Air Compressor -Hatlapa type v105

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(1)Technical Documentation. Original 2011-06-21. Deck Machinery - Compressors - Steering gears. Technical Documentation for HATLAPA Compressors V 105. L20. HSC 11. Start. Start. Start.

(2) Technical Documentation Piston Compressor. Technical Documentation for Piston Compressor Type V105. of. Original 2011-06-21. Uetersener Maschinenfabrik GmbH & Co. KG 25436 UETERSEN GERMANY Phone: +49-4122-711 0.. Telefax: +49-4122-711 330 Internet http://www.hatlapa.de E-Mail: info@hatlapa.de. Ref.-No.:. 10.2722 / 1. Serial-No.:. 10.2722 - 1 - 1 10.2722 - 1 - 2. This technical documentation belong NOT in the office, but in the hands of the operator.

(3) Technical Documentation Piston Compressor. Original 2011-06-21. Table of Contents 1. Important Information on this Documentation and Safety. 2. Final Drawings / Specification. 3. Operating Instructions. 4. E-Diagrams. 5. E - Motor. 6. Lubricating Instructions. 7. Service. We recommend reading these instructions through carefully and becoming quite familiar with the design and operation of the piston compressor before putting it into operation, this will avoid damage through imporper handling..

(4) Original 2011-06-21. Important Information on this Documentation and Safety.

(5) Important Information on this Documentation and Safety. 1. Information on Manuals ........................................................................................................................... 3. 2. Copyright ................................................................................................................................................. 3. 3. Guarantee................................................................................................................................................ 3. 4. Designations ............................................................................................................................................ 4. 5. Signs Used .............................................................................................................................................. 5. 6. Intended Use ........................................................................................................................................... 5. 7. Ban on Arbitrary Modifications................................................................................................................. 5. 8. General Safety Instructions ..................................................................................................................... 6. 9. Safety Equipment .................................................................................................................................... 6. 10 Instruments for Operating Surveillance ................................................................................................... 6 11 Safety Instructions for Assembly ............................................................................................................. 7 12 Additional Safety Instructions for Electrical Installation........................................................................... 7 13 Safety Instructions for Operation and Service......................................................................................... 8. Original 2011-06-21. 14 Safety Instructions for Maintenance and Repairs ................................................................................... 9 15 Noise Protection .................................................................................................................................... 10 16 Waste Disposal...................................................................................................................................... 10. 2 / 10. 26.11.2009. Techen, Kerstin.

(6) Important Information on this Documentation and Safety. 1 Information on Manuals This manual includes all information necessary for guaranteeing the safety as well as for the operation and maintenance of the equipment. It is directed at instructed and trained personnel who are responsible for the operation and maintenance of the equipment. Only knowledge of this manual can ensure faultless and correct functioning of the equipment, so its contents must be known to the responsible persons. The manual should be kept so that the operating and maintenance personnel have access to it at all times.. 2 Copyright The copyright for this technical documentation remains with HATLAPA. This documentation is intended for the operator and their personnel only.. Original 2011-06-21. All rights reserved.. 3 Guarantee Guarantee and liability claims for damage to persons and/or objects are excluded, if caused by one or several of the following circumstances:. Techen, Kerstin. −. inappropriate use of the equipment,. −. neglect of the provisions of this documentation,. −. improper assembly, operation or maintenance,. −. operation of the equipment with ineffective protective devices,. −. arbitrary functional or constructive alteration of the equipment,. −. removal of parts or installation of spare parts or additional components, respectively, which have not been supplied or approved by HATLAPA,. −. repairs which have not been authorised by HATLAPA,. −. impact of foreign bodies in case of catastrophes or Force Majeure.. 26.11.2009. 3 / 10.

(7) Important Information on this Documentation and Safety. 4 Designations. Original 2011-06-21. Persons are defined as follows:. 4 / 10. −. The operator is the (natural or legal) person on whose behalf the equipment is used, e.g. the ship’s owner.. −. Operating personnel are personnel trained for the respective work, and who are authorised to operate the equipment and to remedy disturbances. The operating personnel must be trained for the tasks they are entrusted with, and meet the requirements necessary to handle the equipment.. −. Assembling personnel are personnel trained for the respective work, and who are authorised to assemble the equipment. They are able to carry out the tasks assigned to them and to recognise possible dangers because of their completed specialised training.. −. Maintenance personnel are personnel trained for the respective work, and who are authorised to maintain, adjust and modify the equipment. They are able to carry out the tasks assigned to then and to recognise possible dangers because of their completed specialist training.. −. An electrician has electro-technical skills gained by respective education, masters the legal regulations, and is assigned by the operator to carry out work on their electrical equipment and appliances.. 26.11.2009. Techen, Kerstin.

(8) Important Information on this Documentation and Safety. 5 Signs Used Sign for Danger Danger! This sign indicates specific behavioral patterns the non-observance of which is highly dangerous, or which may lead to permanent bodily injury. Sign for Caution Caution! This sign indicates specific behavioral patterns the non-observance of which may lead to injury to persons, severe damage, or severe malfunction of the equipment, or to damage to the environment.. Sign for 'Pay Attention' Pay Attention!. Original 2011-06-21. This sign indicates specific behavioral patterns the non-observance of which may lead to damage or malfunction of the equipment.. Sign for Information Information! This sign indicates tips and useful information which facilitate the operation of the equipment or the understanding of the documentation.. 6 Intended Use The compressor is exclusively designed for air compression. Any other use is deemed as not being in compliance with the intended use and requires express written approval from HATLAPA. The intended use also includes compliance with all the regulations contained in this technical documentation, the generally acknowledged rules of technology as well as all the relevant laws, standards and regulations.. 7 Ban on Arbitrary Modifications Arbitrary modifications and changes to the machine/system are not permitted, as they may put persons in danger and result in damage to the machine/system. If you are planning modifications or changes, contact HATLAPA and request written authorisation.. Techen, Kerstin. 26.11.2009. 5 / 10.

(9) Important Information on this Documentation and Safety. 8 General Safety Instructions Besides the specific safety-related technical notes contained in these instructions and the sub supplier's documentation, you must also observe the generally applicable safety and accident regulations, such as the: –. Recognised technical regulations for safe and professional work. –. Regional and internal regulations. –. Regulations from the responsible classification authority. –. Rules and regulations for the prevention of accidents from the professional organisation, in particular concerning compressors. –. Safety signs and indicator plates on the machine/system. –. Environmental protection regulations. Original 2011-06-21. Incorrect handling or failure to comply with regulations concerning use can result in the risk of physical injury and death and/or damage to property. Observe the limits specified in the technical data. Find out about the fire detection and fire prevention options, and ensure that these are fully functional and sufficient.. 9 Safety Equipment Danger! Faulty safety equipment may put lives and equipment at risk. All safety equipment must always be in a flawless and fully operational condition. You must not make the safety equipment inoperative in any way. If a piece of safety equipment is defective, the machine/system must not be operated. Only remove safety equipment if the machine/system has been isolated and secured. Perform regular checks on the safety equipment, in accordance with the regulations in this documentation and the sub suppliers' documentation.. 10 Instruments for Operating Surveillance Caution! If instruments for operating surveillance are out of order, monitoring of the operating conditions of the machine/system may lead to incorrect analyses. This may put lives and/or equipment at risk. Never decommission any instruments for operating surveillance. If instruments for operating surveillance are defective, they must be changed as soon as possible. Take utmost care when operating the machine/system until the instruments are exchanged.. 6 / 10. 26.11.2009. Techen, Kerstin.

(10) Important Information on this Documentation and Safety. 11 Safety Instructions for Assembly Danger! During assembly and installation, the functioning of the safety equipment is not guaranteed. Therefore, the safety of the assembling personnel is to a great extent dependent on the proper execution of work. Only trained and briefed personnel are permitted to carry out assembling and installation work. The personnel must have a specialised knowledge of compressed air and electrical engineering. Only use suitable and fully functioning tools. During torching or welding work, ensure that risks of fire or explosion are avoided.. 12 Additional Safety Instructions for Electrical Installation All work on the electrical systems is only allowed to be performed by qualified electronics specialists. Danger!. Original 2011-06-21. Deadly voltage! Before starting to work on electrical equipment, the machine/system must be deenergized. Ensure that −. the mains supply is deactivated. Check that the disconnected parts are deenergized before commencing work.. −. the electricity supply cannot be reconnected unintentionally or without authorization while work is being performed on the electrical installation.. −. the electricity for parts which must remain connected for the maintenance and repair work only remains connected for as long as is absolutely necessary for the work in question.. Danger! The main switch remains energized even if it is deactivated. Work carried out on electrical systems must be done so in accordance with the valid safety regulations, as well as all other relevant state or local regulations. Under no circumstances repair or tide over defective fuses. Fuses must only be replaced by the same type of fuses. When working on electrical systems, only use permitted and suitable tools. Only use voltage-free tools. When taking measurements with the voltage supply of >65 V activated,. Techen, Kerstin. −. you must under no circumstances touch the electrical connection points,. −. the inspection equipment must be in good condition and safe to operate,. −. you must not wear any jewelry on fingers or wrists,. −. you must stand on insulated ground.. 26.11.2009. 7 / 10.

(11) Important Information on this Documentation and Safety. 13 Safety Instructions for Operation and Service Danger! The machine/system must only be operated by trained and briefed operating personnel. New personnel may only use the machine/system under the constant supervision of trained and briefed operating personnel. Give regular briefings on accident regulations and the requirements stated in this documentation. Danger! Drawing in into moving parts! Body parts or clothing may get caught at the flywheel. Prior to start-up, check that the flywheel cover is fitted! Caution! Burn hazard! The compressor housing and the pressure pipes become hot during operation. Wear protective gloves!. Original 2011-06-21. Caution! Drawing in into moving parts! Long hair or loose clothing may get caught at the air intake filter. When the compressor is in operation, maintain a safe distance to the compressor housing! Caution! In automatic operation mode, the compressor starts automatically without warning.. 8 / 10. 26.11.2009. Techen, Kerstin.

(12) Important Information on this Documentation and Safety. 14 Safety Instructions for Maintenance and Repairs Danger! The machine/system must only be maintained and repaired by trained and briefed maintenance personnel. The personnel must have a specialised knowledge of hydraulic and electrical engineering. Optionally, the compressed air pressure gauges can be equipped with gauge valves. In this case, the compressor may be under pressure although the compressed air pressure gauges show a pressure of 0 bar. Before starting any repair work, shutdown the machine/system and secure it against unintentional restarting. If the work can only be carried out while the machine/system is running, make the necessary safety arrangements. A second person must monitor the work, and be ready to intervene if needed. When carrying out maintenance and repair work, do not decommission more than one piece of safety equipment at a time. Only use suitable and fully functioning tools.. Original 2011-06-21. Caution! Burn hazard! The compressor housing and the pressure pipes become hot during operation. Before beginning maintenance work, allow the compressor to cool down for approx. 2 hours! Caution! Besides the information contained in this documentation, you must also observe the regulations of the classification authorities and professional organisations in order to determine the inspection and maintenance intervals. After disassembly, always exchange self-locking nuts and gaskets. They are not designed for repeat use. If leaks occur at couplings which are sealed with resilient joint gaskets, the leaks cannot be eliminated by retightening the coupling because the resilient joint gaskets are damaged or hardened. Exchange the resilient joint gaskets. Pay particular attention to cleanliness. Cover any openings to prevent the ingress of dirt. Ensure that tools, loose parts or cleaning cloths are not left in or on the compressor. Dispose of old oils and grease in an environmentally friendly manner in accordance with national regulations.. Techen, Kerstin. 26.11.2009. 9 / 10.

(13) Important Information on this Documentation and Safety. 15 Noise Protection Refer to the technical data for information about the noise level. Caution! Make sure to wear ear protection in the vicinity of the compressor when it is in operation.. 16 Waste Disposal The following substances which are caused by the operation of the machine/system must be disposed of in an environmentally friendly manner, in accordance with the applicable laws: used oils and grease as well as cloths with such substances on them;. −. cleaning agents, and cloths with cleaning agents on them.. Original 2011-06-21. −. 10 / 10. 26.11.2009. Techen, Kerstin.

(14) Final Drawings. Original 2011-06-21. for COSCO GUANGDONG SHIPYARD HULL No: N352 - N353 HATLAPA Order No.: 10.2722 - 23 / 1 2x MAIN AIR COMMPRESSORS V105. 2011-06-21. 1/1.

(15) SECTION 1 V105. MAIN STARTING AIR/ BOTTLE CHARGING. EQUIPMENT SPECIFICATION SHEET. SECTION 2 CONTRACT SPECIFIC DRAWINGS. Original 2011-06-21. DRAWING No.. TITLE. D10082 GENERAL ARRANGEMENT – V105 30 BAR MOTOR DATA SHEET D10183 AIR PRESSURE SWITCH D10408 AIR HOSE ASSEMBLY D10409 WATER HOSE ASSEMBLY D10102 DRAIN HOSE ASSEMBLY 450241 PIPING AND INSTRUMENTATION 344181 CONNECTION DIAGRAM 333182 STARTER CONTROLLER 333392 SEQUENCE SELECTOR SWITCH INSTRUMENT LIST. STANDARD COMPRESSOR DRAWINGS DRAWING No.. TITLE. T0401132 T0401133 178483 T0401121 T0401126 178492. CONTROL AND OPERATING PHILOSOPHY INSTALLATION RECOMMENDATIONS FLEXIBLE HOSE INSTALLATION GUIDELINES COOLING WATER DATA HEAT DISSIPATION DATA CRANKCASE LUBRICANTS. SECTION 3 DRAWING No.. TITLE. 94301002 ILLUSTRATED SPARES D10262 MOTOR BEARINGS D10201 AIR FILTER .

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(17) T E C H N I C A L S P E C I F I C A T I O N/2 Our Ref. 10.2722/1K MAIN AIR COMPRESSORS 2 x ELECTRO-COMPRESSOR SET T y p e V 105 Type: Description: Capacity: Pressure: Speed: Shaft power: Unloading Control Voltage: Lubrication: Cooling type: Inspection:. V 105 Two stage, twin cylinder in a 90o V format. 105 m3/hr FAD 30 bar G 1800 min-1 22 kW Automatic via 1st and 2nd Stage Solenoid Valves. 220 V Splash Fresh water up to 7 bar maximum pressure. NK survey on mechanical portion only. Original 2011-06-21. Standard Compressor Fittings: • • • • • • • • • • • • • • •. Low Oil Level switch with Alarm and Shutdown feature. High Air Temperature switch with Alarm and Shutdown feature. 1st & 2nd Stage Air Safety Valves. Water Jacket Safety Valve. 1st & 2nd Stage Centrifugal Condensate Separator. 1st & 2nd Stage Solenoid Drain / Unloading valves. Compressor electrical junction box pre-wired by HATLAPA with Cable glands. Suction Filter & Silencer 1st & 2nd Stage Pressure Gauges Graduated in Bar / MPa Integral interstage/ aftercooler with cast passageways for air and water. Fully guarded flywheel with aperture for barring over compressor. Flexible coupling. Combined oil filler / dipstick. `Asbestos-Free` gaskets. Anti Vibration Mounts. Loose Supply Items: •. • • • • •. Air pressure control switch for auto Stop / Start of compressor with 3 way test cock and 40 mm test flange, control air connection fitted with tube coupling to suit 8 mm outer ∅ tube. Final air delivery flexible hose & integral Final air delivery Non-Return Valve. Cooling water inlet flexible hose. Cooling water outlet flexible hose. First stage solenoid drain valve flexible hose. Second stage solenoid drain valve flexible hose..

(18) Prime Mover: • • • • • • • • • • •. Manufacturer – make of our choice 24 kW – Motor Power 1800 RPM 440 V/ 3 ph/ 60 Hz Power Supply IP 55 Enclosure Horizontal Foot & Flange Mounting - B35 & IEC 72 Mechanical dimensions DIRECT ON LINE Starting Method Manufactured to NK Latest requirements Standard terminal box Anti condensation heater Cable gland. Original 2011-06-21. Starter / Controller: 1 contactor cabinet with motor protection, consisting of steel casing, containing: main contactor for the electric motor transformer overcurrent relay for the electric motor main switch PLC (programmable logic control) textdisplay for indication of operating modes, disturbances and service intervals with push buttons for operating the compressor potential free contacts for indicating "compressor on" and "collective alarm" twin control with separate sequence selection switch selector switch for “auto” / “manual” and “local” / “remote” control with interface for ECR and cable gland. FINAL PAINTING of compressor, electric motor and contactor cabinet: MUNSELL 7.5 BG 7/2. TESTING: by NK of compressor 1 set of spare parts for compressor acc. to the rules of NK 1 set of spare parts for electric motor consisting of 1 set anti-friction bearings 1 set of spare parts for contactor cabinet consisting of 1 contactor 1 additional set of air filter inlets for each compressor for SY’s purpose.


(20) HATLAPA. Original 2011-06-21.

(21) Nr.: 180L4. HATLAPA. Date: 08-DEC-2010. DATA SHEET. Original 2011-06-21. Three-phase Induction Motor - Squirrel Cage Customer Motor line. : : Multivoltage. Frame Rated Output Frequency Poles Full load speed Slip Voltage Full load current Locked rotor amps Locked rotor current (Il/In) No load current Full load torque Locked rotor torque Breakdown torque Design Insulation class Temperature rise Locked rotor time Service factor Duty cycle Ambient temperature Altitude Degree of protection Aprox. weight Moment of inertia Noise level. : : : : : : : : : : : : : : : : : : : : : : : : : :. Bearings Regreasing int. Grease amount. D.E. 6311-C3 20000 h 18 g. 180L 25,0 kW 60 Hz 4 poles 1765 rpm 1,94 % 440 V 41,3 A 310 A 7,50 15,0 A 135 Nm 260 % 250 % N F 80 K 14 s 1,00 S1 45 €C 1000 m.a.s.l IP55 183 kg 0,1973 kgm• 64 dB(A) N.D.E. 6211-Z- C3 20000 h 11 g. Load 100% 75% 50%. cos ‚ 0,86 0,82 0,73. Efficiency(%) 92,3 92,4 91,5. output for compressor: 24kW with I=appr. 40A / with element type heating 220V, appr. 50W, terminal HE+HE2. *The values shown are subject to change without prior notice.. Performed:. Checked:. Version 4.06.

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(26) HATLAPA. Original 2011-06-21.

(27) 0. 2. 1. 3. 4. 5. 6. Schaltschrank Startluft-Kompressor 1 (22-30kW) STARTER / CONTROLLER MAIN AIR COMPRESSOR 1 (22-30kW). 8. 7. 9. (344182-44070) NO. NO. NC. 26 27. 20 21. 22 25. -1X1. ø16-28. W. H1 H2. ø16-28. 5. ø6-13. 5. 7. 8. 5. 9. 10. 5. ø6-13. X1. 5. 11 12. 1. 17. 1. 17. 1. 18. 13 14 15. ø16-28. ø16-28. 6. KompressorUmschaltbox. cable glan 08.12.10 A sizes Zust. Änderung Datum. bre Name. Bearb. Gepr. Norm. 02.11.10 Bre cpu. 343260. NO. -1Y1 -1F13. Ers.f. NO. (Klemmenkasten Kompressor 1) (TERMINAL BOX COMPRESSOR 1). 13. 14 15. 13-21. ø6-13. ø6-13. 24V DC. COM. F3W. COM. Entwässerungsventil letzte Stufe DRAIN VALVE FINAL STAGE. NC. T. 1 18. 220-230V AC. NC T. WARNING. L. 220-230V AC. 1. Werft-Lieferung SUPPLIED BY SHIPYARD. -1Y2. -1F3. Anschlußplan Kompressoren V105 CONNECTION DIAGRAM COMPRESSORS V105 Urspr.. 1 17. Entwässerungsventil 1. Stufe DRAIN VALVE FIRST STAGE. Luft-TemperaturWächter AIR TEMPERATURE SWITCH. Ölstands-Wächter OIL LEVEL SWITCH. -1F4 CONTACTS SHOWN WITHOUT OIL. Datum. 1 17. 10. F3S. Heizung HEATING appr. 50W. L. 9. SHUTDOWN. StartluftKompressor 1 MAIN AIR COMPRESSOR 1 V105 24 kW. 2. 5. 24V DC. P. 3. 8. F13.1. M. 3. 7. SHUTDOWN. HE1 HE2. 5. F13.2. W. 24V DC. -1M1. V. Druckluftwächter für Führungskompressor AIR PRESSURE SWITCH F.LEADING COMPRESSOR. U. 5 11 12. 2. 24V DC. 1. WARNING. 440V 60Hz 440V 60Hz. X1. 5 9 10. Fernbedienung Hand - Aus - Automatik REMOTE CONTROL MANUAL - OFF - AUTOMATIC. 5 7 8. COMPRESSOR SELECTION BOX. MAN 0 AUTO. (333392). Einspeisung SHIP SUPPLY. Original 2011-06-21. 6. potentialfreier Kontakt für Störung FLOATING CONTACT FOR DISTURBANCE. V. potentialfreier Kontakt für Kompressor ein FLOATING CONTACT FOR COMPRESSOR ON. U. potentialfreier Kontakt für Fernbedienung aktiv FLOATING CONTACT FOR REMOTE CONTROL ACTIVE. L1 L2 L3. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344181-44070 Blatt 1 von 2 Bl..

(28) 0. 2. 1. 3. 4. 5. 6. Schaltschrank Startluft-Kompressor 2 (22-30kW) STARTER / CONTROLLER MAIN AIR COMPRESSOR 2 (22-30kW). 8. 7. 9. (344182-44070) NO. NO. NC. 26 27. 20 21. 22 25. -2X1. ø16-28. W. H1 H2. ø16-28. 5. ø6-13. 5. 7. 8. 5. 9. 10. 5. ø6-13. X1. 7. 11 12. 1. 17. 1. 17. 1. 18. 13 14 15. ø16-28. ø16-28. 8. KompressorUmschaltbox. Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. 02.11.10 Bre cpu. 343260. NO. -2Y1 -2F13. Ers.f. NO. (Klemmenkasten Kompressor 2) (TERMINAL BOX COMPRESSOR 2). 14 15. -2Y2. Ers.d. ø6-13. ø6-13. Werft-Lieferung SUPPLIED BY SHIPYARD. -2F3. HATLAPA. 13. 13-21. 24V DC. COM. F3W. COM. Entwässerungsventil letzte Stufe DRAIN VALVE FINAL STAGE. NC. T. 1 18. 220-230V AC. NC T. WARNING. L. 220-230V AC. 1. Anschlußplan Kompressoren V105 CONNECTION DIAGRAM COMPRESSORS V105 Urspr.. 1 17. Entwässerungsventil 1. Stufe DRAIN VALVE FIRST STAGE. Luft-TemperaturWächter AIR TEMPERATURE SWITCH. Ölstands-Wächter OIL LEVEL SWITCH. -2F4 CONTACTS SHOWN WITHOUT OIL. Datum. 1 17. 10. F3S. Heizung HEATING appr. 50W. L. 9. SHUTDOWN. StartluftKompressor 2 MAIN AIR COMPRESSOR 2 V105 24 kW. 2. 24V DC. P. 3. 5. F13.1. M. 3. 8. SHUTDOWN. HE1 HE2. 7. F13.2. W. 24V DC. -2M1. V. 5. 24V DC. U. 5 11 12. 4. Druckluftwächter für Folgekompressor AIR PRESSURE SWITCH F.FOLLOWING COMPRESSOR. 3. WARNING. 440V 60Hz 440V 60Hz. X1. 5 9 10. Fernbedienung Hand - Aus - Automatik REMOTE CONTROL MANUAL - OFF - AUTOMATIC. 5 7 8. COMPRESSOR SELECTION BOX. MAN 0 AUTO. (333392). Einspeisung SHIP SUPPLY. Original 2011-06-21. 6. potentialfreier Kontakt für Störung FLOATING CONTACT FOR DISTURBANCE. V. potentialfreier Kontakt für Kompressor ein FLOATING CONTACT FOR COMPRESSOR ON. U. potentialfreier Kontakt für Fernbedienung aktiv FLOATING CONTACT FOR REMOTE CONTROL ACTIVE. L1 L2 L3. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344181-44070 Blatt 2 von 2 Bl..

(29) 0. 2. 1. 3. 4. 5. 600. 6. 8. 7. 9. 210. Schaltschrank Kompressor STARTER/CONTROLLER COMPRESSOR. Amperemeter (mit Markierungsanzeiger) AMMETER. P2. Anzeige- und Bedieneinheit MONITORING AND OPERATION PANEL. Q1. Hauptschalter (mit Türverriegelung) ISOLATING SWITCH. Q2. Hauptschalter Motor-Heizung MAIN SWITCH MOTOR HEATING. H2. Meldelampe "Motor-Heizung ein" INDICATING LIGHT "MOTOR HEATING ON". H2 P2. Q2. S2. TD 200. L. R. 600. HATLAPA. (BU). S2. Wahlschalter "Vorort / Fern" SELECTOR SWITCH "LOCAL / REMOTE". Q1. Gewicht: ca. 50kg WEIGHT: APPR. 50kg 8. Schutzart: IP54 PROTECTION CLASS: IP54. 20. Original 2011-06-21. P1. P1. mit Türfeststeller. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 1 von 8 Bl..

(30) 0. 2. 1. 3 P2. 4. 5. Original 2011-06-21. RESET. HATLAPA. SHIFT. black on red. STOP. 8. 9. TD 200. MAN. schwarz auf rot. 7. Anzeige- und Bedieneinheit MONITORING AND OPERATION PANEL. SIEMENS. STOP. 6. AUTO. schwarz auf hell-blau black on light blue. AUTO. ESC. schwarz auf grün. schwarz auf weiß. black on green. black on white. MAN. ENTER. RESET. HATLAPA dark blue on white dunkel-blau auf weiß. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 2 von 8 Bl..

(31) Kurzbeschreibung für Kompressorsteuerung mit TD200. short description f.compressor control with TD200: ON / OFF:. The standard text on the text display is:. ready for operation / off Betriebsbereit / aus. Now you can start the compressor in manual or in automatic operation. When You press the "MAN" push button the compressor starts in maual operation without any function of the air pressure switch F4. Normallay the manual operation is only used for maintenance purposes. After a blackout the cmpressor will not start again in this manual mode.. Original 2011-06-21. When You press the "AUTO" push button the compressor is switched to automatic mode. The compressor starts and stops automatically depending on the air pressure. Normally this should be the standard operation mode. When the pressure switch F4 is closed the compressor starts. When the pressure switch F4 is opened the compressor stops. After a blackout the compressor will start again in automatic mode.. ALARMS:. Jetzt kann man den Kompressor in der Hand- oder in der Automatik-Betriebsart starten. compressor on / man Kompressor ein / Hand. ready for operation / off Betriebsbereit / aus. When You press the "STOP" push button the compressor stops again.. When you want to change the operation mode from manual to automatic or from automatic to manual you must press the "STOP" push button before. When there is any fault, the compressor stops and the belonging disturbance alarm is shown in the display. Not all possible disburbance texts are used for this compressor.. Now the fault must be eliminated. Then press the "RESET" push button and there should be the standard text on the display again. Now You can start the compressor again with the "AUTO" or "MAN" push button.. compressor on / auto Kompressor ein / Auto ready for operation / auto Betriebsbereit / Auto. make maintenance ! Wartung fällig ! motor overload Motor Überlast oil level warning Öl-Level Voralarm low oil level Öl-Level Alarm air temperature warning Lufttemperatur Voralarm high air temperature Lufttemperatur-Alarm. Mit der Taste "MAN" wird der Kompressor in der Hand-Betriebsart gestartet. D.h. ohne Funktion des Druckluftschalters F4. Normalerweise wird diese Fuktion nur für Wartungszwecke benutzt. Nach einem Spannungsausfall wird der Kompressor in der Betriebsart "Hand" nicht wieder selbsttätig starten. Mit dem Taster "STOP" kann der Kompressor wieder gestoppt werden. Mit dem Taster "AUTO" kann der Kompressor in die Betriebsart "Automatik" geschaltet werden. Der Kompressor startet und stopt dann selbstätig in Abhängigkeit des Druckluftschalters F4. Wenn der Druckluftschalter geschlossen ist, dann startet der Kompressor. Wenn der Druckluftschalter geöffnet ist, dann stopt der Kompressor. Nach einem Spannungsausfall wird der Kompressor in der Betriebsart "Automatik" selbstständig wieder anlaufen.. ALARME. Wenn eine Störung vorliegt, dann stopt der Kompressor und es wird der zugehörige Alarm im Textdisplay angezeigt. Nicht alle hier dargestellten Alarm-Texte werden für diesen Kompressor benutzt. Jetzt must der entsprechende Fehler behoben werden und dann der "RESET"-Taster betätigt werden. Darauf sollte dann der Standart-Text wieder auf dem Display erscheinen. Jetzt kann der Kompressor wieder mit den Tasten "MAN" oder "AUTO" gestartet werden.. ready for operation / off Betriebsbereit / aus. EINSTELLUNGEN. SETTINGS: When there are one or two arrows in the right side of the display, you can go to other display texts by pressing the belonging arrow push buttons The other texts can show more disturbance alarms, if there is more than one fault. Or you can watch the working hours. Or you can watch some special settings of the software. Normally all settings are done by HATLAPA for a normal purpose of the compressor. If you want to change any setting, you must press the "ENTER" push button one time. Now you can change the value with the arrow push buttons. After this you must quit the new value by pressing "ENTER" again.. workings hours xxxxx h Betriebsstunden drainage time 2sec Entwässerungsdauer drainage interval 5min Entwässerungsinterval star delta time 4sec Stern-Dreieck-Zeit delayed start 0sec verzögerter Anlauf cooling water delay 2min Kühlwassernachlauf continuous time 5min Durchlaufzeit. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. EIN / AUS. Dies ist der Standart-Text auf dem Display.. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. Wenn ganz rechts im Display ein oder zwei Pfeile dargestellt werden, dann kann mit d.entsprechenden Pfeil-Tasten zu anderen möglichen Texten gesprungen werden. Die weiteren Texte können weitere Alarme anzeigen, wenn mehr als eine Störung ansteht. Oder es werden die Betriebsstunden angezeigt. Oder es können einige variable Einstellungen der Software angezeigt werden. Normalerweise sind alle Einstellungen für einen normalen Kompressorbetrieb bereits durch HATLAPA festgelegt. Wenn Einstellungen geändert werden sollen, muß einmalig die "ENTER"-Taset betätigt werden. Dann kann man mit den Pfeil-Tasten den entsprechenden Wert verändern. Daraufhin muß der geänderte Wert nocheinmal mit der "ENTER"-Taste quittiert werden.. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 3 von 8 Bl..

(32) 0. 2. 1. 3. 4. 5. 6. 8. 7 -F2. 9. 2A. 4. L. 2. 4. 6. 11. 1. 3. 5. 12. 1. 3. 5. 2. 4. 6. 0P ±5%. -K1 /8.0. -F3. -T1 440V. -Q1. 4. 6. 220V 250VA 0S. 2A. 2. -Q4. 0,63-1A 2 GV2 RT05. l. Heizungs-Spannung HEATING VOLTAGE. /7.9. 1 1. 3. 5. -Q2. 97 95. 2. -F1 37-50A. 4. 3 Hauptschalter Heizung MAIN SWITCH 4 HEATING. 98 96. 6. Original 2011-06-21. 2. /5.0. 4. 75/1. 1N1. Trafo-Einspeisung TRANSFORMER SUPPLY. 1. k. -T2. 5. 3. -P1 75A + A -. K. 3. /5.0. Steuerspannung CONTROL VOLTAGE 3. 1. 2. 1. 1L1. 51. 61. /8.0 52. 62. -K1 X1. -H2. Heizung ein HEATING ON. 220V X2. SHIP SUPPLY 440V. 440V Zuleitung. U. V. W. U. V. W. H1 H2 PE. PE. 60Hz. L1 L2 L3 PE. 60Hz. -X1. -M1. 9 10 HE1 HE2. M. 3. Heizung HEATING 25-100W. Kompressor COMPRESSOR 22-30 kW Datum 02.11.10 Bearb. Gepr.. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 4 von 8 Bl..

(33) 0 /4.9. /4.9. 2. 1. 3. 4. 5. 6. 7. 8. 9. 1L1. 1N1. 1N1. 1L+. +24V DC. /8.0. /6.0. Original 2011-06-21. Softwareversion Hamw_7. 16t 17t 18t. S7-CPU 224 Relay-Outputs 14 x Inputs. 10 x Outputs Relay. 2b 3b 4b 5b 6b 7b 8b 9b. E0.0 E0.1 E0.2 E0.3 E0.4 E0.5 E0.6 E0.7. /6.0 /6.4 /6.4 /6.5 /6.6 /6.7 /6.8 /6.2. MOTOR PROTECTION RE OIL LEVEL SW.WARNIN OIL LEVEL SW.SHUTDO AIR TEMPERAT.SHUTDO AIR TEMPERAT.WARNIN SPARE Reserve SPARE Reserve AIR PRESSURE SWITCH. 2t 3t 4t 5t 8t 9t 10t 13t. 11b 12b 13b 14b 15b 16b. E1.0 E1.1 E1.2 E1.3 E1.4 E1.5. /7.1 /7.3 /7.5. REMOTE CONTROL ON REMOTE CONTROL MANU REMOTE CONTROL AUTO. 14t A1.0 15t A1.1. A0.0 A0.1 A0.2 A0.3 A0.4 A0.5 A0.6 A0.7. /8.0 /8.5 /8.7 /8.6 /8.2 /8.3 /8.9. PE N L1. 17b 18b. -A1. M Exp. L+. 1L Out 2L 3L 1M In 2M. 1t 7t 12t 1b 10b. 0V DC. Supply. MOTOR MAIN CONTACTO DRAIN VALVES Entwäs DISTURBANCE RELAY COOLING WATER VALVE SPARE STAR CONTACTOR DELTA CONACTOR REMOTE CONTROL ACTI. -P2 TD 200. HATLAPA Anzeige- und Bedieneinheit monitoring and operation panel. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 5 von 8 Bl..

(34) 0 /5.9. 2. 1. 3. 4. 5. 6. 8. 7. 1L+. 9 1L+. -A1. -A1. 3b. -A1. 5b. E0.1. /5.2. /7.0. 7b. E0.3. /5.2. E0.5. /5.2. 95 OIL LEVEL SW.WARNING Ölstands-W. Voralarm. -F1. AIR TEMPERAT.SHUTDOWN Lufttemp.-Wächter Alarm. SPARE. Reserve. /4.2 96 Digital Input. -A1. AIR PRESSURE SWITCH Luftdruck-Wächter Digital Input. PE. Optional über KompressorUmschaltbox 2. OPTIONAL VIA COMPRESSOR SEQUENCE Luftdruck-Wächter SELECTION BOX für Auto Start/Stop AIR PRESSURE SWITCH FOR AUTO START/STOP. 7. 8. 3. 2. 1. 24V DC. 1. P. 5. L. ÖlStandsWächter OIL LEVEL SWITCH. L. Zust. Änderung. Datum. Name. Norm. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. SPARE. 10. NC T. PE. /5.2 Reserve. Digital Input. 5. 11. 12. PE. NC. T COM. COM. -F3. Datum 02.11.10 Bre cpu. 9. LuftTemp.Wächter AIR TEMP. SWITCH. -F13 Bearb. Gepr.. E0.6. Digital Input. 5. PE. /5.2. AIR TEMPERAT.WARNING Lufttemperatur Voralarm. 24V DC. 6. F13.1. 5. E0.4. Digital Input. SHUTDOWN. -X1. /5.2. OIL LEVEL SW.SHUTDOWN Ölstands-Wächert Alarm. F13.2. Digital Input. -F4. E0.2. F3W. MOTOR PROTECTION RELAY Motorschutzrelais. /5.2. 8b. WARNING. E0.7. -A1. 6b. F3S. /5.2. Digital Input. -A1. 4b. WARNING. E0.0. Original 2011-06-21. -A1. 9b. SHUTDOWN. -A1 2b. Digital Input. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 6 von 8 Bl..

(35) 0 /6.9. 2. 1. 3. 4. 5. 6. 8. 7. 9. 1L+. 13. potentialfreie Kontakte FLOATING CONTACTS. -S2 Vorort-Fern LOCAL-REMOTE. 14. 11. -Q1 /4.1 12 13 -A1. -A1. 11b E1.0. /5.2. E1.1. REMOTE CONTROL ON Fernbedienung ein. Original 2011-06-21. 13b /5.2. REMOTE CONTROL MANUAL Fernbedienung Hand ein. Digital Input. E1.2. -K5. -K1. -K4. 14 /8.0. 14 /8.4. 13. /5.2. REMOTE CONTROL AUTO ON Fernbedienung Auto ein. Digital Input. -X1. 13. 14 /8.6. -A1. 12b. 13. Digital Input. 14 15 PE. 26 27 PE Fernbedienung aktiv REMOTE CONTROL ACTIVE. (NO). 22 25 PE STÖRUNG DISTURBANCE. (NC). MAN 0 AUTO. (NO). 20 21 PE Kompressor ein COMPRESSOR ON. Fernbedienung Hand - Aus - Automatik REMOTE CONTROL MANUAL - OFF - AUTOMATIC. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 7 von 8 Bl..

(36) 0. 2. 1. 3. 4. 5. -A1. 6. -A1. Digital Output MOTOR MAIN CONTACTOR NETZSCHÜTZ. 2t. 3t. DISTURBANCE RELAY Störungs-Kontakt. /5.2. A0.3. /5.2. A0.2. 5t. REMOTE CONTROL ACTIVE Fernbedienung aktiv /5.2. A0.7 13t. A1. A1. -K4. 50A A2 INCL. VAR.. Original 2011-06-21. Digital Output. 4t. -K1. /5.9. -A1. Digital Output. COOLING WATER VALVE Kühlwasserabsperrventi. /5.2. A0.1. 9. -A1. Digital Output. DRAIN VALVES Entwässerungs-Ventile. /5.2. A0.0. -A1. Digital Output. 8. 7. A1. -K5. INCL. A2 VAR.. INCL. A2 VAR.. 1N1. 1 3 5 13 21 51 /4.8 61 /4.9 /4.2 /4.2 /4.2 /7.8. 2 4 6 14 22 52 62. /7.9 13. 14. Störungskontakt DISTURBANCE RELAY. /7.7 13. 14. Fernbedienung aktiv REMOTE CONTROL ACTIVE. Kompressor ein COMPRESSOR ON. -X1. 17 1. -Y1. PE. 17 1. -Y2. Entwässerungsventile DRAIN VALVES. Datum 02.11.10 Bearb. Gepr. Zust. Änderung. Datum. Name. Norm. Bre cpu. Schaltschrank Kompressor 22-30kW (440V) STARTER / CONTROLLER COMPRESSOR 22-30kW (440V) Urspr.. 343261. Ers.f. Ers.d. 18 1. PE. PE. -Y5 Kühlwasser-Absperrventil (optional) COOLING WATER SHUT OFF VALVE (OPTIONAL). HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 344182-44070 Blatt 8 von 8 Bl..

(37) 0. 2. 1. 3. 4. 5. 6. 8. 7. 9. Kompressor-Umschaltbox COMPRESSOR SEQUENCE SELECTION BOX Box de selection de guidage. 200. VIEW FROM BEHIND: 200. 120. Kompressor-Umschaltbox COMPRESSOR SEQUENCE SELECTION BOX Kompressor 1 = Führungskompressor COMPRESSOR 1 = LEADING COMPRESSOR. Schutzart: IP54 PROTECTION CLASS: IP54 200. 2. 200. 1. Gewicht: ca. 3kg WEIGHT: APPR. 3kg. Kompressor 2 = Führungskompressor COMPRESSOR 2 = LEADING COMPRESSOR. ø8,7 20. Original 2011-06-21. 3S1. 20. 3S1. Führungswahlschalter SEQUENCE SELECTOR SWITCH Commutateur de guidage. Stellung 1: Kompressor 1 = Führungskompressor Kompressor 2 = Folgekompressor. Stellung 2: Kompressor 2 = Führungskompressor Kompressor 1 = Folgekompressor. POSITION 1: COMPRESSOR 1 = LEADING COMPRESSOR COMPRESSOR 2 = FOLLOWING COMPRESSOR. POSITION 2: COMPRESSOR 2 = LEADING COMPRESSOR COMPRESSOR 1 = FOLLOWING COMPRESSOR. Position 1: Compresseur 1 = Compresseur de guidage Compresseur 2 = Compresseur de suivant. Position 2: Compresseur 2 = Compresseur de guidage Compresseur 1 = Compresseur de suivant. Datum french A texts 23.01.09 Zust. Änderung Datum. bre Name. 20.02.08 Umschaltbox für Doppelkompressorsteuerung Bearb. Bre Gepr. cpu SEQUENCE SELECTION BOX FOR DOUBLE COMPRESSOR CONTROL Norm. Urspr.. 330141. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. 333392-44070 Blatt 1 von 2 Bl..

(38) 3. 4. 5. 2. 2. 2. 1. 1. 0. 6. 10. 6. 8. 7. 9. 14. -3S1. Original 2011-06-21. Führungswahlschalter SEQUENCE SELECTOR SWITCH. -3X1. -1F4. 1. 2. 5. PE. 1. 6. 3. 5. 7. 9. 11 13 15. PE. 7. 8. 3. PE. -2F4. P. Druckluftschalter für Führungskompressor AIR PRESSURE SWITCH FOR LEADING COMPRESSOR. 4. PE. P. Druckluftschalter für Folgekompressor AIR PRESSURE SWITCH FOR FOLLOWING COMPRESSOR. A. B. C Druckluftwächter-Signal zum Schaltschrank Kompressor 1 AIR PRESSURE SIGNAL TO CONTACTOR CABINET COMPRESSOR 1. Druckluftwächter-Signal zum Schaltschrank Kompressor 2 AIR PRESSURE SIGNAL TO CONTACTOR CABINET COMPRESSOR 2. Datum. 20.02.08 Umschaltbox für Doppelkompressorsteuerung Bearb. Bre Gepr. cpu SEQUENCE SELECTION BOX FOR DOUBLE COMPRESSOR CONTROL Zust. Änderung. Datum. Name. Norm. Urspr.. 330141. Ers.f. Ers.d. HATLAPA. Gruppe :. Uetersener Maschinenfabrik Ort D-25436 Uetersen. :. D. 333392-44070 Blatt 2 von 2 Bl..

(39) COPYRIGHT RESERVED. CONTROL AND OPERATING PHILOSOPHY V LINE COMPRESSOR FRESH WATER COOLED ELECTRO-MECHANICAL VERSION. T0401132 Sheet 1 of 4. 1.. General Description. 1.1. The V Line is a 2 stage, 2 cylinder reciprocating type air compressor direct coupled to an electric motor, all mounted on Anti-Vibration mounts. The equipment is designed to be operated via a remote mounted starter/control panel (supplied by either Hatlapa or the Customer). The compressor rotating and reciprocating elements are splash lubricated via ‘dippers’, integrally cast onto the con-rods, hitting the oil surface - the oil contained in the compressor crankcase.. Original 2011-06-21. The compressor is arranged with a water cooling system, which is be suitable for fresh water only. This system cools both the air interstage and after coolers. An integrally mounted electric motor driven water circulating pump can be supplied by Hatlapa. 1.2. Pressure gauges are provided for monitoring the air interstage and final stage pressures, P1 and P2.. 1.3. The compressor has a number of safety features as follows:Safety valves are fitted to each air stage of the compressor, SV1 and SV2 A safety valve is fitted to the water jacket housing the coolers, SV5. 1.4. The compressor is fitted with the following protection devices:Minimum oil level, F13 High final delivery temperature, F3 High compressor motor current High water pump motor current. shutdown (1) and optional alarm (2) shutdown (S) and optional alarm (W) shutdown only shutdown only (of water pump supplied). Note – 1) Both the low oil level switch, F13, and the high air temperature switch, F3, are closed under normal running conditions and open on fault. 2) The low oil level switch, F13, is connected to a timer delay to prevent spurious operation due to ship’s motion, ie, pitch and roll. 1.5.1 The starter/ control panel should be capable of the following functions:Selection of manual mode Selection of automatic mode ECN No. Issue No. 1 2 Date: 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401132-ISS2.doc. local start/stop only local or remote start/stop sequence Drawn WAH Checked Approved SK.

(40) COPYRIGHT RESERVED. CONTROL AND OPERATING PHILOSOPHY V LINE COMPRESSOR FRESH WATER COOLED ELECTRO-MECHANICAL VERSION. T0401132 Sheet 2 of 4. Selection sequence of operation - if more than one compressor is charging the system a selector switch should be fitted enabling the sequence in which the compressors should work i.e. lead and follow. Emergency stop operation 2.. -. shutdown only - local or remote. Operation Note - If this is the first commissioning or a re-commission after a significant period out of service then refer to the commissioning procedure for guidance.. 2.1. Normal Running Procedure (Automatic Control). Original 2011-06-21. Note – The manual drain valves (HV1) should be closed 2.1.1 Energise the starter panel via the main isolator Set mode switch S1 to AUTO Set local/remote switch S2 as required Set drain switch S3 to AUTO (S3 not fitted if only hand drains supplied) Press RESET push button. 2.1.2 On pressing the START button, the following events occur:The compressor starts and runs off load The water circulating pump (WP) starts and runs (when fitted) The water shut off valve (Y5) is energised to open (when fitted) The compressor will run off load for 15 – 20 seconds after which solenoid valves Y1 and Y2 are energised to close to charge the air system. (Note - the solenoid valves will only close if the air system is not fully charged) Note – If a visual flow indicator (F1) is fitted to the compressor cooling water outlet this should be checked to ensure that water is circulating through the compressor. In the event that there is no flow the compressor should be stopped and the cause investigated. 2.1.3 The compressor is now controlled by the air system pressure switch. At 5 minute intervals (adjustable dependant on ambient conditions) solenoid valves Y1 and Y2 are de-energised to open for 2 seconds (adjustable) to drain moisture collected in the interstage and final stage separator bowls.. 2.1.4 On air system charged signal, from the air system pressure switch, solenoid valves Y1 and Y2 are de-energised to open to drain and unload the compressor and await a signal as follows:ECN No. Issue No. 1 2 Date: 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401132-ISS2.doc. Drawn WAH Checked Approved SK.

(41) COPYRIGHT RESERVED. CONTROL AND OPERATING PHILOSOPHY V LINE COMPRESSOR FRESH WATER COOLED ELECTRO-MECHANICAL VERSION. T0401132 Sheet 3 of 4. On recharge signal the solenoid valves Y1 and Y2 close, energise, causing the compressor to charge the system. If the recharge signal is not received within 5 minutes (adjustable) of the charged signal, the compressor stops leaving the solenoid valves Y1 and Y2 open. On recharge signal the compressor starts as for pressing the START button.. Original 2011-06-21. 2.1.5 On pressing the STOP button solenoid valves Y1 and Y2 are de-energised to open to drain the separator bowls, the compressor continues to run on for 5 minutes (adjustable) before stopping. Simultaneously with the compressor stopping the water circulating pump (if fitted) stops and the water shut off valve Y5 (if fitted) is de-energised to close. Pressing the START button during this cycle brings the compressor back on line to charge the air system. 2.1.6 If the START button is pressed while the air system is fully charged, the compressor starts as described in Paragraph 2.1.2. The compressor is then controlled by the air system pressure switch as described in Paragraphs 2.1.3 and 2.1.4. 2.2. Sequence Selector Switch. 2.2.1 If more than one compressor is charging the receiver, the Sequence Selector Switch changes which compressor is the lead and which is the follow machine. 2.3. Manual Mode Running. 2.3.1 Energise the starter panel via the main isolator Set the mode switch S1 to MAN Set local/remote switch S2 to LOCAL Set drain switch S3 to AUTO (S3 not fitted if only hand drain valves fitted) Press RESET push button. The compressor will start and run in this mode overriding the low oil level switch, F13, and high air temperature switch, F3. The emergency stop button and motor thermal overloads will still stop and unload the compressor. Starting, running and stopping cycles are as for Normal (Automatic) Running as described with the exception of the following:Oil level switch overridden High air temperature switch overridden Remote start/stop function disabled 2.4. Emergency Stop. ECN No. Issue No. 1 2 Date: 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401132-ISS2.doc. Drawn WAH Checked Approved SK.

(42) COPYRIGHT RESERVED. CONTROL AND OPERATING PHILOSOPHY V LINE COMPRESSOR FRESH WATER COOLED ELECTRO-MECHANICAL VERSION. T0401132 Sheet 4 of 4. Upon pressing the emergency stop button, either local or remote (if fitted), the compressor stops immediately, solenoid valves Y1 and Y2 open, water circulating pump (if fitted) stops and the water shut off valve, Y5, (if fitted) closes. General. 3.1. It is recommended that individual volt-free change-over contacts and control panel indicator lamps are provided as follows:Compressor running Water pump running (if fitted) Low oil level shutdown Low oil level warning (if fitted) High air temperature shutdown High air temperature warning (if fitted) Compressor motor overload Water pump motor overload (if fitted). Original 2011-06-21. 3. ECN No. Issue No. 1 2 Date: 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401132-ISS2.doc. Drawn WAH Checked Approved SK.

(43) T0401133 V-LINE COMPRESSOR INSTALLATION RECOMMENDATIONS FRESH WATER COOLING. Page 1 of 3. COPYRIGHT RESERVED. 1.. LOCATION The suction inlet should be installed in a well ventilated position so that air drawn into the compressor is as cool and dry as possible and there is adequate circulation to the drive motor integral cooling fan and all the compressor external surfaces. It is preferable that the compressor be positioned with the axis of the crankshaft and motor fore and aft in the vessel.. 2.. MOUNTING The compressor should be mounted on support plates/pads and supported by a ribbed structure suitable for the type and weight of the compressor. The pads/plates must be clean and flat to within 1mm. Shims should be used if necessary. All V-Line compressors are supplied with AV mounts and flexible hoses. Refer to General Arrangement Drawing supplied with the compressor documentation package for anti-vibration mounts dimensions, positions and weight of the compressor. Refer to 178483 for flexible hose installation guidelines.. Original 2011-06-21. 3.. COOLING WATER SYSTEM General Comments The Compressor is suitable for fresh water cooling only. The supply of water should be free of solids or any other foreign matter. The compressor coolers have been designed incorporating a fouling factor equivalent to 10%. There must be positive water circulation through the compressor. For optimum compressor performance the operating temperature of the compressor needs to be regulated by the combination of cooling water inlet temperature and flow rate. Note! A compressor running too cold will tend to generate condensation internally within the crankcase, leading to contamination of the lubricating oil with water. A compressor running too hot will have a high final air delivery temperature with an increased risk of mechanical failure. 3.1. Cooling Water Temperature For recommendations see T0401121. 3.2. Cooling Water Quantity. 3.2.1. When installing the V-Line compressor into the ship's cooling water system, consideration must be given to the cooling water flow requirement for the compressor to operate efficiently. For the cooling water flow recommendations see T0401121. When a water circulating pump is supplied, see T0401131 (V105/150), T0401143 (V200/250), T0401144 (V375) for Pump Performance data. A means of measuring the pressure drop across the system should be provided. A visual flow indicator is fitted as standard.. 3.2.2. The system must be designed to ensure a positive back pressure exists on the cooler outlet to prevent the first stage cylinder being starved of cooling water. For the pressure drop across the compressor see T0401121. The nominal cooling water flow rate through the compressor will normally give an acceptable heat transfer rate across the compressor resulting in a cooling water outlet temperature rise of 15°C over water inlet temperature and a final air delivery temperature of 15°C over the cooling water inlet temperature. It may be found necessary to vary the cooling water flow rate in order to achieve these temperature rises.. ECN No. N0054647 Issue No. 1 2 3 Date: 16.3.00 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401133-iss3.DOC. Drawn Checked Approved. RAV RAV AES.

(44) T0401133 V-LINE COMPRESSOR INSTALLATION RECOMMENDATIONS FRESH WATER COOLING. Page 2 of 3. COPYRIGHT RESERVED. 3.2.3. A water shut off valve should be fitted, to the water inlet to the compressor, see T0401115 figs 1 & 4 (supplied on request), when the temperature of the cooling water is significantly below the temperature of the air surrounding the compressor. In these circumstances it is necessary to avoid overcooling and the resultant generation of condensation. Where cooling water is at a higher temperature particularly with fresh water systems, it is less important to stop the water flow.. 3.2.4. The fitting of a 3 way thermostatic valve on the outlet of the compressor is recommended where overcooling problems may be envisaged or experienced. Overcooling occurs mainly when:a) The cooling water inlet temperature is very low. b) The cooling water inlet temperature is low and compressor is running unloaded. c) Cooling water continues to flow through the compressor after the machine has stopped running The effects of overcooling are excessive condensation in the compressor causing corrosion and emulsification of the lubricating oil.. Original 2011-06-21. See T0401115 fig 6 (supplied on request) for a typical fresh water installation fitted with a heat exchanger.. 4.. 5.. 3.3. Cooling System Pressure See T0401121 for limitations.. 3.4. Water Pipe Sizing and Layout In order to avoid excessive friction loss through piping, it should be kept as short as possible. See T0401121 for recommended pipe sizes. It should be noted that the compressor connections should not be used to establish the pipe size to be used. Should the pipe work be very long, the next larger size pipe than that recommended in T0401121 should be used. Refer to T0401115 for typical installations/layouts (supplied on request).. 3.5. Venting of Air from the Compressor Cooling Water System The compressor is fitted with an air bleed valve on top of the cooler box and it is recommended (in the compressor Manual) that this is bled on a daily basis to ensure air is not trapped in the cooler box water chamber thus preventing hot spots in the machine.. MAIN AIR LINE 4.1. Vertical run-up direct from the compressor must be kept to a minimum and the horizontal run, incorporating the non return valve, should descend away from the compressor to prevent any moisture in the pipeline from running back to the compressor and non return valve.. 4.2. See drawing A22002 for a typical 2 compressor installation (supplied on request).. DRAINAGE SYSTEM 5.1. Drain Sizing Refer to recommendations made in T0401124 for typical installations (supplied on request).. ECN No. N0054647 Issue No. 1 2 3 Date: 16.3.00 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401133-iss3.DOC. Drawn Checked Approved. RAV RAV AES.

(45) T0401133 V-LINE COMPRESSOR INSTALLATION RECOMMENDATIONS FRESH WATER COOLING. Page 3 of 3. COPYRIGHT RESERVED. 6.. SUMMARY OF STANDARDS AND DATA SHEETS REFERENCED IN THIS PROCEDURE. -. Flexible Hose Installation Guidelines Cooling Data Pump performance Data V105/150 Pump performance Data V200/250 Pump performance Data V375 Typical Cooling Installation Diagrams (supplied on request) Typical Air System – 2 Compressors (supplied on request) Drain Sizing Recommendations (supplied on request). Original 2011-06-21. 178483 T0401121 T0401131 T0401143 T0401144 T0401115 A22002 T0401124. ECN No. N0054647 Issue No. 1 2 3 Date: 16.3.00 08.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401133-iss3.DOC. Drawn Checked Approved. RAV RAV AES.

(46) 178483. FLEXIBLE HOSE INSTALLATION GUIDELINES Flexible hoses are used for connecting a flexible mounted compressor assembly to a rigid piping system. When a hose is installed, it must allow the compressor to move in all three directions. See typical applications below, which show a single bend, to achieve this. The diagrams apply to both air and water. Note: The following diagrams show flexible hoses with threaded end connections, however flanged end connections may be supplied. These guidelines apply to the flexible part of the hose, regardless of the type of end fitting supplied.. No pressure. Original 2011-06-21. High pressure. To allow the flexible part of the hose to move when pressurised, ensure no supporting clamps are located on the bends.. incorrect. correct. On installation, ensure that the flexible part of the hose is not twisted, this could result in hose damage and, when pressurised, it could untwist, loosening the connections.. 16.01.2006 122/Pitrowski. 1/4.

(47) 178483. FLEXIBLE HOSE INSTALLATION GUIDELINES. incorrect. correct. Original 2011-06-21. Use angle adaptors to eliminate tight bend radii and sharp twists occurring in the hose.. incorrect. correct. If the installation bend radius is less than the minimum allowed, use angle adaptors to eliminate tight bend radii.. 16.01.2006 122/Pitrowski. 2/4.

(48) 178483. FLEXIBLE HOSE INSTALLATION GUIDELINES. incorrect. correct. Original 2011-06-21. Ensure the hose is installed with a smooth bend, avoiding any tight corners, which could cause the flexible part of the hose to collapse.. incorrect. correct. In a collinear application, do not install the hose in a straight line or with kinks, use angle adaptors.. 16.01.2006 122/Pitrowski. 3/4.

(49) 178483. FLEXIBLE HOSE INSTALLATION GUIDELINES. incorrect. correct. Original 2011-06-21. Ensure the hose is kept away from hot surfaces by using suitable clamps. High ambient temperatures can reduce the life of the flexible part of the hose.. 16.01.2006 122/Pitrowski. 4/4.

(50) Safety Instructions for Hoses. 1 General Hose pipes are safety relevant parts which may endanger persons and the environment in case of failure.. 1.1 Installation and maintenance During installation the hoses must in no way be damaged, bent, twisted or exerted to pressure. They must not be painted or have contact with sharp objects! For cleaning hose pipes and hoses neither aggressive cleaning agents nor pressure cleaners may be used. They can damage the hose surface resp. hose line! Hose pipes must be inspected visually by the assembly/service personnel before commissioning and once a year. Inspection is carried out under the following aspects: Original 2011-06-21. • • • • • • •. Damage to the outer layer Decay of the outer layer Deformation of the hose or hose pipe (alteration of the geometry, layer separation, forming of blisters) Damage or deformation of the hose fitting Corrosion of the fitting (impairs function and strength) Installation (chafing at sharp edges or smooth surfaces) Exceeding the admissible storage resp. operational duration (stated below). 1.2 Storage and durability According to DIN 7716 proper storage is to be understood as follows: • • • • • •. max storage time 2 years dry, cool, dust-free no direct sunlight or UV light protection against ozone protect against heat store lying and without tension. According to EN 982 resp., DIN 20066 following must be observed: 1. Once installed, the hoses have a durability of 6 years and must be replaced after this period. 2. If the max. storage time of 2 years is exceeded, then the hose may no longer be used. If the hose is installed within this period, the durability of 6 years is reduced by the period of storage accordingly. It lies within the responsibility of the user that all hoses mentioned in this manual are checked at regular intervals, and to guarantee correct and safe function once the guarantee period has elapsed, thus preventing damage to persons and the environment.. date 18.04.2005 Created by Tanz. page 1 of 1.

(51) T.0401121. V-LINE PERFORMANCE WATER COOLED/AIR COOLED. Page 1of 1. COPYRIGHT RESERVED. 1. COMPRESSOR Model. Flow l/min. V105 V150 V200 V250 V375. 20/25 20/25 60/70 60/70 110/120. Pressure Drop Across Compressor (P2 – P1)* 0.5m 0.5m 2.5m 2.5m 4.4m. Max. Water Jacket Pressure. Inlet & Outlet Connections. Recommended Min. Pipe Bore. 7 bar g 7 bar g 7 bar g 7 bar g 7 bar g. G¾ G¾ G1 G1 G1¼. 19mm 19mm 25mm 25mm 32mm. Original 2011-06-21. * See T0401115 for positions Water jacket Safety Valve setting = 7.7barg Minimum cooling water inlet temperature = 5oC Maximum cooling water inlet temperature = 45oC For heat dissipation to cooling water see T0401126 2. WATER CIRCULATING PUMP (Option) See Data Sheets T0401125 T0401131 T0401143 T0401144. (Sea Water – All Models) (Fresh Water – V105/150) (Fresh Water – V200/250) (Fresh Water – V375). 2. THERMOSTATIC BY-PASS VALVE (Option) 2.1 Valve actuating temperature = 35°C 2.2 Pressure drop across valve – see table below Pressure Drop Across Valve Model V105 V150 V200 V250 V375. 0.68m 0.68m 2.38m 2.38m 5.78m. Valve Connections G¾" G¾" G1" G1" G1¼". 3. WATER SHUT OFF VALVE - Solenoid Operated (Option) 4.1 Pressure drop across valve – see table below Pressure Drop Across Valve Model V105 V150 V200 V250 V375. ECN No. N0054732 Issue No. 1 2 3 Date: 16.03.00 31.05.02 16.01.06 W:\Compressors\ENGINEERING\T Stds\T0401121.DOC. 0.1m 0.1m 0.8m 0.8m 0.5m. Valve Connections G¾" G¾" G1" G1" G1¼". Drawn Checked Approved. RAV RAV AES.

(52) V-LINE COMPRESSOR. T0401126. HEAT DISSIPATION. Page 1 of 2. COPYRIGHT RESERVED. pc. WATER COOLED. V105. Original 2011-06-21. V150. V200. V250. V375. Pressure Bar g 33 25 20 15 10 7 33 25 20 15 10 7 33 25 20 15 10 7 33 25 20 15 10 7 33 25 20 15 10 7. BOTTLE CHARGING DUTY Heat Dissipation 1000 rpm 1200 rpm 1500 rpm kW J/s kW J/s kW J/s. 1800 rpm kW J/s. 9.6. 9600. 11. 11000. 14.9. 14900. 16.5. 16500. 8.2. 8200. 9.9. 9900. 12.7. 12700. 15.4. 15400. 7.1. 7100. 8.8. 8800. 11. 11000. 13.8. 13800. 14. 14000. 16. 16000. 21.6. 21600. 24. 24000. 12. 12000. 14.4. 14400. 18.4. 18400. 22.4. 22400. 10.4. 10400. 12.8. 12800. 16. 16000. 20. 20000. 17.6. 17600. 21.2. 21200. 25.6. 25600. 30.4. 30400. 16. 16000. 19.2. 19200. 24. 24000. 28.8. 28800. 14.4. 14400. 17.6. 17600. 21.6. 21600. 24. 24000. 22.4. 22400. 26.4. 26400. 33.6. 33600. 41.2. 41200. 20.8. 20800. 24. 24000. 30.4. 30400. 36. 36000. 19.2. 19200. 21.6. 21600. 26.4. 26400. 31.2. 31200. 30.4. 30400. 39.2. 39200. 46.4. 46400. 58.4. 58400. ECN No. N0054729 Issue No. 1 2 Date: 22.3.00 31.5.02 W:\Compressors\ENGINEERING\T Stds\T0401126.DOC. NOT AVAILABLE NOT AVAILABLE. Drawn Checked Approved. RAV RAV AES.

(53) V-LINE COMPRESSOR. T0401126. HEAT DISSIPATION. Page 2 of 2. COPYRIGHT RESERVED. pc. WATER COOLED. V105 V150 V200 V250. Pressure Bar g 30 21 30 21 30 21 30 21. 1000 rpm kW J/s 9.6 9600 8.2 8200 14000 14 12 12000 17.6 17600 16 16000 22.4 22400 20.8 20800. FAD (NOZZLE) DUTY Heat Dissipation 1200 rpm 1500 rpm kW J/s kW J/s 11 11000 14.9 14900 9.9 9900 12.7 12700 16 16000 21.6 21600 14.4 18400 14400 18.4 25600 21.2 21200 25.6 24000 19200 24 19.2 33.6 33600 26.4 26400 24000 30.4 30400 24. 1800 rpm kW J/s 16.5 16500 15.4 15400 24 24000 22.4 22400 30400 30.4 28800 28.8 41.2 41200 36 36000. NOT AVAILABLE. Original 2011-06-21. V375. AIR COOLED. VA40. Pressure Bar g 33 25 20 15 10 7. BOTTLE CHARGING DUTY Heat Dissipation 1000 rpm 1200 rpm 1500 rpm J/s kW J/s kW kW J/s. 1800 rpm J/s kW. 4.2. 4200. 5. 5000. 6.5. 6500. 7.3. 7300. 3.9. 3900. 4.7. 4700. 6. 6000. 6.8. 6800. 3.2. 3200. 4. 4000. 4.9. 4900. 5.9. 5900. ECN No. N0054729 Issue No. 1 2 Date: 22.3.00 31.5.02 W:\Compressors\ENGINEERING\T Stds\T0401126.DOC. Drawn Checked Approved. RAV RAV AES.

(54) Lubricating Instructions for V-Line Piston Compressors. 178492 Rev. 01.06. 1. General Moving parts require the correct lubricant. Good quality lubrication oils increase the service life of the compressor. Please note: only the lubrication oil manufacturer knows his products thoroughly. Therefore, it is advisable to contact him when making your choice. Ask only the lubricant manufacturer for his recommendation! He is the expert.. 2. Lubrication Oil Quality. Original 2011-06-21. Above all, compressor oils must have good lubrication properties for which their viscosity is highly important. HATLAPA recommends lubrication oils within the following range: viscosity at 100 °C: min. 9 cSt max. 15 cSt viscosity at 40 °C: min. 90 cSt max. 120 cSt The lubrication oils should have low tendency to ageing and coking in order to prevent oil carbon deposits on valves and pipelines. HATLAPA recommends to use oils of class VDL according to DIN 51 506.. 3. Guarantee If lubrication oils are used which do not meet the requirements, damage to the compressor may occur. This damage is not covered by HATLAPA's guarantee obligations.. 4. Lubricant Examples The following oils are examples which comply with the above specification: Mineral Oils Synthetic Oils BP ENERGOL RC100 ENERSYN RX100 CASTROL AIRCOL PD 100 AIRCOL SN 100 CHEVRON TEXACO (FAMM) COMPRESSOR OIL EP VDL100 CETUS DE 100 ELF TOTAL FINA (Lubmarine) DACNIS P100 BARELF CH 100 ESSO (ExxonMobil Marine) EXXCOLUB 100 SYNESSTIC 100 MOBIL (ExxonMobil Marine) RARUS 427 RARUS 827 SHELL CORENA P 100 CORENA AP 100 However, the oil properties are subject to change without notice by the oil manufacturer. Also, the oil characteristics may vary depending on the regional market. Therefore this list does not release the operator of the compressor from verifying that the selected oil complies with the above specification..


(56) Original 2011-06-21.

(57) Original 2011-06-21.

(58) Instruction Manual V-Line Water Cooled Compressor V105, V150, V200, V250, V375 Original 2011-06-21. PCH 1540. ISSUE 8 1105. Uetersener Maschinenfabrik GmbH & Co. KG Tornescher Weg 5-7 25436 Uetersen / Germany. Telephone: +49-4122-711 0.. Facsimile: +49-4122-711 330 Internet http://www.hatlapa.de E-Mail: info@hatlapa.de. Marine Equipment Ltd. Discovery Court Business Centre 551-553 Wallisdown Road, Poole, Dorset BH12 5AG, Great Britain Telephone: +44 (0) 1202 853 180 Facsimile: +44 (0) 1202 853 190 Internet http://www.hatlapa.de E-Mail: info@hatlapa-uk.com.

(59) Original 2011-06-21.

(60) CAUTION 1.. The following manual must be read before proceeding with installation, operation and maintenance of this equipment.. 2.. Health & Safety Act Compliance. Before working on this equipment personnel should be made aware of, and ensure compliance with, the Health and Safety Regulations appropriate to this class of work.. 3.. The handling points are indicated on the unit and must be used. The hooks of slings must be fitted to lifting eyebolts using shackles.. 4.. Before proceeding with maintenance on the unit, or making adjustments to its connections and fittings, it must be stopped and isolated electrically and mechanically and the outlet valves closed. Some units on automatic standby duty, or isolators are remote from the unit and extra care is then necessary to ensure that isolation is complete.. Original 2011-06-21. HATLAPA MARINE EQUIPMENT reserves the right to make changes to the design of the machine without prior notice..

(61) Original 2011-06-21.

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