Cigweld Welding

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Plasma Cutting Systems provide a complete

range of machines for almost any air

plasma task. Each model is suitable for

cutting materials including mild steel,

aluminium and stainless steel in industrial

applications ranging from construction to

fabrication to manufacturing.

All Cutmaster

™

_{systems feature the}

revolutionary 1Torch

™

_{plasma torch with}

the ATC™ (Advanced Torch Connector)

quick disconnect, as well as new Arc start

technology that eliminates electronic

interference and provides optimal starting

every time . The 1Torch

™

_{can also be}

retrofitted to virtually all existing plasma

cutting systems on the market.

Built to stand up to rugged environments

the Cutmaster

™

_{units are tough and}

reliable. All power sources have wraparound

roll bars to protect them during

transportation and whilst on the job. An

advanced powder coat finish provides

scratch and mark resistance to the case

surface.

So read on for more information on how

Thermal Dynamics

®

_Cutmaster

_™

_Systems

can revolutionise your plasma cutting and

gouging requirements.

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The complete CUTMASTER

™

_{range is engineered and tested to the highest}

standards of safety and reliability for plasma cutting equipment. CUTMASTER

™

units are designed to stand up to the toughest environments and continue

to provide precise, reliable cutting power.

Built for Heavy Duty Operation

The CUTMASTER™ range are designed

with high duty cycles, tropical proofed

electronics and IP23 rating. The roll

cage protects the controls, torch

connection and air regulator.

Auto Pilot Restart

In Auto Pilot Restart mode, the operator has continuous operation without having

to re-trigger the torch switch. Auto pilot restart comes standard with all CUTMASTER™

systems for easy, quick cutting on expanded metal.

Start Technology

CUTMASTER™ start technology

eliminates electronic interference

that can occur with other designs.

The 1Torch technology provides

quick, reliable starts, a strong

pilot arc to penetrate rust and

paint, and the ability to cut

expanded metal quickly & easily.

ATC™ Connection

The torch can be quickly

changed, no tools required.

Protective Interlock Circuit

A new protective interlock circuit

in addition to traditional

Parts-in-Place circuitry disables the power

supply if the torch consumable

parts are incorrectly assembled.

1Torch™ with ATC™ Quick Disconnect

The CUTMASTER™ range is equipped

with the 1Torch and an ATC™ Quick

Disconnect.

Rugged Case Design

The CUTMASTER™ is built for hard

outdoor use as a portable plasma

cutter. The innovative case design

is the result of extensive stress

testing and field evaluations. The

wrap around roll bar protects the

case from damage resulting from

shocks and collisions. The powder

coat finish provides a harder, more

resistant surface for protection

against scratches & marks.

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The CUTMASTER™ 81 Plasma Cutting system includes, as

standard equipment, the revolutionary 1Torch™ universal

plasma cutting torch and the easy- to-use ATC™ (Advanced

Torch Connector) Quick Disconnect. All the advantages of

1Torch™ combined with proven Thermal Dynamics

®

_reliability

and performance make CUTMASTER™ 81 the new standard

for flexibility, performance and value.

The CUTMASTER 81 is designed to serve the 20mm and below

cutting market. True to Thermal Dynamics' tradition of quality

and innovation, CUTMASTER 81 provides the features metal

fabrication professionals have come to expect.

Ordering Information

Cutmaster 81

Part No. OTD1/1120/4

designed for operator comfort and ease of use to reduce

operator fatigue.

The CUTMASTER™ 38 is designed to serve the 10mm and

below cutting market and operates from a 240V supply.

CUTMASTER™ 38 provides the features professionals have

come to expect.

Ordering Information

Cutmaster™ 38

Part No. OTD1/4620

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The CUTMASTER™ 101 is an exceptionally sturdy and precise metal

cutting system designed for the 25mm cutting market. True to Thermal

Dynamics

®

_{tradition of quality and innovation, CUTMASTER™ 101}

delivers the features and advantages metal fabrication professionals

have come to expect.

Ordering Information

Cutmaster™ 101

Part No. OTD1/1320/4

Part No. OTD1/1720/4 Part No. OTD1/1320/4

When you need an excellent, reliable performer for cutting metal,

CUTMASTER™ 151 answers the call. Designed to handle the heaviest

fabrication, maintenance, and manufacturing jobs, this robust 100 amp

system delivers excellent cutting results on a wide range of metal from

thin gauge to 38mm thick. The inverter-based system utilises proven

CUTMASTER™ technology and operates on three-phase input power

for maximum energy efficiency and low cost operation.

Standard on every system is Thermal Dynamics

®

exclusive 1Torch™

with the unique built-in ATC™ quick disconnect for fast process

changes. This torch is comfortable to hold, has excellent front end parts

visibility, and provides clean, dross free cuts.

Cutting, piercing, and trimming are fast and easy with no damage to

the front end parts. Special 1Torch™ technology eliminates high

frequency starting and automatic tip saver circuitry supports better

parts life. The arc remains constant even on expanded metal or grating

and is strong enough to cut directly through paint and rust. The

finished piece requires very little clean up and is virtually weld-ready,

saving time and money.

Ordering Information

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ATC™(Advanced Torch Connector) Quick Disconnect Option

Our new quick disconnect design is incorporated for use with

both hand and machine torches bringing extra flexibility to

any plasma system.

Hand torches

1Torch™ RPT torch is the first plasma cutting torch that performs

with virtually all plasma cutting power supplies. The 1Torch™

works with high frequency start systems, CD start systems, touch

start systems and moving parts (blow back) start systems.

Install the 1Torch™ on your current plasma power supply

and you immediately benefit from the latest in high

performance torch technology available today.

Lower Consumable Parts Inventories and Costs

The less than 25 consumables used with the 1Torch™ RPT torch

can replace over 575 different consumable parts used over a broad

range of plasma systems.

New, Improved Leads

1Torch™ leads are lightweight, extremely flexible and tough

-the ideal combination of durability and ease of use.

Ordering Information

1Torch™ SL60 with 6M lead ATC

Part No. OTD7/5204

1Torch™ SL60 with 6M lead RPT

Part No. OTD7/5200

1Torch™ SL100 with 6M lead ATC

Part No. OTD7/5206

1Torch™ SL100 with 6M lead RPT

Part No. OTD7/5202

Machine torches

Introducing the First Universal Plasma Machine Torch!

1Torch™ machine torches are available in 7.6 metre lengths and

are the first plasma cutting torch that performs with virtually all

plasma cutting power supplies. The 1Torch™ works with high

frequency start systems, CD start systems, touch start systems and

moving parts (blow back) start systems. Install the 1Torch™ on your

current plasma power supply and you immediately benefit from the

latest in high performance torch technology available today.

New Phenolic Position Tube

With a new, innovative, easy-to-remove 32 pitch gear rack, the

phenolic positioning tube can easily be adapted to any 35mm torch

holder. If manual torch position is required, the use of the gear rack will

complete the task. Simply remove the gear rack from the positioning

tube if not needed.

Ordering Information

1Torch™ SL100 with 7.6M ATC (cutmaster)

Part No. OTD7/5215

1Torch™ SL100 with 7.6M ATC (HF machine) Part No. OTD7/5221

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Circle Cutting Guides

Fit all Thermal Dynamics torches, as

well as most other brands. Adaptable

to cut straight lines, circles, shapes

and bevelled edges.

No more spending on different parts for different pieces of equipment. Replacement of worn or damaged parts is quick and easy,

as is switching between long and short leads or from hand torch to machine torch. The 1Torch™ really is a one torch system.

1Torch Accessories

SL60 Torch, (Cutmaster 38, Cutmaster 81)

SL100 Torch (Cutmaster 101 Cutmaster 151)

SureLok™ Electrode Technology

The innovative, patented electrode

self-locking mechanism eliminates

the need for an installation tool

and ensures that the electrode and tip will be in perfect alignment.

Both the electrode and tip are stationary which results in a well

defined arc and precise cuts. This perfect alignment also means

longer tip and electrode life, reducing operating costs.

Start Cartridge

This unique design allows the pilot arc

to start without moving consumable parts,

resulting in better parts life & cut performance.

Precision Engineered Torch Tips

1Torch introduces a completely new tip

technology. Each tip is uniquely tuned

to optimise cut performance at its rated

cutting current. The result is precision gas management, longer

consumable parts life and better cut performance across the entire range

of 1Torch tips.

Two Choices in Shield Cups

We offer two styles of shield cups

to suit your cutting style:

• An Extended Tip for greater visibility,

control and precision drag cutting at

low power.

• A Protected Tip for on-the-plate drag

cutting at high power up to 80 amps.

Consumables:

DESCRIPTION

PART No.

O-Ring

OTD8/3487

O-Ring

OTD8/3486

Electrode, MaximumLife™

OTD9/8215

Start Cartridge

OTD9/8213

Tip 20A, Drag

OTD9/8205

Tip 30A, Drag

OTD9/8206

Tip 40A Drag

OTD9/8207

Tip, 40A, Cutting

OTD9/8208

Tip, 50/55A, Cutting

OTD9/8209

Tip, 60A, Cutting

OTD9/8210

Tip, 70A, Cutting

OTD9/8231

Tip, 80A, Cutting

OTD9/8211

Tip, 90/100A, Cutting

OTD9/8212

Tip, 40A, Gouging, shallow

OTD9/8225

Tip, 40-100A, Gouging, deep

OTD9/8226

Tip, 40-100A, Gouging, moderate

OTD9/8227

Tip, 40-100A, Gouging, shallow

OTD9/8228

Shield Cup

OTD9/8218

Shield Cup Body

OTD9/8237

Shield Cap, Drag, 50-60A

OTD9/8235

Shield Cap, Drag, 70-100A

OTD9/8236

Shield Cap, Deflector

OTD9/8243

Shield Cap, Gouging

OTD9/8241

ATC™ Lead Extensions for Improved Versatility

You can add substantial flexibility and versatility to your cutting

operations with the use of Lead Extensions. Quick Disconnect Lead

Extensions, in 7.6m lengths, make it easy and efficient to add or

subtract lead length according to job the requirements.

Ordering Information

Circle Cutting Guide

Part No. OTD7/3291

Roller & Radius Cutting Guide

Part No. OTD7/7501

ACT™ 7.6m Lead Extension

Part No. OTD7/7545

8/3487 8/3486

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CUTMASTER 38

CUTMASTER 81

CUTMASTER 101

CUTMASTER 151

PART NO.

OTD1/4620

OTD1/1120/4

OTD1/1320/4

OTD1/1720/4

Cut Capacity

Genuine 10mm

Genuine 22mm

Genuine 25mm

Genuine 32mm

Maximum 13mm

Maximum 25mm

Maximum 32mm

Maximum 38mm

Severance 16mm

Severance 32mm

Severance 38mm

Severance 45mm

Pierce 6mm

Pierce 13mm

Pierce 20mm

Output Current

20 – 30 Amps, Adjustable

20 – 60 Amps, Adjustable

20 – 80 Amps, Adjustable

25 -100Amps, Adjustable

Input Power

240V, Single Phase,

415V, 3 Phase, 50/60 Hz, 16 Amps

415V, 3 Phase, 50/60 Hz, 20 Amps

415V, 3 Phase, 50 Hz, 26Amps

50/60 Hz, 17 Amps

Minimum

5kVA

12kVA

15kVA

19kVA

Generator

Input Power Cable

3m with 15 Amp Plug

2m without Plug

2m without plug

Work Cable

6.1m

Duty Cycle

35% @ 30A

50% @ 60A, 100% @ 45A

40% @ 80A, 100% @ 45A

40% @ 100A, 100%@ 50A

Dimensions

Length 533mm

Length 700m

Length 700mm

Width 254mm

Width 315mm

Height 400mm

Height 439mm

Height 457mm

Weight

19.5 kg

37.6 kg

(Including Unit, Power Cable, Torch and Leads) (Including Unit, Power Cable, Torch and Leads) (Including Unit, Power Cable, Torch and Leads) (Including Unit, Power Cable, Torch and Leads)

Ship Weight

24 kg

47.6 kg

T O R C H

Model

SL60™ (hand)

SL100™ (hand)

Lead Length

Hand Torch - 6.1m

Gas

Air

Gas Pressure

65 psi (4.6 bar)

60 psi (4.1 bar)

70 psi (4.8 bar)

Gas flow

5 cfm (142 pm)

5.8 cfm (165 lpm)

8.2 cfm (231 lpm)

7.5 cfm (212 lpm)

Pilot

Start Cartridge

Control

Hand Torch Switch

A P P L I C A T I O N I N F O R M A T I O N

Suitable Materials

Aluminium, Stainless Steel

and Mild Steel

Typical Applications

HVAC, Home Shop, Plumbing,

Heavy Fabrication,

Auto Body Repair

Manufacturing

Setting the Standard in Flexibility, Value and Performance!

CUTMASTER™ 38

10mm Genuine Cut

CUTMASTER™ 81

22mm Genuine Cut

CUTMASTER™ 101

25mm Genuine Cut

CUTMASTER™ 151

32mm Genuine Cut Distributed by:

Manufacturer and Supplier of Welding Consumables and Equipment

Customer Service Centre

Telephone: 1300 654 674

Facsimile: 03 9474 7391

Email: [email protected]

International Enquiries

Telephone: + 61 3 9474 7508

Facsimile: + 61 3 9474 7488

www.cigweld.com.au

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CLASS: QUALITY KEY:

Light Industrial Excellent Industrial Good/Fair

Heavy Industrial (indicates performance within rated output range of unit)

DEPOSITION:

the best just

got better!

The outstanding Transmig range has stood the test of time. But the best just got better! – an expanded range with 100, 135, 165,

200, 220, 250, 275, 330, 400, 450EC and 500 amp units, upgraded TWECO

®

_{style torches, spool covers, and higher outputs.}

From the most demanding production environment to the home hobbyist, CIGWELD has you covered.

Fitted with the popular range of Tweco

®

_{MIG guns, these machines are designed and built tough for Australian Conditions.}

For your production reliability trust only the best!

GMAW SELECTION GUIDE:

Model Page MIG Flux core Flux core Carbon Lift Weldable Welding Portable Special Features Typical Applications gas self arc TIG Stick Metals Output

shielded shielded gouging DC DC Range

Porta Weld 100 26 Steel 30 - 100A DC Compact, portable Up to 3mm, maint/repair, hobbyist

Transmig 135 27 Steel, stainless, alum 30 - 135A DC Compact, portable, gas and gasless Up to 4.5mm, fabrication, farmer, operation garage/body shop

Transmig 165 28 Steel, stainless, alum 30 - 165A DC Compact, portable, gas and gasless Up to 6mm, fabrication, farmer operation garage/body shop

Transmig 200 28 Steel, stainless, alum 30 - 200A DC Can use 300mm wire spools, spot Up to 8mm, fabrication, farmer timer garage/body shop

1-PhaseTransmig 220 29 Steel, stainless, alum 30 - 220A DC 220 amps @ 25%, 16 voltage Up to 10mm, fabrication, farmer, settings garage/body shop

Transmig 250 Compact 30 Steel, stainless, alum 30 - 250A DC 250 amps @ 30%, 16 voltage Up to 12mm, ind, prod/fab, farm settings

Transmig 250 Remote 30 Steel, stainless, alum 30 - 250A DC 250 amps @ 30%, 8 metre I/Conn Up to 12mm, ind, prod/fab, farm Transmig 275 Compact 31 Steel, stainless, alum 30 - 275A DC 275 amps @ 40%, 24 voltage Up to 14mm, ind, prod/fab, farm

settings

Transmig 275 Remote 31 Steel, stainless, alum 30 - 275A DC 275 amps @ 40%, 8 metre I/Conn Up to 14mm ind, prod/fab, farm Transmig 330 Compact 32 Most metals 25 - 330A DC 350 amps @ 40%, digital meters, Up to 25mm ind, prod/fab

36 voltage settings

Transmig 330 Remote 32 Most metals 25 - 330A DC 350 amps @ 40%, digital meters, Up to 25mm, ind, prod/fab 8 metre I/Conn

Transmig 400 33 Most metals 30 - 400A DC 400 amps @ 30%, digital meters, Medium ind, prod/fab 8 metre I/Conn

3-PhaseTransmig 400HD 33 Most metals 25 - 400A DC 400 amps @ 46%, high duty cycle, Medium ind, prod/fab, shipyards 8 metre I/Conn

Transmig 400i 34 Most metals 5 - 400A DC 400 amps @ 30%, multi-process, Medium ind, fab, shipyards, power efficient mining

Transmig 450EC 34 Most metals 25 - 450A DC 450 amps @ 30%, electronic control Heavy ind, fab, shipyards, mining

Transmig 500i 35 Most metals 5 - 560A DC 500 amps @ 60%, multi-process, Heavy ind, fab, shipyards, gouging power efficient

(MIG Welding)

Welds

Steel, stainless steel, aluminium, copper

Typical Usage

Automotive, maintenance, automated welding, fabrication,

manufacturing

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Optional Accessories

Part No.

Contact Tip 0.8mm OTW11/30 Contact Tip 0.9mm OTW11/35* Torch Gas Nozzle OTW21/50/F Conductor Tube 23005179 Tip Holder 23005146 MIG Gun Liner 23005250 Conductor Tube Liner 23005091

ARC EQUIPMENT

PORTA WELD 100

SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 10 amp

MINIMUM GENERATOR REQUIREMENTS: 3.1 kVA

NUMBER OF OUTPUT VOLTAGE STEPS: 2

WELDING CURRENT RANGE: 30-100 amps

DUTY CYCLE: 8% @ 80 amp

WELDING ARC VOLTAGE RANGE: 14-15.3 Volt

DUTY CYCLE TEST PERIOD: 5 and 10 minutes WIRE DIAMETER: (Cored) 0.8-0.9mm

WIRE SPOOL SIZE: 100mm PACKED WEIGHT: 22kg

POWER SOURCE DIMENSIONS: H350mm x W245mm x D530mm

Welding Consumables

The PortaWeld 100 is a 240 volt, single phase, flux cored welding plant, ideally suited for hobbyists in home workshops. It comes ready for gasless welding and is supplied with a gun, work lead, faceshield, gasless wire and a chipping hammer/wirebrush.

Features:

▲Ready to Weld Package

▲Easy to use gasless wire welding operation

▲Dual Voltage selection for different thickness material

▲Thermal overload protection

▲Suitable for thin gauge material up to 3mm

▲Takes 100mm mini spools

▲3 year gold warranty**

Porta Weld 100 Plant Contents:

Power Source, MIG Gun, Work Lead, Welding Mask, Combination Brush and Chipping Hammer, Starter Spool of Gasless Mild Steel Wire.

Ordering Information:

Porta Weld 100 Part No. 710004

Feed Rolls:

Cored Wire: V Groove Part No. 33805074* MIG Gun Part No. 23000066*

*Supplied with Plant Contents. ** Refer to Warranty Schedule.

Shield-Cor 15

‘Gasless’ Mild Steel Minispools 0.8mm 0.45kg 721956

Particularly suited to ‘outside’ welding jobs on mild and galvanised steels where no shielding gas is required.

No shielding gas required DC Electrode Negative CIGWELD SPOOL PACK Description & Wire Size Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting

Minispool

100mm

16mm

240

V

• Light

Industrial

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TRANSMIG 135

SPECIFICATIONS SUPPLY VOLTAGE: 240 Volt 1 phase 50/60Hz SUPPLY PLUG AND LEAD: 10 amp

MINIMUM RECOMMENDED GENERATOR: 5.8 kVA for maximum welding current

DUTY CYCLES: 15% at 120 amps

WELDING ARC VOLTAGE RANGE: 16.5 - 19.5 Volt

DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.9mm (Cored) 0.8-0.9mm

WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 27kg

Welding Consumables

Particularly suited to ‘outside’ welding jobs on mild and galvanised steels where no shielding gas is required.

Autocraft LW1-6 for Mild Steel Minispool 0.6mm Handispool 0.6mm Handispool 0.8mm Minispool 0.8mm 0.8kg 5kg 5kg 0.8kg 721104 721108 721109 721105

Suitable for the general purpose fillet and butt welding of mild steel components including sheet and tubular sections such as tanks, hoppers, ductwork, trailers, gates, pipes, frames and furniture, etc.

Argon 92% CO2 5% O2 3% DC Electrode Positive Shield-Cor 15

‘Gasless’ Mild Steel

Handispool 0.8mm Handispool 0.9mm 4.5kg 4.5kg 721923 721924 No shielding gas required DC Electrode Negative Autocraft 316LSi for Stainless Steel Minispool 0.8mm Handispool 0.9mm 1kg 5kg 721285 720283

Recommended for the critical welding of matching 316/316L stainless steels. Also suitable for the general purpose welding of austenitic stainless steel grades including 301, 302, 304/304L, etc.

Argon 98.5% O2 1.5% DC ElectrodePositive CIGWELD SPOOL PACK Description & Wire Size Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting Minispool 100mm 16mm Handispool 52mm 200mm

Optional Accessories

Part No.

Contact Tip 0.6mm OTW11/23 Contact Tip 0.8mm OTW11/30 Contact Tip 0.9mm OTW11/35* Contact Tip 1.0mm OTW11/40 Torch Gas Nozzle OTW21/50/F Conductor Tube 23005144 Gas Diffuser 23005146 MIG Gun Liner 23005250 Conductor Tube Liner 23005091 Regulator/flowmeter 310224

The Transmig 135 is a 240 volt, single phase, MIG

plant ideally suited for home workshops or

maintenance applications where the welding of sheet

metal or automotive repairs is required. It comes

ready for gasless welding and is supplied with a gun,

work lead, gasless wire, flow regulator, faceshield and

a chipping hammer/ wirebrush.

Features:

▲Ready to Weld Package

▲Welds Mild Steel,Stainless Steel And Aluminium

▲Reverse polarity for gas/gasless MIG welding

▲Weld setting selection chart

▲Fan cooled

▲Thermal Overload protection

▲Suitable material up to 4.5mm

Transmig 135 Plant Contents:

Power Source with Torch, Welding Mask, Brush/Chipping Hammer, Gas Regulator/Flowmeter, Gas Hose, Work Lead, 0.9mm Gasless Welding Wire.

Ordering Information:

Transmig 135 Part No. 710003

Feed Rolls:

Hard/Cored Wire: 0.6/0.9 V Grooved Part No. 33805059 Hard/Cored Wire: 0.8/0.9 V Knurl Part No. 33805001 Soft Wire: 0.8/0.9 Nylon Part No. 33805027 MIG Gun Part No. 23000067*

*Supplied with Plant Contents. **Refer to Warranty Schedule.

240

V

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Industrial

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ARC EQUIPMENT

TRANSMIG 165

SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 10 amps

MINIMUM RECOMMENDED GENERATOR: 6.7 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 6

WIRE SPEED: 1.0-13 m/min DUTY CYCLES: 20% at 150 amps

WELDING ARC VOLTAGE RANGE: 15-21 volt

DUTY CYCLE TEST PERIOD: 5 & 10 minutes

WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.8-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 33kg

POWER SOURCE DIMENSIONS: H301mm x W244mm x D438mm PACKED DIMENSIONS: H375mm x W290mm x D560mm

The Transmig 165 is a single phase, lightweight

compact portable GMAW (MIG) welding machine,

ideally suited to light fabrication, automotive repair,

home workshop, light rural and maintenance

applications.

Features:

▲6 Fine welding voltage control settings

▲Reverse polarity for gas/gasless welding

▲Fan cooled

▲Compact and portable

▲Thermal 0overload protection

Transmig 165 Plant Contents:

Power Source, Gun (3M), Worklead (3M), Operating Instructions, Primary lead for factory preset supply voltage, Gas Regulator/Flowmeter, Gas hose.

Ordering Information:

Transmig 165 Part No. 706555

** Refer to Warranty Schedule.

Optional Accessories:

Regulator/Flowmeter Part No. 310224 Contact Tip 0.6mm Part No. OTW11/23 Contact Tip 0.8mm Part No. OTW11/30 Contact Tip 0.9mm Part No. OTW11/35 Contact Tip 1.0mm Part No. OTW11/40 Contact Tip 1.2mm Part No. OTW11/45 Conductor Tube Part No. MF0245 Gas Diffuser Part No. OTW51 MIG Gun Liner 0.6-1.0mm Part No. 23005025 MIG Gun Liner 1.0-1.2mm Part No. 23005069

Feed Rolls:

Hard Wire: 0.6 / 0.9mm V Groove Part No. 33805059* Soft Wire: 0.8 / 1.0mm U Groove Part No. 33805027

0.6 / 0.9mm V Knurl Part No. 33805001 Cored Wire 1.0 / 1.2mm V Knurl Part No. 33805063 MIG Gun (3M) Part No. 23000368

*Supplied with Plant Contents

TRANSMIG 200

WIRE SPEED: 1.0-18 m/min DUTY CYCLES: 15% at 190 amps

WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.9-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 58kg

The Transmig 200 is a 240 volt, single phase, MIG

plant ideally suited for light fabrication, automotive

repairs, light rural and maintenance applications. It

comes complete with wheels, cylinder tray, MIG gun,

work lead, flow regulator in a ready to weld package.

The Transmig 200 delivers a high maximum output of

200 amps, is extremely competitively priced and

represents superior value for money.

Features:

▲8 Fine welding voltage settings

▲NEW 3m Euro Torch

▲200 amp maximum output

▲Large wire spool, 300mm, capability

▲Overload protection

▲Optimum arc starting feature

▲Spot timer control

▲3 year warranty**

Transmig 200 Plant Contents:

Power Source, Gun (3M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll

** Refer to Warranty Schedule

Ordering Information:

Transmig 200 Part No. 710000

Feed Rolls:

Hard Wire: 0.6 / 0.9mm V Groove Part No. 7977940* Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977941 Cored Wire 0.8 / 0.9mm V Knurl Part No. 7977942 1.2mm V Knurl Part No. 7977943

Optional Accessories:

Regulator/Flowmeter Part No. 310224 Contact Tip 0.6mm Part No. OTW11/23 Contact Tip 0.8mm Part No. OTW11/30 Contact Tip 0.9mm Part No. OTW11/35 Contact Tip 1.0mm Part No. OTW11/40 Contact Tip 1.2mm Part No. OTW11/45 Conductor Tube Part No. MF0245 Gas Diffuser Part No. OTW51 MIG Gun Liner 0.6-1.0mm Part No. 23005025 MIG Gun Liner 1.0-1.2mm Part No. 23005069 MIG Gun (3M) Part No. 7977927 Regulator/Flowmeter Part No. 310224*

Duty Cycle (%) 0 20 40 60 80 100 0 20 40 60 80 100 120 140 160 180

Welding Current (Amps) Safe Operating ZONE

240

V

• Light

Industrial

240

V

• Light

Industrial

Duty Cycle (%)

Welding Current (Amps)

0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 Safe Operating ZONE

UPGRADED

2ND QUARTER

2004

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TRANSMIG 220 COMPACT

WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 25% at 220 amps

WELDING ARC VOLTAGE RANGE: 15.5-24 volts

The Transmig 220 is a 240 volt, single phase, MIG

plant ideally suited for light fabrication, automotive

repairs, light rural and maintenance applications. It

comes complete with wheels, cylinder tray, MIG gun,

work lead, and flow regulator. The Transmig 220

delivers excellent welding performance on a range of

base materials.

Features

Features:

▲220 amp output

▲Adjustable Burnback Control

▲16 voltage settings

▲Takes 15kg wire spool

▲On/off switch

▲Easy to use controls

▲220 amps @25% duty cycleˆ

Transmig 220 Compact Plant Contents:

Power Source, Twe2 MIG Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.9/1.2 Feed Roll

Ordering Information:

Transmig 220 Compact Part No. 710001

Optional Accessories:

Digital Meter Kit Part No. 706744 Contact Tip 0.6mm Part No. EL16T23 Contact Tip 0.8mm Part No. EL1630 Contact Tip 0.9mm Part No. EL1635 Contact Tip 1.0mm Part No. EL1640 Contact Tip 1.2mm Part No. EL1645 Contact Tip 1.2Amm Part No. EL16A364 Conductor Tube Part No. T116103508 Gas Diffuser Part No. EL52

Nozzle Part No. EL22A62

MIG Gun Liner 0.6-0.9mm Part No. OTW42/3035 MIG Gun Liner 0.9-1.2mm Part No. OTW42/4045

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036* 0.9 / 1.2mm V Groove Part No. 7977660* Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731

1.0 / 1.2mm U Groove Part No. 7977264 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732 1.2 / 1.6mm V Knurl Part No. 704277 Tweco®_{Gun (3.6M)} _{Part No. T161558367*}

Regulator/Flowmeter Part No. 310224*

Duty Cycle (%) 0 20 40 60 80 100 0 20 40 60 80 100120140160 180200220

Welding Current (Amps) Safe Operating

ZONE

240

V

• Industrial

Tuning a MIG machine requires some practice by the operator, the welding

Power Source having two control settings that have to balance. These are

the wirespeed control and the voltage control switches. The welding current

is determined by the wirespeed control, the current will increase with

increased wirespeed, resulting in a shorter arc. Less wirespeed will reduce

the current and lengthen the arc. Increasing the welding voltage hardly

alters the welding current level, but lengthens the arc. By decreasing the

voltage, a shorter arc is obtained with little change in welding current.

When changing to a different electrode wire diameter, different control

settings are required. A thinner electrode wire needs more wire speed to

achieve the same current level.

A satisfactory weld cannot be obtained if the wirespeed and voltage switch

settings are not adjusted to suit the electrode diameter and dimensions of

the workpiece. If the wirespeed is too high for the welding voltage,

“stubbing” will occur as the wire dips into the molten pool and does not

melt. Welding in these conditions normally produces a poor weld due to

lack of fusion. If however, the welding voltage is too high, large drops will

form on the end of the electrode wire, causing splatter. The correct setting

of the voltage and wirespeed can be seen in the shape of the weld deposit

and heard by a smooth regular arc sound.

Position of MIG Torch: The angle of the

MIG torch to the weld has an effect

on the width of the weld run.

Torch Travel Speed: Speed at which a weld

travels influences the width of the weld

and penetration of the welding run.

Electrode Stick Out: The electrode wire stick out from the MIG torch

nozzle should be between 2-5mm. This distance may vary depending on the

type of joint that is being welded.

Deposition Rate: Weld metal deposition rate is proportional to current

density. Current density is defined as the current per cross sectional area of

the electrode wire and is normally expressed as amps per mm

2

_{. The}

following table shows this: 0.9mm & 1.2mm wire deposition rate.

Electrode Wire

Current

Deposition

Size

Density

Rate (kg/hour)

0.9mm

200 A

314

3.2 1.2mm

200 A

177

2.8 This demonstrates that where the upper limit of current is limited by

machine capacity and duty cycle, higher deposition rates and therefore

greater productivity will be achieved by using smaller electrode wire. The

CIGWELD MIG welders are particularly efficient with the 0.9mm steel wire

in spray transfer mode. The savings from decreased welding time will more

than cover the small cost penalty of the smaller electrode wire sizes. 0.9mm

wire costs about 3% more than 1.2mm, but is deposited about 15% faster.

Penetration composition using the same current (200A) for both electrodes.

Higher current density (or smaller diameter wire) also gives deeper

penetration as shown above.

(15)

ARC EQUIPMENT

TRANSMIG 250 COMPACT

WELDING VOLTAGE RANGE: 15.5-27 Volt

DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm

WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 91kg

POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED MIG DIMENSIONS: H1000mm x W430mm x D880mm

The Transmig 250 Compact is a 240 volt, single phase,

MIG plant ideally suited for light fabrication, rural and

heavier maintenance applications. Supplied with

wheels, cylinder tray, MIG gun, work lead, flow

regulator in a complete kit ready to weld. The

Transmig 250 Compact delivers excellent welding

performance on a complete range of base materials.

Features:

▲Tweco™, Euro Torch

▲Gas/gasless welding

▲250 amps @30% duty cycle

Transmig 250 Compact Plant Contents:

Power Source, Tweco®_{Gun (3.6M), Separate 2R Wire feeder}

Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll

Ordering Information:

es

Optional Accessories:

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

1.0 / 1.2mm U Groove Part No. 7977264 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732 1.2 / 1.6mm V Knurl Part No. 704277 Tweco Gun (3.6M) Part No. T161558367* Regulator/Flowmeter Part No. 310224*

*Supplied with Plant Contents ** Refer to Warranty Schedule

Duty Cycle (%) 0 20 40 60 80 100 020406080 100 120 140 160 180 200 220 240 260

240

V

• Industrial

TRANSMIG 250 REMOTE

WELDING VOLTAGE RANGE: 15.5-27 Volt

DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm

WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 107kg

The Transmig 250 Remote is a 240 volt, single phase,

MIG plant ideally suited for light fabrication, rural and

heavier maintenance applications. Supplied with

wheels, cylinder tray, MIG gun, work lead, flow

regulator in a complete kit ready to weld. The

Transmig 250 Remote delivers excellent welding

performance on a complete range of base materials.

Features:

▲Tweco™, Euro Torch

▲Gas/gasless welding

▲250 amps @30% duty cycle

Transmig 250 Remote Plant Contents:

Power Source, Tweco®_{Gun (3.6M), Separate 2R Wire feeder}

Ordering Information:

Transmig 250 Remote Part No. 710002

es

Optional Accessories:

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

1.0 / 1.2mm U Groove Part No. 7977264 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732 1.2 / 1.6mm V Knurl Part No. 704277 Tweco Gun (3.6M) Part No. T161558367* Regulator/Flowmeter Part No. 310224*

*Supplied with Plant Contents ** Refer to Warranty Schedule

Duty Cycle (%) 0 20 40 60 80 100 020406080 100 120 140 160 180 200 220 240 260

Welding Current (Amps) Safe Operating

ZONE

240

V

(16)

TRANSMIG 275 COMPACT

WELDING ARC VOLTAGE RANGE: 15.5-29 Volt

The Transmig 275 Compact is a single phase MIG plant

ideally suited to rural and heavier maintenance

applications where only 240 volt power is available.

Offering one of the highest outputs and duty cycles on

the market, the Transmig 275 Compact provides superior

arc characteristics for gas metal arc welding (GMAW)

and flux cored arc welding (FCAW).

Features:

▲240 volt input

▲Huge 275 amp output @ 40% duty cycleˆ

▲Heavy duty 4 roll wire feeder system

▲Covered 8 metre interconnection cables

▲Heavy duty 50mm Dinse connectors

Transmig 275 Compact Plant Contents:

Power Source, Tweco®_{Gun (3.6M), Regulator/Flowmeter,}

Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed roll, 0.9/1.2 Feed Roll

Ordering Information:

Optional Accessories:

Digital Meter Kit Part No. 706744

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977729 0.9 / 1.2mm V Groove Part No. 7977703* Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733

1.0 / 1.2mm U Groove Part No. 7977730 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734 1.2 / 1.6mm V Knurl Part No. 7977347 Tweco®_{Gun (3.6M)} _{Part No. OTWX412/3545}

*Supplied with Plant Contents ** Refer to Warranty Schedule.

TRANSMIG 275 REMOTE

WELDING ARC VOLTAGE RANGE: 15.5-29 volt

The Transmig 275 Remote is a single phase MIG plant

ideally suited to rural and heavier maintenance

applications where only 240 volt power is available.

Offering one of the highest outputs and duty cycles on

the market, the Transmig 275 Remote provides superior

arc characteristics for gas metal arc welding (GMAW)

and flux cored arc welding (FCAW).

The remote wire feeder features a heavy duty 4 roll drive

system that is swivel mounted, with wheels, and

supplied with 8 metres of covered interconnection

cables, no job will ever be too big or too far for the

Transmig 275 Remote.

Features:

▲240 volt input

▲Huge 275 amp output @ 40% duty cycleˆ

▲Heavy duty 4 roll wire feeder system

▲Heavy duty 50mm Dinse connectors

▲Swivel mounted wire feeder with wheels

Transmig 275 Remote Plant Contents:

Power Source, Tweco®_{Gun (3.6M), Separate 4R Wire Feeder,}

Ordering Information:

Transmig 275 Remote Part No. 706118

Optional Accessories:

Digital Meter Kit Part No. 706744 8 metre Interconnection Extension Part No. 706202 14 Pin Plug Part No. 7977710

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977729 0.9 / 1.2mm V Groove Part No. 7977703* Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733

1.0 / 1.2mm U Groove Part No. 7977730 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734 1.2 / 1.6mm V Knurl Part No. 7977347 Tweco®_{Gun (3.6M)} _{Part No. OTWX412/3545}

*Supplied with Plant Contents. ** Refer to Warranty Schedule. Model shown with optional digital meter kit fitted.

Duty Cycle (%) 0 20 40 60 80 100 0 20406080 100 120 140 160 180 200 220 240 260 280

Welding Current (Amps) Safe Operating ZONE Duty Cycle (%) 0 20 40 60 80 100 0 20406080 100 120 140 160 180 200 220 240 260 280

240

V

• Industrial

240

V

• Industrial

(17)

ARC EQUIPMENT

TRANSMIG 330se REMOTE

SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY PLUG & LEAD: 11 amps

MINIMUM RECOMMENDED GENERATOR: 12 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24

PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

The Transmig 330se upgrade is a multi-voltage, three

phase, constant voltage DC power source ideally suited

to medium fabrication, and heavier maintenance

applications. The Transmig 330se provides excellent arc

characteristics with gas metal arc welding (GMAW) or

flux-cored arc welding with or without gas (FCAW).

Features:

▲24 fine welding voltage control settings

▲New Euro connections

▲New TWECO®_gun

▲Fully enclosed spool cover

▲Multi-voltage supply capabilities

▲Overload protection, thermostat with warning light

Transmig 330se Remote Plant Contents:

Power Source, Tweco®_{Gun (3.6M), Separate 2R Wire Feeder,}

Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.6.0.8 Feed Roll, 0.9/1.2 Feed Roll

Ordering Information:

Transmig 330se Remote Part No. 706128

Optional Accessories:

Wire feeder Trolley Part No. 704913 8M Interconnection Extension Part No. 706205

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

1.0 / 1.2mm U Groove Part No. 7977264 1.2 / 1.6 U Groove Part No. 7977728 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732 1.0 / 1.6mm V Knurl Part No. 704277 Tweco®_{Gun (3.6M)} _{Part No. T161565367*}

Regulator/Flowmeter Part No. 301526

TRANSMIG 330se COMPACT

SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY PLUG & LEAD: 11 amps

The Transmig 330se upgrade is a multi-voltage, three

phase, constant voltage DC power source ideally suited

to medium fabrication, and heavier maintenance

applications. The Transmig 330se provides excellent arc

characteristics with gas metal arc welding (GMAW) or

flux cored arc welding with or without gas (FCAW).

Features:

▲New Euro connections

▲New TWECO®_gun

▲Multi-voltage supply capabilities

▲Overload protection, thermostat with warning light

Transmig 330se Compact Plant Contents

:

Power Source, Tweco®_{Gun (3.6M), Regulator/Flowmeter,}

Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll

Ordering Information:

Transmig 330se Compact Part No. 706126

Inlet Guide:

0.6-1.6mm Part No. 7977486

Feed Rolls:

1.0 / 1.2mm U Groove Part No. 7977264 1.2 / 1.6mm U Groove Part No. 7977728 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732 1.0 to 1.6mm V Knurl Part No. 704277 Tweco®_{Gun (3.6M)} _{Part No. T161565367*}

Duty Cycle (%) 0 20 40 60 80 100 0 30 60 90 120150180210240270300 330

Welding Current (Amps) Safe Operating ZONE Duty Cycle (%) 0 20 40 60 80 100 0 30 60 90 120150180210 240270300330

415

V

• Industrial

415

V

• Industrial

(18)

TRANSMIG 400 REMOTE

SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY LEAD: 15 amps

WELDING CURRENT RANGE: 30-400 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLES: 60% at 300 amps 30% at 400 amps

WELDING ARC VOLTAGE RANGE: 15.5-33 volt

DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-2.0mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm

PACKED WEIGHT: 122kg

The Transmig 400 is a new multi-voltage, three

phase, constant voltage DC power source ideally

suited to the fabrication industry. Performance,

ruggedness and simplicity have been combined in

this versatile MIG plant.

Features:

▲Digital meters

▲Fully enclosed spool cover

▲Heavy duty 4 roll wire feed system

▲Swivel mounted wire feeder with wheels

Transmig 400 Remote Plant Contents:

Power Source, Tweco®_{Gun (3.6M),Separate 4R Wire feeder (8M}

interconnection), Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll

Ordering Information:

Transmig 400 Plant Part No. 706405

Optional Accessories:

8M Interconnection Extension Part No. 706205 14 Pin Plug Part No. 7977710

Inlet Guide:

0.6-1.6mm (inlet) Part No. 7977486 0.6-1.6mm (intermediate) Part No. 7977488

Feed Rolls:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977729 0.9 / 1.2mm V Groove Part No. 7977703* 1.2/1.6mm V-Groove Part No. 7977346 Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733 1.0 / 1.2mm U Groove Part No. 7977730 1.2 / 1.6mm U Groove Part No. 7977348 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734 1.2 to 1.6mm V Knurl Part No. 7977347 1.6 to 2.4mm V Knurl Part No. 7977372 Tweco® Gun No.4 (3.6M) Part No. OTWX412/3545 Tweco® Gun No.4 (4.5M) Part No. OTWX415/3545 Regulator/Flowmeter Part No. 301526*

*Supplied with Plant Contents. ** Refer to Warranty Schedule.

Duty Cycle (%) 0 20 40 60 80 100 0 50 100 150 200 250 300 350 400

415

V

• Industrial

TRANSMIG 400HD REMOTE

SPECIFICATIONS SUPPLY VOLTAGE: 380 / 415Volt 3 phase 50Hz SUPPLY LEAD: 20 amps

WELDING CURRENT RANGE: 22-400 amps WIRE SPEED: 2.0-20 m/min DUTY CYCLES: 60% at 350 amps 46% at 400 amps

WELDING ARC VOLTAGE RANGE: 16-33 Volt

DUTY CYCLE TEST PERIOD: 5 minutes

WIRE DIAMETER: (Hard) 0.8-1.6 mm (Soft) 0.8-1.6mm (Cored) 0.8-2.4mm WIRE SPOOL SIZE:

300mm or 200mm & 400mm coil PACKED WEIGHT:

222kg

POWER SOURCE ASSEMBLED DIMENSIONS: H840mm x W440mm x D1050mm 4R FEEDER DIMENSIONS: H294mm x W243mm x D555mm

The Transmig 400HD MIG Welding plant has been

designed to increase the productivity of the metal

fabrication industry. Performance, Ruggedness and

Simplicity have been combined in this versatile MIG

welding plant. Solid wires up to 1.6mm, diameter can be

run at high duty cycles together with the ability to provide

high deposition performance with flux cored wires of up to

2.4mm.

Features:

▲Trigger latching

▲Heavy duty design and construction

▲Dual inductance

▲Volt and Amp Meters

▲4 Roll Wire Feeder

Transmig 400HD Plant Contents:

Power Source, Wire Feeder, Tweco®_{MIG Gun (3.6M), Separate 4R}

Wire Feeder, Regulator/Flowmeter, Worklead 8M, Wheeling Kit/Cylinder Tray, Operating Instructions. 0.9/1.2 Feed Reel

Ordering Information:

Transmig 400HD Plant Part No. 704685

Optional Accessories:

Tweco®_{No 5 Torch Adaptor} _{Part No. 704630}

8 metre Interconnection Extension Part No. 704465

Inlet Guide:

0.6-1.6mm (inlet) Part No. 7977486 0.6-1.6mm (intermediate) Part No. 7977488

Feed Rolls:

Hard Wire: 0.8 / 1.0mm V Groove Part No. 7977729 0.9 / 1.2mm V Groove Part No. 7977703* 1.2/1.6mm V-Groove Part No. 7977346 Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733 1.0 / 1.2mm U Groove Part No. 7977730 1.2 / 1.6mm U Groove Part No. 7977348 Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734 1.2 to 1.6mm V Knurl Part No. 7977347 1.4 to 2.4mm V Knurl Part No. 7977372 Wire Feeder Part No 704356* Tweco® Gun No.4 (3.6M) Part No. OTWX412/3545 Tweco® Gun No.4 (4.5M) Part No. OTWX415/3545 Regulator/Flowmeter Part No 301527* Flow Meter Part No 301711*

Duty Cycle (%) 0 20 40 60 80 100 0 50 100 150 200 250 300 350 400

415

V

• Heavy

Industrial

** Refer to Warranty Schedule

UPGRADED

2ND QUARTER

2004

(19)

ARC EQUIPMENT

TRANSMIG 400i

415

V

• Heavy

Industrial

400

AMP SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz

MINIMUM RECOMMENDED GENERATOR: 24 kVA at maximum weld current

WELDING CURRENT RANGE: 5-400 amps SUPPLY LEAD: 33 amp DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

The Transmig 400i is a brand new release, 415 volt,

33 amp per phase, full digital control, DC

MIG/STICK/lift TIG power source. Features include

variable inductance, digital voltmeter and digital

ammeter making this the ultimate unit designed for

precision MIG welding of steel and other DC

weldable materials. The unit also has an integrated

Voltage Reduction Device (VRD) built in for improved

operator safety.

Features:

▲ Standards compliant built-in Voltage reduction Device

▲ Save/Load (recall) weld programs

▲ Intelligent fan operation

▲ Embedded micro processor with digital controls

▲ Exceptional DC welding characteristics

▲ All welding parameters are adjustable

▲ Easy to use digital display and panel controls

▲ Digital volt meter and ammeter

▲ MIG, Lift TIG & Stick weld operations

▲ Variable inductance control in Mig mode

▲ Self diagnostic control

▲ Single index control knob

▲ Compact, lightweight & portable

Transmig 400i Power Source Contents:

Transmig 400i Power Source, two dinse plug connectors, operation manual

Ordering Information:

Transmig 400i Power Source Part No. 710014

Recommended Process:

DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick

Optional Accessories:

4R Wirefeeder Part No. 705700 Tweco No 4 MIG gun Part No. OTWX412/3545 TWE 4 MIG gun Part No. T161565367 Work lead 8M Part No. 705161 Slide Control Part No. OTD10/2004 Hand Pendant Part No. OTD10/2005 Foot Control Part No. OTD10/2007 Hiderok Helmet Part No. 453833 Dinse Plug Connector Part No. 704461 TIG torch (4M) Part No. 424720401 Torch Accessories Kit Part No. BGSAK2 Gas Hose Part No. 700433 Flowmeter / Regulator Part No. 301526 Lead Set (8M) Part No. 646325 14 Pin Plug Part No. 7977710

TRANSMIG 450EC

SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 32 amps

MINIMUM RECOMMENDED GENERATOR: 25 kVA at maximum weld current WELDING CURRENT RANGE: 30-450 amps

WELDING ARC VOLTAGE RANGE: 14-32 amps

DUTY CYCLES:

30% at 450 amps; 60% at 375 amps DUTY CYCLE TEST PERIOD: 10 minutes

WIRE DIAMETERS: Hard 0.8-1.6mm Soft 0.8-1.6mm Cored 0.8-2.4mm

PACKED POWER SOURCE WEIGHT: 127kg

The Transmig 450EC is an ultra reliable, versatile,

three phase constant voltage MIG power source.

Exceptional CV dynamic response gives superior

low-end characteristics and arc starting. The Transmig

450EC provides excellent arc performance with solid

or flux cored wire in short arc, globular and spray

transfer modes. Standard features include a 19 pin

receptacle with 110V to power wire feeders, solid

state contactor, output voltage regulation, overload

protection, digital volt/amp meters and 70mm

2

_dinse

welding terminals.

Features:

▲ Infinitely variable control 14 to 32 volts

▲ Solid state electronic control with solid state contactor

▲ Exceptional DC welding characteristics & arc control

▲ Remote pendant with wire feeder & voltage controls

▲ Digital volt meter / ammeter

▲ Easy to use controls

▲ 110 Volt/10 amp auxiliary power

Transmig 450EC Plant:

Transmig 450EC Power Source, Transmig VAF-4 Wirefeeder with 15 metre interconnection cable, Supra XT MIG Gun (4M), Work Lead (8M), Remote pendant control (8M), Regulator/Flowmeter, Operating Manual

Ordering Information:

Transmig 450EC Power Source Part No. 706981 Transmig 450EC Plant Part No. 710046

Optional Accessories:

Regulator/Flowmeter Part No. 301526 Regulator Part No. 301527 Flowmeter Part No. 301710 Transmig VAF-4 Wirefeeder Part No. 706954 4R HD Wirefeeder Part No. 706965 Supra XT MIG Gun (4M) Part No. SE4004M16 Tweco No.5 MIG Gun (3.6M) Part No. 717211 Tweco No.5 Adaptor for VAF-4 Part No. 704630 Remote Pendant Part No. 705467 19 Pin Plug Part No. 7977877

415

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NEW

2ND QUARTER

RELEASE

2004

(20)

The Transmig 500i is a heavy-duty inverter power source

rated at 560 amps, 60% duty cycle. It has optimised,

integrated electronic controls for constant current and

constant voltage processes.These controls include Gas

Tungsten Arc Welding (Lift TIG), Manual Metal Arc Welding

(STICK), Carbon Arc Gouging (CAG), Gas Metal Arc

Welding (MIG), and Flux Cored Arc Welding (FCAW).The

Transmig 500i provides both 24 Volt and 110 Volt AC

through a 14 pin and a 19 pin receptacle to power wire

feeders and other accessories.The power source also

provides auxiliary power of 110 Volt AC, 10 amp on the

rear of the machine.

Features:

▲Multi-process MMAW, GTAW, GMAW, FCAW, CAG

▲Heavy Duty Multi-process output for CC and CV

▲Energy saving technology with 90% efficiency

▲Embedded micro processor

▲Compact size, lightweight, excellent performance

▲Inifinitely variable 5 to 560 amps

▲Electronic waveform control provides positive arc initiation and low spatter, even with CO2

▲Exceptional DC welding characteristics & arc control

▲Digital volt meter/ammeter

▲Easy to use controls

▲110 Volt/ 10 amp auxiliary power

Transmig 500i Power Source Contents:

Transmig 500i Power Source, Two Dinse Plug Connectors, Operating Manual

Transmig 500i Standard Plant:

Transmig 500i Power Source, Wheeling kit/Cylinder tray, 4R Wirefeeder, 15 metre Interconnection Cable, Supra XT MIG Gun (4M), Work Lead (12M), Regulator/Flowmeter,

Two Dinse Plug Connectors, Operating Manual

Transmig 500i Heavy Duty Plant:

Transmig 500i Power Source, Wheeling kit/Cylinder tray, Transmig 4RHD Wirefeeder, 15 metre Interconnection Cable, Tweco No.5 MIG Gun (3.6m), Work Lead (12M), Regulator/Flowmeter, Two Dinse Plug Connectors, Operating Manual

Ordering Information:

Transmig 500i Power Source Part No. 710020 Transmig 500i Standard Plant Part No. 710043 Transmig 500i Heavy Duty Plant Part No. 710042

Optional Accessories:

600A Welding Lead Set Part No. 646387 Regulator/Flowmeter Part No. 301526 Regulator Part No. 301527 Flowmeter Part No. 301711 Gas Hose Kit Part No. 700433 250 Amp TIG Torch with Valve Part No. 305720401 TIG Torch Accessory Kit Part No. BGSAK2 Transmig 4RHD Wirefeeder Part No. 706954 VRF4 Wirefeeder Part No. 705775 Supra XT MIG Gun No.4 (4m) Part No. SE4004M16 Supra XT MIG Gun Euro (4m) Part No.SE400X4M16 Tweco No.5 MIG Gun (3.6m) Part No. 717211 14 Pin Plug Part No. 7977710 19 Pin Plug Part No. 7977877

TRANSMIG 500i

SPECIFICATIONS SUPPLY VOLTAGE: 380-415/460 volt 3 phase 50/60Hz SUPPLY LEAD: 32 amps

MINIMUM RECOMMENDED GENERATOR: 33 kVA for maximum welding current WELDING CURRENT RANGE: 5-560 amps DUTY CYCLES: 60% at 560 amps 100% at 450 amps WIRE DIAMETER: Hard 0.8-1.6mm Soft 0.8-1.2mm Cored 0.8-3.2mm WELDING ARC VOLTAGE RANGE: 10-44 volt