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INDUSTRIAL SERVICES PRESSURE EQUIPMENT CERTIFICATION (PED) Pressure equipment certification. Your key to market access in Europe.

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INDUSTRIAL SERVICES · PRESSURE EQUIPMENT CERTIFICATION (PED)

www.tuv.com

Pressure equipment certification.

Your key to market access in Europe.

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Comply with legal regulations and requirements.

We help you to achieve European certifi cation.

The certifi cation process

As a manufacturer, you have many responsibilities and details to consider during the planning and production of pressure equipment. These include compliance with safety requirements, such as:

ƒ Analyses of hazards ƒ Material selection

ƒ Calculations for capacity, security and operation ƒ Manufacturing process (especially welding processes) ƒ CE marking

ƒ Instruction manuals

For certain processes, you need to have qualifi ed personnel and appropriate procedures in place and execute the work accordingly. These include: ƒ Tracebility of materials ƒ Component preparation ƒ Permanent joint ƒ Heat treatment ƒ Pressure test ƒ Final assessment

As a Notifi ed Body, we can review and certify all these elements and procedures. We can support you through the whole process to meet the applicable requirements. Moreover, as an independent inspection agency, we provide you with the required personnel qualifi cations.

Design and planning phase

ƒSupport in the approval process, according to national and international regulations for worldwide markets ƒRisk assessment and safety evaluation

ƒReview of the design proposal and strength calculations ƒCalculations and analyses, including the fi nite elements

method (FEM) ƒDesign verifi cation

Manufacturing phase

ƒ Review, approval and inspection of materials and their production process

ƒ Procedure processes - parameter identifi cation, feasibility and usability

ƒ Certifi cation of welders

ƒ Certifi cation of non-destructive testing (NDT) personnel ƒ Testing of pre-products, components, products and

assemblies

ƒ Certifi cation of quality assurance (QA) system ƒ Support in welding and materials technology

We can support you along the planning and manufacturing process - starting with

material testing at material manufacturers’ sites, followed by inspection services during

manufacturing and fi nally certifi cation of the fi nished product.

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Modules for category II

Manufacturer Manufacturer Notified Body Manufacturer

Modules for category I

Manufacturer Manufacturer Manufacturer

According to the risk category of the product, you can choose a combination of different modules

to comply with the PED enabling you to use the CE marking.

Module A1 Internal production

control Monitoring of the final assessment

Module E1

Module D1

Production quality assurance (without design)

Operating instructions CE marking Declaration of conformity Hazard analysis Technical documentation

Production quality assurance (final assessment) Internal production control

Operating instructions CE marking Declaration of conformity Hazard analysis Technical documentation

To help you expand into the global market, we certify your pressure equipment in compliance with European legislation - and with a wide range of national regulations. We support you with:

ƒ A general understanding of the Pressure Equipment Directive (PED) and other related directives. ƒ Understanding the concept of CE marking.

ƒ Recognizing equipment that falls under the directive. ƒ Understanding conformity assessment procedures.

ƒDetermining the risk category of particular pressure equipment.

ƒDrawing up a Declaration of Conformity. ƒCreating a technical file.

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Modules for category IV

Manufacturer Notified Body Notified Body Manufacturer

Modules for category III

Manufacturer Notified Body Notified Body Manufacturer

Module D EC

design-examination Production quality assurance (without design)

Module F Product verification Module B1 EC design-examination Module B1 Module E

Production quality assurance (final assessment) EC type-examination Module B Module C1 Operating instructions CE marking Declaration of conformity Hazard analysis Technical documentation Conformity to type EC type-examination Module B

Full quality assurance (with design) Module H Module D Module B Module F Module B Module H1 Module G EC

Type-examination Production quality assurance (without design)

Product verification EC

Type-examination

Full quality assurance (with design) + design examination + special surveillance of the final assessment

EC unit verification

(design verification + product verification)

Operating instructions CE marking Declaration of conformity Hazard analysis Technical documentation

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Offering you the experience you need to gain

access to your target market.

Your benefi ts - Why TÜV Rheinland?

Based on our worldwide presence and our comprehensive international accreditations, we meet the requirements of clients across the globe. We can help you:

ƒ Achieve the prerequisites for exporting your products abroad

ƒ Benefi t from our extensive knowledge of the similarities and differences between worldwide pressure equipment regulations – down to the smallest detail

ƒ Take advantage of our experts‘ many years of experience and industrial knowledge

ƒ Communicate with a local contact with an international background and network, and meet the expectations of your target markets

PED is a guideline for the design and manufacture of pressure equipment covering pressure vessels, heat exchangers, steam boilers, pipelines, storage tanks, pressure relief devices, valves, regulators and other pressure equipment with a maximum allowable pressure greater than 0.5 bar.

With over 140 years of experience in inspection and certifi cation of boilers and pressure equipment, we offer you highly specialized expertise and industry knowledge to help you meet all the requirements of your target market. We can help you with any kind of pressure equipment, starting with material testing at the manufacturer’s site, followed by inspection services during manufacturing and fi nally certifi cation of the product. For the European market, boiler and pressure equipment must be certifi ed by an independent Notifi ed Body to ensure compliance with all regulations.

We are a Notifi ed Body for PED all across Europe and have a comprehensive range of international accreditations, offering a single point of contact for global market access.

As a manufacturer of pressure equipment or related components, you must certify your

products according to the European Pressure Equipment Directive (PED) 97/23/EC if you

want to sell them in Europe.

European regulations

Harmonized norms:

ƒ EN 12952, EN 12953: steam boiler ƒ EN 13445: pressure vessel

ƒ EN 13480: pipelines European country regulations: ƒ Germany: AD 2000

ƒ United Kingdom: PD 5500 (BS 5500) ƒ France: CODAP 2000

ƒ Other

TUVdotCOM. The noticeable difference.

ID : 0000000888 ID : 0000000888 IIIIID : 0000000888888 IIIIIIIIIIIIIIIIIIIIIIIIIIIDDDDDDDDDD :::::::::: 0000000000000000000000000000000000000000000000000000000000000000000000888888888888888888888888888888888888888888888888888 ID : 0000000888

The Internet platform TUVdotCOM makes the difference visible: with all the products, services, companies, systems and personnel that are tested by TÜV Rheinland, optimally documented and accessible from all over the world.

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® T Ü V, T U E V a nd T U V a re r eg is te re d tr ad em ar ks . T he ir us e w ill r eq ui re p rio r co ns en t. TÜV Rheinland Group Industrial Services industrial-services@tuv.com www.tuv.com

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