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READ BEFORE STARTING PLEASE INSTALLATION! User Manual

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1 Scope of delivery...A 2 Overview of the RaceChip ...B 3 Installation ...C 4 Fine tuning ...D 5 Trouble Shooting ...E 6 Contact ...F

Contents

Overview and explanation of symbols

Warnings and important information – please read! General information on installation and use

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(4)

2 Overview of the RaceChip

A

Rotary control Pro for selecting mappings (see Fine tuning)

B

Power ON light; lights only when the vehicle ignition is on and power is being supplied to the RaceChip.

C

D

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3 Installation

Step 1 of 7

1

2

– Preparation

Before installing the RaceChip, please wait for your engine to cool down. Otherwise there is a risk of sustaining burns.

Open your vehicle’s bonnet, and close and lock the doors.

Wait about 10 minutes before starting Step 2, as all current consumers must have

switched themselves off.

Generally speaking, you do not require special tools to perform the installation. If you need a tool, we will tell you when you get to the relevant step in these instructions. You

• For cars with “Keyless Go”: after locking the car, place the key out of signal range (about 10 m from the car).

• If an alarm system

• Some cars will not lock completely if the bonnet is open and electrical consumers are still active. If this is the case with your car, push the bonnet catch over manually,

do not forget to release the catch again by pulling the bonnet release lever.

Trouble Shooting for hints and tips.

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3 Installation

Step 2 of 7 - Removing the engine cover

• Remove the engine cover and place it next to the car. You may have to jiggle the cover slightly to release it from the holding clips.

• In some vehicles it is necessary to loosen one or more screws before you can remove the engine cover.

A

B

The engine cover is held in place by clips (A) or screws (B).

The pictures on the following pages are for demonstration purposes only – details may be in your car’s engine bay. However, the installation process is identical.

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3 Installation

1

A

Step 3 of 7

– Connection to turbo boost pressure sensor

• First locate the turbo boost pressure sensor connection in your engine bay.

Turbo boost pressure sensor

Turbo boost pressure sensor Setup illustration

Cable with disconnected stock plug Cable from the

RaceChip

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3 Installation

2

3

• Disconnect the turbo boost pressure sensor

Detaching the Connector Correctly (separate document) for assistance.

Make sure that the plug’s locking clip engages again. You should hear a sharp CLICK.

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3 Installation

1

B

Step 4 of 7

– Connection to manifold absolute pressure sensor

Manifold absolute pressure connection

Manifold absolute

pressure connection pressure connectionManifold absolute

• Once the connection to the turbo boost pressure is complete, it is time to make the connection to the manifold absolute pressure sensor.

Setup illustration

Cable with disconnected stock plug Cable from the

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3 Installation

2

3

Make sure that the plug’s locking clip engages again. You should hear a sharp CLICK.

• Now connect the end of the RaceChip wiring harness marked “B” to the disconnected connector and the other end to the sensor.

manifold absolute pressure sensor, see Detaching the Connector Correctly (separate document) for assistance.

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3 Installation

2

1

3

Step 5 of 7

– Connecting the RaceChip and fi rst function test

Disconnect the deactivation plug

from the wiring harness Connect the RaceChip

• If the green LED lights up immediately after connecting the RaceChip, it means there was still power in the system during installation.

refer to Trouble Shooting for a solution.

Carrying out function test

anything in place yet.

• Switch the ignition on. DO NOT start the engine. • Check for the following:

- Control lights on the dashboard light up and go out as normal.

Overview of the RaceChip). • If all the above happens, you can start the engine. It should start as normal and

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3 Installation

1

2

3

RaceChip

Step 6 of 7

– Fixing RaceChip and wiring harness

• If you need to remove the RaceChip at a later date, you can simply release the clips and do not have to cut any cable ties.

Wiring harness

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3 Installation

• Route the cable along a suitable path (for example, along existing wiring harness) and then fasten it using the supplied cable tie.

• When selecting a fastening point, make sure that the RaceChip is protected from expo-sure to water, heat, and vibrations.

• Do not wrap the RaceChip in an airtight bag as this can lead to a built up of condensa-tion.

• Do not route the cable in areas in your vehicle that become overly hot during operation (e.g. the exhaust system, turbocharger, etc.).

• Do not route the cable along movable parts.

• Never fasten the cable onto hoses (e.g. a brake hose) as this could result in abrasion.

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0 1

2

3

4 5 6

4 Fine tuning

Overview of the RaceChip

A

Engine idles more roughly than in stock tune.

Use the rotary control Pro to change mappings only with the ignition switched on but without the engine running.

4 1 2 • • Contact

Mapping step -1 Mapping step +1

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0 1

2

3

4 5 6

4 Fine tuning

Making the enhanced performance more noticeable

Use the rotary control Pro to change mappings only with the ignition switched on but without the engine running.

4 5 6 6 5 • Mapping 0 deactivation plug

B

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5 Trouble Shooting

Contact

Description of problem What to do No extra performance or performance not noticeable enough Fine tuning B Knocking/ rattling • • Fine tuning A Fine tuning Jolting

With the RaceChip

Fine tuning A

Quality of gear shift reduced

the installation of the

Fine tuning, section A

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5 Trouble Shooting

Description of problem What to do Engine fault light or

other warning light comes on and stays on after installing the RaceChip. installation of the •

Overview of the RaceChip) lit up

• • • • Contact Soot generation

soot since installing the

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5 Trouble Shooting

Description of problem What to do Engine fault light comes

on after a while and stays on

the engine fault light

Mapping 1 Fine tuning, section A Fine tuning A Mapping 0 Contact

The car does not start

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5 Trouble Shooting

Description of problem What to do No noticeable fuel

savings

I do not notice any fuel

• • •

Fine tuning, section B

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6 Contact

Our Customer Service is ready to help! Find out how to contact us at:

www.racechip.com/service-support

Please have your customer details close by when you contact us.

Follow us on:

Legal notice

RaceChip Chiptuning GmbH & Co. KG

References

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