Operation Manual
Electrical Release Control System
E-CO2
for
Gas Fire Extingushing Systems
according FSS-Code Chapter 5
GL
Noted
Ref.-No.
Remarks in the letter to be observed
© 2011 Kidde Marine Brandschutzsysteme
All rights reserved. No part of this document may be reproduced, stored in a database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photo print, microfilm or any other means without written permission of the publisher. Though utmost care has been taken in the preparation of this document, no liability is accepted for any consequence of use.
safetec
Electrical Release Control System
E-CO2
for
Gas Fire-Extinguishing Systems
according FSS-Code Chapter 5
MANUAL
CO2 RELEASE PANEL
POWER FAULT 1 1 1 1 1 1 2
PRESS BUTTONS IN CASE OF FIRE:
SELECT SECTION VALVE (1) OPEN CO2 CYLINDERS (2)
SILENCE LAMP TEST
CP-30
CONTROL SYSTEM READY
1 ENGINE ROOM 2 CARGO HOLD 1 3 CARGO HOLD 2 4 CARGO HOLD 3 5 CARGO HOLD 4 6 CARGO HOLD 5
21339 Lüneburg
Germany
Tel.: +49 4131 7670200
Fax.: +49 4131 7670201
E-Mail:
[email protected]
Internet: www.safetec-online.de
Contents
1 System Description...3
1.1 General ... 3
1.2 Main System Components and Locations ... 3
1.3 General Function Description ... 4
1.3.1 Normal Operation (Stand by)...4
1.3.2 Release Procedure...4
1.3.3 Emergency Release...4
1.3.4 Safety Shut Down...4
2 Safety of Operation...5
2.1 System Availability ... 5
2.2 Protection against False Release ... 5
2.2.1 Corruption of a CAN-Bus Message...5
2.2.2 Damage of one or more Micro Controller Outputs...5
2.2.3 Safety Module and Safety Shut Down...5
3 System Layout...7
3.1 General ... 7
3.2 Power Supply ... 7
3.3 Pre Alarm ... 7
3.4 Interface to Ship's Supervision System ... 8
3.5 Application of E-CO2 System together with Cargo Hold Smoke Detection System SDS-48 ... 8
3.6 More than one Section Valve for one Extinguishing Section ... 8
3.7 Pressure Monitor for Manifold ... 8
3.8 List of Available Parts ... 9
3.8.1 Devices...9 3.8.2 Modules...9 4 Release Panel CP-30...10 4.1 General Description ... 10 4.2 Operation Elements ... 10 4.2.1 Display...10 4.2.2 Soft Keys...10
4.2.3 Green LED “POWER”...11
4.2.4 Yellow LED “FAULT”...11
4.2.5 Button “SILENCE”...11 4.2.6 Button (1)...11 4.2.7 Button (2)...11 4.2.8 Buzzer (internal)...11 4.3 Configurable Outputs ... 11 4.4 Location of Installation ... 11
4.5 Typical Release Sequence ... 12
4.6 System Reset after Release ... 13
4.7 Cylinder Group Display Mode ... 13
4.7.1 Cylinder Group Display with Arabic Numbers...13
4.7.2 Cylinder Group Display with Letters...13
4.7.3 Cylinder Group Display with Roman Numbers...13
4.8 Lamp Test ... 13
4.9 Menu ... 14
4.9.1 RESET (Reset Section Valves)...14
4.9.2 TEST...14
4.9.3 SHOW CFG (Show Values of System Configuration)...15
4.9.5 RETURN...16 4.9.6 Menu Structure...17 4.10 Fault Table ... 18 4.11 Data Sheets ... 19 5 Module Cabinet ...20 5.1 General Description ... 20
5.2 Indicator LEDs on Safety Module SAFE-01 ... 21
5.2.1 “Ready” Indicator (green)...21
5.2.2 “Safety Shut Down” Indicator (red)...21
5.3 Indicator LEDs on I/O-Modules IO-6303 and IO-6340 ... 21
5.3.1 Power Indicator (green)...21
5.3.2 Status Indicators of Monitored In- and Output Channels (yellow)...21
5.3.3 Indicator of CAN-Bus State (red)...21
5.4 Indicator LEDs on Battery Charger Module POW-6510 ... 22
5.4.1 D1: Fault Battery / Fuse (red)...22
5.4.2 D2: Low Voltage Battery (red)...22
5.4.3 D3: Supply Voltage for Battery Charger ON (green)...22
5.4.4 D4: External 24V Supply ON (green)...22
5.5 Data Sheets ... 22
6 Valve Actuators...23
6.1 Section Valve Motor Actuator Valbia VB030-MAR ... VB350-MAR ... 23
6.2 Cylinder Group Pilot Valve B0480 0 with Electromagnetic Actuator B04425103 and Manual Tripping Mechanism B0442 ... 24
7 Cabling...25
7.1 Cable Types ... 25
7.2 Cable Shields ... 25
7.3 Maximum Resistance of Input Circuits ... 25
7.4 Maximum Length of Cables to Section Valve and Cylinder Group Actuators ... 26
7.4.1 Calculation...26
8 CAN-Bus...27
8.1 CAN-Bus Wiring ... 27
8.2 Termination Resistors for CAN-Bus ... 27
8.3 Module Addresses ... 27
8.4 CAN-Bus Monitor ... 27
9 Activation, Reset and Test of “Safety Shut Down”...29
9.1 General ... 29
9.2 Activation of “Safety Shut Down” Mode ... 29
9.3 Investigation of the Activation Cause ... 29
9.3.1 Circuit Interruptions...29
9.3.2 Other Causes...29
9.4 Reset of “Safety Shut Down” Mode ... 30
9.5 Test of “Safety Shut Down” Mode ... 30
10 Commissioning and Maintenance...31
10.1 Commissioning and Maintenance Checklist ... 31
10.2 Routine Maintenance and Testing ... 34
10.2.1 General...34
10.2.2 Daily Inspection (User)...34
10.2.3 Annual Test (Service)...34
10.2.4 Every 4 Years (Service)...34
11 Appendix ...35
11.1 List of Revisions ... 35
1 System Description
1 System Description
1.1 General
The E-CO2 release system is designed for control of fixed gas fire-extinguishing systems as defined in the FSS-Code Chapter 5 by the Convention for the Safety of Life at Sea (SOLAS). Typical applications are control of fixed gas fire-extinguishing systems for engine rooms and cargo holds. Its main features are:
● high availability by permanent self-supervision of the control system ● easy and intuitive operation due to clear arranged layout of the release panel ● status information at the release panel by LEDs and a large clear text display ● max. 32 sections with max. 8 cylinder groups can be controlled
● max. 6 sections can be controlled from one release panel ● automatic generation of pre alarm signal
● flexible configuration of the release modus (one or more shots per section, number of cylinder groups) ● several release panels can be connected to one release system
● effective protection against false release integrated ● easy installation
● no pilot cylinders and pilot pipes required
● manual override function for the section valves and the cylinder group valves
● interconnection between the release panel(s) and the module cabinet by means of a 4-wire CAN-bus
1.2 Main System Components and Locations
The E-CO2 release system is compound of the following main components:
Device / Component Type Required Number Typical Locations
Release Panel CP-30 one or more release location(s)
Module Cabinet MC-308 or MC-312 one or more CO2 room
Section Valve Actuator (E-Motor-Drive) VB030-MAR VB060-MAR VB110-MAR VB190-MAR VB270-MAR VB350-MAR
equal to number of section valves or more
CO2 room
Electromagnetic Actuator for Cylinder Group Release
B04425103 equal to number of
cylinder groups
1.3 General Function Description
1.3.1 Normal Operation (Stand by)
During “Normal Operation” the system permanently monitors the power supply sources and the circuits to the valve actuators as well as the interconnections between the release panel(s) and the module cabinet. In case of a fault condition a warning signal sounds at the release panel(s) and the reason for the fault condition will be shown on the display of the release panel(s). A signal will be given to the ship's supervision system by means of a relay contact.
1.3.2 Release Procedure
The E-CO2 system can include one or more release panels CP-30. Each release panel allows release of max. 6 sections. If more than 6 sections shall be controlled from one location, several release panels can be mounted in parallel. Furthermore, depending from the system configuration, one section can be released from different release panels at different locations. It is also possible, to start a release procedure at one release panel and continue the release procedure at another release panel.
The system release will be carried out in 2 steps:
1. Press button (1) to open the section valve(s) indicated on the adjacent label. 2. Press button (2) to release the related cylinder groups.
A signal for activation of audible pre alarm will be generated automatically (see section 3.3 “Pre Alarm”). An internal time delay ensures, that the cylinder groups cannot be released before the configured time delay has elapsed.
Depending from the system configuration, it is possible to release several cylinder group combinations (shots) by repeated operation of button (2). Max. 4 shots per section are possible.
For a detailed description of a typical release procedure read “Typical Release Sequence” in section 4.5.
1.3.3 Emergency Release
In case of emergency the section valves and the valves of the first cylinder of each cylinder group can be operated manually. Manual operation of the valve of the first cylinder in a group opens consequently all other cylinders of this cylinder group.
1.3.4 Safety Shut Down
If the system detects a severe fault (i.e. an unintended activation signal to a cylinder group valve during normal operation), the safety shut down function disables the systems and thus prevents a false release of the system. The system remains in the disabled state even after switch off. Return to normal mode requires a manual operation after elimination of the reason for safety shut down.
For a detailed description of the safety shut down function read section 2.2.3 “Safety Module and Safety Shut Down” and chapter 9 “Activation, Reset and Test of Safety Shut Down”.
2 Safety of Operation
2 Safety of Operation
2.1 System Availability
Through comprehensive self supervision of the Alarm and Control System ACS, faults occurring in this system will be recognized in an early stage. The appropriate fault state will be indicated on the release panel(s) and a fault signal will be transferred to the ship's automation system. The self supervision comprises the following functions:
● monitoring of power supply sources
● monitoring of circuits to section valve actuators and cylinder group valves ● monitoring of all modules connected to the CAN-bus
● monitoring the correct function of the extinguishing system during release procedure
Early warnings at the release panel(s) and at the ship's control system allow an early action and a high availability.
2.2 Protection against False Release
It is of particular importance for a gas fire-extinguishing system, that no false releases can take place, even if a fault in the control system occurs. The following potential risks are identified, which could theoretically cause a false release of the extinguishing system:
2.2.1 Corruption of a CAN-Bus Message
The CAN-Bus system has been developed as a bus system, that is able to recognize corrupted bus messages extremely reliable by means of several different corruption detection mechanisms. Once a corrupted message is detected, the message will be rejected by the CAN-bus hardware of all bus listeners to avoid any (false-) interpretation.
If however a randomly corrupted message would occur, the likelihood of being further processed is small, because most randomly altered messages will not be accepted by the software. From the remaining ones again only a small part is able to open a section valve or a cylinder group valve. These system states will be handled by the safety module, which is able to trap software and hardware faults by “hardwired” detection functions (see below). In case of fault the safety module proceeds a “Safety Shutdown”. A false release will not take place.
2.2.2 Damage of one or more Micro Controller Outputs
A damaged micro controller output can be permanently activated or permanently deactivated. A permanently deactivated output will not impose a direct threat. It is a matter of regularly function tests to verify and to rectify the failure.
A erroneously activated output will be detected by the safety module (see below), which then proceeds a “Safety Shutdown”.
A false release will not take place.
2.2.3 Safety Module and Safety Shut Down
For increased safety, the safety module includes additional contacts for protection against false release. Thus three conditions must be given to release a cylinder group:
• the appropriate contact on the I/O-module must be closed
standby-operation)
• the relay contact “safety shut down” must be closed (closed unless a “safety shut down” condition is
detected).
In case of a severe failure, a “hardwired” fault detection facility interrupts the circuits to the section valve actuators and to the cylinder group actuators (“safety shut down” function).
Error Signals to Cylinder Group Actuators
During normal operation the safety module interrupts the circuits to the cylinder group actuators until a section valve has been opened and button (2) of the release panel has been pressed. A successful activation of a cylinder group solenoid requires three pre-conditions:
1. the “release control” output must be activated by pressing button (2) after a section valve has been completely opened.
2. no section valve actuator is active
3. the system is not in “safety shut down” mode.
If the safety module detects an (unintended) activation signal for a cylinder group at its inputs, while the release control signal is not active or while a section valve actuator is active, the safety module will proceed a “safety shutdown” without assistance of the software (“hardwired” function). The cylinder group valve(s) cannot be activated, because these circuits are still interrupted, as long as the release control output is not active. The safety shutdown interrupts the circuits to the cylinder group valves with a further contact. The release panel now issues a fault signal. The shutdown state can only be reset by manual operation (see below).
Error Signals to Section Valve Actuators
If by any fault condition a signal for section valve actuators is present at the input of the safety module, although a button for section valve operation has not been pressed before, the safety module will proceed a “safety shut-down” with software interaction. The safety shutdown will now block the cylinder group actuators permanently. The activation of the release control output will cause the section valves to remain in closed position. Even if the software interaction would fail, the safety module blocks the cylinder group actuators as long as at least one section valve actuator is powered. Thus a release of the extinguishing system by error signals is not possible. Reset of Safety Shut Down State
Once the safety module has tripped to the “Safety Shut Down” state, it can only be reset by manual operation in two steps:
● Allow “Safety Shut Down” reset at the control panel CP-30 ● Press the “Reset” button on the safety module.
3 System Layout
3 System Layout
3.1 General
In a basic system layout the E-CO2 system comprises a release panel CP-30 at the mandatory release location and a module cabinet in the vicinity of the electrical operated valves (section valves and cylinder group valves), and the electrical operated valves themselves. The electric operated valves are the interface to the extinguishing system, but the extinguishing system itself is not part of the E-CO2 system.
According the project requirements it could be necessary to include more than one release panel and more than one module cabinet.
3.2 Power Supply
The Electrical CO2 Release System E-CO2 requires two independent power supply sources. In a basic design
these sources should be main power supply from the main switchboard and emergency power supply from the emergency switchboard.
If the ship's power supply is not backed up by an UPS (Uninterrupted Power Supply) and one of the protected sections includes the three-phase main generator (normally the engine room), the E-CO2 system must be equipped with an internal backup battery and automatic charging device. Power Supply Components:
Pos Name Type Art.No. Technical Data A B
1 AC/DC Power Converter STEP
POWER
E16.304 input voltage: 100 – 240V AC output volt.: 22,5 – 29,5V (adjust.) output current: 4,2A
√ √
2 Main-/Emergency Power Supply Switch
MEPS-01 BG06.502 input voltage: 2 x 230V AC √
3 Battery Charger with Main-/ Emergency Power Supply Switch
POW-6510 BG06.510 input voltage: 2 x 230V AC max. charging current: 0,45A
√
4 Lead Battery (2 pcs required) Powerfit A512/2,0S
E19.033 12V/2Ah √
A: Systems without backup battery B: Systems with backup battery
The nominal power consumption of the system is 150W (without consideration of additional alarm devices).
3.3 Pre Alarm
For CO2 systems, an automatically activated audible pre-discharge alarm (pre alarm) must be provided for RoRo
spaces and other spaces in which personnel normally work or to which they have access. The E-CO2 system generates pre alarm signals by the following operations:
• pressing button (1) in the release panel CP-30 for opening the section valve(s) and
• manual or automatic operation of the section valve(s) (after leaving the closed position and after reaching
the completely open position).
The pre alarm can be connected at the following positions:
• limit switch mounted directly to the section valve. • I/O-module in module cabinet
• release panel CP-30
For redundancy reasons each pre alarm shall be switched by two contacts. One of the contacts shall be an external limit switch at the section valve, which is open only in the closed position of the section valve, or an output of the I/O-module, where the section valve is connected to. A second contact can be configured at one of the other positions listed above.
3.4 Interface to Ship's Supervision System
As a standard, the release panel CP-30 offers 2 pairs of voltage free switch over contacts, one pair of contacts for a common fault signal and one pair for a common pre alarm (see cable diagram of project documentation). For a permanent supervision of the E-CO2 system it is essential to connect these signals to the ship's supervision system.
Additionally, each control panel includes 6 “open collector” outputs for relay connection, which can be
configured individually for different signal outputs. For example they can be used to switch pre alarm devices in the protected spaces or to output other signals, which shall be connected to the ship's supervision system.
Furthermore, the I/O-modules in the module cabinet can be configured to generate required signals for the ship's supervision system.
3.5 Application of E-CO2 System together with Cargo Hold Smoke Detection
System SDS-48
The E-CO2 system can be applied for cargo spaces, which are monitored by cargo hold smoke derection systems. In this case the section valve actuators (see later in this manual) are connected to the three-way-valves, which switch the pipe to the cargo space from smoke detection system to CO2 extinguishing system. See also diagram
“acs-e-co2.tcd” in the appendix of this manual.
3.6 More than one Section Valve for one Extinguishing Section
It is possible to connect more than one section valve for one extinguishing section. This might be required for large cargo spaces, where additionally a smoke suction system is connected. The system configuration determines, if more than one section valve can be operated simultaneously, or if the section valves for a section will be operated one after the other. If more than one section valve shall be operated simultaneously, the power supply of the system must be designed accordingly.
3.7 Pressure Monitor for Manifold
An optional pressure switch mounted in the manifold can be connected to the E-CO2 system. While in standby mode, the pressure switch will give an early warning in case of any leakage in the cylinders. Furthermore the pressure switch generates a warning, if after release of a cylinder group no pressure in the manifold will be detected.
3 System Layout
3.8 List of Available Parts
3.8.1 Devices
Pos Name Type Art.No.
1 Release Panel for Gas Fire-Extinguishing Systems CP-30 CP30.001
2 Module Cabinet 300 x 380 x 210mm MC-308 MC20. ... (Variants)
3 Module Cabinet 600 x 600 x 230mm MC-312 MC21. ... (Variants)
4 Section Valve Motor Actuator VB030-MAR - VB350-MAR E10.601- E10.606
5 Electric Actuator for CO2 Pilot Valve B04425103 E10.120
3.8.2 Modules
Pos Name Type Art.No. Typical Destination
1 I/O-Module IO-6303 BG06.303 Module Cabinet
MC-308, MC-312
2 I/O-Module IO-6340 BG06.340
3 Output Module 48 Channels ACS-OUT48 BG06.361
4 Main/Emergency Power Supply Switch MEPS-01 BG06.502
5 Battery Charger POW-6510 BG06.510
6 Module with 48 Optocoupler Outputs ACS-OPTO48-A BG06.960 7 Module with 48 Optocoupler Outputs ACS-OPTO48-R BG06.963
8 Relay Module with 16 Relay Outputs ACS-REL16 BG06.965
9 Safety Module SAFE-01 BG07.400
10 Power Supply Module STEP POWER 2,5A E16.303
11 Power Supply Module STEP POWER 4,2A E16.304
12 Lead Battery Powerfit A512/2,0S E19.022
12 Control Module CM-030 BG07.030 Release Panel CP-30
13 Terminal Adapter for BG07.030 ADP-130 BG07.130
14 Relay 788-312 K01.020
4 Release Panel CP-30
4.1 General Description
The Release Panel CP-30 serves as an electrical release panel for fixed gas fire-extinguishing systems. Max. 6 sections can be controlled from one panel.
4.2 Operation Elements
4.2.1 Display
The display indicates the system state. Under normal conditions the display shows “Normal Operation”. During release procedure the display informs the operator about the present state. If a fault state occurs, this will also be displayed. Additionally it shows the remaining delay time, if button (2) has been pressed before the delay timer has elapsed.
4.2.2 Soft Keys
The soft keys are not required for normal operation. However the soft keys allow the display of the fault messages one after the other, if more than one fault condition has been detected. Furthermore a menu can be called by means of the SILENCE button which uses the soft keys as selection elements (see below in this chapter). 1 ENGINE ROOM 2 CARGO HOLD 1 3 CARGO HOLD 2 4 CARGO HOLD 3 5 CARGO HOLD 4 6 CARGO HOLD 5 NORMAL OPERATION Power Indicator Fault Indicator SILENCE Button Button (2) 6x Button (1) Display 4 Soft Keys 6 Labels
CO2 RELEASE PANEL
POWER FAULT 1 1 1 1 1 1 2
PRESS BUTTONS IN CASE OF FIRE:
SELECT SECTION VALVE (1) OPEN CO2 CYLINDERS (2) SILENCE
LAM P TEST
CP-30
4 Release Panel CP-30
4.2.3 Green LED “POWER”
This LED indicates, that the power supply is active.
4.2.4 Yellow LED “FAULT”
This LED indicates, that a fault condition has been detected. The LED is flashing as long as there is at least one not acknowledged fault message.
4.2.5 Button “SILENCE”
Press this button to switch off the buzzer. A not acknowledged message in the display will be acknowledged now. To enter the menu of the release panel, press the button for longer than 6 seconds.
4.2.6 Button (1)
Pressing button (1) opens the adjacent section valve(s). Depending from the configuration more than one section valve can be operated with one button. As long as no cylinder group has been released, the section valve(s) can be closed again by pressing button (1) once more.
4.2.7 Button (2)
Button (2) is not sensitive before the selected section valve(s) has been opened completely. If button (2) is pressed after the selected section valve(s) is completely open, it depends from the delay timer, if the adjacent cylinder group(s) will be released at once (as if the extinguishing section is a cargo hold) or after the delay timer has elapsed. Depending from the system configuration, further cylinder groups can be released by repeated pressing of button (2) without delay. Max. 4 shots per section are possible.
4.2.8 Buzzer (internal)
The buzzer will be activated in the following situations:
● A new fault message arrived. The buzzer sounds in interval mode
● A remote action has taken place (operation from another release panel or manual opening of a section
valve). The buzzer sounds in constant mode.
● During “Lamp Test”, the buzzer sounds in constant mode.
4.3 Configurable Outputs
The control panel CP-30 includes 6 configurable “open collector” outputs to drive small relays, LEDs or other small loads. For example relays with voltage free contacts for pre alarm can be connected.
4.4 Location of Installation
The general location for installation of the Release Panel CP-30 must be in accordance with the rules and regulations of the authorities having jurisdiction, such as flag state and classification societies.
To allow an ergonomic operation, the bottom side of the release panel must be mounted 1,40m +/- 10cm above the floor.
4.5 Typical Release Sequence
No. Operators Action System Reaction
1 •Open the door of the release
panel.
•Press button (1) of appropriate
section .
•Red light in the operated button is flashing (indicates section). •Pre alarm in the selected section is activated (if configured). •Time delay of the selected section is started (if configured). •Emergency Shut Down contact is operated (if configured). •Section valve(s) related to the selected section will be opened. •Release panel shows (if section no. 1 is selected):
•After section valve is completely open: Red light in operated
button constantly is on. Release panel shows:
•As long as no cylinder group is released, the section valve(s) can
be reset by pressing button (1) again. 2 •Press button (2) for cylinder
group(s) release.
•Red light in button (2) is flashing until cylinder group release and
while selected cylinder groups are triggered. Afterwards the red light is constantly on.
•If release time delay did yet not pass by, the remaining time delay
will be displayed:
•After time delay passed by, adjacent cylinder group(s) will be
released. If more than one shot is configured for this section and this shot contains cylinder group 1, the release panel displays:
3 •Press button (2) again to release
further configured shots, until the release panel shows “READY!”
•If no further cylinder groups can be released, the release panel
shows:
Important Notice: As long as no cylinder group has been released, an open section valve can be closed by pressing button (1) again !
SECTION 1: SECTION VALVE(S) OPEN PRESS (2) FOR RELEASE
DISCHARGE DELAY SECTION 1: 12 sec PRESS (1) TO ABORT
CYLINDER GROUP 1 RELEASED! PRESS (2) FOR NEXT RELEASE!
CYLINDER GROUP 1+2+3 RELEASED! READY!
SECTION 1: OPENING SECTION VALVE(S) ... PRESS (1) TO ABORT
4 Release Panel CP-30
4.6 System Reset after Release
After the extinguishing procedure has been finished, proceed as follows to reset the release control system:
● Follow the instructions of the supplier for the fire extinguishing system to re-establish the system's
availability.
● The release control system will be automatically reset, after all section valves are in closed position (the
section valves can be closed electrically by proceeding the reset function at the release panel).
4.7 Cylinder Group Display Mode
For compatibility with the customers documentation, the display of cylinder groups can be configured in three different modes:
4.7.1 Cylinder Group Display with Arabic Numbers
4.7.2 Cylinder Group Display with Letters
4.7.3 Cylinder Group Display with Roman Numbers
4.8 Lamp Test
A lamp test can be carried out at any time by pressing the button “SILENCE”. All LEDs and the back light of the LCD are lit as long as the button is pressed.
CYLINDER GROUP 1+2+3 RELEASED! READY!
CYLINDER GROUP A+B+C RELEASED! READY!
CYLINDER GROUP I+II+III RELEASED! READY!
4.9 Menu
The menu function is not required for normal operation. However it includes a test function for the connected pre alarm devices and offers some useful functions for the service technician. The menu can be accessed easily by pressing the SILENCE button longer than 6 seconds, until the following display appears:
With the soft keys below the LCD, one of the displayed functions can be activated.
4.9.1 RESET (Reset Section Valves)
This function can be used to close the section valve(s) electrically:
1. Press SILENCE button for longer than 6 seconds to enter the menu function. 2. Press soft key “RESET”.
3. The display asks: “System Reset ?” Confirm with soft key “YES”.
After activation of RESET, the actual software version and the project name will be displayed.
4.9.2 TEST
The TEST function can be used to test the following functions:
● relays on the adapter of the release panel CP-30 ● all pre alarm outputs in the system
● all emergency shut down (ESD) outputs in the system ● all discharge alarm outputs in the system
To access the test functions, proceed as follows:
1. Press SILENCE button for longer than 6 seconds to enter the menu function. 2. Press soft key “TEST”.
3. Press soft key “RELAYS”, “PRE ALARM”, “ESD” or “DISCH AL” (discharge alarm).
4. Press soft key “NEXT” or “PREV” to select the desired relay / section. The actual state (ON/OFF) will be displayed.
5. Press soft key “ON/OFF” to toggle the state of the selected relay / alarm.
The actual state will be displayed. The state of the relay / alarm can now be checked at the connected device within the next 5 minutes.
6. Select the next relay / section for test. The previous relay / device will be switched off.
7. If no button is pressed for longer than 5 minutes, the program automatically switches off the tested device(s) and returns to normal operation.
Select a function:
SHOW CFG RESET SSD RETURN Select a function:
4 Release Panel CP-30
4.9.3 SHOW CFG (Show Values of System Configuration)
This menu entry has several sub menus, which inform about the actual system configuration. For details please refer to menu structure below.
1. Press SILENCE button for longer than 6 seconds to enter the menu function. 2. Press soft key “SHOW CFG”.
3. Select the desired entries.
4. Enter sub menus as required.
4.9.4 DELAY (Adjust Delay Time)
The electrical release system is normally completely configured by the manufacturer prior to supply. However in some cases it could be necessary to re-adjust the time delay for cylinder group release with regard to the local conditions of the extinguishing sections. Here follows an instruction how to proceed:
1. Press SILENCE button for longer than 6 seconds to enter the menu function. 2. Press soft key “SHOW CFG”.
3. Press soft key “SECTIONS”.
4. Press soft key “PREV” or “NEXT” to select the desired section and press soft key “SELECT”.
5. Press soft key “DELAY”. The actual time delay will be displayed.
6. Press soft key “MODIFY”.
7. Enter the 4-digit access code with soft keys “< DIGIT”, “DIGIT >” and “ADJUST”. Standard access code is “1234”.
8. Press soft key “ACCESS” and confirm successful access with “YES”. Section No.2 of 3:
DELAY CYLGROUP RETURN
Time Delay in Section No.2: 45 sec
MODIFY RETURN
Adjust 1. digit of access code: 0000
< DIGIT DIGIT > ADJUST ACCESS Section No.2 of 3
< PREV NEXT > SELECT RETURN Select entries:
MODULES RETURN
Select entries:
9. Adjust time delay to the required value with soft keys “-” and “+”. 10. Press soft key “RETURN”.
11. Press soft key “SAVE”.
12. Press soft key “RETURN”.
13. Press soft key “RETURN” again – Ready!
4.9.5 RETURN
Select this soft key to return from menu. Must be pressed several times if you are “deeper” in the sub menus and want to return to “Normal Operation”. The program returns automatically to “Normal Operation”, if no button has been pressed for the last 30 seconds (except menu “TEST ALARM”, which will be left automatically after 5 minutes).
Time Delay in Section No.2: 60 sec
- + RETURN
New Time Delay in Section No.2: 60 sec
4 Release Panel CP-30
4.9.6 Menu Structure
Menu (To enter this menu, press SILENCE button more than 6 seconds!) │ ├── RESET │ ├── TEST │ ├─ RELAYS │ ├─ PRE ALARM
│ ├─ ESD (Emergency Shut Down) │ ├─ DISCH ALRM (Discharge Alarm)
│ └─ RETURN │ ├── SHOW CFG │ │ │ ├─ GENERAL │ │ ├─ Project │ │ ├─ Device Type │ │ ├─ Version │ │ ├─ Device Address
│ │ ├─ Number of Modules at CAN-Bus
│ │ ├─ Number of Sections
│ │ ├─ Number of Section Valves │ │ ├─ Number of Cylinder Groups
│ │ ├─ Number of max. Active S-Valves (Number of max. Active Section Valves) │ │ ├─ Cyl. Grp. Display (Cylinder Group Display Mode)
│ │ └─ RETURN
│ │
│ ├─ SECTIONS
│ │ ├─ Section No.1
│ │ │ ├─ DELAY (includes delay time configuration menu, password protected)
│ │ │ └─ CYLGRP │ │ │ ├─ SHOT 1 │ │ │ ├─ SHOT 2 │ │ │ ├─ SHOT 3 │ │ │ └─ SHOT 4 │ │ ├─ Section No.2 │ │ │ │ │ ... │ │ │ ├─ VALVES
│ │ ├─ Section Valve No.1
│ │ ├─ Section Valve No.2
│ │ ... │ │ │ ├─ MODULES │ │ ├─ Module No.1 │ │ │ └─ Channels │ │ ├─ Module No.2 │ │ │ └─ Channels │ │ ... │ │ │ └─ RETURN │
├── RESET SSD (Reset from Safety Shut Down State) │
4.10 Fault Table
Possible fault indication are listed in alphabetic order:
Fault Indication Possible Cause Action
BATTERY FAULT: Low Voltage Power supply failure Re-establish power supply BATTERY FAULT: No Battery Battery fuse fault Remedy reason for fuse fault and
replace fuse
No battery connected Connect Battery
BROKEN FUSE: <circuit description>
Fuse of the named circuit is defective.
Investigate reason for the fuse failure, remove the cause and insert a new fuse.
CIRCUIT FAULT: <circuit description>
The named circuit has a circuit fault (open circuit, short circuit or broken fuse).
Investigate the reason for the circuit fault and reestablish the circuit. FAILURE: Config Memory Configuration values in EEPROM
might be corrupted.
Contact technical support.
FAILURE: EEPROM Memory EEPROM is defective Replace module CM-030.
FAILURE: Program Memory Program memory might be corrupted.
Replace module CM-030.
FAILURE: RAM Fault RAM is defective. Replace module CM-030.
FAILURE: Wrong Section Valve(s) Open
During remote operation, a section valve of another section has been opened manually.
Press button (1) to close all section valves and start release procedure again or operate extinguishing system manually.
MODULE FAILURE: Address x •Module with address no.x is not
connected properly to the CAN-Bus
•Module with address no.x is
defective.
If required, release CO2 system manually!
Exchange module with address no.x. MODULE TYPE FAULT: Address
x
Module with address no.x has not the correct type.
Connect the correct module type to address x.
SHORT CIRCUIT: <circuit description>
An open circuit condition occurred on the named circuit.
Investigate the reason for the open circuit and reestablish the circuit. POWER SUPPLY FAULT: Main
Supply
•Ship's supply failure
•Failure of power supply module
Investigate and re-instate ship's power supply and/or power supply module in module cabinet.
POWER SUPPLY FAULT: Emergency Supply
SAFETY SHUT DOWN: System out of Order!
System has detected a severe malfunction of an output channel and has proceeded a safety shut
-> Read chapter “Activation, Reset and Test of “Safety Shut Down”.
4 Release Panel CP-30
Fault Indication Possible Cause Action
down:
● defective output for section
valve actuator
● defective output for
cylinder group actuator
● defective output for
“Release Control “ SECTION x: FAILURE SECTION
VALVE
CLOSED POSITION NOT REACHED!
Section valve x failed to close. Investigate and remedy reason for failure of section valve. Proceed a system reset.
SECTION x: FAILURE SECTION VALVE
RELEASE SYSTEM MANUALLY!
Section valve x failed to open. Investigate and remedy reason for failure of section valve. Proceed a system reset.
SHORT CIRCUIT: <circuit description>
A short circuit condition occurred on the named circuit.
Investigate the reason for the short circuit and reestablish the circuit. SHORT CIRC./FUSE FAULT:
<circuit description>
The named circuit is shorted or the circuit fuse is defective.
Reestablish the circuit or replace the fuse.
WARNING! NO PRESSURE DETECTED!
*)
A release procedure has been carried out but no pressure has been
detected in the manifold.
Release the extinguishing system manually. Check the cylinger group solenoid valves.
WARNING! Pressure in Manifold *)
Leakage in CO2-Cylinder Remedy the leakage
*) These fault indication can only appear, if a pressure switch in the manifold is connected to the E-CO2 system.
4.11 Data Sheets
5 Module Cabinet
5.1 General Description
Typically the module cabinet includes the power supply converter of the system, the safety module and I/O-modules for control of electric valve actuators, alarms, limit switches and pressure switches.
To reduce required cable lengths, the module cabinet should be mounted in the CO2 room.
The following modules or a part of them are mounted in the module cabinet:
Type Art. No. Description
IO-6303 BG06.303 I/O-module with each 4 monitored inputs and outputs as well as one not monitored output and 2 not monitored inputs.
End-Of-Line resistor for monitored inputs: 6,8KΩ Alarm resistor for monitored inputs: 560Ω
IO-6340 BG06.340 I/O-module with each 8 monitored inputs as well as 2 not monitored outputs.
End-Of-Line resistor for monitored inputs: 10KΩ Alarm resistor for monitored inputs: 2200Ω
ACS-OUT48 BG06.361 Output module with 48 outputs for LEDs or small relays
ACS-OPTO48-A BG06.960 Module with 48 optocoupler outputs for ACS-OUT48 (NO contacts) ACS-OPTO48-R BG06.963 Module with 48 optocoupler outputs for ACS-OUT48 (NC contacts) ACS-REL16 BG06.965 Module with 16 relay outputs for ACS-OUT48
MEPS-01 BG06.502 Main- / Emergency Power Selector
POW-6510 BG06.510 Battery Charger Module
SAFE-01 BG07.400 Safety Module for control of max. 6 section valves and 8 cylinder groups
STEP POWER E16.303 AC/DC Power Converter 2,5A
5 Module Cabinet
Type Art. No. Description
STEP POWER E16.304 AC/DC Power Converter 4,2A
Powerfit A512/2,0S E19.033 Sealed lead battery 2x 12V 2,0Ah
5.2 Indicator LEDs on Safety Module SAFE-01
5.2.1 “Ready” Indicator (green)
The safety module is in normal mode.
5.2.2 “Safety Shut Down” Indicator (red)
The safety module is in safety shut down mode.
5.3 Indicator LEDs on I/O-Modules IO-6303 and IO-6340
5.3.1 Power Indicator (green)
The module is connected to power supply if the green LED is on.
5.3.2 Status Indicators of Monitored In- and Output Channels (yellow)
State of yellow LEDs Channel State
Off Channel is in normal state or not configured.
On Input-channel in alarm condition or activated output channel.
Flashing Short circuit or broken circuit (for monitored outputs the load resistance must be in the range between 15Ω and 1000Ω).
The state of the not monitored in- and outputs will not be indicated on the module.
5.3.3 Indicator of CAN-Bus State (red)
5.4 Indicator LEDs on Battery Charger Module POW-6510
5.4.1 D1: Fault Battery / Fuse (red)
Battery is not connected or fuse F4 is defective.
5.4.2 D2: Low Voltage Battery (red)
Battery voltage is less than 90% of nominal voltage.
5.4.3 D3: Supply Voltage for Battery Charger ON (green)
Supply voltage for battery charger is on.
5.4.4 D4: External 24V Supply ON (green)
24V supply from internal power converter is on.
5.5 Data Sheets
MC20.102.01 Module Cabinet 380 x 600 x 210mm, different variants MC21.102.01 Module Cabinet 600 x 600 x 210mm, different variants
6 Valve Actuators
6 Valve Actuators
6.1 Section Valve Motor Actuator Valbia VB030-MAR ... VB350-MAR
The section valve motor actuators Valbia VB030-MAR ... VB350-MAR is a series of valve actuators for different sizes of valves. They are specially prepared to fulfill the requirements of classification societies for marine application ( = type suffix “-MAR”). Supply voltage is 24V +/- 15%. The following types are available:
Type Current Working Time
VB030-MAR 1,0A 8 sec
VB060-MAR 1,8A 9 sec
VB110-MAR 1,0A 27 sec
VB190-MAR 1,8A 27 sec
VB270-MAR 1,8A 50 sec
VB350-MAR 1,8A 50 sec
6.2 Cylinder Group Pilot Valve B0480 0 with Electromagnetic Actuator B04425103
and Manual Tripping Mechanism B0442
CO2-valve B0480 0 ... with electromagnetic
actuator B04425103 ...
and manual tripping mechanism B0442.
Reset tool 023000064
The cylinder group pilot valve is compound of a valve body, the electromagnetic actuator and the manual tripping mechanism. The valve has an pilot output for pneumatic control of further cylinders. Supply voltage for the electric actuator is 24V +/- 15% and current consumption is 0,5A +/-10%.
Important Notice:
For an electric release test, the electromagnetic actuator must be dismantled from the valve. If the release of the electromagnetic actuator was successful, the release pin in the actuator shows a red mark. For reset of the electromagnetic actuator the reset tool must be used. After success-ful reset, the red mark of the release pin has disappeared.
Do not activate the electromagnetic actuator while being mounted on the valve. When the actuator would be dismantled for reset, the cylinder valve could possibly not close completely!
7 Cabling
7 Cabling
7.1 Cable Types
International Regulations:
● IEC-Publication 60332-3 (fire retardant cables) ● IEC-Publication 60331 (fire resistant cables)
Typical Cable Types (comparable cable types of other manufacturers are possible):
Cable Connection Cable Type *)
Mains Power Supply (230 or 110 V AC) MPRX 3G x 1,5
CAN-Bus FMKHC-F 2 x 2 x 0,75
Section Valve Actuator FMKHC 2 x 2 x 0,75
Cylinder Group Actuator FMKHC 1 x 2 x 0,75
Pressure Switch, other Input Channels FMKHC 1 x 2 x 0,75 voltage-free relay contacts for fire alarm, general alarm
system, discharge and fault
specification according to requirements of the monitoring system
*) Observe for possibly differing regulations from the appropriate authorities!
When cables pass through high fire risk areas, main vertical or horizontal fire zones other than those which they serve, they have to be of a fire resistant type complying with IEC 60331.
Important Notice
Cables and wiring serving essential or emergency power or signals should be so far as practical be routed clear of galleys, laundries, machinery spaces of category A and their casings and other high fire risk areas. All electrical cables and wiring shall be at least of a flame-retardant type or of a fire-resistant type for areas defined above and shall be so installed as not to impair their original flame-retardant properties. Values of cable types indicated above are minimum requirements. However the cable types must be in accordance with the authorities having jurisdiction, such as flag state and classification society rules and regulations.
7.2 Cable Shields
The cable shields must be connected to ground as shown in the project's cable diagrams. To provide a good shielding against interfering radiation, cable shields must be connected to ground on both ends. In the module cabinet and in the release panel the cable glands must be used for cable shield ground connection. In the section valve actuator the cable shield must be connected to the metal valve body with a special clamp, which allows a large contact area.
7.3 Maximum Resistance of Input Circuits
7.4 Maximum Length of Cables to Section Valve and Cylinder Group Actuators
The actuators recommended in this manual require a supply voltage 24V DC with max. tolerances of +/- 15%. Due to voltage drop in the cable, the maximum acceptable cable length must not be exceeded to ensure a proper function of the actuator. The calculation below shows, that a cable length of max. 42m is possible to the valve actuator with the highest current consumption. However for practical reasons we recommend to install the module cabinet and the valve actuators as near as possible. For a CO2 extinguishing system normally the recommended
location for the module cabinet is the CO2 room.
7.4.1 Calculation
The following coefficients determine the maximum acceptable cable length:
• cross section of wires
• maximum acceptable tolerance of actuator voltage • current consumption of the actuator
• available voltage at the I/O-module
The maximum acceptable cable length can be calculated with following equation:
Maximum acceptable cable length
l = (ΔU/2I) * γ * A
l cable length in m
ΔU acceptable voltage drop in the cable
I current consumption of the actuator
A cross section of wires in mm²
γ conductance in m/(Ω * mm²)
conductance of copper 56 m/(Ω * mm²)
For the recommended actuators, the max. allowable cable length for cables with 0,75mm² cross section can be calculated as follows:
Type Nominal Current
Consumption
Max. acceptable cable length VB030-MAR 1,0 A 75 m VB060-MAR 1,8 A 42 m VB110-MAR 1,0 A 75 m VB190-MAR 1,8 A 42 m VB270-MAR 1,8 A 42 m VB350-MAR 1,8 A 42 m B04425103 0,5 A 150 m
8 CAN-Bus
8 CAN-Bus
8.1 CAN-Bus Wiring
The CAN-bus is a 4-wire connection, 2 wires serve for power supply 24V to the modules and 2 wires are for the bus with the signals „CAN-H“ and „CAN-L“. The terminal numbers for connection of the CAN-bus-cable are the same as in the whole system:
Terminal No. Signal
11 +24V DC
21 0V
12 CAN-H
22 CAN-L
All CAN-modules should be connected by the CAN-bus-cable in a linear topology. CAN-bus-cable-taps should be avoided.
8.2 Termination Resistors for CAN-Bus
For a correct function of the CAN-bus, termination resistors 120Ω must be connected to both ends of the CAN-bus. Normally a 0,6W resistor is sufficient. However we recommend to use 5W types to avoid damage of the termination resistors in case of accidental connection of the resistors to the 24V line during commissioning.
Important Notice:
For later applications with redundant CAN-bus, the release panel implements a CAN-bus repeater, which divides the CAN-bus into different segments. Each segment has to be equipped separately with termination resistors. For ease of application, the termination resistors at the release panel are already integrated in the related adapter ADP-130. For details please refer to the cable diagram of the appropriate project documentation.
8.3 Module Addresses
Each module connected to the CAN-Bus has its unique address for identification. The main control panel has always address „1“. Further modules have subsequent address numbers. The address number will be assigned by means of a „DiP“- switch on I/O-modules, or by means of a menu on control panels with LCD-display.
8.4 CAN-Bus Monitor
All modules (except main control panel ACS01.100) are equipped with a red LED showing the state of the CAN-bus connection:
Red Bus LED Explanation
off Normal state.
The module has detected the fire alarm panel. flashing slowly (2 Hz) Bus fault.
The module has detected any other modules but not the fire alarm panel. flashing quickly (8 Hz) Configuration phase.
The module compares its own configuration with the configuration data received from the fire alarm panel.
constantly on Bus fault.
The module does not detect any other module. The red LED allows a quick location of a CAN-bus fault.
9 Activation, Reset and Test of “Safety Shut Down”
9 Activation, Reset and Test of “Safety Shut Down”
9.1 General
To protect the extinguishing system against false release in case of a severe system fault, the safety module in the module cabinet interrupts the circuits to the cylinder group actuators and keeps the section valves in a closed position.
9.2 Activation of “Safety Shut Down” Mode
The following fault conditions lead to a safety shut down:
● erroneous voltage higher than 2,50V at the section valve actuators ● erroneous voltage higher than 2,50V at the cylinder group actuators ● erroneous voltage higher than 2,50V at the “release control” signal.
The safety shut down mode will be indicated on the release panel CP-30. On the safety module in the module cabinet the green LED “Ready” is switched off and the red LED “Safety Shut Down” is lit.
9.3 Investigation of the Activation Cause
After the safety shut down mode has been activated, it is important to investigate the cause of the activation. However, before the investigation begins, the extinguishing system must be secured against accidental release. The result of the investigation shall be noticed in the log book.
9.3.1 Circuit Interruptions
For the outputs to the section valve actuators and the cylinder group actuators, the reason for a increased voltage at the outputs of the safety module can be an interruption of the circuits to the actuators. In these cases the afflicted circuit must be re-established and after that the below described reset procedure must be carried out. Normally a disturbed circuit can easily be identified by a flashing circuit indicator for the appropriate channel on the I/O-module (yellow LED). But please note, that in case of safety shut down, all circuits leading to the section valve and cylinder group actuators are interrupted. Consequently all circuit indicators of the circuits to the cylinder group actuators are flashing and they cannot be used to identify a disturbed circuit of a cylinder group actuator, which has initially released the safety shut down. In this case the circuits to the cylinder group actuators must be examined with other means for circuit integrity, for example with a multimeter.
9.3.2 Other Causes
If the above mentioned circuits faults are not the reason for the safety shut down, the channel output voltages of the related channels on the I/O-modules must be checked. Under normal standby conditions, the voltage must be in the range between 0,05V and 2,40V, depending from the connected load. An output voltages higher than 2,50V identifies a disturbed output channel. If the reason for the erroneous signal voltage cannot be clearly identified and removed, the appropriate I/O-module must be exchanged.
9.4 Reset of “Safety Shut Down” Mode
Important Notice:
If during the reset procedure the initial cause for the safety shut down is still present, the safety module should be able to enter the safety shut down mode again immediately after reset. However we strongly recommend to secure the extinguishing system against accidental release, before the reset procedure will be carried out.
Please proceed as follows to return from safety shut down mode:
● Remove the cause for the activation of the safety shut down mode. ● Ensure, that the extinguishing system is secured against accidental release. ● At the release panel CP-30, proceed the following steps:
- Press the SILENCE button longer than 6 seconds to enter the menu function - Press soft key “MORE...”
- Press soft key “RESET SSD”
- Press soft key “YES” to allow the reset of the safety shut down mode
● At the module cabinet, press the reset button on the safety module.
This procedure will reset the complete system. If the cause for the safety shut down is still present, the safety shut down will be released again. If however the system returns to normal operation, ensure, that the extinguishing system will be ready for remote operation.
9.5 Test of “Safety Shut Down” Mode
The safety module includes a test button for a simple function test of the safety module. Pressing the test button activates the safety shut down mode. To return to normal operation, proceed a reset of the safety shut down mode as described above. The test can be carried out at any time, but shall be carried at least out once a year during the annual system check.
10 Commissioning and Maintenance
10 Commissioning and Maintenance
10.1 Commissioning and Maintenance Checklist
Step No. Description OK not OK n/a 1 Preparation of Tests
• For safety reasons disconnect the flexible hoses from all CO2-cylinders and close the CO2-cylinders with protection caps.
• Dismantle the electromagnetic actuator from the cylinder valves. The electromagnetic actuators must not be mounted on the cylinder valves during release test!
2 Installation
• Check all installations of the release system for secure mounting.
• Check all cable connections for correct connection.
• Check correct earth connections at release panel(s) and module cabinet(s).
• Check 120Ω resistors at both ends of the CAN-bus (refer to cabling diagram). Please note, that the release panel CP-30 has an integrated 120Ω resistor.
3 Module Cabinet I/O-Modules BG06.303
• Check whether the green LEDs (power monitors) are on. If not, establish power supply.
• Check whether the yellow LEDs (circuit monitors) are off. If not, remedy the circuit faults.
• Check whether the red LEDs (bus monitors) are off. If not, remedy the bus faults.
Safety Module BG07.400
• Check whether the green LED (state: ready) is on and the red LED (state: safety shut down) is off. If not, reset “safety shut down” mode as described in this manual.
• Press TEST button on the safety module. Now the green LED must be switched off and the red LED must be switched on.
Step No.
Description OK not
OK
n/a
4 Main and Emergency Power Supply
• Switch off main power supply of the system and operate the system with emergency power supply.
• Check, whether the release panel issues a fault warning at the control panel and to the ship's control system.
• Switch off emergency power supply of the system and operate the system with main power supply.
• Check, whether the release panel issues a fault warning at the control panel and to the ship's control system.
• Switch on main and emergency supply again. 5 Internal Lead Battery (if applied)
• If a battery is applied:
Switch off main and emergency power supply of the system and operate the system with battery supply. The battery shall be able to operate the system for at least 30 minutes.
• Switch on main and emergency supply again.
• If the lead battery is 4 years old or older, the battery must be replaced. 6 Release Panel CP-30
• Carry out a lamp test (press button SILENCE).
• Check whether any further fault message is displayed. If necessary, remedy the reported faults.
7 Section Valves
• Press button (1) in the release panel to operate the adjacent section valve.
• Check, whether the section valve opens correctly.
• Check, whether the alarm is activated (if applicable).
• Check, whether the shut down signal is issued (if applicable). 8 Cylinder Groups
• Ensure, that the electromagnetic actuators are not mounted on the cylinder valves!
• Press button (2) to release the adjacent solenoid(s) of the cylinder group(s).
• Check, whether the time delay has been adjusted correctly (actuators must not be activated before adjusted delay timer elapsed).
• Check, whether the correct actuator(s) is/are activated (1. shot).
• Depending from configuration, press button (2) again for further shots. Check each time, whether the correct actuators are activated.
9 Reset Extinguishing System
• Proceed RESET at the release panel.
• Check, whether the section valve closes normally.
10 Commissioning and Maintenance Step No. Description OK not OK n/a
10 Check all other Extinguishing Sections
• Repeat steps no. 5-7 for all other extinguishing sections. 11 Manual Operation of Section Valves
• Open the section valves by manual operation.
• Check, whether the appropriate alarm is activated (if applicable).
• Check, whether the appropriate shut down signal is issued (if applicable).
• Repeat this step for all section valves.
12 Manual Operation of Cylinder Group Pilot Valves
• Ensure, that the electromagnetic actuators are not mounted on the cylinder valves!
• Operate the manual tripping mechanism.
• Check, whether the valves of adjacent cylinders will be operated. 13 Pressure Detector in Manifold (if applied)
• Apply pressure to the manifold (for example with compressed air).
• Check, whether a fault warning is generated at the control panel and at the ship's control system.
14 Assembling of Manual and Electromagnetic Actuators onto Cylinder Group Valves
• Before assembling the electromagnetic actuators to the cylinder valves, ensure that the tripping mechanism is not activated. An activated tripping mechanism would cause an unintentional release while mounting the electromag-netic actuator onto the valve.
15 State of Readiness
• Ensure that all section valves are in closed position.
• Ensure that all cylinder group valves with electromagnetic actuators are mounted correctly.
• Ensure that no fault message will de displayed on the release panel.
• Remove the protection caps of all CO2 cylinders and connect the
appropriate flexible hoses to the CO2 cylinders.
Remarks:
Yard: Ship's Name Yard No.
10.2 Routine Maintenance and Testing
10.2.1 General
It is essential that the release system is checked regularly for correct operation in accordance with requirements of SOLAS and classification society rules. A log book must be kept in order to maintain a record of tests, checks and faults. The log should be kept in a safe place and be available for inspection by any authorized person.
10.2.2 Daily Inspection (User)
● Check that the power indicator of the release panel is lit. ● Read the display of the release panel for any fault messages. ● Press the SILENCE button for lamp test.
● If the power indicator is not lit or any fault message appeared, record the incidence in the log book and
call a qualified electrician to remedy the fault(s).
10.2.3 Annual Test (Service)
● Proceed a system test according the “Commissioning and Service Checklist”.
● Check the ventilation openings (IP44) in the module cabinet for the sealed lead battery (if applied).
Ensure that air can pass through the ventilation openings.
● Record the results in the log book.
10.2.4 Every 4 Years (Service)
11 Appendix
11 Appendix
11.1 List of Revisions
Revision Date Who Remarks
1.0 28.04.2008 kb first edition 2.0 24.07.2008 kb manual completed
2.1 15.08.2008 kb Fault table extended, menu structure corrected, section “Interface to Ship's Supervision System” introduced, description for reset of “Safety Shut Down” extended, sections “Module Cabinet” and “Cabling” extended, section “Commissioning and Maintenance” extended.
2.2 06.09.2008 kb Extended description for electromagnetic cylinder group actuators. 2.3 26.05.2009 kb Section 4.10 “Fault Table” extended.
Section 3.7 “List of Available Parts” added. Section 3.3 “Pre Alarm” added.
Section 3.2 “Power Supply” revised. Section 1.2 and 1.3.2: extended. Several data sheets added. Missing type names added.
2.4 10.07.2009 kb Data sheets M20.102.01 and M21.102.01 modified.
2.5 04.12.2009 kb Section 3.5 “Application of E-CO2 System together with Cargo Hold Smoke Detection System SDS-48” added.
In section 4.10 added for case of module failure: “If required, release CO2
system manually!”
11.2 Data Sheets
Laderaum 1
Cargo Hold 1 Laderaum 2Cargo Hold 2 MaschinenraumEngine Room
Rev. Gepr. 13.02.08 kb 30.04.09
1:1
Maßstab kb 4 30. 04 .200 Aus gab e: M CO2-Raum CO2 Room 2 3 5 4 2 x 230V~ 1 CO2-Fernauslösegerät CP-30CO2 Remote Release Panel
2 Modulgehäuse MC20.102
Module Cabinet
3 Drehantrieb mit Bereichsventil
Actuator with Section Valve
4 Magnetventil für CO2-Flasche
Solenoid for CO2 Cylinder
5 CO2 Löschmittelflaschen
CO2 Cylinders
CO2- / Ansaugdüse
CO2 / Suction Nozzle
CO2 Löschalarm CO2 Alarm Kabel Cable Rohrverbindung Pipe Sic herheit s raum S a fe ty S ta tio n
Löschbereiche Ext. Sections
CO 2 Ra um CO 2 Ro om CAN-Bus Sicherheitsraum Safety Station
CONT ROL S Y S T EM REA DY
1 ENGINE ROOM 2 C ARGO HOL D 1 3 C ARGO HOL D 2 4 C ARGO HOL D 3 5 C ARGO HOL D 4 6 C ARGO HOL D 5
CO2 RELEASE PANEL
POW ER FA ULT 1 1 1 1 1 1 2
PRESS BUTTONS IN C ASE OF FIRE: SELEC T SEC TION VALVE (1) OPEN C O2 C YLINDERS (2)
CP-30
1
M M
Electrical CO Release Control System
Elektrisched CO2 Auslösesystem
E-CO2
voltage free contacts
Beschreibung
Das elektrische CO2-Auslösesystem bietet vielseitige
Vorteile gegenüber einem pneumatischen Auslösesystem: • Einfache und übersichtliche Steuerung von max. 6
Löschbereichen mit nur einem CO2-Auslösegerät • wirksamer Schutz gegen Fehlauslösung
• für Laderäume können unterschiedliche Löschmittelmengen ausgelöst werden • Anzeige des aktuellen Systemzustandes
• Hohe Betriebssicherheit durch Selbstüberwachung • überwachte Stromkreise
• Manuelle Notauslösung der Bereichs- und Flaschen-gruppenventile möglich
• Integrierte Testfunktion für Voralarmgeber • Geringer Platzbedarf
• Einfache Installation, keine Steuerleitungsinstallation erforderlich
• Kabelsparende Schnittstelle zur Schiffsautomation
Description
The electrical CO2 release system offers versatile advantages
compared with a pneumatic CO2 release system:
• simple and intuitiv control of up to 6 extinguishing sections
with only one release panel
• efficient protection against false release
• for cargo spaces different amounts of CO2-cylinders can
be released
• display with indication of the actual system state • safe operation due to system self supervision • monitored circuits
• manual emergency release of section and cylinder valves • integrated test function for pre alarm devices
• space saving equipment
• simple installation, no pilot pipe installation required • Reduced cabling requirement
• interface to ship’s automation system
2
Option: to Cargo Hold Smoke Detection System