Machining Centres MC-Series N20 MC // N30 MC // N40 MC // N50 MC // N60 MC NILES-SIMMONS

NILES-SIMMONS

Machining Centres MC-Series

N20 MC // N30 MC // N40 MC // N50 MC // N60 MC

THE MC-SERIES

The NILES-SIMMONS CNC-Turning- Milling-Drilling Centres of the MC-Series are based on the slantbed lathes N-Series size graduations N20 through N60.

The performance of the Machining Centres permit economical, fl exible and high precision complete machining of rotationally symmetrical workpieces in one set-up.

Based on the modular principle, the MC- Series is offered as a single or multiple slide machine. In addition, multiple con- fi gurations and combinations with inno- vative drive concepts are realizeable.

The MC-Series is confi gured for system solutions combined with extraordinary long term accuracy and high cutting effi ciency.

Machining Centre N50 MC with Tailstock

Effi cient Complete Machining of rotationally symmetrical workpieces up to 8,000mm length and

1,500mm swing

Variable Multi-Slide Concept a combination of applications with independent machining modules Innovative Drive Concepts

electronic direct drives or a variation of gear driven components

Lower Tool Turret with automatic Tool change

Interchangeable NC-Axes and NC Boring Heads

Input and Operator Screens User specifi c operating and programming interfaces CAM Packages

Machine Simulation, Protection Control System (PCS

), Condition Monitoring

Exceptional Long Term Accuracy sub-assemblies and machine compo- nents with outstanding long term durability, direct encoder systems in all axes

Modular Design Principle multiple confi gurations and combinations are realizeable

Modularly expandable Tool Magazine confi gured based on applications requirements, loading with independent magazines parallel to the primary processing time

Process dependent Tool Management

Operator and Maintenance friendly ergonomic machine design,

separate service aisle, low machine access

Machine integration into automatic

Loading Systems and Production Lines

MODULAR DESIGN PRINCIPLE

The MC-Series offers the highest flexibility in the configuration of high precision CNC- Turning-Milling-Drilling Centres. Variable machining components from the modular system enable complex workpieces to be completely machined in one set-up.

Our intelligent hard and software tools com- plete your processes, from manufac turing planning through process optimization to maintenance.

• CAM solutions for NC programming

• “Virtual Machine“ for collision avoidance and NC program optimization

• Realtime collision avoidance with Protection-Control-System (PCS

-online)

• Process monitoring

• Online diagnosis with Condition Monitoring

Flexible

Machining Modules, Components and Combinations

Turning-Milling-Drilling Head and Boring Bar Slide

Turning-Milling-Drilling Head for Heavy Duty Machining

Modular Tool Magazine Separate Tool Magazine for

Second Slide

Boring Bar Magazine with automatic Boring Bar Changer

Special Machining Heads Turning-Milling-Drilling Head

and Boring Quill

Equivalent Counter Spindle Universal

Turning-Milling-Drilling Head

Turning-Milling-Drilling Head and Heavy Duty Milling Unit Turning-Milling-Drilling Head

and External Milling Disc Turning-Milling-Drilling Head

and Tool Turret

TECHNICAL DATA

Z-Axis X-Axis

Y-Axis

W-Axis U-Axis

E_L2 E_L1 E_R

B-Axis C-Axis

NILES-SIMMONS TECHNOLOGIES

NILES-SIMMONS offers freely configurable part specific application solutions for your competetive success. Specialist know-how and long time experience are the basis for your individually configured solution.

Machine efficiently, economically and preserve resources with the MC-Series of NILES-SIMMONS. Fulfill the complex requirements in complete machining with the combination of multiple modules.

Extensive Applications for Complete Machining

5-Axis Machining

ID Machining with System Boring Bar

In-Process Gauging Turn-Milling External Circular

Milling

Drilling

Circular Milling

Shaping Gear Shaping

ID Turning

Hobbing

Threading

Traori Turning/Milling Cam Form Milling Fine Turn-Milling

ID Machining with Boring Quill

Grinding

Deep Hole Drilling

Contour Milling

Turning

NILES-SIMMONS Industrieanlagen GmbH Zwickauer Straße 355 09117 Chemnitz Germany

Telefon: +49 371 - 80 20 Fax: +49 371 - 852578 Email: info@niles-simmons.de Internet: www.niles-simmons.de

The Technology Provider

N20 MC

// Technical changes reserved

* Option

1000 | 1500 | 2000 | 2500 | 3000 | 3500 650-15...+660

-150...+200 SINUMERIK 840D sl SINAMICS S120

A892 150

25 / 12 / 40

48 (60) | 96 (120) 600 | 600 / 400 15

MK 5162 1405...15 34 / 30,4 0...3800 655 / 580 0...100

25 / 22 0...6000 275 / 173

HSK 63T | Capto C6*

80 / 120 -105...+95

A11105 180

- / 32 0...2000 1200 / 1200 0...100 mmmm

mmmm

sizemm mm Working Area

Nominal length Swing diameter Slidetravel X-Axis Slidetravel Y-Axis CNC Control Control system Drive system

Main Spindle / Counter Spindle*

Spindle head acc. to DIN 55026 Spindle bore

Diameter bearing

m/min

sizemm mmkN Feed Rates

Rapid feed X, Y, Z Tool Magazine Pockets

Max. tool length Max. tool weight Tailstock Quill centre Quill travel Quill diameter Clamping force Main Spindle Drive

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Speed range of C-Axis

rpmkW rpmNm

Turning-Milling-Drilling Head

Driving power S6-60%/S1-100% duty cycle Speed range

Torque S6-60%/S1-100% duty cycle Tool system

Max. coolant pressure (inner) Swivel range of B-Axis

rpmkW sizeNm bar°

count mmkg

MK 5160 1504...20 34,9 / 29,6 0...10000 190 / 190

HSK 63T | Capto C6*

80 / 120 -105...+95

N20 MC

L

1000 5288 18

1500 5788 19

Machine length (L) Machine weight

mm mm ton

2000 6288 20

2500 6788 22

3000 7288 24

Top view

3133 mm ca. 887 mm

ca. 4000 mm

3500 8433 26

N30 MC

MK 5160 1504...20

// Technical changes reserved

* Option

1500 | 2000 | 2500 | 3200 | 4000 | 4500 780 | 880

-25...+750

-200…+300 I -250...+250

A1192 180

18 / 12 / 30

48 | 72 | 96 | 120 | 144 900 | 600 / 600 | 300 /900 25

MK 5 | MK 6 160 | 170 150 | 180 4...20 | 5...30

77 / 68 0...2000 2110 / 1872 0...100

37,7 / 34,5 0...5000 395 / 265

HSK100T | Capto C8*

80 / 120 -105...+95

25 / 22 0...6000 275 / 173

HSK 63T | Capto C6*

80 / 120 -105...+95

34,9 / 29,6 0...10000 190 / 145

HSK 63T | Capto C6*

80 / 120 -105...+95 A11 | A15

123200 | 220

80 / 67

0...3000 | 0...2000 3135 / 2642 0...50

A11123 200

78 / 64 0...3000 932 / 779 0...100

SINUMERIK 840D sl SINAMICS S120

mmmm mmmm

sizemm mm Working Area

Nominal length Swing diameter Slidetravel X-Axis Slidetravel Y-Axis CNC-Control Control system Drive system

Main Spindle / Counter Spindle*

Spindle head acc. to DIN 55026 Spindle bore

Diameter bearing

m/min

sizemm mmkN Feed Rates

Rapid feed X, Y, Z Tool Magazine Pockets

Max. tool length Max. tool weight Tailstock Quill centre Quill travel Quill diameter Clamping force Main Spindle Drive

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Speed range of C-Axis

rpmkW rpmNm

Turning-Milling-Drilling Head

Driving power S6-60%/S1-100% duty cycle Speed range

Torque S6-60%/S1-100% duty cycle Tool system

Max. coolant pressure (inner) Swivel range of B-Axis

rpmkW sizeNm bar°

count mmkg

N30 MC

L

1500 7077 29

2000 7577 31

Machine length (L) Machine weight

mm mm ton

2500 8077 35

3200 8777 39

ca. 2945 mm

ca. 3270 mm

3510 mm ca. 960 mm

Top view 4000 9577 43

4500 10077 45

N40 MC

// Technical changes reserved

* Option

1000 | 2500 | 3500 | 4500 | 6000 | 7500 1100-25...+1050

-350...+350

A15160 280

24 / 15 / 30

48 | 72 | 96 | 120 | 144 900 | 600 / 600 | 300 / 900 25

MK 6170 1805...30 | 8...40 SINUMERIK 840D sl SINAMICS S120

mmmm mmmm

sizemm mm Working Area

Nominal length Swing diameter Slidetravel X-Axis Slidetravel Y-Axis CNC Control Control system Drive system

Main Spindle / Counter Spindle*

Spindle head acc. to DIN 55026 Spindle bore

Diameter bearing

m/min

sizemm mmkN Feed Rates

Rapid feed X, Y, Z Tool Magazine Pockets

Max. tool length Max. tool weight Tailstock Quill centre Quill travel Quill diameter Clamping force Main Spindle Drive

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Speed range of C-Axis

rpmkW rpmNm

Turning-Milling-Drilling Head

Driving power S6-60%/S1-100% duty cycle Speed range

Torque S6-60%/S1-100% duty cycle Tool system

Max. coolant pressure (inner) Swivel range of B-Axis

rpmkW sizeNm bar°

count mmkg

B20265 360

- / 71,2 0...1000 3400 / 3400 0...100

25 / 22 0...6000 275 / 173 80 / 120 -105...+95

77 / 64 0...1800 4430 / 3700 0...50

77 / 64 0...1300 6893 / 5765 0...50

34,9 / 29,6 0...10000 190 / 145 80 / 120 -105...+95 HSK 63 T / Capto C6*

37,7 / 34,5 0...5000 395 / 265 80 / 120 -105...+95

50 / 40 0...8000 400 / 300 80 / 120 -105...+95 HSK 100 T / Capto C8*

87 / 78 0...1750 8000 / 7230 0...50

N40 MC

L

B

1000 7200 33

2500 8700 38

Machine length (L) Machine weight

mm mm ton

3500 9700 42

4500 11500 48

ca. 2500 mm

ca. 1120 mm

Top view 6000 13000 54

7500 14700 60

N50 MC

// Technical changes reserved

* Option

2000 | 3000 | 4500 | 6000 | 7500 1250-20...+1050

-400...+395 | -375....295

A15160 280

12 / 12 / 24

48 | 72 | 96 | 120 | 144 900 | 600 / 600 | 300 / 900 25

MK 6300 1955...35 77 / 64 0...1400 6900 / 5765 0...50

48,3 / 38

0...3500 | 0...4500 | 0...5500 678 / 533 | 525 / 413 | 431 / 339 HSK 100T | Capto C8*

80-105...+95

B20225 360

80 / 67,4 0...3000

800HSK 100T | Capto C8*

80-105...+95 87 / 78

0...1244 11020 / 9880 0...50

115 / 100 0...1300 6893 / 5765 0...50 SINUMERIK 840D sl

SINAMICS S120

mmmm mmmm

sizemm mm Working Area

Nominal length Swing diameter Slidetravel X-Axis Slidetravel Y-Axis CNC Control Control system Drive system

Main Spindle / Counter Spindle*

Spindle head acc. to DIN 55026 Spindle bore

Diameter bearing

m/min

sizemm mmkN Feed Rates

Rapid feed X, Y, Z Tool Magazine Pockets

Max. tool length Max. tool weight Tailstock Quill centre Quill travel Quill diameter Clamping force Main Spindle Drive

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Speed range of C-Axis

rpmkW rpmNm

Turning-Milling-Drilling Head

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Tool system

Max. coolant pressure (inner) Swivel range of B-Axis

rpmkW sizeNm bar°

count mmkg

ME 80 300240 8...55

N50 MC

L

2000 10850 50

3000 11850 55

Machine length (L) Machine weight

mm mm ton

4500 13350 61

6000 14850 68

7500 16350 75

ca. 3260 mm

4570 mm ca. 1020 mm

Top view

N60 MC

// Technical changes reserved

* Option

2000 | 3000 | 4500 | 6000 | 7500 1250-20...+1050

-500...+400 | -475...+300

A15160 280

12 / 12 / 24

48 | 72 | 96 | 120 | 144 900 | 600 / 600 | 300 / 900 25

77 / 64 0...1400 6900 / 5765 0...50

48,3 / 38

0...3500 | 0...4500 | 0...5500 533 / 678 | 413 / 525 | 339 / 431 HSK 100T | Capto C8*

80-105...+95

B20225 360

80 / 67,4 0...3000

800HSK 100T | Capto C8*

80-105...+95 87 / 78

0...1244 11020 / 9880 0...50

115 / 100 0...888 15000 / 13040 0...50 SINUMERIK 840D sl

SINAMICS S120

mmmm mmmm

sizemm mm Working Area

Nominal length Swing diameter Slidetravel X-Axis Slidetravel Y-Axis CNC Control Control system Drive system

Main Spindle / Counter Spindle*

Spindle head acc. to DIN 55026 Spindle bore

Diameter bearing

m/min

sizemm mmkN Feed Rates

Rapid feed X, Y, Z Tool Magazine Pockets

Max. tool length Max. tool weight Tailstock Quill centre Quill travel Quill diameter Clamping force Main Spindle Drive

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Speed range of C-Axis

rpmkW rpmNm

Turning-Milling-Drilling Head

Driving power S6-40%/S1-100% duty cycle Speed range

Torque S6-40%/S1-100% duty cycle Tool system

rpmkW sizeNm bar°

count mmkg

MK 6 300195 5...35

ME 80 300240 8...55 ME 80

300240 8...55

N60 MC

L

2000 10850 51

3000 11850 56

Machine length (L) Machine weight

mm mm ton

4500 13350 62

6000 14850 69

7500 16350 76

4570 mm ca. 1020 mm

ca. 3260 mm

Top view