QH330
Features & Benefits
Mobile Crushing and Screening
Mobile Crushing and Screening
Features and Benefits
Hopper & Feeder
Features and Benefits
Hopper Doors
Heavy duty hydraulically folding hopper doors
Enables for a quick set-up time
Box section reinforced hopper sides Maximum Hopper capacity 9.35m³
(11.2yd²)
Hydraulic folding hopper sides Reinforced hopper sides
Features and Benefits
Liner Plates
Feeder Liners
The hopper is lined with wear resistance steel plates
Option of Hardox 400 These liners protect the main
hopper from excessive wear and tear
Feeder liner plates
Every feeder is lined with wear resistant high quality steel liners
Features and Benefits
Hopper Dimensions
2440mm (96”) 3700mm (145 5/8”) 4320mm (170”)Features and Benefits
Feeder
Double stepped cassette style vibrating grizzly feeder.
High stroke and fully
variable speed controlled. Driven from flange
mounted hydraulic motor. Standard Hardox feeder
Features and Benefits
Feeder Radio Control
Radio control for the feeder
The feeder can be stopped and started from the radio hand set
This enables the operator full control over material entering into the crusher
Engine Cut Off Start Feeder Stop Feeder Siren
Features and Benefits
Feeder Control
The flow of material into the crusher can be controlled to avoid the engine stalling There are two pressure switches
monitoring at the main crusher drive pressure
The feeder stops when excessive pressure is detailed in the crusher drive hydraulic circiut.
When the pressure drops down to (100 Bar(1450 psi) Standard) the feeder will start again
This option can be enabled or disabled from the electrical control panel
Features and Benefits
Jaw Protection Grid
This has been
reinforced to withstand higher forces of
material ejected form the Jaw
This protects the
Features and Benefits
By-Pass Chute
By-Pass chute to take the natural fines out of the feed material on to the “Dirt Conveyor” Two way door for
diverting the material either onto the “Main Product Conveyor” or “Dirt Conveyor”
Features and Benefits
Crusher
Features and Benefits
Jaw Crusher
1200mm x 700mm
(47”x27”) QJ340 (C12+) single toggle jaw crusher Minimum CSS (close side
setting) 75mm (3”) on all applications
Factory approval required for setting below 75mm (3”) CSS
Unique 300 rpm crusher speed
Features and Benefits
Jaw Crusher
Features and Benefits
Jaw Crusher Mainframe
The Crusher mainframe comprises of the following
2 high quality rolled steel side plates,
Heavy duty cast steel front & rear Beam
These are bolted & torqued
together forming a tough, robust mainframe ready to withstand arduous working conditions
Rear Beam Front Beam
Features and Benefits
Jaw Stock
The jaw stock comprises the following,
Heavy duty cast jaw stock to withstand arduous working conditions
Manganese jaw plate, Swing jaw Wedges,
Jaw stock protection plate shield the jaw stock from
Swing Jaw Manganese
Protection Plate
Swing jaw Wedges
Features and Benefits
Adjustment System
Toggle plate 25mm(1”) thick Toggle Beam Adjustmentwedge Guide Keys
Adjustment Cylinder
Retention Cylinder Clamping Cylinder
Fully adjustable hydraulic system for C/S/S adjustment. The adjustment wedge is
driven in reducing the c/s/s by sliding against the cast cross beam wedge.
Features and Benefits
Adjusting the Close Side Setting
To change the c/s/s first make sure that the “Adjustment” switch is positioned in the Panel position.
Press the “Jaw Adjustment ON”
Now either use the “Jaw Out” or “Jaw In” buttons to adjust the gap setting
Features and Benefits
Umbilical Control
To change the gap setting with the
umbilical controller you must remove the dust cover from the plug and then
connected the umbilical hand set,
Turn the Adjustment switch to “Remote” Press “Jaw Adjustment on”
Now use the umbilical hand set to change the close side setting,
The advantage of using the umbilical for setting the close side setting is that you can see what you are doing in relation to the gap.
Features and Benefits
Jaw IN
When you press jaw in,
The first function is that the clamping cylinders fill up the annulus side and takes the jaw stock metal to metal.
After that the Adjustment wedge is driven into the crusher.
Then the jaw is allowed to drop back against its own weight as annulus side of the clamping
Features and Benefits
Jaw OUT
When jaw out is pressed the clamping cylinders annulus side is pressurised to bring the jaw
metal to metal and take weight off of the Adjustment wedge. The adjustment wedge is then
pulled back out to where it is required,
Then the jaw will fall back under its own weight against the
adjustment wedge as the annulus side of the clamping cylinder is allowed back to tank.
Features and Benefits
Fixed Jaw Plate
The fixed jaw has a unique concealed wedge &
removal cylinder design This stops the fixed jaw
wedges from becoming distorted during crushing which can happen on other manufactures
Features and Benefits
Extended Cheek Plates
Top check Plate
Bottom cheek plate
Hardox 400 Cheek plates The top cheek plate extends
into the crushing feed zone, Reducing blockages across the chamber
Thus reducing down time and increasing productivity and adds rigidity & Strength to the crushing feed chute
Unrestricted feed opening & excellent crushing geometry enables crusher to take ‘slabby’ feeds
“Live” crushing section with replaceable wear plate at the top of the jaw to encourage material into it
Features and Benefits
Jaw Crusher
Features and Benefits
Jaw plates
There are 2 types of jaw profile available for the C12+ crusher These are, Standard; this is our tried and tested profile which has worked well in a
wide range of applications over many years,
Multi Tooth; this profile is used mainly in recycling with a large amount of asphalt in the feed material
54mm (2”)
30mm (1 1/5”)
Features and Benefits
Jaw Main Bearing
The C12+ shaft assembly comprises of 4 heavy duty roller bearing that are greased automatically by the Vogel greasing system.
Features and Benefits
Crusher Drive
The jaw crusher is
hydrostatically driven by a large Kawasaki Motor
mounted on to the crushers mainframe
Short “V” belts eliminate belt slip and flapping
Quick easy belt tensioning negates the need for moving the engine
Drive Motor
Drive Belt Tensioner
Features and Benefits
Jaw Supports
The crusher is
mounted independently from the chassis
Four anti vibration mounts
These absorb the
crushing vibrations and stops any strain
Features and Benefits
Access
Fully platformed access around the crusher
For a safe working area during
Features and Benefits
Plant Conveyors
Features and Benefits
Belt Clearance
Large clearance gap below the jaw crusher Ideal for reducing
blockages especially when re-bar is present in the feed material
Features and Benefits
Plant Conveyor
The OPC is lowered for transport to give a
shorter transport length. It folds hydraulically into
operating position from a manual control lever
Features and Benefits
Product Conveyor Tail Section
The tail section of the main product conveyor is raised up into the tracking position this gives a much greater ground clearance
protecting the tail drum and bearings.
Tracking Position Working Position
Features and Benefits
Conveyors
Fully skirted product conveyor system. Stop/Reduce Spillage
Features and Benefits
Conveyor Impact Bars
Directly below the jaw crusher
discharge the conveyor, impact bars which take the load of crushed
material impacting the belt.
These impact bar prolong the life of the belt by absorbing the force from the crusher discharge & reduces belt punctures
Spillage is also reduced by thus feature
Features and Benefits
Dust Suppression
Dust suppression environmentally friendly feature fitted as standard Dust suppression located
Below Jaw crusher just after the material has been crushed
At the top of the product
conveyor as the material leaves the plant
Features and Benefits
Overband Magnet
The magnet is designed to separate the steel from the crushed material and then discharge it away from the machine.
Variable Speed Belt.
The Magnet can be lowered or raised depending on the application.
Magnet Height Adjusters
Features and Benefits
Natural Fines Conveyor
Hydraulically folding Natural Fines conveyor. 650mm (25 5/8”)wide Folds out hydraulically to
working position from a manual control level. Folds in hydraulically
Features and Benefits
Features and Benefits
Engine
The C12+ is powered by a Caterpillar C9 Acert Tier 3 engine developing 350HP (260 KW) @ 1900 rpm.
The engine compiles with all current emission laws
Average fuel consumption 30–40 L/H (8-10 USG/H)
Features and Benefits
Hydraulic Tank
1400 litre (370 USG) hydraulic tank
Multi stage filtration system to ensure all debris is removed on every cycle
Hydraulic tank air filter that turns green when blocked and requires replacing
Filters located at the top of the unit for easy of maintenance
Features and Benefits
Hydraulic Components
Direct driven tandem high power and torque Kawasaki hydraulic pumps Powers the Crusher & Track Drives
Features and Benefits
Controls
Features and Benefits
Control Panel
Simple user friendly push button control panel layout Each function is clearly
marked for easy of use Indicator LED above each
push button
The control panel and all of the hydraulic solenoids are powered by a 24 volts
Features and Benefits
Fault Display
Engine fault monitoring of Coolant Temperature Coolant level Engine Run Battery Voltage Oil Pressure Emergency Stop Radio Stop
Water and Fuel Sensor
Features and Benefits
Manual Control levers
These hydraulic control levels enable a quick set-up time for the plant These functions include,
Hopper Sides Dirt Conveyor Jacking Legs
Features and Benefits
Battery Maintenance Access
Service access to the batteries
Location for isolation during welding and plant maintenance
Features and Benefits
Jacking Legs
Hydraulic jacking legs Manual control lever for
operation
Quick levelling of the plant for optimum performance
Easy of track maintenance
Features and Benefits
Tracks
Features and Benefits
Tracks
500 mm
Hydraulically driven crawler track mounted for full site mobility.
The full power of the engine is available for driving the tracks when needed.
Length of 4630mm (128 ¼”) . Track Shoe Width 500mm (20”).
Features and Benefits
Tracking
Tracking is possible by either Wireless Radio
Controller
Wired Umbilical
Each track can be operated independently for full site flexibility .
Radio Controller
Features and Benefits
Features and Benefits
Features and Benefits
Features and Benefits
Sound levels
Features and Benefits
Fuel Tank
420 litre (111 USG) Diesel Tank
Mounted at the rear of the machine for easy re-fuelling access
Features and Benefits
Lighting System
24 volt halogen bulb lighting system
Powered off the plant existing electrical system Enables you to work the
machine safely in limited light conditions
Features and Benefits
Grizzly Sections
The following grizzly section are available to suit any application Tapered
35-70mm (1 1/3”-2 ¾“) 55-80mm (2 1/6”-3 1/7”)
Features and Benefits
Bogie System
Features and Benefits
Deflector Plate
Jaw Crusher deflector plate Fully adjustable
Reduces the chance of belt damage due to re-bar
Prolongs product conveyor belt life
Features and Benefits
Boom/Pecker
Features and Benefits
Arctic Temperature Packs
For working in extreme cold condition
We have a Webasto heating system (-30°C Only) This heats the engine coolant for easy of starting Stand alone diesel tank with optical level gauge
Features and Benefits
Water Pump
Hydraulically powered water pump for use with the dust suppression systems
No need for extra
hydraulic pumps as it uses the existing hydraulic
circuit
Features and Benefits
Diesel Refuelling Pump
Electrical re-fuelling pump
24 volt motor Powered from the
existing electrical system
Features and Benefits
Single Deck Screen
Features and Benefits
Summary
Available Options
Hopper Hardox Liner Plates Back & Sides Re-circulation conveyor and screen
Canvas covers Wheeled dolly Water pump Diesel Pump Arctic package -20°C Arctic package -30°C Tropical Package
1.5m (59”)extended Side conveyor Hydraulic Breaker arm
Belt protection plate Standard Features
Stepped grizzly feeder Cat C9 Engine
Side conveyor Radio control Over band magnet Dust Suppression
Sandvik Single Toggle Jaw
Crusher
Features and Benefits
Main Selling Features
Crusher mounted directly onto chassis on 4 anti vibration mounts. This has the added benefit of eliminating stress on the chassis.
Hydraulic wedge adjustment system on CSS.
Hydrostatic drive thus enabling reverse movement on crusher to clear any blockages.
Maximum clearances under both crushing chamber and also along discharge conveyor for serviceability.
