Construction Details

(1)

Kalzip

®

_{roof systems}

Construction details

(2)

(3)

Planning Guidance

Kalzip®_{aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life}

but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary.

These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims for compensation.

We reserve the right to make any changes to the construction or product range which seem technically sensible in view of our high demands for quality and progress.

The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement of the trade mark rights (protection rights/industrial property rights?) of a third party.

The constructional details represent suggestions for roof structures designs which have two shells and must be adapted to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning, calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements, are not possible.

Kalzip®_{plastic compound clip}

Kalzip®_{compound clips are not available in all sizes.}

All details are also applicable to the use of aluminium clips.

Standards/instructions

The current applicable standards and manufacturer’s instructions should be observed.

Air tightness

All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.

Fixed points/ fasteners

Fixed points and featured fasteners should be used in accordance with the static calculations.

May 2004

(4)

Construction details truss roof/purlin roof

Construction 101 Kalzip®_{deck roof system - rafter roof}

102 Kalzip®_{deck roof system - purlin roof}

Ridge 121 Duo-pitch ridge purlin roof

122 Duo-pitch ridge truss roof

123 Mono-pitch ridge truss roof

124 Abutment ridge to parapet truss roof

125 Mono-pitch ridge overhang (with clip bar) truss roof

126 Mono-pitch ridge overhang (without clip bar) truss roof

Eaves 141 Eaves detail with gutter purlin roof

142 Eaves detail with gutter truss roof

143 Parapet eaves gutter detail truss roof

144 Overhanging eaves (with clip bar) truss roof

145 Overhanging eaves (without clip bar) truss roof

146 Valley gutter detail truss roof

Ridge 161 Verge purlin roof

162 Verge truss roof

163 Abutment to parapet truss roof

164 Verge with Kalzip®_{transition sheet} _{truss roof}

165 Cantilevered verge truss roof

166 Cantilevered verge with steel plate bracket purlin roof

167 Curved verge truss roof

168 Curved verge with Kalzip®_{transition sheet} _{truss roof}

Construction details rafter roof

Construction 201 Roof construction with rafter insulation rafter roof

202 Roof construction Kalzip®_{AF with intermediate rafter insulation} _{rafter roof}

Ridge 221 Ridge with fixed point rafter roof

222 Abutment ridge to parapet rafter roof

223 Cantilevered ridge with clip bar rafter roof

224 Overhanging ridge with cantilever rafter rafter roof

Eaves 241 Dripping eaves rafter roof

242 Cantilevered dripping eaves with clip bar rafter roof

243 Overhanging ridge with cantilever rafter rafter roof

244 Dripping eaves Kalzip®_AF _{rafter roof}

245 Dripping eaves Kalzip®_{AF/ventilated masonry} _{rafter roof}

Ridge 261 Overhanging verge rafter roof

262 Overhanging verge with Kalzip®_{transition sheet} _{rafter roof}

263 Overhanging verge with Kalzip® _AF _{rafter roof}

264 Overhanging round verge rafter roof

Supplementary construction details

Hip 301 Hip with ridge closure purlin roof

302 Welded hip with Kalzip®_{transition sheet} _{purlin roof}

Groove 303 Groove with gutter rafter roof

304 Groove with Kalzip® _AF _{rafter roof}

(5)

Roof-light 311 Domed roof-light roofing frame

312 Cross-section roof-light with flat flange - roofing frame truss roof

313 Cross-section roof-light with flat flange truss roof

314 Cross-section roof-light with Kalzip®_{roofing frame} _{truss roof}

315 Longitudinal roof-light with Kalzip®_{roofing frame} _{truss roof}

Roof lights 321 Lighting row connection, below gable end truss roof

322 Lighting row connection, below gable end truss roof

323 Lighting row connection, below gable end truss roof

324 Lighting row joint - lateral truss roof

Joints 331 Curved roof with welded ridge jolt truss roof

332 Curved roof with sealed lateral jolt truss roof

Stepped roofs 341 Lowered dripping eaves rafter roof

342 Lowered verge rafter roof

Expansion joint 351 Expansion joint Kalzip® _{truss roof}

Ridge 361 Ridge flashing - cantilevered

362 Sliding ridge - Duo-pitch roof truss roof

363 Ventilated ridge rafter roof

Construction details Kalzip NatureRoof

®

Ridge 401 Duo-pitch ridge purlin roof

402 Mono-pitch ridge truss roof

403 Mono-pitch roof with attic truss roof

Eaves 411 Dripping eaves detail with gutter purlin roof

412 Dripping eaves with parapet truss roof

Verge 421 Verge purlin roof

422 Verge with parapet truss roof

423 Verge with Kalzip®_{transition sheet} _{truss roof}

Additions 431 Installation and shearing protection truss roof

432 Domed rooflight truss roof

433 Internal box gutter thermally insulated truss roof

434 Curved roof with welded ridge jolt truss roof

Construction details Kalzip Duo

®

_{and Kalzip DuoPlus}

®

Construction 501 Roof construction with trapezoidal steel deck truss roof

502 Roof construction with aerated concrete roof slaps truss roof

503 Roof construction purlin roof

504 Roof construction with upper insulation rafter roof

505 Roof construction intermediate rafter insulation rafter roof

506 Roof construction with trapezoidal steel profile (structural deck) truss roof

Additions 511 Duo-pitch ridge purlin roof

521 Dripping eaves truss roof

531 Verge truss roof

(6)

101 Kalzip

®

_{deck roof system - rafter roof}

Compound clip* (diagonally installed)

Alternative: Al-clip with thermal barrier

Kalzip®

Kalzip®_{rock wool insulation}

Kalzip®_{vapour control layer}

Compound clip* (diagonally installed)

Kalzip®

Cross-section

Horizontal section

Structural deck

Rafter

* Compound clips are not available in all sizes. Structural deck

(7)

Construction detail

102 Kalzip

®

_{deck roof system - purlin roof}

Horizontal section

Compound clip*

Top-hat sub-purlin Kalzip®

Cross-section

Structural deck Purlin Rafter Structural deck Purlin Rafter Compound clip*

Alternative: Al-clip with thermal barrier Top-hat sub-purlin

Kalzip®

(8)

121 Duo-pitch ridge

Ridge flashing

Insulation - rigid**

Alternative: Fixed point clip Al-clip with thermal barrier

Fixing of ridge flashing: max. distance 400 mm, only into ridge closure Type of fixed point to be determined by calculation

Ridge flashing

Spacer profile

Ridge turn up

Fixed point clip Compound clip* Filler block Ridge closure Kalzip® Liner deck Top-hat sub-purlin Purlin Rafter

Inner skin flashing

* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

(9)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

122 Duo-pitch ridge

Alternative: Fixed point clip Al-clip with thermal barrier

Fixing of ridge flashing: max. distance 400 mm, only into ridge closure Type of fixed point to be determined by calculation

Ridge flashing

Spacer profile

Ridge turn up

Structural deck

Rafter Fixed point clip Compound clip*

Filler block

Ridge closure

Kalzip®

(10)

123 Mono-pitch ridge

Type of fixed point to be determined by calculation

Al-Fixed point clip with thermal barrier

Alternative: Compound clip*

Filler block Fixing of ridge flashing: max. distance 400 mm, only into Ridge closure Ridge closure Spacer profile Ridge turn up Ridge flashing Retainer Insulation - rigid** Slosure profile to structural liner tray

Sealing strip 2x

Kalbau®_{trapezoidal deck}

Structural liner tray

Insulation

Sealing strip

Thermal isolation strip Structural deck

Internal closure flashing

** Special precautions must be taken when soft thermal insulation is used to prevent penetration. Kalzip®

Kalzip®

rock wool insulation

(11)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

124 Abutment ridge to parapet

Fixed point clip Compound clip* Alternative:

Al-clip with thermal barrier

Filler block

Fixing of ridge flashing:

max. distance 400 mm; not into standing seam

Kalzip®

Kalzip®_{vapour control}

layer Structural deck Internal closure flashing Sealing strip Coping system Timber bearer Coping bracket Ridge closure Kalzip® Ridge flashing Spacer profile Ridge turn up ≥ 100 ≥ 70

(12)

125 Mono-pitch ridge overhang (with clip bar)

Fixed point to be determined by calculation Fixing of ridge flashing: max. distance 400 mm, not into standing seam

Ridge closur e Kalbau ® Closur e pr ofile to

structural liner tray Thermal isolation strip Sealing strip 2x Kalbau

®

Structural liner tray Insulation

Structural deck Inter

nal closur

e

flashing

Timber spacer Structural top hat supports Kalzip

®

vapour contr

ol layer

Filler block Flashing Spacer pr

ofile

Ridge tur

n

up

determined by calculation (max. 1500)

determined by calculation

Kalzip

®

Al-clip bar Kalzip

®

(13)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

126 Mono-pitch ridge overhang (without clip bar)

Kalbau

®

trapezoidal pr

ofile

Structural liner tray Insulation Angle with sealing strip Closur

e pr

ofile to structural liner tray

Thermal isolation strip Sealing strip 2x

nal closur

e

flashing

AL-fixed point clip length to be determined by calculation Timber ridge bear

er

Kalzip

®: Length min. 5,0 m

Kalzip

®

Timber supports Kalzip

®

vapour contr

ol

layer

‘Eaves’ filler block Drip angle

(14)

141 Eaves detail with gutter

Alternative

Kalzip® Sealing strip Al-clip Gutter Gutter brackets Closure flashing Compound clip* Filler block Drip angle Closure flashing Timber eaves bearer Timber spacer Liner-deck Purlin Rafter

(15)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

142 Eaves detail with gutter

Structural deck Rafter Internal closure flashing Sealing strip 2x Kalzip® Insulation rigid Timber spacer Kalzip®

vapour control layer

Kalzip®

Gutter brackets

Timber eaves bearer

Al-clip Gutter

Filler block

Drip angle

Closure flashing

Thermal isolation strip

Closure profile to structural liner tray

Insulation

(16)

143 Parapet eaves gutter detail

Structural deck Rafter Cir

cular sealing strip

Gutter outlet Gutter liner outlet Rainwater pipe Gutter Insulation - rigid Gutter liner (fully sealed)

Insulation r

e

tainer

Drip angle Filler block Coping system Coping bracket Timber

Kalbau ® trpezoidal pr ofile Z-Pr ofile Closur e flashing Sealing strip Kalzip ®

Insulation - rigid Kalzip

® vapour contr ol layer Kalzip ®

Compound clip* Alter

n

ative: Al-clip with thermal barrier

Emer

gency overflow

(17)

Construction detail - deck roof system - rafter roof

144 Overhanging eaves (with clip bar)

nal closur

e

flashing Sealing strip 2x Rafter

Spacer pr ofile T op-hat sub-purlin Kalzip ® vapour contr ol layer Kalzip ®

Al-clip bar Kalzip

®

Gutter

Filler block Drip angle Gutter brackets _Kalbau

®

SN 18/76

Thermal isolation strip Closur

e pr

ofile to structural

liner tray Structural liner tray Insulation Kalbau

®

SN 18/76

(18)

145 Overhanging eaves (without clip bar)

nal closur

e

flashing Sealing strip 2x Rafter Gutter Filler block Drip angle Al-clip: length 200 mm 2 rivets on the small rib Gutter brackets

Al-clip length determined by calculation Timber eaves bear

er

Kalzip

®: Lenght min. 5,0m

Kalzip

®

Timber spacer Kalzip

®

vapour contr

ol

layer

Thermal isolation strip Closur

e pr

ofile to

structural liner tray Structural liner tray Insulation Kalbau

®

trapezoidal

pr

(19)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

146 Valley gutter detail

Kalzip

®

Cir

cular sealing strip

Gutter outlet

Gutter liner outlet

Rainwater pipe

Filler block Drip angle Closur

e

flashing

Al-clip Timber eaves bear

er

Timber spacer Closur

e flashing

Structural deck Rafter

Kalzip

®

Insulation - rigid Compound clip* Kalzip

®

vapour contr

ol

layer

Gutter Insulation - rigid Gutter liner (fully sealed)

Emer

gency overflow

Alter

native

without timber eaves bear

er

Alter

native

with timber eaves bear

(20)

161 Verge

* Compound clips are not available in all sizes. Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing

Retainer flashing

Closure flashing

Sealing strip

Timber verge bearer

Kalzip®

Compound clip* Alternative: Al-clip with thermal barrier

Top-hat sub-purlin Kalzip®_vapour

control layer

Liner deck

Interal closure flashing

Purlin

Rafter Kalzip®_{TF 800 R}

(21)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

162 Verge

Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing

Flashing retainer support

Timber verge bearer

Kalzip®

Verge profile Structural deck Sealing strip Rafter Tolerance Tolerance

Alternative

(22)

163 Abutment to parapet

* Compound clips are not available in all sizes. Coping system

Coping bracket

Timber bearer

Retainer flashing

Verge flashing

Gable end clip

Gable end channel

Tolerance profile Z-Profil

Kalbau®_{trapezoidal profile}

Structural deck

Insulation - rigid

Sealing strip Kalzip®

Kalzip®_{transition sheet}

Insulation - rigid

Tolerance

min. 150

(23)

Construction detail - Kalzip

®

_{deck roof system - rafter roof}

164 Verge with Kalzip

®

_{transition sheet}

Internal closure flashing Sealing strip Kalzip®_{TF 800 R} Closure flashing Flashing retainer/support

Compound clip*

(24)

165 Cantilevered verge

determined by calculation Thermal isolation strip Sealing strip Closur e pr ofile to

structural liner tray Structural liner tray

Insulation Kalbau ® SN 18/76 Kalzip ®

Al-clip with thermal barrier Rectangular hollow section Kalzip

®

Kalzip ® vapour contr ol layer Flashing r e tainer/support Kalzip ® transition sheet

Structural deck Top-hat support pr

ofile Thermal isolation T op-hat support Kalbau ® SN 18/76

(25)

Construction detail - Kalzip

®

_{liner-deck roof system - purlin roof}

166 Cantilevered verge with steel plate bracket

Kalzip

®

Kalzip

®

Kalzip

®

vapour contr

ol layer

T

op-hat sub-purlin _{Compound clip*} _Alter

native: Al-clip

with thermal barrier

Steel plate bracket Vapour contr

o

l

layer clamped sealed Thermal isulation Kalbau

® SN 18/76 Liner -deck Purlin Rafter Inter nal closur e flashing

Gable end clip Omega pr

ofile

(26)

167 Curved verge

* Compound clips are not available in all sizes. Curved verge flashing

Perforated closure flashing

Flashing retainer/support

Gable end clip

Gable end channel (curved by slotting)

Tolerance profile (in short lenghts)

Convex Kalzip®

Compound clip* Alternative: Al - clip with thermal barrier

Structural deck Closure flashing Kalbau® SN 18/76 Vapour control layer clamped and sealed Ri

(27)

Construction detail - rafter roof

168 Curved verge with Kalzip

®

_{- transition sheet}

- curved

Flashing retainer/support

Kalzip®

Convex Kalzip®

Structural deck Closure flashing Kalbau® SN 18/76 Vapour control layer clamped and sealed Ri

(28)

201 Roof construction with rafter insulation

Cross-section

Longitudinal section

Compound clip*

Timber (min. 10/6)

Kalzip®

Timber rater Timber shuttering

Kalzip®_{vapour control layer H}

Timber (min. 10/6)

Compound clip*

Kalzip®

Timber rater Timber shuttering

(29)

Construction detail rafter roof

202 Roof construction Kalzip

®

_{AF with intermediate rafter insulation}

Cross-section

Longitudinal section

Compound clip E10 (diagonally installed) Alternative: Al-clip L10

Precovering (open for diffusion)

Kalzip®_AF

Timber shuttering

Timber rater

Timber lathing

Interior lining layer

Kalzip®_AF

Compound clip E10 (distributed installed) Alternative: Al-clip L10

Precovering (open for diffusion)

Timber rater

Timber shuttering

(30)

221 Ridge with fixed point

Kalzip

®

Ridge flashing Timber Fixed point clip determined by calculation Compound clip*

Timber rafter Timber shuttering Kalzip

®

vapour contr

ol layer H

Thermal insulation - rigid

Kalzip

®

Fixing of ridge flashing: max. distance 400 mm, into ridge closur

e

Spacer pr

ofile

Ridge tur

n out

Fixed point clip determined by calculation; Al-clip Filler block Ridge closur

e ≥ 100 ≥ 70 T

ype of fixed point to be determined by calculation _{* Compound clips ar}

(31)

Construction detail - rafter roof

222 Abutment ridge to parapet

Clip track with sealing strip

Timber rafter

Timber shuttering

Coping system

Timber eaves bearer

Coping bracket

Ridge flashing

Spacer profile

Ridge turn up

Timber

Fixed point clip determined by calculation; Compound clip*

Filler block

Ridge closure

Kalzip®

≥ 100

≥ 70

(32)

223 Cantilevered ridge with clip bar

Kalzip

®

vapour contr

ol layer H

Timber shuttering Timber rafter Insulation Panel Filler block Drip angle with sealing strip

Filler block Timber supports Kalzip

®

Kalzip

®

Al-clip bar

Ridge closur

e

Filler block Closur

e flashing Spacer pr ofile Kalbau ® SN 18/76

Stripping felt Clipping track with sealing strip

Alter

(33)

Construction detail - rafter roof

224 Overhanging ridge with cantilever rafter

® ®

®

vapour contr

ol layer H

Fixed point clip Al-clip Timber bear

er

Flashing Filler block

Drip angle

Insulation Timber shuttering Cantilever rafter Ridge closur

e

(34)

241 Dripping eaves

Timber rafter

Timber shuttering

Thermal insulation - rigid

Gutter Filler block Drip angle Closure flashing Gutter brackets Closure flashing Flashing retainer

Timber eaves bearer

Timber spacer

Al-clip

Kalzip®

(35)

Construction detail - rafter roof

242 Cantilevered eaves with clip bar

Timber supports Kalzip

®

vapour contr

ol layer H

Timber shuttering Timber rafter

Kalzip

®

Timber spacer Timber Al-clip bar Kalzip

®

Filler block Drip angle Kalbau

®

SN 18/76 Connecting angle Clipping track with sealing strip Gutter brackets Gutter determined by calculation

(36)

243 Overhanging dripping eaves with cantilever rafter

Gutter Filler block Drip angle Closur

e flashing

Timber eaves bear

er

Al-clip Kalzip

®

Timber spacer Kalzip

®

Kalzip

®

vapour contr

ol layer H

Timber shuttering Timber rafter

Cantilever rafter Closur

e pr

ofile

(37)

Construction detail - rafter roof

244 Dripping eaves Kalzip

®

_AF

Closur

e flashing

Drip angle Filler block Gutter

Kalzip

®

vapour contr

ol layer

Timber lathing

Kalzip

®

Timber rafter

Timber shuttering

Pr

ecovering

(open for dif

fusion)

Kalzip

®

Al-clip Exposed shuttering Embeding gutter brackets Coping rafter

Kalzip

®

AF

Exposed shuttering Compound clip E10

Clipping track with sealing strip

(38)

245 Dripping eaves Kalzip

®

_{AF/ventilated masonry}

Closur

e flashing

Drip angle Filler block Gutter

Kalzip

®

vapour contr

ol layer

Timber lathing

Kalzip

®

Timber rafter

Timber shuttering

Pr

ecovering

(open for dif

fusion)

Perforatet metal sheet Exposed shuttering

Kalzip

®

AF

Compound clip E10

(39)

Construction detail - rafter roof

261 Overhanging verge

Gable end clip Gable end channel Tolerance pr

ofile Ve rge flashing Kalzip ® vapour contr ol layer H

Timber shuttering Timber rafter Timber spacer

®

Timber shuttering Cantilever purlin Flashing r

etainer - two-part

(40)

262 Overhanging verge with Kalzip

®

_{transition sheet}

Clipping track with sealing strip Kalzip

®

vapour contr

ol layer H

Timber shuttering Timber rafter Timber spacer

Kalzip

®

Kalzip ® Al-clip determined by calculation Flashing r e tainer Kalzip ® transition sheet

(41)

Construction detail - rafter roof

263 Overhanging verge Kalzip

®

_AF

Clipping track with sealing strip Interior lining layer Timber lathing Kalzip

®

vapour contr

ol layer H

Kalzip

®

Kalzip

®

AF

pr

ofile sheet

Compound clip E10 Alter

native: Al-clip

Pr

ecovering

(open for dif

fusion)

Timber shuttering

Exterior rafter lower

Flashing r e tainer Kalzip ® AF transition sheet Exposed shuttering

(42)

264 Overhanging round verge

Clipping track with sealing strip Kalzip

®

vapour contr

ol layer H

Timber shuttering Kalzip

®

Timber rafter Timber spacer Cantilever purlin Al-clip Kalzip

® Kalzip ® transition sheet Flashing r e tainer Curved ver ge flashing T olerance pr

ofile (in short lenghts)

Gable end clip

Curved gable end channel

Alter

native

(43)

Construction detail - purlin roof

301 Hip with ridge closure

Spacer profile Ridge flashing Filler block Ridge closure Kalzip® Ridge flashing Spacer profile Filler block Ridge closure Kalzip® Hip purlin Top-hat sub-purlin Structural liner-deck Insulation - rigid

Ridge turn up

Fixed point clip Compound clip* Fixing of ridge flashing: max. distance 400 mm, not into standing seam

(44)

302 Welded hip with Kalzip

®

_{transition sheet}

Fixed point clip Compound clip*

Kalzip®

Welding seam

Kalzip®_{welding basis}

Welding seam

Kalzip®

Hip purlin Structural deck Top-hat sub-purlin

* Compound clips are not available in all sizes. Type of fixed point to be determined by calculation

Insulation - rigid (not inflammable)

(45)

Construction detail - rafter roof

303 Groove with gutter

Kalzip

®

Timber eaves bear

er

Compound clip E10

Flashing Filler block

Drip angle

Thermal insulation - rigid Kalzip

®

Timber spacer

Timber rafter Timber shuttering Kalzip

®

vapour contr

(46)

304 Groove with gutter Kalzip

®

_AF

Kalzip ® AF Pr ecovering

(open for dif

fusion)

Timber shuttering

Gutter metal sheet Filler block

Drip angle Compound E10

Kalzip

®

Coping timber rafter Kalzip

®

vapour contr

ol layer

Timber lathing Inter

(47)

Construction detail

305 Groove on building unit with expansion member

Expansion member (1-head)

Insulation - compressible

Welding joint Wall connection profile

sealed Cantilever metal sheet Flashing

Kalzip®

(48)

311 Domed roof-light roofing frame

Light cupola-skylight

Attaching frame

Flat flange-roofing frame

Upper conecting frame

Flashing

Attaching frame

Kalzip®_{roofing frame}

Upper conecting frame

Light cupola-skylight

Domed roof-light

Flat flange-roofing frame

(to weld)

Domed roof-light

Kalzip

®

_{roofing frame}

(49)

Construction detail

312 Cross-section roof-light with flat flange - roofing frame

Domed r

oof-light**

Upper connecting frame Flat flange r

oofing frame

Kalzip

®

welding basis

Structural deck Longitudinal beam determined by calculation Flashing pr

ofile

Roofing frame Rafter Insulation - rigid (not inflammable) Kalzip

®

vapour contr

ol layer

Kalzip

®

Compound clip* Kalzip ® W elding seam Insulation * Compound clips ar

e not available in all sizes.

** Domed r

ooflight: complete with curb, light dome,

cantilever metal sheet and frame

l = distance fixed point - domed r

oof-light [mm]

x = sliding path = l/1000 + min. 5 mm x min. = 20 mm

min. 200 Or der size 100 Height min. 200 x x x

(50)

313 Cross-section roof-light with flat flange

Domed roof-light**

Upper connecting frame

Flat flange - roofing frame

Welding seam

Kalzip® _{welding basis}

Cut Kalzip®_sheet

Compound clip*

Kalzip®

Cross beam determined by calculation

Structural deck Framing profile Roofing frame 100 Height Ordering size

(51)

Construction detail

314 Cross-section roof-light with Kalzip

®

_{roofing frame}

Structural deck Longitudinal pr

ofile

determined by calculation Roofing frame Roofing frame Rafter

*

Compound clips ar

e not available in all sizes.

** Domed r

ooflight: complete with curb, light dome,

cantilever metal sheet and frame

l = distance fixed point - domed r

oof-light [mm]

min. 200 x x Or dering size 100 Height Kalzip ®

welding basis Insulation - rigid (not inflammable)

Kalzip ® vapour contr ol layer Kalzip ®

Compound clip* Kalzip ® W elding seam Kalzip ® roofing frame Domed r oof-light**

Upper connecting frame Spacer pr

ofile

Ridge tur

n up

Ridge flashing Ridge closur

e + filler block

(52)

315 Longitudinal roof-light with Kalzip

®

_{roofing frame}

Domed roof-light**

Upper connecting frame

Kalzip®_{roofing frame}

Compound clip*

Kalzip®

Profile determined by calculation

Structural deck

Flashing profile

Roofing frame

100

Height

Ordering size

(53)

Construction detail

321 Lighting row connection, below gable end · truss roof

Cantilever metal sheet

Flashing

Welding seam

Compound clip*

Kalzip®

Insulation - rigid (not inflamable) Structural deck Trimmer beam Rafter min. 200 x x l = distance fixed point - domed roof-light [mm] x = sliding path = l/1000 + min. 5 mm

x min. = 20 mm

Insulation compressible

Insulation

Lighting row frame

(54)

322 Lighting row connection, below gable end · truss roof

Kalzip®

Insulation - rigid

layer Spacer profile

Ridge flashing

Ridge closure + filler block

Fixing of ridge flashing: max. distance 400 mm, not into standing seam

Kalzip®

Fixed point clip Compound clip*

Structural deck

Trimmer beam

Rafter

Insulation

Lighting row frame

Sealing strip

(55)

Construction detail

323 Lighting row connection, below gable end · truss roof

Kalzip®

insulation - rigid (not inflammable)

layer

Structural deck

Trimmer beam

Rafter

Insulation

Lighting row frame

Sealing strip Insulation compressible Cantilever metal sheet

Ridge flashing

Welding seam

Kalzip®

Compound clip*

min. 200

x x l = distance fixed point - domed roof-light [mm]

(56)

324 Lighting row joint - lateral

Kalzip

®

Kalzip

®

vapour contr

ol layer

Structural deck Insulation - rigid Trimmer beam

Insulation Lighting r ow frame Sealing strip T olerance pr ofile Ve rge flashing

Gable end clip Tolerance * Compound clips ar

e not

available in all sizes.

Cantilever metal sheet Kalzip

® transition sheet min. 150

Alter

native

Kalzip ® Compound clip*

(57)

Construction detail - trussed roof

331 Curved roof with welded ridge jolt

* Compound clips ar

e not

Kalzip

®

Fixed point clip Compound clip* Kalzip

®

Alter

native: Fixed point clip

W elded joint 100 Ri Kalzip ® Kalzip ® Kalzip ® welding basis

Insulation - rigid (not inflammable) Kalzip

®

vapour contr

(58)

Appr

oved

aluminium-seal rivet Ø 4,8 mm with stainless steel bolt

Kalzip

®

Kalzip

®

Kalzip

®

vapour contr

ol

layer

Silicone Compound clip* Silicone upper Kalzip ® course Overlapping 100 200 200 lower Kalzip ® course Inclination: min. 2,9°

Seal scheme

for Kalzip

®

with two beads

* Compound clips ar

e not

Ri

(59)

Kalzip

®

rock wool insulation Insulation - rigid

Compound clip*

Flashing re

ta

iner

Filler block Drip angle Flashing Ridge closur

e + filler block Kalzip ® vapour contr ol layer H Kalzip ®

rock wool insulation Al-clip Kalzip

®

Timber rafter Visible shuttering Timber shuttering Closur

e flashing

Gutter

Plank (min. 10/6)

* Compound clips ar

e not

Construction detail - rafter roof

341 Lowered dripping eaves

(60)

342 Lowered verge

Supporting pr ofile Kalzip ® transition sheet

Compound clip* Kalzip

®

Kalzip

®

Exter

nal rafter lower

Timber rafter Timber Kalzip

®

vapour contr

ol layer H

* Compound clips ar

e not

Flashing r

e

tainer

®

transition sheet

(61)

Construction detail -rafter roof

351 Expansion joint Kalzip

®

Gable end clip

Gable end channel Compound clip*

Kalzip®

Strain Strain

Kalzip®_{rock wool insulation} Structural deck

Rafter Flashing Holder Flashing retainer Flashing Holder Flashing retainer

Section A-A

A

(62)

361 Ridge flashing - cantilevered

Ridge flashing L = max. 6,0 m Filler block Spacer pr

ofile Ridge closur e Ridge tur n up Kalzip ®

Fixing within the overlapping only for the lower ridge flashing 2 r

ows sealing matter

Fixing of ridge flashing in ridge closur

e:

(63)

Construction detail - rafter roof

362 Sliding ridge - Duo-Pitch roof

Reinforcing profile Ridge turn up Ridge flashing Compound clip* Sliding member Filler block Ridge closure Kalzip® Ridge flashing Sliding member Kalzip® Clip

Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam

Sliding potential between Kalzip®_{and sliding unit}

Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam

Insulation - rigid

Structural deck

Rafter l = distance ridge to fixed point [mm]

≥ 100+x ≥ 70

Cross-section

scale 1:1

(64)

363 Ventilated ridge

Ridge turn up

Kalbau®_{structural deck*}

Perforated sheet angle 50/50

Fixed point clip Al-clip Kalzip® Ridge flashing Spacer profile Filler block Ridge closure

Fixing of ridge flashing: max. distance 400 mm

Rafter

Purlin

* Kalbau®_{structural deck (trapezoidal profile 50/167)}

l = 150 mm/construction width = 833 mm ≥100

(65)

Construction detail - purlin roof

401 Duo-Pitch ridge

≥ 100 ≥ 100 ≥ 70 Ridge tur n up Spacer pr ofile

Ridge flashing Fixed point Compound clip*

Filler block Ridge closur

e

Kalzip

®

65/333

Planting NDS 60 plant substrate KD 33 linear drainage system Ridge terminal Al-beam claw (joint)

®

vapour contr

ol layer

Kalzip

®

Purlin Top-hat sub-purlin Structural deck

* Compound clips ar

e not

(66)

402 Mono-Pitch ridge

≥100

10

Ridge termination

Al-beam claw (joint)

Kalzip®_65/333 Ridge closure Filler block Ridge flashing Spacer profile Ridge turn up

Al-fixed point clip with thermal barrier Alternative: Compound clip*

Kalbau®

structural deck

Insulation Sealing strip Thermal isolation strip NDS 60 plant substrate KD 33 linear drainage system Kalzip®

Kalzip® _{vapour control layer}

Planting

Insulation - rigid

Sealing strip 2x

Structural deck

Internal closure flashing

Rafter

(67)

Construction suggestions Kalzip NatureRoof

®

403 Monopitch roof with attic · truss roof

≥100 ≥100 ≥70 10 Kalzip®_65/333 Ridge turn up Spacer profile Ridge flashing Coping system Timber Coping bracket

Fixed point clip compound clip* Structural deck Internal closure flashing Sealing strip Planting NDS 60 plant substrate KD 33 linear drainage system

Ridge termination flashing

Filler block

Ridge closure * Compound clips are not

Kalzip®

Insulation - rigid

(68)

411 Dripping eaves detail with gutter

Filler block

Drip angle

Closure flashing

Timber eaves bearer

Timber spacer Gutter Gutter brackets Flashing Planting NDS 60 plant substrate

KD 33 linear drainage system

Eaves termination flashing Al-beam claw joint Insulation rigid Purlin Structural deck Rafter Kalzip®

Kalzip®_vapour control layer Kalzip®_65/333 Sealing strip Clip ≥100

(69)

Construction detail - rafter roof

412 Dripping eaves with parapet

≥100 Emer gency owerflow 10 Kalbau ® structural deck Z-pr ofile Closur e pr ofile

Sealing strip Gutter Insulation - rigid Inferior steel gutter

Kalzip

®

65/333

Flashing Drip angle Filler block Coping system Coping bracket Timber bear

er ® vapour contr ol layer Kalzip ®

rock wool insulation Compound clip* KD 33 linear drainage system Planting Structural deck Rafter Cir

cular sealing strip

Gutter outlet Gutter liner outlet Rainwater pipe

* Compound clips ar

e not

(70)

421 Verge

Sealing strip Timber verge bearer

Kalzip®

Top-hat sub-purlin Verge termination flashing

Al-beam claw (joint) Compound clip* Al-clip

Tolerance profile

Gable end channel

Gable end clip

Verge flashing Retainer flashing Perforated closure flashing NDS 60 plant substrate KD 33 linear drainage system Kalzip®

Structural deck Internal closure flashing Purlin Rafter Kalzip®_{TF 800 R} Planting Tolerance

(71)

Construction detail - rafter roof

422 Verge with parapet

Planting

NDS 60 plant substrate

KD 33 linear drainage system

Verge termination flashing

Kalzip®_65/333 Tolerance profile 10 Tolerance Coping system Coping bracket Timber bearer Z-profile

Kalbau®_{structural deck}

Flashing retainer

Verge flashing

Gable end clip

Gable end channel

Compound clip*

Structural deck

Insulation - rigid

(72)

423 Verge with Kalzip

®

_{transition sheet}

Verge termination flashing KD 33 linear drainage system NDS 60 plant substrate Planting

* Compound clips are not available in all sizes. Internal closure

flashing

Sealing strip

Retainer flashing

Kalzip®_{- transition sheet}

Compound clip*

Kalzip®_65/333

Structural deck

Kalzip®_{TF 800 R}

(73)

Construction suggestions Kalzip NatureRoof

®

Additions

431 Installation and shearing protection· truss roof

NDS 60 Plant substrate KD 33 linear drainage system KD 33 linear drainage system Mounting lock Planting Kalzip®_65/333 Mounting lock Planting Kalzip®_65/333 Shearing lock Al-beam claw (joint) Compound clip* Drainage Compound clip* NDS 60 Plant substrate Rafter Structural deck Rafter Structural deck

Thermal insulation

DN ≤ 5°

(74)

Additions

432 Domed rooflight · truss roof

KD 33 linear drainage system NDS 60 plant substrate Planting Ridge terminal Al-beam claw (joint) Structural deck Longitudinal beam determined by calculation Flashing profile Roofing frame Rafter

** Roof light: complete with curb, roof-light, flange sheet and framing I = distance fixed point - domed rooflight (mm)

x = sliding path = I/1000 + min. 5 mm x min. = 20 mm

Order size

Height of the flange

100 10 ≥100 min. 200 x x Domed rooflight**

Cantilever metal sheet

Flat flange-framing Kalzip® welding basis Kalzip® welded Compound clip*

(75)

Construction detail - rafter roof

433 Internal box gutter thermally insulated

≥100

Cir

cular sealing strip

Gutter outlet Gutter liner outlet Rainwater pipe

Kalzip

®

Filler block Drip angle Framing metal

Planting

NDS 60 plant substrate KD 33 linear drainage system Al-beam claw (joint) Eaves termination flashing Al-clip Closur

e flashing

Structural deck Timber eaves bear

er

Timber spacer Rafter

Kalzip

®

65/333

Insulation - rigid Compound clip*

Kalzip

®

vapour

contr

ol layer

Gutter Insulation - rigid Lower steel gutter (with sealing lateral jolt)

Emer

gency overflow

Alter

native

without timber eaves bear

er

Alter

native

with timber eaves bear

e

r

* Compound clips ar

e not

(76)

434 Curved roof with welded ridge joint

Kalzip

®

welding basis

Insulation - rigid (not inflammable) Kalzip

®

vapour

contr

ol layer

Alter

native: fixed point clip

KD 33 linear drainage system NDS 60 plant substrate Planting

Structural deck Rafter Compound clip* Kalzip

®

Kalzip ® Kalzip ® Kalzip ® W eleded joint 100 Ri T

ype of fixed point to be determined by calculation

* Compound clips ar

e not

(77)

Construction detail - rafter roof Kalzip DuoPlus

®

501 Roof construction with trapezoidal steel deck

Structural deck

Rafter

Kalzip®

DuoPlus clip

DuoPlus track

45° direction of span TRP

Insulation - rigid h = 100 mm

(78)

502 Roof construction with aerated concrete roof slabs

Aerated concrete roof slabs

Rafter

Kalzip®

DuoPlus clip

DuoPlus track

45° direction of span of roof slabs

Insulation - rigid h = 100 mm

(79)

Construction detail - purlin roof Kalzip DuoPlus

®

503 Roof construction

DuoPlus Clip DuoPlus track 90° to direction of span Insulation - rigid h = 100 mm Kalzip®

Purlin

(80)

504 Roof construction with upper insulation

DuoPlus Clip

DuoPlus track 90° to the rafter, fixing into rafter

Insulation - rigid h = 100 mm Kalzip®

Timber shuttering

Timber rafter

* When exceeding the maximum rafter distance e ≤ 0,80m, place DuoPlus track 45° to the rafter and fix it in the shuttering. (length of span according to statics)

e ≤ 0,80 m

(81)

Construction detail - rafter roof Kalzip DuoPlus

®

505 Roof construction intermediate rafter insulation

DuoPlus Clip

DuoPlus track 90° to the rafter, fixing into rafter Kalzip®

Timber rafter

Timber lathing

e ≤ 0,80 m

(82)

506 Roof construction with trapezoidal steel profile (structural deck)

Kalzip®

DuoPlus Clip

DuoPlus track

45° to direction of span

Strip insulation - rigid h = 100 mm, b = 240 mm

Structural deck

(83)

Construction detail - purlin roof Kalzip DuoPlus

®

511 Duo-pitch ridge

Timber bearer

Insulation - rigid

Fixing of ridge flashing: max. distance 400 mm, not into standing seam Insulation rigid Ridge turn up Spacer profile Ridge flashing

Fixed point clip

Thermal barrier Filler block Ridge closure Kalzip® Structural deck Top-hat sub-purlin Purlin Rafter

Ridge flashing furring Ridge flashing

(84)

DuoPlus Clip

Kalzip®

Insulation - rigid

Timber spacer

Kalzip®

Structural layer

Rafter

Thermal isolation strip

Insulation Kalbau®_{SN 18/76} Internal closure flashing Sealing strip 2x Gutter Filler block Drip angle Closure flashing Gutter brackets Treated timber

521 Dripping eaves

(85)

Construction detail - rafter roof Kalzip DuoPlus

®

531 Verge

Angel

Retainer flashing Sealing strip Structural liner tray Insulation Kalbau® _SN 18/76 Sealing strip Thermal isolation strip Kalzip® DuoPlus Clip DuoPlus track 45°

Insulation - rigid

(86)

(87)

www.kalzip.com

Europe:

Austria

Corus Bausysteme Bruckner Büro Center Honauerstraße 2 A-4020 Linz · Austria T +43 - 7 32 78 61 14 F +43 - 7 32 78 61 15 [email protected] Belgium

Corus Building Systems NV A. Stocletlaan 87 B-2570 Duffel · Belgium T +32 - 15 30 29 22 F +32 - 15 30 29 20 [email protected] Cyprus Phanos N. Epiphaniou Ltd. 21 Markou Drakou Avenue Pallouriotissa P.O. Box 9078 CY-1621 Nicosia Cyprus T +35 - 722 79 35 20 F +35 - 722 43 15 34 [email protected] Czech Republic and Slovakia Engineering Office Eva Sanovcová Cejl 20 CZ-60200 Brno Czech Republic T +42 - 05 45 11 74 40 F +42 - 05 45 11 74 55 [email protected] Denmark

Corus ByggeSystemer A/S Kaarsbergsvej 2 Box 136 DK-8400 Ebeltoft Denmark T +45 - 8953 2000 F +45 - 8953 2001 [email protected] France

Corus Building Systems SAS 8, Avenue Desclers · B.P. 20 F-77515 Faremoutiers France T +33 - 1 64 65 30 56 F +33 - 1 64 03 98 55 [email protected] Greece Phanos N. Epiphaniou Ltd. 82 Grammou Str. GR-18345 Moschato Greece T +30 - 21 09 40 59 41 F +30 - 21 09 41 24 65 [email protected] Italy

Corus S.C. Milano SpA Via Treves 21/23

I-20090 Trezzano sul Naviglio (Milano) Italy

Ufficio Milano

Dott. Ing. Giacomo Magnifico Via Merano 13

I-20060 Gessate (MI) · Italy T +39 - 02 95 38 13 07 F +39 - 02 95 38 03 97

[email protected] Ufficio Verona

Dott. Ing. Nicola Finato Vicolo Crocioni n.4 I-37122 Verona · Italy T +39 - 045 800 35 49 F +39 - 045 59 33 77 [email protected] The Netherlands HAFKON BV Postbus 46 NL-3140 AA Maassluis The Netherlands T +31 - 105 91 53 00 F +31 - 105 91 51 25 [email protected] Norway

Corus Bygg Systemer AS Røraskogen 2 N-3739 Skien · Norway T +47 - 3591 5200 F +47 - 3591 5201 [email protected] Poland A-B Space Lukasz Lomozik Ul. Stawowa 31 B

PL-43-250 Pawlowice SI. · Poland T +48 - 32 47 25 110 F +48 - 32 47 57 010 [email protected] Portugal Corus Sistemas Constructivos Lda. Av. dos Combatentes 76 Abrunheira P-2710-034 Sintra · Portugal T +35 - 12 19 15 88 00 F +35 - 12 19 15 88 09 [email protected] Spain Corus Sistemas Constructivos S.L.U. Calle Guatemala, 1 Bajos 3 y 4

E-28016 Madrid · Spain T +34 - 9 13 43 03 43 F +34 - 9 13 59 94 73 [email protected] Sweden Corus ByggSystem AB Sliparegatan 5 · Box 4003 S-300 04 Halmstad · Sweden T +46 - 3510 0110 F +46 - 3515 9200 [email protected] Switzerland Büro Dach & Wand Jürg Senteler P.O. Box 247 CH-7302 Landquart · Switzerland T +41 (0) 81 3 22 38 38 F +41 (0) 81 3 22 38 39 [email protected] Turkey Tür Group Architectural Materials Mahmut Sk. No: 8 TR-81200 Kosuyolo-Istanbul · Turkey T +90 - 216 327 4720 F +90 - 216 327 4724 [email protected] United Kingdom and Ireland

Corus Building Systems Haydock Lane, Haydock GB-St. Helens · Merseyside WA11 9TY United Kingdom T +44 - 19 42 29 55 00 F +44 - 19 42 27 21 36 [email protected]

Overseas: Near East Lebanon

Naggiar Agencies SCS P.O. Box 175415 Beirut Negib Hobeika Street LB-Saifi-Beirut 20296406 Lebanon T +961 - 1 56 26 52 F +961 - 1 44 83 91 [email protected] www.naggiar.com.lb Overseas: Middle East Dubai

Corus Building Systems P.O. Box 18294 Jebel Ali

UAE-Dubai · United Arab Emirates T +971 - 48 87 32 32

F +971 - 48 87 39 77 [email protected] Kuwait

Ali Alghanim & Sons Trading & Contracting

Group Co. W.L.L. · P.O. Box 21540 KT-Safat 13076 · Kuwait T +965 - 4 84 22 23 F +965 - 4 84 18 12

Overseas: Far East China/Guangzhou Corus Building Systems Suite 1208, West Tower Yang Cheng International Commercial Centre Tian He Ti Yu Dong Road Guangzhou, PR China 510620 T +86 - 20 38 87 01 90/91 F +86 - 20 38 87 02 65 [email protected] www.kalzip.com.cn China/Beijing

Corus Building Systems Suite 610, Jing Guang Centre Office Building, Hujialou Chao Yang District Beijing, PR China 100020 T +86 - 10 65 97 42 25/41 45 F +86 - 10 65 97 42 26 [email protected] China/Shanghai Corus Building Systems Suite 3002, Lt Chengdu North Road Shanghai, PR China 200003 T +86 - 21 63 52 61 22 F +86 - 21 63 60 33 99 [email protected] Hong Kong

Corus Building Systems Room 1903, Asia Orient Tower 33 Lockhart Road, Wan Chai Hong Kong

T +852 - 28 87 53 41 F +852 - 22 34 67 39 [email protected] Singapore

Corus Building Systems Pte Ltd 41 Gul Circle Singapore 629576 T +65 - 67 68 90 81 F +65 - 68 98 93 74 [email protected] www.corus.com.sg Overseas: Australia Australia

Corus Building Systems 80/82 Hallam South Road Hallam

Victoria · Australia T +61 - 387 95 78 33 F +61 - 387 95 78 44

The product information and technical details contained in this brochure are accurate, according to our research and technical programme, at the point of

Corus Bausysteme GmbH