Electrical Harness Installation SD110- 2011

(1)

Soil Compactor SD110

(2)

Volvo Construction Equipment

Volvo Construction Equipment Electrical Electrical Harness Harness InstallationInstallation – –SD110SD110

Electrical Harness Installation - SD110

(3)

Electrical Harness Installation - SD110

(4)

Carling switches

Electrical Harness Installation - SD110

(5)

(6)

Volvo Construction Equipment _{Electrical Harness Installation –SD110}

Electrical Harness Installation - SD110



Machine wiring Harness – 4 No’s



Main wiring harness – 1 No



Console wiring harness – 1 No

(7)

Electrical Harness Installation - SD110

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Head lamp harness – 2 no’s

(8)

Volvo Construction Equipment _{Electrical Harness Installation –SD110}

Electrical Harness Installation - SD110

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Console wiring harness – 1 No

(9)

Electrical Harness Installation - SD110

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Main wiring harness

Main wiring harness –

– 1 No

1 No



Exa

Example

mple Sl N

Sl No ta

o tag

g 87

87 



Harness

Harness Sl No

Sl No for

for supplier

supplier tracking

tracking

purpose

(10)

Electrical Harness Installation - SD110



T

Total

otal Diodes in

Diodes in the

the machine

machine

wiring Harness

(11)

Electrical Harness Installation - SD110

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Switch connectors –

Switch connectors

– 5 No’s

5 No’s

1 1.. Be

Bea

ac

co

on l

n liig

gh

ht s

t sw

wiitc

tch

h

2. 2. Hi

Hig

gh /

h / L

Low

ow sp

spe

ee

ed s

d swi

witc

tch

h

3 3.. Pa

Parrk

k b

brra

ak

ke

e s

sw

wiittc

ch

h

4 4.. P

Pa

arrk

k tte

es

st

t s

sw

wiittc

ch

h

5

(12)

Volvo Construction Equipment Electrical Harness Installation –SD110

Electrical Harness Installation - SD110



Emergency stop switch – 4 wires



Indicators connectors – 5 No’s

1. LOP & NO charge indicator

2. High beam indicator

3. Turn signal indicator

4. Seat belt & Air filter

(13)

Electrical Harness Installation - SD110

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Light connectors – 5 No’s

1. Horn switch

2. Front light switch

3. Rear light switch

4. Position light switch

5. Turn signal switch



Connectors – 3 No’s

1. Mobile charger

2. Hour meter

3. Horn

(14)

Electrical Harness Installation - SD110

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Receptacle – 4 way

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Plug -4 way

1. Ignition key switch

2. Ignition key switch

(15)

Electrical Harness Installation - SD110

1. Deutsch Connector

1. Receptacle 9 way

(16)

Electrical Harness Installation - SD110

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Receptacle 9 way & 31 way

(17)

Electrical Harness Installation - SD110

1. Brake Dump valve

2. Brake Pressure switch

3. Pump De stroke valve

(18)

Electrical Harness Installation - SD110

(19)

Electrical Harness Installation - SD110

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Harness on the RH side of main frame

1. To ROP’s light

2. Audible alarm

3. Fuel sender

4. Seat belt switch

5. Seat switch

6. Neutral switch

7. Reverse limit switch

(20)

Electrical Harness Installation - SD110

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Harness on the LH side of main frame

1. Air filter clog switch

(21)

Electrical Harness Installation - SD110

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On Frame rear near battery

1. Starter relay

2. Fuse 60 Amps

3. Glow plug relay

(22)

Electrical Harness Installation - SD110

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On Frame rear near battery

1. Starter relay

2. Fuse 60 Amps (FL1 & FL2)

3. Glow plug relay

(23)

Electrical Harness Installation - SD110

1. On the RH frame connector for

combination light

(24)

Electrical Harness Installation - SD110

1. On the LH frame connector for

combination light & Battery cut of

(25)

Electrical Harness Installation - SD110

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Under the rear frame connectors

1. Registration lamp LH

2. Registration lamp RH

3. Back up alarm

(26)

Electrical Harness Installation - SD110

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Fuse 100 Amps (FL3) from alternator

(27)

Electrical Harness Installation - SD110

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Alternator 14 volts , 95 Amps

1. B + from battery

2. D + connected to diode D4 to

Hour meter

(28)

Electrical Harness Installation - SD110

Ford connector (EPC)

16 pole & 2 pole connector with

Engine harness

Main wiring harness of engine ends in

The two connectors

1. 16 pole connector

2. 2 pole connector

(29)

Electrical Harness Installation - SD110

1. Fuel shut off solenoid operates when

there is ignition supply – 2

nd

_position

(30)

Electrical Harness Installation - SD110

1. Fuel shut off solenoid operates when

there is ignition supply – 2

nd

_position

2. Fuel shut off solenoid + excess fuel

solenoid in 3

rd

_{start position}

1. Excess fuel solenoid

(31)

Electrical Harness Installation - SD110

(32)

Electrical Harness Installation - SD110

(33)

Electrical Harness Installation - SD110

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Engine Glow plug



Time - 8 seconds

(34)

Electrical Harness Installation - SD110

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Starter Motor

(35)

Electrical Harness Installation - SD110

(36)

Electrical Harness Installation - SD110

(37)

Electrical Harness Installation - SD110

(38)

Electrical Harness Installation - SD110

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Seat switch

(39)

Electrical Harness Installation - SD110

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Diode D1 and Diode D2



D1 – Between starter relay &

neutral start switch



D2 – Between neutral start switch

(40)

Electrical Harness Installation - SD110

(41)

Electrical Harness Installation - SD110

(42)

Electrical Harness Installation - SD110

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Harness connector connecting

(43)

Electrical Harness Installation - SD110

1. Mobile charger

(44)

Electrical Harness Installation - SD110

1. Fuse F1 (40 Amps)

2. Power relay

(45)

Electrical Harness Installation - SD110

4. Low beam Head Light relay

5. Alarm relay

6. Brake Latch relay

(46)

Electrical Harness Installation - SD110

8. Hazard relay

9. Reverse light relay

10. Flasher relay

11. Position light relay

12. Rear light relay

13. High beam relay

(47)

(48)

Electrical Harness Installation - SD110

Pressure Switch Air Filter

(N.O) when clogged closed

(49)

Electrical Harness Installation - SD110

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Machine harness & engine harness

connected at 16 pole & 2 pole

Ford connector

(50)

Electrical Harness Installation - SD110

(51)

Electrical Harness Installation - SD110

(52)

(53)

Electrical Harness Installation - SD110

FL3 – 100 Amps fuse located

near battery

(54)

Electrical Harness Installation - SD110

(55)

Electrical Harness Installation - SD110

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Battery Switch

(56)

(57)

Electrical Harness Installation - SD110

(58)

Electrical Harness Installation - SD110

(59)

SD110 - Ground points on machine



Console Ground

(60)



Engine pump mounting plate & Main frame left side as shown in picture

(61)

(62)

SD110 - Ground points on machine

(63)

(64)