Roadmap for outsourcing
Chemical industry
Warehousing & distribution Customer Manufacturing Sourcing Assets & facilities TransportationSupply chain management
GW ref. 9026X021/vBr/ version 2.0
Agenda
•
Introduction Groenewout
•
Trends & Outsourcing
•
Roadmap
•
Critical dimensions
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Groenewout is an international independent
professional firm providing a comprehensive range
of consulting services and transition support across
all industry sectors focused on business
improvement within supply chains and logistics.
Warehousing & distribution Customer Manufacturing Sourcing Assets & facilities Transportation
Supply chain management
Multi-disciplinary supply chain & logistics
consultants
Independent professionals
Identification and realization of the opportunities
Over 38 years of proven success
Leader in logistics consulting
Pan-European playground
Added value as perceived by our customers
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Pan European marketplace
The grey-scale indicates our experience in the individual countries. This
excludes the dozens of pan European references.
Quality measured by our clients
Cross industries
z Pharmaceutical
z FMCG
z (Fine) chemical
z After market / spare parts
z Home-improvement
z Electronics
z And … … …
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Agenda
•
Introduction Groenewout
•
Trends & Outsourcing
•
Roadmap
•
Critical dimensions
Sector trends – chemical industry
•
Growth
•
merger activity in chemical industry
•
biggest chemical manufacturers are getting bigger and bigger
•
globalization of chemical manufacturers
•
Reduce Costs
•
chemical manufacturers are looking for ways to reduce costs by
concentrating on the manufacturing process
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Logistics trends – chemical industry
•
Service Provider
•
more difficult to find qualified service providers for the chemical industry
compared to other industries
•
Growth chemical logistics sector
•
merger activity in the chemical logistics sector
•
globalisation of chemical logistics service providers
•
specialists in chemical sector get stronger
Chemical race to succeed…
Control the power of “
AND
”
&
Overcome the cruelty of “
OR
”
Trends &
outsourcing
For
essential
but
not core
activities
outsourcing can be considered
High quality
AND
low costs
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Indispensable
for business
Not Core
Required by
customers
to protect core
Consider
Outsourcing
CORE
Essential,
not core
Outsourcing decision: what services
Warehousing
•
Handling
•
VAL
•
Order entry / Invoicing
•
After sales service
•
Return handling / Repairs
•
Inventory management / VMI
Transport
•
Merchandise
•
Spares
•
Specials
•
Return flows
•
Transport management
Outsource d
ecision
Outsource: No
Outsource d
ecision
Outsource: Yes
Outsource: No
Financial
Product characteristics
Organization
Strategy
Dependency
Flexibility
Financial
Product characteristics
Organization
Strategy
Dependency
Flexibility
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Agenda
•
Introduction Groenewout
•
Trends & Outsourcing
•
Roadmap
•
Critical dimensions
(Operational) Due Diligence
Request for Information
Negotiations & Contract development
Request for Proposal
TPL:
Provision of Services
Client:
TPL Management
Implementation
Service
Agreement
Letter of Intent
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RFI: Request for Information
GOAL
DESCRIPTION
DELIVERABLE
First invitation to potential partners to check if they are able to, and
interested in an outsourcing partnership
Document containing rough indication of the business:
Service area
Type of products and characteristics
Logistics requirements
Rough indication of volumes
Request for information document that is to be sent to 10 – 15 possible
candidates.
RFP: Request for Proposal
GOAL
DESCRIPTION
DELIVERABLE
Formal invitation for up to 8 interested candidates to provide a quotation
for the outsourcing workload
Fully specified body of work document containing exact descriptions of the
business characteristics and requirements:
Origins and destinations
Delivery profiles per product (group)
Full specification of Logistics requirements
Detailed indication of future forecasted developments
Usually an order profile for a representative period of business is attached
for the candidates to base their quote on.
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Letter of intent
GOAL
DESCRIPTION
DELIVERABLE
Outline of the principal terms and understanding of the proposed
partnership subject to negotiations
Letter of Intent can be a one-page document or can be more extended, but
it will contain at least:
summary of project history (RFI and RFP related)
terms & conditions
proposed planning & milestones
overview services / financial deal shape, etc.
possibility to use a penalties structure
Signed document, stating the formal agreement with the proposed new
logistics services provider to start negotiations to come to a partnership
contract.
(Operational) Due Diligence
GOAL
DESCRIPTION
DELIVERABLE
Acquire a clear and unbiased picture of the proposed partner’s operation.
Identify & verify risks and potential benefits to be gained from the proposed
partnership.
Before contract negotiations are initiated the 2 partners investigate each
others operation, to make sure the proposed partner is able to perform as
promised. Operational verification main area’s:
Information system
Volumes
Operations
Business plans
Operational verification is a two directions process
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Negotiations
GOAL
DESCRIPTION
DELIVERABLE
Come to a service agreement with the preferred logistics provider for the
delivery of the required services and level of performance at a competitive
cost
Negotiation Team & Preparation Team
Both teams have a mirrored structure
Preparation Team prepares the
Service Agreement documents and
feeds the Negotiation Team
Negotiation team negotiates
commercial issues and signs of the
mutual agreed items
Deliverable is a mutual agree on the outcome
PREPARATION TEAM
Client
Proposed partner
NEGOTIATION TEAM
Client
Proposed partner
RELATIONSHIP
MANAGEMENT
PRICE, PAYMENT
AND DURATION
TRANSITION
MANAGEMENT
PERFORMANCE
LEVELS
SERVICE
SPECIFICATION
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Agenda
•
Introduction Groenewout
•
Trends & Outsourcing
•
Roadmap
•
Critical dimensions
•
References
1.
Relational fit
¾
mutual beneficial
¾
co-operation
¾
cultural fit
2.
Motivation
¾
mindset
¾
ambition
¾
goals
3.
Capabilities
¾
from direct control to indirect control
¾
from logistics process to logistics monitor
¾
from logistics knowledge to outsource management
Implementation: 3 critical dimensions
Capabilities
Motivation
Re
la
tiona
l fit
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Do not outsource to solve your operational disorder.
Outsourcing after
optimization
maximizes the benefits.
The
contract pricing
model deserves specific attention. It should support
an
optimal fit
between the specific operational characteristics and the
financial risk.
Sustain specific
supply chain expertise
within your company, develop a
clear and dedicated
contract management
structure.
Create
partnerships
with LSP rather than a “commodity” cost reduction.
Outsourcing has an
irreversible component
, it is a strategic decision.
Be aware: (warehouse) outsourcing does
not automatically
bring
savings
.
Agenda
•
Introduction Groenewout
•
Trends & Outsourcing
•
Roadmap
•
Critical dimensions
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Description
Voridian, an operating division of Eastman Chemical Company (NYSE:EMN), is the world’s largest
manufacturer of polyethylene terephthalate (PET) for packaging and a global leader in the manufacturing of acetate tow. Voridian currently runs several factories, warehouses and stock holding points in Europe.
Opportunities
Voridian wanted to know if the performance of its European supply chain met the performances of
comparable European supply chains. Besides, Voridian wanted to define possible business opportunities.
Solution
Voridian’s current European supply chain was reviewed. Alternative concepts based on redirection of good flows, producing product groups closer to the market and reducing the number of stock holding points in Europe were analyzed and compared.
Furthermore, the transportation lead times to the
customers of the several concepts and the implementation complexity were determined.
Benefits
2.5% quick wins by redirecting of good flows
10.5% transportation kilometers savings by producing two product groups closer to the market
16.5% transportation kilometers savings and 10% inventory savings by closing 6 stock holding points throughout Europe and producing two product groups closer to the market.
© 2005 Groenewout B.V. All Rights Reserved.
Description
Client is an international manufacturer of protective coatings and paint.
Opportunities
Client wanted to improve the customer service and reduce costs of European distribution especially in relationship to transportation costs to France.
Solution
The client’s logistics data in France was compared with the benchmark figures available in the Groenewout database. Their transportation costs of the logistics service provider was rated above the market average. A tender procedure was developed for a new
transportation contract to France.
Benefits
10% reduction of transportation costs to France 30% additional cost savings were identified and
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Description
Outsourcing support for an industry leader in imaging products and solutions for the digital home and digital office environments.
Supply chain characteristics: short product life cycle, high value products, mainly non-European suppliers, trend towards European centralization, pan-European distribution.
Opportunities
To increase flexibility and reduce company asset costs in preparation of an organizational change, Client was committed to selecting a Logistics Service provider to outsource the complete UK Warehousing and Distribution activities
Solution
Groenewout supported the tendering process to evaluate the 4 remaining potential LSP partners. Besides
comparing the quality of the financial proposals, during live presentations by the LSP management teams, a risk assessment and overall impression formed part of the final evaluation criteria.
After selection of the preferred partner, Groenewout supported the Due Diligence and contract negotiation process between Client and the proposed Logistics Service Provider.
Benefits
With help of Groenewout, Client managed to complete Due Diligence and contract negotiations in a very tight schedule.
Within a two month period, a complete outsourcing contract was set up and agreed, covering a.o.
•a performance based Service Level Agreement
•TUPE transfer of 100 staff
•facility sale & lease back
•subcontracted contract migrations
•IT usage & Legal settlement
© 2005 Groenewout B.V. All Rights Reserved.
Space for photo
Description
Nestle Purina PetCare (formerly Friskies) is a producer and distributor of pet food and accessories. Nestle Purina PetCare owns several factories and numerous
warehouses in Europe.
Opportunities
Friskies European Logistics team was committed to improve their distribution in terms of performance and costs for the Benelux countries and Germany.
Solution
Groenewout analyzed different alternative distribution networks. Caused by the uniqueness of articles per
country market, consolidation per country was determined to be the optimal short term solution.
After executing a benchmark analysis Groenewout proved to Nestle that particular contracts for warehousing were too expensive. The decision was made to contract with one logistics service provider to consolidate the German warehouses.
Groenewout developed a RFP for selecting a new logistics service provider operating in a multi-client environment. Subsequently Groenewout supported Nestle in the
Benefits
The selected service provider proposed:
10+% Cost reduction in German warehouse costs Increased quality and flexibility
Future opportunities
Creating overlap of articles between countries, product rationalization and changes in product sourcing will reduce the annual logistics costs significantly.