUT TO 100 CM ... 1

30 PAFZZ 4730-01-564-4289 11083 5P-4906 ELBOW,HOSE TO BOSS ... 1

31 PAFZZ 4730-01-544-2411 11083 1180911 TEE,PIPE TO BOSS ... 1

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(1) (2) (3) (4) (5) (6) (7) ITEM

NO. SMR CODE NSN CAGEC PART NUMBER

DESCRIPTION AND USABLE ON

CODE (UOC) QTY

32 PAFZZ 5325-01-438-1984 11083 7C-4354 FASTENER,POSITIVE L ... 3 33 PAFZZ 5325-01-102-1842 11083 6N2944 GROMMET,NONMETALLIC ... 1

END OF FIGURE

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Figure 2. Radiator Assembly and Related Parts. (Sheet 1 of 2)

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Figure 2. Radiator Assembly and Related Parts. (Sheet 2 of 2)

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FIG. 2. RADIATOR ASSEMBLY AND RELATED PARTS. 1 XDFZZ 11083 1137336 SHIELD TOP,LH ... 1 2 XDFZZ 11083 1159360 BAFFLE ... 1 3 PAFZZ 5320-00-260-4020 11083 6B4594 . RIVET,TUBULAR ... 16 4 XDFZZ 11083 1137335 SHIELD TOP,RH ... 1 5 XDFZZ 11083 1081799 SHIELD AS ... 1 6 PAFZZ 5310-01-286-6079 11083 8T4896 WASHER,FLAT 10.2 X 18.5 X 2.5MM THK ... 8 7 PAFZZ 5305-00-172-6356 11083 5D0353 SCREW,CAP,HEXAGON H 3/8-16 X 1 IN . . 14 8 XDFZZ 11083 1663773 BAFFLE ... 2 9 PAFZZ 5365-01-577-7000 11083 7G5186 . SPACER,RING ... 5 10 XDFZZ 11083 1123462 STRIP ... 2 11 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE 13.5 X 30 X 4MM

THK ... 16 12 PAFZZ 5305-01-066-5199 11083 9B7237 SCREW 3/8-16 X 1.25 IN ... 10 13 PAFZZ 5306-01-210-2303 11083 5S7379 BOLT,MACHINE 3/8-16 X .875 IN ... 6 14 XDFZZ 11083 1132688 BAFFLE ... 1 15 PAFZZ 5320-00-260-4020 11083 6B4594 . RIVET,TUBULAR ... 7 16 XDFZZ 11083 3124668 BAFFLE ... 1 17 XDFZZ 11083 7B5074 . RIVET,TUBULAR ... 6 18 XDFZZ 11083 2275141 BAFFLE ... 4 19 PAFZZ 5310-01-562-6159 11083 7X-0507 . WASHER,FLAT 12 X 22.5 X 5MM THK ... 6 20 PAFZZ 5305-01-525-7106 11083 8T9056 SCREW,CAP,HEXAGON H 3/8-16 X 1.25 IN ... 6 21 PAFZZ 5310-01-430-9026 11083 7X0578 WASHER,FLAT 10.2 X 32 X 2.5MM THK ... 12 22 XDFZZ 11083 1081798 SHIELD ... 1 23 PAFZZ 5310-01-097-6720 11083 5P1076 WASHER,SHOULDERED A 13.5 X 30 X 4MM THK ... 10 24 PAFZZ 5306-01-429-3168 11083 8T8919 BOLT,MACHINE 1/2-13 X 1.75IN ... 10 25 PAFZZ 5340-01-576-8421 11083 1093610 BRACKET,MOUNTING ... 1 26 PAFZZ 5310-01-257-3245 11083 8T2561 WASHER,FLAT 10.5 X 28.5 X 5MM THK ... 2 27 PAFZZ 5305-01-066-5199 11083 9B7237 SCREW 3/8-16 X 1.25 IN ... 4 28 PAFZZ 5365-01-577-8627 11083 6I2435 SPACER,RING ... 9 29 PAFZZ 2590-01-578-2198 11083 1080697 BRACKET,MOUNTING ... 7 30 XDFZZ 11083 2304960 BRACKET,MOUNTING ... 1

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(1) (2) (3) (4) (5) (6) (7) ITEM

31 XDFZZ 11083 2304962 BRACKET,MOUNTING ... 2 32 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 18 33 PAFZZ 5306-01-285-8875 11083 8T2502 BOLT,MACHINE ... 16 34 PAFZZ 5310-01-097-6720 11083 5P1076 WASHER,SHOULDERED A 13.5 X 30 X 4MM THK ... 8 35 PAFZZ 5305-00-071-2069 11083 5P2566 SCREW,CAP,HEXAGON H 1/2-13 X 1.5 IN ... 4 36 PAFZZ 5340-01-577-2210 11083 1093609 BRACKET,ANGLE ... 1 37 PAFZZ 2930-01-525-3259 11083 113-9539 CORE,RADIATOR ... 2 38 PAFZZ 2930-01-525-3256 11083 109-3622 CORE,RADIATOR ... 7 39 PAFZZ 5330-01-534-4568 11083 6I-2431 SEAL,PLAIN ... 9 40 PAFZZ 5306-01-429-3168 11083 8T8919 BOLT,MACHINE 1/2-13 X 1.75 IN ... 4 41 PAFZZ 5430-01-576-4155 11083 2778341 TANK,LIQUID STORAGE ... 1 42 PAFZZ 4730-01-429-7940 11083 7J-5544 . COUPLING,TUBE ... 1 43 PAFZZ 5331-00-948-6482 11083 3K0360 . O-RING ... 1 44 PAFZZ 5365-00-763-0120 11083 9S-4185 . PLUG,MACHINE THREAD ... 1 45 PAFZZ 4720-01-574-4652 11083 1064572 HOSE,NONMETALLIC ... 5 46 PAFZZ 5342-01-063-0674 11083 1P4278 CLAMP ... 10

END OF FIGURE

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Figure 3. Hydraulic Oil Cooler.

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FIG. 3. HYDRAULIC OIL COOLER. 1 PAFZZ 5306-01-429-3170 11083 8T4835 BOLT,MACHINE 1/2-13 X 2 IN ... 4 2 PAFZZ 5310-01-097-6720 11083 5P1076 WASHER,SHOULDERED A 13.5 X 30 X 4MM THK ... 4 3 XDFZZ 11083 1144396 BRACKET,MOUNTING ... 1 4 XDFZZ 11083 1134230 BRACKET,MOUNTING ... 1

5 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 4 6 PAFZZ 5305-01-525-7106 11083 8T9056 SCREW,CAP,HEXAGON H 3/8-16 X 1.25 IN ... 4 7 PAFZZ 2520-01-098-3978 11083 1437397 COOLER,FLUID,TRANSM ... 1 8 PAFZZ 5310-00-987-1294 19200 10910174-16 WASHER,FLAT 10.2 X 28.5 X 5MM THK ... 2 9 PAFZZ 5310-01-429-7859 11083 6V8801 NUT,PLAIN,HEXAGON 3/8-16 THD ... 3 10 PAFZZ 5310-01-430-9026 11083 7X0578 WASHER,FLAT 10.2 X 32 X 2.5MM ... 2 11 PAFZZ 5306-00-228-6835 11083 4L6454 BOLT,MACHINE 3/8 - 16 X 1 IN ... 1 12 XDFZZ 11083 1148735 SUPPORT ... 1 END OF FIGURE

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Figure 4. Transmission Oil Cooler.

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FIG. 4. TRANSMISSION OIL COOLER. 1 PAFZZ 5306-00-263-8978 11083 0S1587 BOLT,MACHINE 1/2-13 X 1.75 IN ... 5 2 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 8 3 PAFZZ 5305-00-008-5971 11083 8S9089 SCREW,CAP,HEXAGON H 1/2-13 X 4.5 IN ... 1 4 PAFZZ 5330-00-936-2162 11083 2S0795 GASKET ... 2 5 PAFZZ 2590-01-548-8428 11083 166-8598 CORE ASSY,VEHICULAR ... 1 6 PAFZZ 2930-01-576-8436 11083 1932454 MANIFOLD,FLUID COOL ... 1 7 PAFZZ 5306-00-423-8117 11083 0S1595 BOLT,MACHINE 1/2-13 X 1.25 IN ... 4 8 PAFZZ 5305-01-439-0978 11083 9X8873 SCREW,MACHINE 1/2-13 X 2.25 IN ... 2 9 XDFZZ 11083 1834693 BRACKET ... 1 10 PAFZZ 5310-01-474-1623 11083 3E-4353 WASHER,SEAL 11 X 25 X 3MM THK ... 2 11 PAFZZ 5306-01-311-4592 0VF30 760 925 BOLT,MACHINE M10 X 1.5 X 30MM ... 1

END OF FIGURE

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Figure 5. Coolant Tank and Related Parts.

(31)

FIG. 5. COOLANT TANK AND RELATED PARTS. 1 PAFZZ 5306-00-228-6835 11083 4L6454 BOLT,MACHINE 3/8-16 X 1 IN ... 4 2 PAFZZ 5310-01-286-6079 11083 8T4896 WASHER,FLAT 10.2 X 18 X 2.5MM THK ... 10 3 PAFZZ 5340-01-577-7554 11083 1136363 PLATE,MOUNTING ... 2 4 XDFZZ 11083 1136364 BAFFLE ... 2 5 PAFZA 2930-01-503-7576 11083 031-1119 CAP,FILLER OPENING ... 1 6 PAFZZ 5430-01-576-3789 11083 1656940 TANK,LIQUID STORAGE ... 1 7 PAFZZ 5306-01-285-8875 11083 8T2502 BOLT,MACHINE 3/8-16 X 1.125 IN ... 4 8 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 4 9 PCFZZ 5331-01-049-1292 11083 3J-7354 O-RING ... 6 10 PAFZZ 4730-01-555-3765 11083 6V1355 ELBOW,PIPE ... 4 11 PAFZZ 5342-01-063-0674 11083 1P4278 CLAMP ... 18 12 PAFZZ 4720-01-577-8692 11083 1643759 HOSE ASSEMBLY,NONME ... 1 13 PAFZZ 4720-01-574-4652 11083 1064572 HOSE,NONMETALLIC ... 1 14 PAFZZ 4730-01-578-1279 11083 1925425 TEE,HOSE ... 1

15 MFFZZ 11083 5P1465-260 HOSE,NONMETALLIC MAKE FROM BULK P/N

5P1465,CUT TO 260 CM ... 1 16 PAFZZ 4730-01-577-8333 11083 1117421 CAP,HOSE ... 2 17 PAFZZ 5340-01-438-4644 11083 7X7958 CLAMP,LOOP ... 2 18 PAFZZ 5306-01-210-2303 11083 5S7379 BOLT,MACHINE ... 6 19 XDFZZ 11083 7N1277 BRACKET ... 2 20 PAFZZ 5340-01-060-8686 11083 7D7233 CLAMP,LOOP ... 3

5P1251,CUT TO 155 CM ... 1 22 XDFZZ 11083 1P4908 BRACKET ... 1 23 PAFZZ 4730-01-577-6957 11083 9X3966 ELBOW,HOSE TO BOSS ... 1 24 PAFZZ 5331-00-948-6482 11083 3K0360 O-RING ... 3 25 PAFZZ 4730-01-544-2795 11083 1595255 ADAPTER,STRAIGHT,PI ... 1 26 PAFZZ 5120-01-438-1351 11083 3P1932 ADAPTER,SOCKET WREN ... 1 27 PAFZZ 4730-01-578-2053 11083 6V8245 ELBOW,HOSE TO BOSS ... 1

28 MFFZZ 11083 7I7439-40 FRAME SECTION,STRUC MAKE FROM BULK

P/N 7I7439,CUT TO 40 CM ... 1 29 PAFZZ 4730-01-179-2902 11083 2V4868 ADAPTER,STRAIGHT,PI ... 2 30 PAFZZ 4730-01-208-3074 11083 5P3422 TEE,PIPE ... 1

(32)

(1) (2) (3) (4) (5) (6) (7) ITEM

31 PAFZZ 5340-01-467-4271 11083 9X6772 STRAP,RETAINING ... 3 32 PAFZZ 5340-01-471-5189 11083 4P7429 CLIP,SPRING TENSION ... 3 33 PAFZZ 5340-00-426-4793 99953 140583 CLAMP,LOOP ... 1 34 PAFZZ 5340-01-360-1691 11083 9S-4182 PLUG,PROTECTIVE,DUS ... 1 35 PAFZZ 5330-00-930-9407 11083 7M8485 SEAL,ADAPTER,MOTOR ... 1 36 PAFZZ 5340-01-439-2092 11083 9Y9236 BODY ASSEMBLY,GAGE ... 1 37 PAFZZ 5975-01-058-9099 11083 3S-2093 STRAP ... 3

38 MFFZZ 11083 8C3681-180 HOSE,NONMETALLIC MAKE FROM BULK P/N

8C3681,CUT TO 180 CM ... 1

END OF FIGURE

(33)

(34)

Figure 6. Cooling Fan and Fan Drive.

(35)

FIG. 6. COOLING FAN AND FAN DRIVE.

1 PAFZZ 2930-01-577-2504 11083 1188458 FAN,CENTRIFUGAL ... 1 2 PAFZZ 5310-01-286-6079 11083 8T4896 WASHER,FLAT 10.2 X 18.5 X 2.5MM

THK ... 9 3 PAFZZ 5306-01-176-7828 11083 5S7383 BOLT,MACHINE 3/8-16 X 1.75 IN ... 8 4 PAFZZ 5306-00-821-6793 11083 2A1531 BOLT,MACHINE 1/2-13 X 6.5 IN ... 1 5 PAFZZ 5340-01-579-6760 11083 7E4808 PLATE,MOUNTING ... 1 6 PAFZZ 3110-01-295-4077 11083 4W1204 CONE AND ROLLERS,TA ... 2 7 PAFZZ 5315-00-586-5103 11083 6H3956 PIN,SPRING ... 1 8 PAFZZ 3110-01-294-9500 11083 4W1203 CUP,TAPERED ROLLER ... 2 9 PAFZZ 5365-01-429-5220 11083 4W2042 SPACER,SLEEVE ... 1 10 PAFZZ 2930-01-579-6709 11083 1W5039 HUB,FAN CLUTCH ... 1 11 PAFZZ 5305-01-507-2641 11083 8T-5001 SCREW,TAPPING M12 X 1.75 X 130MM .... 1 12 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 4 13 PAFZZ 5310-01-471-4644 11083 1293180 NUT,SELF-LOCKING,HE M12 X 1.75

THD ... 2 14 XDFZZ 11083 1647888 BRACKET ... 1 15 PAFZZ 3040-01-577-6671 11083 7E5816 . SHAFT,SHOULDERED ... 1 16 PAFZZ 4730-00-172-0034 81343 AS15003-6-P FITTING,LUBRICATION ... 1 17 PAFZZ 5306-01-429-9746 11083 6V8004 BOLT,MACHINE M12 X 1.75 X 120MM ... 1 18 PAFZZ 5330-01-424-3522 11083 6V9748 SEAL,PLAIN ENCASED ... 1 19 PAFZZ 5365-00-498-2920 11083 5S9062 SPACER,SLEEVE ... 1 20 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 12 21 PAFZZ 5305-01-066-5199 11083 9B7237 SCREW 3/8-16 X 1.25 IN ... 8 22 PAFZZ 5306-01-413-8763 11083 8T2501 BOLT,SHOULDER 3/8-16 X 2 IN ... 2 23 PAFZZ 4140-01-576-5851 11083 1910069 GUARD,FAN IMPELLER ... 1 24 PAFZZ 5306-00-228-6835 11083 4L6454 BOLT,MACHINE 3/8-16 X 1 IN ... 1 25 PAFZZ 4140-01-576-5856 11083 1910068 GUARD,FAN IMPELLER ... 1

END OF FIGURE

(36)

Figure 7. Fan Hub Pulley and Related Parts.

(37)

FIG. 7. FAN HUB PULLEY AND RELATED PARTS. 1 PAFZZ 5306-00-285-1368 11083 0L1143 BOLT,MACHINE ... 6 2 PAFZZ 3020-01-597-0835 11083 1645692 PULLEY,GROOVE ... 1 3 PAFZZ 3020-01-577-6646 11083 2453702 PULLEY,GROOVE ... 1 4 PCFZZ 5331-00-862-6861 09990 2-338N951-75 O-RING ... 1 5 PAFZZ 3040-01-596-0525 11083 4N1744 ADAPTER,FAN ... 1 6 PAFZZ 3030-01-596-0522 11083 2517493 BELTS,V,MATCHED SET ... 1

END OF FIGURE

(38)

Figure 8. A/C Condenser and Mounting.

(39)

FIG. 8. A/C CONDENSER AND MOUNTING. 1 PAFZZ 5306-01-429-3170 11083 8T4835 BOLT,MACHINE 1/2-13 X 2 IN ... 6 2 PAFZZ 5310-01-097-6720 11083 5P1076 WASHER,SHOULDERED A 13.5 X 30 X 4MM THK ... 6 3 XDFZZ 11083 1144399 BRACKET,MOUNTING ... 1 4 PAFZZ 5306-01-210-2303 11083 5S7379 BOLT,MACHINE 3/8-16 X .875 IN ... 1 5 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 5 6 PAFZZ 5340-01-474-1782 11083 1223324 BRACKET,MOUNTING ... 1 7 XDFZZ 11083 1144400 BAFFLE ... 1 8 XDFZZ 11083 1106891 BRACKET,MOUNTING RH ... 1 9 PAFZZ 5305-01-066-5199 11083 9B7237 SCREW 3/8-16 X 1.25 IN ... 8 10 PAFZZ 5306-00-228-6835 11083 4L6454 BOLT,MACHINE 3/8-16 X 1 IN ... 6 11 PAFZZ 5310-01-286-6079 11083 8T4896 WASHER,FLAT 10.2 X 18.5 X 2.5MM THK ... 8 12 XDFZZ 11083 1945043 BRACKET,MOUNTING ... 1 13 PAFZZ 5325-01-324-7472 11083 6N8744 INSERT,PANEL FASTEN ... 4 14 PAFZZ 5310-01-069-2671 11083 9L8781 WASHER .406 X 1.5 X .188 IN THK ... 4 15 PAFZZ 5310-01-429-7859 11083 6V8801 NUT,PLAIN,HEXAGON 3/8-16 THD ... 2 16 XDFZZ 11083 1945044 SUPPORT ... 1 17 PAFZZ 4130-01-577-2460 11083 2065889 CONDENSER,REFRIGERA ... 1 18 XDFZZ 11083 1945042 BRACKET,MOUNTING ... 1 19 XDFZZ 11083 1144397 PLATE ... 1 END OF FIGURE

(40)

Figure 9. Muffler Assembly and Mounting.

(41)

FIG. 9. MUFFLER ASSEMBLY AND MOUNTING. 1 PAFZZ 2990-01-578-2083 11083 1552819 PIPE,EXHAUST ... 1 2 PAFZZ 5310-01-097-6720 11083 5P1076 WASHER,SHOULDERED A 13.5 X 30 X 4MM THK ... 1 3 PAFZZ 5306-01-473-4526 11083 8T4956 BOLT,MACHINE M12 X 1.75 X 35MM ... 1 4 XDFZZ 11083 1602317 BRACKET,MOUNTING ... 1 5 PAFZZ 5310-01-430-9036 11083 7X7729 WASHER,FLAT 11 X 25 X 3MM THK ... 6 6 PAFZZ 5305-01-066-5199 11083 9B7237 SCREW 3/8-16 X 1.25 IN ... 2 7 PAFZZ 5306-01-360-1996 11083 8T-4196 SCREW,CAP,HEXAGON H M10 X 1.5 X 35MM ... 4 8 PAFZZ 2990-01-577-9566 11083 1841679 HEAT SHIELD,EXHAUST ... 1 9 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 6 10 PAFZZ 5306-01-360-1994 11083 6V-4248 SCREW,CAP,HEXAGON H M10 X 1.5 X

25MM ... 6 11 XDFZZ 11083 2267511 BRACKET,MOUNTING ... 1 12 PAFZZ 2990-01-346-0365 11083 1W9229 MUFFLER,EXHAUST ... 1 13 PAFZZ 5340-01-527-1531 11083 141-1480 CLAMP ASSY ... 1 14 PAFZZ 4730-01-165-5721 11083 9M-2904 CLAMP ... 2

5P2817,CUT TO 65 CM ... 1

END OF FIGURE

(42)

Figure 10. NATO Receptacle and Wiring.

(43)

FIG. 10. NATO RECEPTACLE AND WIRING.

1 PAFZZ 6150-01-577-0130 11083 3372166 CABLE ASSEMBLY,POSE ... 1 2 PAFZZ 5935-01-097-9974 19207 11674728 CONNECTOR,RECEPTACL ... 1 3 PAFZZ 2590-01-574-8275 11083 2058317 . CAP,FILLER OPENING ... 1 4 PAFZZ 5310-00-514-6849 11083 3B4506 . WASHER,LOCK ... 1 5 PAFZZ 5306-00-496-2234 11083 0T0642 . BOLT,MACHINE ... 1 6 XDFZZ 11083 3372164 BRACKET,MOUNTING ... 1 7 PAFZZ 5310-01-413-8757 11083 8T-0328 WASHER,FLAT 5.5 X 10 X 1MM THK ... 8 8 PAFZZ 5310-01-352-7725 11083 5C2874 NUT,PLAIN,HEXAGON M5 X 0.8 THD ... 4 9 PAFZZ 5975-01-058-9099 11083 3S-2093 STRAP ... 2 10 PAFZZ 5340-01-058-9143 11083 5K8451 CLIP ... 1 11 PAFZZ 6150-01-577-0377 11083 3372165 CABLE ASSEMBLY,POSE ... 1 12 PAFZZ 5306-01-429-5268 11083 8T0326 BOLT,MACHINE M5 X 0.8 X 25MM ... 4

END OF FIGURE

(44)

(45)

Figure 11. Engine Wiring Harnesses. (Sheet 1 of 2)

(46)

Figure 11. Engine Wiring Harnesses. (Sheet 2 of 2)

(47)

FIG. 11. ENGINE WIRING HARNESSES.

1 PAFZZ 4730-01-165-9526 01276 2216-1-2-4S ADAPTER,STRAIGHT,PI ... 1 2 PAFZZ 5331-00-103-1986 81343 AS3208-04 O-RING ... 1

3 PAFZZ 6620-01-506-8988 11083 161-9926 TRANSMITTER,PRESSUR TURBOCHARGER

INLET ... 1 4 PAFZZ 5999-01-470-8845 11083 4P7581 CLIP,ELECTRICAL ... 6 5 PAFZZ 2815-01-053-4712 11083 7K1181 STRAP ... 30 6 PAFZZ 6150-01-576-9748 11083 2750073 CABLE ASSEMBLY,SPEC ENGINE ... 1 7 PAFZZ 5975-01-543-8005 11083 2042281 STRAP,TIEDOWN,ELECT ... 9 8 PAFZZ 5999-01-581-9011 11083 1400860 STRIP,ELECTRICAL GR ... 1 9 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 1 10 PAFZZ 5305-01-285-7096 11083 5P2228 SCREW,CAP,HEXAGON H 1/2-13 X 1 IN ....1 11 XDFZZ 11083 2502330 PLATE ... 1 12 PAFZZ 5306-01-419-5181 11083 8T4172 SCREW,CAP,HEXAGON H M10 X 1.5 X 80MM ... 1 13 PAFZZ 5310-01-094-8810 78189 3320-14-01 WASHER,SQUARE CONE ... 8 14 PAFZZ 5306-01-360-1634 11083 8T4136 BOLT,MACHINE M10 X 1.5 X 25MM ... 3 15 XDFZZ 11083 1643743 PLATE ... 1 16 PAFZZ 5340-01-471-5243 11083 4P8134 CLIP,SPRING TENSION ... 3

17 PAFZZ 6150-01-568-0907 11083 1212844 WIRING HARNESS CRANK W/O

INJECTION ... 1 18 PAFZA 2920-01-066-0596 11083 8S0948 CLIP ... 1 19 PAFZZ 5340-01-151-9308 11083 1S0994 CLAMP,LOOP ... 5 20 PAFZZ 5310-01-113-4047 11083 3K6060 NUT,SELF-LOCKING,HE 3/8-16 THD ... 5 21 PAFZZ 5307-00-118-3133 11083 1J8668 STUD,CONTINUOUS THR ... 3 22 PAFZZ 6150-01-577-0146 11083 3144218 CABLE,POWER,ELECTRI ... 1 23 XDFZZ 11083 1901027 BRACKET AS. ... 1 24 PAFZZ 5305-01-439-8516 11083 8T4190 SCREW,MACHINE M16 X 2 X 25MM ... 2 25 PAFZZ 5310-01-421-9919 11083 7X0515 WASHER,FLAT 17 X 35 X 5MM THK ... 2 26 XDFZZ 11083 1930403 BRACKET ... 1 27 PAFZZ 5340-01-535-4481 11083 104-6202 LOOP,STRAP FASTENER ... 1 28 PAFZZ 6685-01-526-7701 11083 145-7028 TRANSMITTER,TEMPERA TRANSMISSION

SUMP/TORQUE CONVERTER OIL ... 2 29 PAFZZ 5331-01-096-0912 11083 7J-0204 O-RING ... 2

30 PAFZZ 2815-01-497-2860 11083 1895746 SPEED SENSOR,DIESEL TORQUE

CONVERTER ... 1

(48)

(1) (2) (3) (4) (5) (6) (7) ITEM

31 PAFZZ 5310-01-286-6079 11083 8T4896 WASHER,FLAT 10.2 X 18.5 X 2.5MM

THK ... 1 32 PAFZZ 5340-01-471-5189 11083 4P7429 CLIP,SPRING TENSION ... 2

END OF FIGURE

(49)

(50)

Figure 12. Engine Mounting and Support.

(51)

FIG. 12. ENGINE MOUNTING AND SUPPORT. 1 PAFZZ 5306-00-426-3737 11083 2B1015 BOLT,MACHINE 3/4-10 X 6.5 IN ... 4 2 PAFZZ 5310-01-102-2477 11083 5P8248 WASHER,FLAT 20 X 36.5 X 3.5MM THK ... 16 3 PAFZZ 5340-01-577-7645 11083 7N9696 BRACKET,MOUNTING ... 2 4 PAFZZ 5342-01-296-7766 11083 7C3567 MOUNT,RESILIENT,WEA ... 2 5 PAFZZ 5340-01-577-8343 11083 4W5385 BRACKET,ANGLE ... 2 6 PAFZZ 5306-00-423-8069 11083 0L1178 BOLT,MACHINE 3/4-10 X 2 IN ... 12 7 PAFZZ 5340-01-566-9032 11083 9Y-9619 BRACKET,MULTIPLE AN ... 2 8 XDFZZ 11083 1715817 SUPPORT,ENGINE ... 1 9 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 13 10 PAFZZ 5306-01-533-8049 11083 6V-8675 SCREW,CAP,HEXAGON H M12 X 1.75 X 35MM ... 5 11 PAFZZ 5310-01-157-3394 11083 5P8250 WASHER,FLAT 28 X 49 X 5MM THK ... 2 12 PAFZZ 5305-01-255-9377 11083 9F6936 SCREW,CAP,HEXAGON H 1-8 X 6 IN ... 2 13 XDFZZ 11083 1588693 TRUNNION ASSEMBLY ... 1 14 XDFZZ 11083 1588696 . RING ... 1 15 XAFZZ 11083 1693786 . ENGINE SUPPORT ... 1 16 PAFZZ 5305-01-551-8089 39428 95327A501 SCREW,CAP,HEXAGON H M12 X 1.75 X 110

MM ... 8

END OF FIGURE

(52)

Figure 13. Engine Assembly.

(53)

FIG. 13. ENGINE ASSEMBLY. 1 PAFZZ 5306-01-438-1755 11083 6V8197 BOLT,MACHINE M12 X 1.75 X 40MM ... 6 2 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 6 3 PAFZZ 5340-01-524-8435 11083 113-9005 PLATE,ENGINE ... 1 4 PAFZZ 5310-01-429-7239 11083 5P-7970 NUT,PLAIN,HEXAGON M8 X 1.25 THD ... 2 5 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2 6 XDFZZ 11083 1724233 BRACKET AS ... 1 7 PAFZZ 5306-01-360-1994 11083 6V-4248 SCREW,CAP,HEXAGON H M10 X 1.5 X 25MM ... 2 8 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 2 9 XDFZZ 11083 1738912 EYE,LIFTING ... 1 10 XDFZZ 11083 1011651 PLATE ... 1 11 PAFHH 2815-01-578-3605 11083 3181380 ENGINE,DIESEL ... 1 END OF FIGURE

(54)

Figure 14. Engine Block and Related Parts.

(55)

FIG. 14. ENGINE BLOCK AND RELATED PARTS.

1 XDHZZ 11083 1280411 JOURNAL ... 1 2 PAHZA 5315-00-920-6927 11083 1B-8705 KEY,WOODRUFF ... 1

3 XDHZZ 11083 1337100 GEAR-CAMSHAFT DR ... 1

4 PAHZZ 5365-01-099-9380 11083 1N-5999 PLUG,MACHINE THREAD ... 2 5 PAHZZ 5331-01-335-0042 11083 5P7813 O-RING ... 2 6 PAHZZ 5331-01-522-0142 11083 4G-4972 O-RING ... 6 7 PAHZZ 5315-01-360-6728 11083 7N-5683 PIN,STRAIGHT,HEADLE ... 6 8 PAHZZ 5340-00-229-9294 11083 3B0623 PLUG,EXPANSION ... 3 9 XDHZZ 11083 2002054 BLOCK,CYLINDER ... 1 10 XDHZZ 11083 2165584 . BEARING-SLEEVE ... 1 11 XDHZZ 11083 1170166 . CAP-CRANKSHAFT ... 7 12 XDHZZ 11083 1750454 . BOLT-HEX HEAD M16 X 2 X 160MM ... 14 13 PAHZZ 5310-01-095-4631 11083 5P8247 . WASHER,FLAT 17 X 32 X 3.5MM THK ... 14 14 XDHZZ 11083 2165585 . BEARING-SLEEVE ... 1 15 XDHZZ 11083 2165583 . BEARING-SLEEVE ... 5 16 PAHZZ 5340-00-363-8925 11083 4F-5695 PLUG,EXPANSION ... 6 17 PAHZZ 5315-01-188-1865 11083 6V-3538 PIN,STRAIGHT,HEADLE ... 2 18 XDHZZ 11083 1713063 CAMSHAFT ... 1 19 PAHZZ 5306-01-360-0931 11083 6V-5217 BOLT,MACHINE M8 X 1.25 X 20MM ... 2 20 PAHZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2 21 XDHZZ 11083 1180459 COVER ... 1 22 PAHZZ 5330-01-533-5617 11083 133-7068 GASKET ... 1 23 PAHZZ 5315-01-533-7267 11083 178-3643 PIN,STRAIGHT,HEADED ... 1 24 PAHZZ 5310-01-360-9078 11083 4K9841 WASHER,FLAT .406 X .75 X .064 IN THK . . . 1 25 PAHZZ 5365-01-042-9079 30780 4 HP5ON-S PLUG,MACHINE THREAD ... 1 26 PAHZZ 5331-00-103-1986 81343 AS3208-04 O-RING ... 1 27 PAHZZ 5330-01-534-4572 11083 1043560 SEAL,PLAIN ... 6 28 PAHZZ 2815-01-534-1854 11083 148-2125 CYLINDER SLEEVE ... 6

END OF FIGURE

(56)

(57)

Figure 15. Engine Control Wiring Harnesses and Related Parts. (Sheet 1 of 2)

(58)

Figure 15. Engine Control Wiring Harnesses and Related Parts. (Sheet 2 of 2)

(59)

FIG. 15. ENGINE CONTROL WIRING HARNESSES AND RELATED PARTS.

1 PAFZZ 5340-01-471-5243 11083 4P8134 CLIP,SPRING TENSION ... 4 2 PAFZZ 5975-01-058-9099 11083 3S-2093 STRAP ... 6 3 PAFZZ 5342-01-063-4236 11083 8J1256 CLIP ... 3 4 PAFZZ 5305-01-480-2357 45152 8HE195 SCREW,MACHINE M6 X 1 X 20MM ... 2 5 PAFZZ 5310-01-098-0634 78189 WD23875 WASHER,FLAT 7.2 X 19 X 2MM THK ... 2

6 PAFZZ 6150-01-576-8440 11083 2224086 WIRING HARNESS ENGINE

ELECTRONIC ... 1 7 PAFZZ 5905-01-533-4205 45152 6HA119 SENSOR,BOOST ... 1 8 PAFZZ 5340-01-438-9800 11083 9X0261 ADAPTER,RESILIENT M ... 1 9 PAFZZ 5331-00-103-1986 81343 AS3208-04 O-RING ... 1 10 PAFZZ 5331-00-020-0186 11083 6V-5049 O-RING ... 2

11 PAFZZ 6150-01-577-0121 11083 2698372 CABLE ASSEMBLY,POSE FUEL

TEMPERATURE ... 1 12 PAFZZ 5905-01-469-7259 11083 264-4297 RESISTOR,THERMAL ... 2 13 PAFZA 5331-01-513-5210 11083 214-7568 O-RING ... 2 14 PAFZZ 2990-01-525-3910 11083 161-1703 SENSOR,MANIFOLD ABS ... 1 15 PAFZZ 5340-01-514-4631 11083 067-2551 CLAMP,LOOP ... 1 16 PAFZZ 5331-01-413-2754 11083 6V-6609 O-RING ... 1 17 PAFZZ 5306-01-360-1704 11083 6V-6317 SCREW,CAP,HEXAGON H M10 X 1.5 X

20MM ... 1 18 PAFZZ 5310-01-474-1623 11083 3E-4353 WASHER,SEAL 11 X 25 X 3MM THK ... 1 19 PAFZZ 5999-01-470-8845 11083 4P7581 CLIP,ELECTRICAL ... 1 20 PAFZZ 2815-01-053-4712 11083 7K1181 STRAP ... 2 21 PAFZZ 5340-01-480-0363 45152 8HE196 CLAMP,LOOP ... 1 22 PAFZZ 5331-00-020-0203 02697 3-904V747-75 O-RING ... 2 23 PAFZA 4730-01-515-7559 11083 1170067 ELBOW,HOSE ... 1 24 PAFZZ 6620-01-524-9112 11083 161-1705 TRANSMITTER,PRESSUR ... 1 25 PAFZZ 5331-01-545-8113 11083 203-3940 O-RING ... 1 26 PAFZZ 6680-01-568-9595 11083 191-8304 TRANSDUCER,VELOCITY ... 1 27 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2 28 PAFZZ 5306-01-360-1707 11083 6V-5215 SCREW,CAP,HEXAGON H M8 X 1.25 X 16MM ... 2 29 PAFZZ 5305-01-480-2357 45152 8HE195 SCREW,MACHINE M6 X 1 X 20MM ... 9 30 PAFZZ 5306-01-438-4985 11083 6V8837 BOLT BLANK M6 X 1 X 16MM ... 1

(60)

(1) (2) (3) (4) (5) (6) (7) ITEM

31 PAFZZ 5310-01-439-0845 11083 9X8267 WASHER,FLAT 6.6 X 12 X 2MM THK ... 1 32 PAFZZ 5340-01-166-6926 11083 8M2771 CLAMP,LOOP ... 1 33 PAFZZ 5999-01-517-2985 11083 7E-6508 CAP,ELECTRICAL ... 6

34 PAFZZ 6150-01-533-4969 11083 4P9537 WIRING HARNESS,BRAN UNIT

INJECTOR ... 1 35 PAFZZ 5310-01-051-2360 11083 5P537 WASHER 7.2 X 14.5 X 2MM THK ... 9 36 PAFZZ 5340-01-522-1104 11083 7X-2468 CLAMP,LOOP ... 3 37 PAFZZ 5340-01-071-2047 11083 2V3216 CLAMP,LOOP ... 1 38 PAFZZ 5365-00-411-4584 11083 9S-4191 PLUG,MACHINE THREAD ... 1 39 PAFZZ 5305-01-471-5209 11083 6V-7981 SCREW,CAP,HEXAGON H M10 X 1.5 X 70MM THK ... 1 40 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 1 41 PAFZZ 5365-01-165-8751 11083 2M7077 SPACER,SLEEVE ... 1 42 PAFZZ 5340-00-426-4656 11083 4D7794 CLAMP,LOOP ... 1 43 PAFZZ 5905-01-495-5639 45152 6HA126 SENSOR,SPEED,LOW ... 1

END OF FIGURE

(61)

(62)

Figure 16. Engine ECM.

(63)

FIG. 16. ENGINE ECM.

1 PAFZZ 2990-01-578-7256 11083 3223604 REGULATOR-CONTROL,E ... 1 2 PAFZZ 5305-01-516-5775 11083 1842472 . SCREW,MACHINE NO 8-32 X 9.52MM ... 1 3 PAFZZ 5999-01-470-4232 11083 7X6315 . STRIP,ELECTRICAL GR ... 1 4 PAFZZ 5365-01-496-0506 45152 6HA144 SPACER,RING ... 4 5 PAFZZ 5340-01-460-0266 11083 8T-9655 PLATE,RESILIENT MOU ... 8 6 PAFZZ 5310-01-415-1603 11083 9N-0869 WASHER,FLAT 8.8 X 25.5 X 2MM THK ... 4 7 PAFZZ 5305-01-360-1008 11083 8T0276 SCREW,CAP,HEXAGON H M8 X 1.25 X 45MM ... 2 8 PAFZZ 5307-01-472-7266 11083 9X-2098 STUD,SHOULDERED ... 2 9 PAFZZ 5310-01-359-8806 11083 8T4224 WASHER,FLAT 8.8 X 16 X 2MM THK ... 1 10 PAFZZ 5310-01-397-5100 11083 5C-7261 NUT,PLAIN,HEXAGON M8 X 1.25 THD ... 1 11 PAFZZ 5307-01-460-0235 11083 9X2097 STUD,PLAIN ... 1 12 PAFZZ 5310-01-425-3618 11083 6V3964 WASHER,FLAT 8.8 X 25.5 X 5MM THK ... 1 END OF FIGURE

(64)

Figure 17. Ether Starting Kit.

(65)

FIG. 17. ETHER STARTING KIT.

1 PCFZZ 2910-00-646-9727 78280 LP-535 CYLINDER,ENGINE STA ... 1 2 PAFZZ 5310-01-415-1606 11083 9X8256 WASHER,FLAT 6.6 X 12 X 2MM THK ... 3 3 PAFZZ 5306-01-413-5287 11083 8T4138 BOLT,SHOULDER M6 X 1 X 20MM ... 3 4 PAFZZ 5945-01-468-1267 11083 3E5239 RELAY,ELECTROMAGNET ... 1

5 PAFZZ 5306-01-398-1282 11083 8T4908 SCREW,CAP,HEXAGON H M8 X 1.25 X

25MM ... 4 6 PAFZZ 5310-01-359-8806 11083 8T-4224 WASHER,FLAT 8.8 X 16 X 2MM THK ... 4 7 PAFZZ 5340-01-088-2385 11083 7N2059 CLAMP,LOOP ... 1 8 PAFZZ 5999-01-470-8845 11083 4P7581 CLIP,ELECTRICAL ... 1 9 PAFZZ 4820-01-551-9292 11083 2391134 VALVE ASSEMBLY ... 1

10 MFFZZ 11083 1749169-60 TUBE MAKE FROM BULK P/N 1749169,CUT

TO 60 CM ... 1 11 PAFZZ 5340-01-161-7400 11083 1V3113 CLAMP,LOOP ... 2 12 PAFZZ 4730-00-067-9801 96906 MS39176-1 NUT,TUBE COUPLING ... 1 13 PAFZZ 4730-00-239-2503 96906 MS51825-1A SLEEVE,CLINCH,TUBE ... 1 14 PAFZZ 4730-01-545-1398 11083 2300917 ADAPTER,STRAIGHT,TU ... 1 15 PAFZZ 2915-01-508-9647 11083 7J-5606 NOZZLE,FUEL INJECTI ... 1 16 XDFZZ 11083 2529466 BRACKET AS. ... 1 17 PAFZZ 5310-01-474-1623 11083 3E-4353 WASHER,SEAL ... 3 18 PAFZZ 5306-01-360-1994 11083 6V-4248 SCREW,CAP,HEXAGON H ... 3

END OF FIGURE

(66)

Figure 18. Starter.

(67)

FIG. 18. STARTER.

1 PAFZZ 2920-01-533-3283 11083 237-1962 STARTER,ENGINE,ELEC ... 1 2 PAFZZ 5330-01-332-4090 11083 4N1059 GASKET ... 1 3 PAFZZ 5306-00-402-9244 11083 8S2332 BOLT,MACHINE 5/8-11 X 1.75 IN ... 3 4 PAFZZ 6150-01-579-8683 11083 1856393 CABLE ASSEMBLY,SPEC ... 1 5 PAFZZ 5310-01-352-7561 11083 7X-0562 WASHER,FLAT ... 6 6 PAFZZ 5310-01-184-3538 11083 6V8188 NUT,PLAIN,HEXAGON ... 6

END OF FIGURE

(68)

Figure 19. Turbocharger Oil Lines.

(69)

FIG. 19. TURBOCHARGER OIL LINES. 1 PAFZZ 5305-01-360-1008 11083 8T0276 SCREW,CAP,HEXAGON H M8 X 1.25 X 45MM ... 4 2 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 6 3 PAFZZ 5365-01-533-5865 11083 9G-8661 SPACER,SLEEVE ... 3 4 PAFZZ 5330-00-074-3605 11083 8H9788 GASKET ... 1 5 PAFZZ 5365-01-471-5605 11083 4K-5824 SPACER,SLEEVE ... 1 6 PAFZZ 4710-01-577-8935 11083 1612128 TUBE ASSEMBLY,METAL ... 1 7 PAFZZ 5330-01-533-3192 11083 188-6126 GASKET ... 1 8 PAFZZ 4710-01-578-5131 11083 1612129 TUBE ASSEMBLY,METAL ... 1 9 PAFZZ 5340-01-168-7289 11083 6N6033 STRAP,RETAINING ... 2 10 PAFZZ 5306-01-360-1009 11083 6V-3940 SCREW,CAP,HEXAGON H M8 X 1.25 X 25MM ... 1 11 PCFZZ 5331-01-417-6179 11083 1142687 O-RING ... 1 12 PAFZZ 5306-01-360-1006 11083 6V-5218 SCREW,CAP,HEXAGON H M8 X 1.25 X 35MM ... 2 13 PAFZZ 4730-01-471-0577 11083 119-2942 ADAPTER,STRAIGHT,PI ... 1 14 PAFZZ 5331-01-457-1554 11083 5P-8066 O-RING ... 1 15 PAFZZ 4730-01-066-4586 11083 8M0505 ADAPTER,STRAIGHT,TU ... 1 16 PAFZZ 5331-00-973-8301 78640 8L2786 O-RING ... 1 17 PAFZZ 5310-01-429-7239 11083 5P-7970 NUT,PLAIN,HEXAGON M8 X 1.25 THD ... 1 END OF FIGURE

(70)

Figure 20. Turbocharger and Related Parts.

(71)

FIG. 20. TURBOCHARGER AND RELATED PARTS.

1 PAFZZ 5330-01-318-4585 11083 1N9372 GASKET ... 1 2 PAFZZ 4730-01-578-6953 11083 1842465 ELBOW,FLANGE TO BOS ... 1 3 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 4 4 PAFZZ 5306-01-311-4592 11083 6V-1820 BOLT,MACHINE M10 X 1.5 X 30MM ... 4 5 PCFZZ 5331-00-582-7084 95272 A334 SR310-70 O-RING ... 2 6 PAFZZ 2950-01-534-2484 11083 167-9666 TURBOSUPERCHARGER,E ... 1 7 PAFZZ 5330-01-518-0631 11083 1P0451 GASKET ... 1 8 PAFZZ 5310-01-459-4164 11083 3E-8017 NUT,SELF-LOCKING,HE ... 4

END OF FIGURE

(72)

Figure 21. Exhaust Manifold.

(73)

FIG. 21. EXHAUST MANIFOLD. 1 PAFZZ 2815-01-522-0063 11083 4P-8279 MANIFOLD,EXHAUST ... 1 2 PAFZZ 5330-01-479-4600 45152 8HB265 GASKET ... 6 3 PAFZZ 5307-01-360-0988 11083 8T7044 STUD,PLAIN ... 4 4 PAFZZ 2815-01-578-5224 11083 1612726 MANIFOLD,EXHAUST ... 1 5 PAFZZ 2815-01-522-0065 11083 4P-8280 MANIFOLD,EXHAUST ... 1 6 PAFZZ 5315-01-479-2027 45152 8HB268 PIN,HOLLOW ... 12 7 PAFZZ 5365-01-466-8233 11083 4P4369 SPACER,PLATE ... 12 8 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 12 9 PAFZZ 5310-01-459-4164 11083 3E-8017 NUT,SELF-LOCKING,HE M10 X 1.5MM

THD ... 12

END OF FIGURE

(74)

Figure 22. Water Aftercooler.

(75)

FIG. 22. WATER AFTERCOOLER. 1 PAFZZ 5307-01-472-7266 11083 9X-2098 STUD,SHOULDERED ... 2 2 PAFZZ 5305-01-360-1993 11083 6V-5219 SCREW,CAP,HEXAGON H M8 X 1.25 X 40MM ... 20 3 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 26 4 XDFZZ 11083 1612867 COVER ... 1 5 PAFZZ 5330-01-224-3701 11083 2W3679 GASKET ... 2 6 PAFZZ 2815-01-577-9637 11083 2118231 ADAPTER,HOUSING ... 1 7 PAFZZ 5331-00-074-3776 11083 5M5860 O-RING ... 1 8 PAFZZ 5331-00-433-3778 11083 6L1648 O-RING ... 2 9 PAFZZ 2815-01-577-9983 11083 1660364 TUBE ASSEMBLY,METAL ... 1 10 PAFZZ 5306-01-360-0929 11083 6V-2317 BOLT,MACHINE M8 X 1.25 X 30MM ... 4 11 PAFZZ 5330-01-240-0697 11083 9L5908 GASKET ... 2 12 PAFZZ 4420-01-576-6129 11083 1644712 CORE ASEMBLY,FLUID ... 1 13 PAFZZ 5306-01-360-1006 11083 6V-5218 SCREW,CAP,HEXAGON H M8 X 1.25 X 35MM ... 2 14 PAFZZ 5330-01-480-9090 45152 7HB524 GASKET ... 3 15 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 12 16 PAFZZ 5306-01-398-1283 11083 6V5842 SCREW,CAP,HEXAGON H M10 X 1.5 X 40MM ... 6 17 PAFZZ 5305-01-471-5209 11083 6V-7981 SCREW,CAP,HEXAGON H M10 X 1.5 X 70MM ... 6 18 XDFZZ 11083 1610120 HOUSING,AFTERCOOLER ... 1 19 PAFZZ 4730-01-577-9739 11083 2142469 ADAPTER,HOUSING ... 1 END OF FIGURE

(76)

Figure 23. Fuel Injection Lines and Related Parts.

(77)

FIG. 23. FUEL INJECTION LINES AND RELATED PARTS.

1 PAFZZ 5365-01-036-0010 11083 9S-8004 PLUG,MACHINE THREAD ... 1 2 PAFZA 5331-01-513-5210 11083 214-7568 O-RING ... 6 3 PAFZZ 5331-00-166-1076 58828 J221P120 O-RING ... 6 4 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 8 5 PAFZZ 5306-01-360-1006 11083 6V-5218 SCREW,CAP,HEXAGON H M8 X 1.25 X 35MM ... 6 6 PAFZZ 5330-00-367-5650 11083 3P647 PACKING,PREFORMED ... 2 7 PAFZZ 5365-01-577-8844 11083 1637972 SPACER,SPECIAL SHAP ... 1 8 PAFZZ 5315-01-103-3917 11083 7M5130 . PIN,SPRING ... 1 9 PAFZZ 4730-01-516-5690 11083 126-0179 MANIFOLD,FUEL FEEDE ... 1 10 PAFZZ 5365-00-411-4584 11083 9S-4191 PLUG,MACHINE THREAD ... 1 11 PAFZZ 5340-01-165-3715 11083 6V0852 CAP,PROTECTIVE,DUST ... 1 12 PAFZZ 4730-01-164-1777 01276 FD90-1102-05-04 COUPLING HALF,QUICK ... 1 13 PAFZZ 5331-01-533-5204 11083 6V-8676 O-RING ... 1 14 PAFZZ 4730-01-350-0196 11083 6V8636 REDUCER,BOSS ... 1 15 PAFZZ 5331-00-166-0980 81343 AS3209-12 O-RING ... 1 16 PAFZZ 5365-01-505-6809 11083 6V9828 PLUG,MACHINE THREAD ... 1

17 PAFZZ 5305-01-360-1005 11083 5P8347 SCREW,CAP,HEXAGON H M8 X 1.25 X

70MM ... 2 18 PAFZZ 5340-01-360-1691 11083 9S-4182 PLUG,PROTECTIVE,DUS ... 1 19 PAFZZ 5331-01-524-4670 11083 214-7566 O-RING ... 1 20 PAFZZ 2940-01-579-1369 11083 2386770 HEAD,FLUID FILTER ... 1 21 PAFZZ 5307-01-051-2364 11083 9S4167 . STUD,PLAIN ... 1 22 PAFZZ 2940-01-455-4730 11083 1R0749 FILTER ELEMENT,FLUI ... 1 23 PAFZZ 5330-01-295-3525 11083 1P-0436 GASKET ... 1 24 PAFZZ 2910-01-178-9971 11083 6N4414 COVER,FLUID FILTER ... 1 25 PAFZZ 5310-01-439-0845 11083 9X8267 WASHER,FLAT 6.6 X 12 X 2MM THK ... 1 26 PAFZZ 5306-01-433-4753 11083 6V2315 BOLT,MACHINE M6 X 1 X 35MM ... 1 27 PAFZZ 4730-01-168-1050 11083 0307947 ELBOW,TUBE TO BOSS ... 1 28 PAFZZ 4720-01-051-2406 11083 6N3246 HOSE ASSEMBLY,NONME ... 1 29 PAFZZ 5340-00-498-2946 11083 8M2773 CLIP ... 2 30 PAFZZ 5310-01-352-2753 11083 8T4121 WASHER,FLAT 11 X 21 X 2.5MM THK ... 1 31 PAFZZ 5310-01-397-5100 11083 5C-7261 NUT,PLAIN,HEXAGON M8 X 1.25 THD ... 1

(78)

(1) (2) (3) (4) (5) (6) (7) ITEM

32 PAFZZ 5306-01-360-1994 11083 6V-4248 SCREW,CAP,HEXAGON H M10 X 1.5 X 25MM ... 1 33 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 1 34 PAFZZ 5365-01-577-8901 11083 910081 SPACER,RING ... 1 35 PAFZZ 4730-01-163-7161 11083 0307962 ELBOW,TUBE ... 1 36 PAFZZ 5331-00-973-8301 78640 8L2786 O-RING ... 1 37 PAFZZ 4730-01-429-3247 11083 118-4728 ELBOW,TUBE ... 1 38 PAFZZ 4820-01-565-5146 11083 233-6742 VALVE,CHECK ... 1 39 PAFZZ 5331-00-020-0067 11083 6V-4589 . O-RING ... 1 40 PAFZZ 4820-01-563-2466 11083 2812725 . VALVE,CHECK ... 1 41 PAFZZ 5330-01-473-6087 11083 6V6923 . . RETAINER,PACKING ... 1 42 PAFZZ 5331-01-351-2729 11083 336033 . . O-RING ... 1 END OF FIGURE

TM 5-2410-241-24P

0003

(79)

(80)

Figure 24. Fume Disposal Lines.

(81)

FIG. 24. FUME DISPOSAL LINES.

1 PAFZZ 5365-01-062-5318 11083 9S-8006 PLUG,O-RING ... 1 2 PAFZZ 5330-01-481-0979 45152 8HB318 SEAL,PLAIN ENCASED ... 1 3 PAFZZ 5331-01-413-2754 11083 6V-6609 O-RING ... 1 4 PAFZZ 5365-01-031-8183 19207 11621436-3 PLUG,MACHINE THREAD ... 1 5 PAFZZ 5365-01-322-5109 11083 2V4387 SPACER,SLEEVE ... 1 6 PAFZZ 5340-01-053-4546 11083 2S2053 CLIP ... 2 7 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2 8 PAFZZ 5305-01-360-1993 11083 6V-5219 SCREW,CAP,HEXAGON H M8 X 1.25 X 40MM ... 1 9 PAFZZ 4720-01-578-4633 11083 4P1555 HOSE,NONMETALLIC ... 1 10 PAFZZ 5306-01-360-0931 11083 6V-5217 BOLT,MACHINE M8 X 1.25 X 20MM ... 1 11 PAFZZ 4730-01-165-5721 11083 9M-2904 CLAMP ... 1 END OF FIGURE

(82)

Figure 25. Primary Fuel Filter.

(83)

FIG. 25. PRIMARY FUEL FILTER.

1 PAFZZ 2910-01-496-2523 11083 137-5541 PUMP,HAND,FUEL PUMP ... 1

2 PAFZZ 5306-01-360-1996 11083 8T-4196 SCREW,CAP,HEXAGON H M10 X 1.5 X

35MM ... 2 3 PAFZZ 5310-01-352-2753 11083 8T4121 WASHER,FLAT 11 X 21 X 2.5MM THK ... 3 4 XDFZZ 11083 1288557 BASE,FILTER ... 1 5 PAFZZ 5307-01-051-2364 11083 9S4167 . STUD,PLAIN ... 1 6 PAFZZ 5365-01-042-9079 30780 4 HP5ON-S PLUG,MACHINE THREAD ... 4 7 PAFZZ 5331-00-020-0203 02697 3-904V747-75 O-RING ... 4 8 PAFZZ 2910-01-578-3611 11083 3261642 FILTER FLUID ... 1 9 PAFZZ 5330-01-573-1301 11083 2208678 . SEAL RING,METAL ... 1 10 PAFZZ 5331-00-939-0687 11083 2M-9780 O-RING ... 1 11 PAFZZ 4730-01-525-6480 11083 005-4173 ELBOW,PIPE ... 1 12 PAFZZ 4710-01-579-6706 11083 1930747 TUBE ASSEMBLY,METAL ... 1 13 PAFZZ 2940-01-555-7435 11083 2705320 BOWL,SEDIMENT ... 1 14 PAFZZ 5340-00-169-8336 11083 4D9517 CLIP,OIL FILL ... 1 15 PAFZZ 5306-01-360-0928 11083 8T4137 BOLT,MACHINE M10 X 1.5 X 20MM ... 1 16 PAFZZ 4720-01-150-0882 11083 5P5991 HOSE,NONMETALLIC ... 2 17 PAFZZ 5342-01-063-0674 11083 1P4278 CLAMP ... 1 18 PAFZZ 5330-01-295-3525 11083 1P-0436 GASKET ... 1 19 PAFZZ 5310-01-051-2360 11083 5P537 WASHER 7.2 X 14.5 X 2MM THK ... 1 20 PAFZZ 5306-00-423-8784 11083 7B2742 BOLT,MACHINE 1/4-20 X 1.25 IN ... 1 21 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 1 22 PAFZZ 5306-00-226-4829 80204 B1821BH031C125N BOLT,MACHINE ... 1 END OF FIGURE

(84)

Figure 26. Fuel Injector.

(85)

FIG. 26. FUEL INJECTOR. 1 PAFZZ 5306-01-516-5747 11083 152-3001 BOLT,MACHINE 8 X 1.25 X 7MM ... 1 2 PAFZZ 5365-01-466-8232 11083 4P8525 SPACER,PLATE ... 1 3 PAFZZ 4730-01-466-9271 11083 7C8851 CLAMP,HOSE,SPECIAL- ... 1 4 PAFZZ 5331-01-480-8871 11083 9X7317 O-RING ... 1 5 PAFZZ 5331-01-480-8870 11083 1198784 O-RING ... 1 6 PAFZZ 5331-01-522-1093 11083 215-3198 O-RING ... 1 7 PAFZZ 2910-01-534-4305 11083 208-9160 INJECTOR ASSEMBLY,F ... 1

END OF FIGURE

(86)

Figure 27. Fuel Transfer Pump.

(87)

FIG. 27. FUEL TRANSFER PUMP.

1 PAFZZ 5330-00-104-4378 11083 9L1633 GASKET ... 1 2 XDFZZ 11083 2963447 COVER ... 1 3 PAFZZ 5310-01-481-0860 45152 7HB529 WASHER,SEAL ... 2 4 PAFZZ 5306-01-577-8936 11083 1156929 BOLT,SHOULDER M10 X 1.5 X 25MM ... 4 5 PAFZZ 5330-01-481-0971 45152 7HB224 SEAL,PLAIN ENCASED ... 1 6 PAFZZ 2915-01-574-0573 11083 3166863 PUMP,FUEL,METERING ... 1 7 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 2

END OF FIGURE

(88)

Figure 28. Temperature Regulator.

(89)

FIG. 28. TEMPERATURE REGULATOR.

1 PAFZZ 2930-01-577-0074 11083 2549165 MANIFOLD,FLUID COOL ... 1

2 PAFZZ 5305-01-360-1005 11083 5P8347 SCREW,CAP,HEXAGON H M8 X 1.25 X

70MM ... 6 3 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 10 4 PAFZZ 5330-01-516-5673 11083 118-2797 GASKET ... 4 5 PAFZZ 5306-01-468-0660 11083 8T0292 BOLT,MACHINE M8 X 1.25 X 90MM ... 4 6 PAFZZ 5365-01-031-8183 19207 11621436-3 PLUG,MACHINE THREAD ... 2 7 PAFZZ 5331-01-413-2754 11083 6V-6609 O-RING ... 2 8 PAFZZ 5330-01-495-5232 45152 7HA960 GASKET ... 1 9 PAFZZ 6685-01-533-0759 11083 2485513 REGULATOR-WATER ... 2 10 PAFZZ 5330-00-246-6380 11083 3S9643 SEAL,PLAIN ENCASED ... 2 11 PAFZZ 4320-01-577-0081 11083 2579164 HOUSING SECTION,LIQ ... 1 12 PAFZZ 5331-01-351-5544 11083 6V-3250 O-RING ... 2 13 PAFZZ 5365-00-411-4584 11083 9S-4191 PLUG,MACHINE THREAD ... 2 14 PAFZZ 5307-01-497-0416 45152 7HA966 STUD,CONTINUOUS THR ... 2 15 PAFZZ 5340-01-550-3970 11083 157-0670 CAP-PLUG,PROTECTIVE ... 1 16 PAFZZ 4820-01-351-2951 11083 8C3446 VALVE,BLEEDER,HYDRA ... 1 17 PCFZZ 5331-01-049-1292 11083 3J-7354 O-RING ... 1 18 PAFZZ 4730-01-576-9112 11083 8T9357 COUPLING,BOSS ... 1 19 PAFZZ 5331-01-452-3208 11083 1J9671 O-RING ... 1 END OF FIGURE

(90)

(91)

Figure 29. Engine Water Lines. (Sheet 1 of 2)

(92)

Figure 29. Engine Water Lines. (Sheet 2 of 2)

(93)

FIG. 29. ENGINE WATER LINES.

1 PAFZZ 5331-00-074-3776 11083 5M5860 O-RING ... 1 2 PAFZZ 4710-01-577-9012 11083 1855893 TUBE ASSEMBLY,METAL ... 1 3 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 4 4 PAFZZ 5305-01-360-1993 11083 6V-5219 SCREW,CAP,HEXAGON H M8 X 1.25 X 40MM ... 4 5 PAFZZ 5306-01-360-1704 11083 6V-6317 SCREW,CAP,HEXAGON H M10 X 1.5 X 20MM ... 1 6 PAFZZ 5310-01-360-0983 11083 6V-5839 WASHER,FLAT 11 X 21 X 2.5MM THK ... 2 7 PAFZZ 5340-01-053-4546 11083 2S2053 CLIP ... 1 8 PAFZZ 4730-01-429-1360 11083 8T-6765 PLUG,PIPE ... 1 9 PAFZZ 4730-01-508-9221 11083 8T4983 CLAMP,HOSE ... 4 10 PAFZZ 4720-01-580-8307 11083 5P1255-10 HOSE,PREFORMED ... 2 11 PAFZZ 5306-01-311-4592 0VF30 760 925 BOLT,MACHINE M10 X 1.5 X 30MM ... 4 12 PAFZZ 5340-01-579-6766 11083 9X2503 CLAMP,LOOP ... 2 13 PAFZZ 5306-01-360-1002 11083 6V-3918 SCREW,CAP,HEXAGON H M10 X 1.5 X 30MM ... 2 14 PAFZZ 4710-01-577-8964 11083 1851645 TUBE,METALLIC ... 1 15 XDFZZ 11083 1946739 BRACKET ... 1 16 PCFZZ 5330-01-583-2508 11083 7HA963 GASKET ... 1 17 PAFZZ 5331-01-351-5126 11083 7L6580 O-RING ... 2 18 PAFZZ 4730-01-516-5644 11083 105-4208 FLANGE,PIPE ... 1 19 PAFZZ 5310-01-433-5836 11083 3E4352 WASHER,FLAT 8.8 X 20.5 X 2.5MM THK ....2 20 PAFZZ 5306-01-360-1002 11083 6V-3918 SCREW,CAP,HEXAGON H M8 X 1.25 X

50MM ... 2 21 PAFZZ 5365-01-031-8183 19207 11621436-3 PLUG,MACHINE THREAD ... 1 22 PAFZZ 5331-01-413-2754 11083 6V-6609 O-RING ... 1 23 PAFZZ 5330-01-466-9742 11083 1011635 GASKET ... 1 24 PAFZZ 4730-01-576-6579 11083 2720263 ELBOW,FLANGE TO BOS ... 1 25 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2 26 PAFZZ 4710-01-516-5646 11083 107-5795 TUBE,METALLIC ... 1

END OF FIGURE

(94)

(95)

Figure 30. Water Pumps and Related Parts. (Sheet 1 of 2)

(96)

Figure 30. Water Pumps and Related Parts. (Sheet 2 of 2)

(97)

FIG. 30. WATER PUMPS AND RELATED PARTS.

1 PAFZZ 5331-01-522-0141 11083 6V-7350 O-RING ... 1 2 PAFZZ 2930-01-583-4004 11083 7HA971 PUMP,COOLING SYSTEM ... 1 3 PAFZZ 5310-00-432-4064 11083 9M-1974 WASHER,FLAT 8.8 X 16 X 2MM THK ... 2

4 PAFZZ 5306-01-471-0429 11083 6V-5221 SCREW,CAP,HEXAGON H M8 X 1.25 X

80MM ... 2 5 PAFZZ 5330-01-480-9073 45152 8HB330 GASKET ... 1 6 PAFZZ 2930-01-578-4358 11083 3118409 PUMP,COOLING SYSTEM ... 1 7 PAFZZ 5340-00-498-4616 11083 1S6420 CLIP ... 1 8 PAFZZ 5310-01-098-0624 11083 5P8245 WASHER,FLAT 13.5 X 25.5 X 3MM THK ... 3 9 PAFZZ 5306-01-456-2920 11083 6V-7673 BOLT,MACHINE M12 X 1.75 X 50MM ... 1 10 PAFZZ 5305-01-559-0049 39428 90854A229 SCREW,CAP,HEXAGON H M12 X 1.75 X

35MM ... 2

END OF FIGURE

(98)

Figure 31. Crankshaft, Crankshaft Pulley, and Damper.

(99)

FIG. 31. CRANKSHAFT, CRANKSHAFT PULLEY, AND DAMPER.

1 PAFZZ 5365-01-577-9628 11083 1857450 ADAPTER ASSEMBLY,IN ... 1 2 PAFZZ 3020-01-577-9964 11083 2339163 PULLEY,GROOVE ... 1 3 PAFZZ 2510-01-524-2731 11083 167-8125 DAMPER ... 1 4 PAFZZ 5310-01-474-1623 11083 3E-4353 WASHER,SEAL 11 X 25 X 3MM THK ... 8 5 PAFZZ 5306-01-470-9584 11083 6V-5843 BOLT,MACHINE M10 X 1.5 X 45MM ... 8 6 PAFZZ 5306-01-578-5175 11083 6V8154 BOLT,MACHINE ... 6 7 PAFZZ 5310-01-095-4631 11083 5P8247 WASHER,FLAT 17 X 32 X 3.5MM THK ... 6 8 XDHZZ 11083 3264278 CRANKSHAFT ... 1 9 XDHZZ 11083 9Y0810 . SLEEVE ... 1 10 XDHZZ 11083 6V3536 . DOWEL ... 1 11 XDHZZ 11083 9Y0821 . SLEEVE ... 1 12 XDHZZ 11083 1878972 . GEAR,CRANKSHAFT ... 1 13 XDHZZ 11083 1280383 BEARING,MAIN 0.76 MM US ... 1 13 XDHZZ 11083 1280382 BEARING,MAIN 0.51 MM US ... 1 13 XDHZZ 11083 1280384 BEARING,MAIN 0.51MM OS ... 1

13 PAHZZ 3120-01-535-0074 11083 2110588 BEARING SET,SLEEVE ... 3

13 XDHZZ 11083 1280385 BEARING,MAIN 0.51MM US - 0.51MM

OS ... 1 14 PAHZZ 3120-01-535-0078 11083 211-0587 BEARING SET,SLEEVE ... 4

14 XDHZZ 11083 1280403 BEARING,MAIN 0.51MM US - 0.51MM OS ... 1 14 XDHZZ 11083 1280402 BEARING,MAIN 0.51MM OS ... 1 14 XDHZZ 11083 1280401 BEARING,MAIN 0.76MM US ... 1 14 XDHZZ 11083 1280400 BEARING,MAIN 0.51MM US ... 1 15 PAHZZ 3120-01-493-2142 11083 2463144 BEARING,WASHER,THRU ... 2 END OF FIGURE

(100)

TM 5-2410-241-24P

D7R SERIES II DOZER

TYPE I WITH WINCH

(NSN 2410-01-565-2605)

D7R SERIES II DOZER

TYPE II WITH RIPPER

(NSN 2410-01-565-2603)

HEADQUARTERS, DEPARTMENT OF THE ARMY

15 February 2012

TABLE OF CONTENTS

NOTE

NOTE

NOTE

NOTE

Figure 1. Radiator Lines. (Sheet 1 of 2)

Figure 1. Radiator Lines. (Sheet 2 of 2)

Figure 2. Radiator Assembly and Related Parts. (Sheet 1 of 2)

Figure 2. Radiator Assembly and Related Parts. (Sheet 2 of 2)

Figure 3. Hydraulic Oil Cooler.

Figure 4. Transmission Oil Cooler.

Figure 5. Coolant Tank and Related Parts.

Figure 6. Cooling Fan and Fan Drive.

Figure 7. Fan Hub Pulley and Related Parts.

Figure 8. A/C Condenser and Mounting.

Figure 9. Muffler Assembly and Mounting.

Figure 10. NATO Receptacle and Wiring.

Figure 11. Engine Wiring Harnesses. (Sheet 1 of 2)

Figure 11. Engine Wiring Harnesses. (Sheet 2 of 2)

Figure 12. Engine Mounting and Support.

Figure 13. Engine Assembly.

Figure 14. Engine Block and Related Parts.

Figure 15. Engine Control Wiring Harnesses and Related Parts. (Sheet 1 of 2)

Figure 15. Engine Control Wiring Harnesses and Related Parts. (Sheet 2 of 2)

Figure 16. Engine ECM.

Figure 17. Ether Starting Kit.

Figure 18. Starter.

Figure 19. Turbocharger Oil Lines.

Figure 20. Turbocharger and Related Parts.

Figure 21. Exhaust Manifold.

Figure 22. Water Aftercooler.

Figure 23. Fuel Injection Lines and Related Parts.

TM 5-2410-241-24P

0003

Figure 24. Fume Disposal Lines.

Figure 25. Primary Fuel Filter.

Figure 26. Fuel Injector.

Figure 27. Fuel Transfer Pump.

Figure 28. Temperature Regulator.

Figure 29. Engine Water Lines. (Sheet 1 of 2)

Figure 29. Engine Water Lines. (Sheet 2 of 2)

Figure 30. Water Pumps and Related Parts. (Sheet 1 of 2)

Figure 30. Water Pumps and Related Parts. (Sheet 2 of 2)

Figure 31. Crankshaft, Crankshaft Pulley, and Damper.

Figure 32. Front Housing.