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SOLIDWORKS 2021

A Power Guide for Beginners and

Intermediate Users

The premium provider of learning products and solutions

www.cadartifex.com

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Table of Contents

Dedication ... 3

Preface ... 15

Part 1. Introduction to SOLIDWORKS and Drawing Sketches

Chapter 1. Introduction to SOLIDWORKS ... 19 - 38 Installing SOLIDWORKS ... 20

Getting Started with SOLIDWORKS ... 20

Invoking a New SOLIDWORKS Documents ... 22

Invoking the Part Modeling Environment ... 22

Standard Toolbar ... 23

SOLIDWORKS Menus ... 24

SOLIDWORKS Search ... 24

CommandManager ... 24

FeatureManager Design Tree ... 28

View (Heads-Up) Toolbar ... 28

Status Bar ... 29

Task Pane ... 29

Invoking the Assembly Environment ... 30

Assembly CommandManager ... 31

Invoking the Drawing Environment ... 31

Drawing CommandManager ... 32

Annotation CommandManager ... 33

Identifying SOLIDWORKS Documents ... 34

Invoking a Shortcut Menu ... 34

Customizing the Context Toolbar ... 34

Customizing the CommandManager ... 36

Working with Mouse Gestures ... 37

Saving Documents ...38

Opening Existing Documents ... 38

Summary ... 38

Questions ... 38

Chapter 2. Drawing Sketches with SOLIDWORKS ... 39 - 100 Invoking the Part Modeling Environment ... 41

Invoking the Sketching Environment ... 42

Working with the Selection of Planes ... 44

Specifying Units ... 45

Specifying Grids and Snap Settings ... 47

Drawing a Line Entity ... 48

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Hands-0n Test Drive 1 ... 54

Drawing an Arc by using the Line Tool ... 55

Tutorial 2 ... 56

Hands-0n Test Drive 2 ... 61

Drawing a Centerline ... 62

Drawing a Midpoint Line ... 62

Drawing a Rectangle ... 63

Corner Rectangle Tool ... 63

Center Rectangle Tool ... 65

3 Point Corner Rectangle Tool ... 65

3 Point Center Rectangle Tool ... 65

Parallelogram Tool ... 66

Drawing a Circle ... 66

Circle Tool ... 67

Perimeter Circle Tool ... 67

Drawing an Arc ... 67

Centerpoint Arc Tool ... 67

3 Point Arc Tool ... 68

Tangent Arc Tool ... 68

Drawing a Polygon ... 69

Drawing a Slot ... 71

Straight Slot Tool ... 71

Centerpoint Straight Slot Tool ... 72

3 Point Arc Slot Tool ... 73

Centerpoint Arc Slot Tool ... 73

Drawing an Ellipse ... 74

Drawing an Elliptical Arc ... 75

Drawing a Parabola ... 76

Drawing Conic Curves ... 77

Drawing a Spline ... 78

Spline Tool ... 78

Equation Driven Curve Tool ... 79

Style Spline Tool ... 82

Fit Spline Tool ... 83

Editing a Spline ... 85

Modifying the Tangency Direction of Arc/Spline ... 86

Tutorial 3 ... 87

Tutorial 4 ... 93

Hands-0n Test Drive 3 ... 99

Hands-0n Test Drive 4 ... 99

Summary ... 100

Questions ... 100

Chapter 3. Editing and Modifying Sketches ... 101 - 148 Trimming Sketch Entities ... 102

Extending Sketch Entities ... 105

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Mirroring Sketch Entities ... 109

Mirroring Entities by using the Mirror Entities Tool ... 109

Mirroring Entities by using the Dynamic Mirror Tool ... 110

Patterning Sketch Entities ... 111

Linear Sketch Pattern ... 111

Circular Sketch Pattern ... 115

Creating a Sketch Fillet ... 118

Creating a Sketch Chamfer ... 120

Adding Text ... 121

Moving a Sketch Entity ... 122

Creating a Copy of Sketch Entities ... 123

Rotating an Entity ... 124

Scaling Sketch Entities ... 125

Stretching an Entity ... 127

Tutorial 1 ... 128

Tutorial 2 ... 135

Tutorial 3 ... 143

Hands-0n Test Drive 1 ... 147

Hands-0n Test Drive 2 ... 148

Summary ... 148

Questions ... 148

Chapter 4. Applying Geometric Relations and Dimensions ... 149 - 196 Working with Geometric Relations ... 149

Applying Geometric Relations ... 152

Applying Geometric Relation by using the Add Relation Tool ... 152

Applying Geometric Relation by using the Pop-up Toolbar ... 153

Controlling the Display of Geometric Relations ... 154

Applying Dimensions ... 155

Working with Smart Dimension Tool ... 155

Working with Horizontal Dimension and Vertical Dimension Tools ... 162

Working with Baseline Dimension Tool ... 162

Working with Chain Dimension Tool ... 163

Working with Ordinate Dimension Tool ... 163

Working with Path Length Dimension Tool ... 165

Working with Auto Insert Dimension Tool ... 166

Modifying/Editing Dimensions ... 166

Working with Different States of a Sketch ... 167

Under Defined Sketch ... 167

Fully Defined Sketch ... 167

Over Defined Sketch ... 168

Tutorial 1 ... 169

Tutorial 2 ... 179

Tutorial 3 ... 187

Hands-0n Test Drive 1 ... 194

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Hands-0n Test Drive 3 ... 195

Summary ... 195

Questions ... 196

Part 2. Creating 3D Models/Components

Chapter 5. Creating First/Base Feature of Solid Models ... 197 - 232 Creating an Extruded Feature ... 199

Creating a Revolved Feature ... 207

Navigating a 3D Model in Graphics Area ... 212

Zoom In/Out ... 212 Zoom To Fit ... 213 Zoom to Area ... 213 Zoom to Selection ... 213 Pan ... 213 Rotate ... 213

Manipulating View Orientation of a Model ... 214

Manipulating View Orientation by using the View Orientation Flyout ... 214

Manipulating View Orientation by using the Orientation Dialog box ... 216

Manipulating View Orientation by using the View Selector Cube ... 217

Manipulating View Orientation by using the Reference Triad ... 218

Changing the Display Style of a Model ... 218

Shaded With Edges ... 218

Shaded ... 218

Hidden Lines Removed ... 219

Hidden Lines Visible ... 219

Wireframe ... 219

Changing the View of a Model ... 220

Shadows In Shaded Mode ... 220

Perspective ... 220 Ambient Occlusion ... 220 Cartoon ... 220 Tutorial 1 ... 221 Tutorial 2 ... 223 Tutorial 3 ... 226

Hands-0n Test Drive 1 ... 230

Hands-0n Test Drive 2 ... 230

Hands-0n Test Drive 3 ... 231

Summary ... 231

Questions ... 231

Chapter 6. Creating Reference Geometries ... 233 - 268 Creating Reference Planes ... 234

Creating a Plane at an Offset Distance ... 237

Creating a Parallel Plane ... 238

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Creating a Plane passing through Three Points/Vertices ... 238

Creating a Plane Normal to a Curve ... 239

Creating a Plane at the middle of two Faces/Planes ... 240

Creating a Plane Tangent to a Cylindrical Face ... 240

Creating a Plane Parallel to the Screen ... ... 241

Creating a Projected Plane onto a Non-Planar Face ... 242

Creating a Reference Axis ... 243

Creating a Reference Coordinate System ... 245

Creating a Reference Point ... 246

Creating a Bounding Box ... 249

Tutorial 1 ... 251

Tutorial 2 ... 257

Tutorial 3 ... 264

Hands-0n Test Drive 1 ... 267

Hands-0n Test Drive 2 ... 267

Summary ... 268

Questions ... 268

Chapter 7. Advanced Modeling - I ... 269 - 330 Using Advanced Options of the Extruded Boss/Base Tool ... 269

Using Advanced Options of the Revolved Boss/Base Tool ... 273

Creating Cut Features ... 274

Creating Extruded Cut Features ... 274

Creating Revolved Cut Features ... 275

Working with Different Types of Sketches ... 276

Closed Sketches ... 276

Open Sketches ... 276

Nested Sketches ... 277

Intersecting Sketches ... 278

Working with Contours of a Sketch ... 279

Extruding Contours by using the Selected Contours Rollout ... 279

Extruding Contours by using the Contour Select Tool ... 281

Displaying Shaded Sketch Contours ... 283

Projecting Edges onto the Sketching Plane ... 284

Projecting Edges of Existing Features ... 284

Projecting Edges of a Body ... 285

Projecting Intersecting Geometries of Existing Features ... 286

Editing a Feature and its Sketch ... 287

Editing a Feature ... 287

Editing the Sketch of a Feature ... 287

Importing 2D DXF or DWG Files ... 288

Displaying Earlier State of a Model ... 288

Reordering Features of a Model ... 289

Measuring the Distance between Entities ... 289

Assigning an Appearance/Texture ... 293

Assigning a Predefined Appearance/Texture ... 293

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Applying a Material ... 298

Applying a Standard Material ... 298

Applying Customized Material Properties ... 299

Calculating Mass Properties ... 301

Tutorial 1 ... 305

Tutorial 2 ... 312

Tutorial 3 ... 322

Hands-0n Test Drive 1 ... 328

Hands-0n Test Drive 2 ... 329

Summary ... 329

Questions ... 329

Chapter 8. Advanced Modeling - II ... 331 - 418 Creating a Sweep Feature ... 331

Creating a Sweep Cut Feature ... 347

Creating a Lofted feature ... 349

Creating a Lofted Cut Feature ... 359

Creating a Boundary Feature ... 360

Creating a Boundary Cut Feature ... 363

Creating Curves ... 364

Creating Projected Curves ... 364

Creating Helical and Spiral Curves ... 367

Creating Curves by Specifying XYZ Points ... 371

Creating Curves by Selecting Reference Points ... 373

Creating a Composite Curve ... 374

Splitting Faces of a Model ... 375

Creating 3D Sketches ... 378

Using the Line Tool in the 3D Sketching Environment ... 379

Using the Spline Tool in the 3D Sketching Environment ... 381

Tutorial 1 ... 383

Tutorial 2 ... 391

Tutorial 3 ... 402

Tutorial 4 ... 408

Hands-0n Test Drive 1 ... 416

Hands-0n Test Drive 2 ... 417

Summary ... 417

Questions ... 418

Chapter 9. Patterning and Mirroring ... 419 - 468 Patterning Features/Faces/Bodies ... 419

Creating a Linear Pattern ... 420

Creating a Circular Pattern ... 430

Creating a Curve Driven Pattern ... 433

Creating a Sketch Driven Pattern ... 437

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Creating a Fill Pattern ... 441

Creating a Variable Pattern ... 444

Mirroring Features/Faces/Bodies ... 448

Tutorial 1 ... 450

Tutorial 2 ... 458

Hands-0n Test Drive 1 ... 465

Hands-0n Test Drive 2 ... 466

Hands-0n Test Drive 3 ... 467

Summary ... 467

Questions ... 468

Chapter 10. Advanced Modeling - III ... 469 - 546 Working with the Hole Wizard ... 469

Creating Advanced Holes ... 477

Adding Cosmetic Threads ... 482

Creating Threads ... 486

Creating Fillets ... 490

Creating a Constant Radius Fillet ... 491

Creating a Variable Radius Fillet ... 500

Creating a Face Fillet ... 503

Creating a Full Round Fillet ... 504

Creating Chamfers ... 506

Creating Rib Features ... 513

Creating Shell Features ... 515

Creating Wrap Features ... 517

Tutorial 1 ... 520

Tutorial 2 ... 534

Hands-0n Test Drive 1 ... 544

Hands-0n Test Drive 2 ... 545

Summary ... 545

Questions ... 545

Chapter 11. Working with Configurations ... 547 - 566 Creating Configurations by using the Manual Method ... 547

Creating Configurations by using the Design Table ... 552

Saving Configurations as a Separate File ... 557

Suppressing and Unsuppressing Features ... 558

Tutorial 1 ... 559

Hands-0n Test Drive 1 ... 565

Hands-0n Test Drive 2 ... 565

Summary ... 566

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Part 3. Working with Assemblies

Chapter 12. Working with Assemblies - I ... 567 - 652

Working with Bottom-up Assembly Approach ... 568

Working with Top-down Assembly Approach ... 568

Creating an Assembly by using Bottom-up Approach ... 568

Inserting Components in the Assembly Environment ... 570

Inserting Components by using the Insert Components Tool ... 572

Working with Degrees of Freedom ... 574

Applying Relations or Mates ... 574

Applying Standard Mates ... 574

Applying Advanced Mates ... 581

Applying Mechanical Mates ... 589

Hiding Faces while Applying a Mate ... 596

Moving and Rotating Individual Components ... 596

Moving a Component by using the Move Component Tool ... 597

Rotating a Component by using the Rotate Component Tool ... 600

Working with SmartMates ... 601

Tutorial 1 ... 602

Tutorial 2 ... 616

Hands-0n Test Drive 1 ... 638

Hands-0n Test Drive 2 ... 643

Summary ... 651

Questions ... 651

Chapter 13. Working with Assemblies - II ... 653 - 718 Creating an Assembly by using the Top-down Approach ... 654

Creating Flexible Components ... 661

Editing Assembly Components ... 662

Editing Assembly Components within the Assembly Environment ... 662

Editing Assembly Components in the Part Modeling Environment ... 663

Editing Mates ... 664

Patterning Assembly Components ... 665

Creating a Linear Component Pattern ... 665

Creating a Circular Component Pattern ... 668

Creating a Pattern Driven Component Pattern ... 669

Creating a Chain Component Pattern ... 672

Mirroring Components of an Assembly ... 678

Creating Assembly Features ... 680

Suppressing or Unsuppressing Components ... 681

Inserting Parts having Multiple Configurations ... 681

Creating and Dissolving Sub-Assemblies ... 682

Publishing Envelopes ... 683

Creating an Exploded View ... 686

Creating a Regular Exploded Step ... 687

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Collapsing an Exploded View ... 692

Animating an Exploded View ... 693

Editing an Exploded View ... 693

Adding Explode Lines ... 694

Creating Exploded Lines by using Explode Line Sketch ... 694

Creating Exploded Lines by using Insert/Edit Smart Explode Lines ... 695

Detecting Interference in an Assembly ... 697

Creating Bill of Material (BOM) of an Assembly ... 698

Tutorial 1 ... 699

Hands-0n Test Drive 1 ... 713

Hands-0n Test Drive 2 ... 714

Summary ... 717

Questions ... 718

Part 4. Creating Drawings

Chapter 14. Working with Drawings ... 719 - 790 Invoking the Drawing Environment ... 720

Creating the Base View of a Model ... 723

Invoking Drawing Environment from the Part or the Assembly Environment ... 727

Creating a Model View ... 728

Creating Projected Views ... 729

Creating 3 Standard Views ... 731

Working with Angle of Projection ... 731

Defining the Angle of Projection ... 733

Editing the Sheet Format ... 734

Creating other Drawing Views ... 735

Creating a Section View ... 735

Creating an Auxiliary View ... 742

Creating a Detail View ... 742

Creating a Removed Section View ... 744

Creating a Broken-out Section View ... 745

Creating a Break View ... 746

Creating a Crop View ... 748

Creating an Alternate Position View ... 749

Applying Dimensions ... 750

Applying Reference Dimensions ... 750

Applying Driving Dimensions ... 750

Modifying the Driving Dimension ... 753

Modifying Dimension Properties ... 753

Controlling the Default Dimension/Arrow Style ... 765

Adding Notes ... 766

Adding a Surface Finish Symbol ... 767

Adding a Weld Symbol ... 768

Adding a Hole Callout ... 769

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Adding Centerlines ... 771

Creating the Bill of Material (BOM) ... 772

Adding Balloons ... 775

Adding Balloons Automatically ... 775

Adding Balloons Manually ... 777

Detailing Mode ... 778

Tutorial 1 ... 779

Hands-0n Test Drive 1 ... 789

Summary ... 789

Questions ... 790

References

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