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PartMaker Modeling 2013 R2

Tutorials Manual

Designing a plate

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Copyright © 1982-2012 Delcam plc. All rights reserved. Delcam plc has no control over the use made of the software described in this manual and cannot accept responsibility for any loss or damage howsoever caused as a result of using the software. Users are advised that all the results from the software should be checked by a competent person, in accordance with good quality control procedures.

The functionality and user interface in this manual is subject to change without notice in future revisions of software.

The software described in this manual is furnished under licence agreement and may be used or copied solely in accordance with the terms of such licence.

Delcam plc grants permission for licensed users to print copies of this manual or portions of this manual for personal use only. Schools, colleges and universities that are licensed to use the

software may make copies of this manual or portions of this manual for students currently registered for classes where the software is used.

Acknowledgements

This documentation references a number of registered trademarks and these are the property of their respective owners. For example, Microsoft and Windows are either registered trademarks or

trademarks of Microsoft Corporation in the United States.

Patent Information

Emboss functionality is subject to patent number GB 2389764 and patent applications US 10/174524 and GB 2410351.

Morphing functionality is subject to patent application GB 2401213.

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Contents

Designing a plate

2

Checking the models standards ... 2

1. Check the tolerances of the models ... 2

Creating the wireframe outline ... 5

2. Create a workplane ... 5

3. Create lines ... 6

4. Create arcs ... 9

5. Limit wireframes - 1 ... 10

6. Create fillet arcs - 1 ... 13

7. Mirror the wireframes... 15

8. Create a full arc - 1 ... 18

9. Create fillet arcs - 2 ... 19

10. Limit wireframes - 2 ... 21

11. Create a full arc - 2 ... 24

12. Copy and rotate the arc ... 25

13. Create composite curves ... 29

Creating a solid from the wireframe ... 32

14. Create a solid extrusion ... 32

15. Create solid cut features ... 35

16. Create solid chamfer features ... 39

17. Create solid tapped holes ... 42

Changing the material and view of the model ... 46

18. Change the material ... 46

19. Change the shading option ... 49

20. Render the view ... 50

Summary ... 52

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Checking the models standards

1. Check the tolerances of the models

If you do not have the licence required for the commands in this tutorial*, go to the next step in the tutorial and click Import

Data.

The model will then be provided with the correct data and you will be able to complete the tutorial.

*In most cases selecting an icon will inform you that the necessary licence is missing. In some modules of PowerSHAPE the icon(s) may be missing entirely.

This tutorial is going to be completed using the ANSI drawing standard.

 Standard = ANSI

 Length = inches

 Angle = degrees

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2 Click Tools > Options from the Main menu. 3 Click Units and Tolerances.

The values should be as displayed below:

4 If the values aren't correct change to match the above image.

General tolerance = 0.0001.

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The values should be as displayed below:

6 If the values aren't correct change to match the above image.

Tolerance for shading = 0.001.

7 Click Force Regeneration of Triangles. 8 Click OK.

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Creating the wireframe outline

2. Create a workplane

1 Click Workplane .

2 Click Single workplane .

3 Click in the Command Input box in the Status Bar and type:

(8)

4 Press Enter.

5 Click anywhere in the graphics window to deselect the model.

3. Create lines

1 Click Line .

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4 0 0 4 Press Enter. 0 3 0 5 Press Enter. -4 0 0 6 Press Enter. 7 Click Select .

8 Click Resize to Fit .

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10 Click Continuous Lines .

11 Click in the Command Input box in the Status Bar and type: 0.5 0 0 12 Press Enter. 0 2 0 13 Press Enter. 2.5 0 0 14 Press Enter. 0 -2 0 15 Press Enter. 16 Click Select .

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18 Your model should look like the one shown below:

4. Create arcs

1 Click Arc .

2 Click Create a Full Arc .

3 Click in the Command Input box in the Status Bar and type: r 1

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3 2 0 5 Press Enter. r 0.5 6 Press Enter. 3 2 0 7 Click Select .

8 Click anywhere in the graphics window to deselect the model.

Your model should look like the one shown below:

5. Limit wireframes - 1

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Keep clicking the button until the toolbar shown below is displayed.

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2 Click Interactively Limit Wireframes .

(15)

4 Click the positions shown below:

5 Click Select .

The lines and arcs are trimmed.

6. Create fillet arcs - 1

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2 Click Create a fillet arc .

3 Click in the Command Input box in the Status Bar and type: r 0.25

4 Press Enter.

5 Click the pairs of lines and arcs shown below:

6 Click Select .

(17)

Your model should look like the one shown below:

7. Mirror the wireframes

1 Click Quick select all wireframes .

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Keep clicking the button until the toolbar shown below is displayed.

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3 Click Mirror/symmetrise object .

4 Click Create multiple copies of the selected items .

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5 Click Apply . 6 Click Dismiss .

7 Click Resize to Fit .

8 Click anywhere in the graphics window to deselect the model.

The geometry is mirrored across the 3 planes.

8. Create a full arc - 1

1 Click Arc .

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3 Click in the Command Input box in the Status Bar and type: r 1 4 Press Enter. 0 0 0 5 Press Enter. 6 Click Select .

7 Click anywhere in the graphics window to deselect the model.

Your model should look like the one shown below:

9. Create fillet arcs - 2

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2 Click Create a fillet arc .

3 Click in the Command Input box in the Status Bar and type: r 0.25

4 Press Enter.

5 Click the pairs of lines and arcs shown below:

(23)

Your model should look like the one shown below:

10. Limit wireframes - 2

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Keep clicking the button until the toolbar shown below is displayed.

(25)

2 Click Interactively Limit Wireframes .

3 Click the positions shown below:

(26)

Your drawing should look as follows.

11. Create a full arc - 2

1 Click Arc .

(27)

5 Press Enter. 6 Click Select .

12. Copy and rotate the arc

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Keep clicking the button until the toolbar shown below is displayed.

(29)

2 Click Rotate items .

The Rotate dialog is displayed.

3 Click Copy the selected items . 4 Enter 7 in Copies.

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A preview of the rotation is drawn on the model.

6 Click Apply . 7 Click Dismiss . 8 Click Select .

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13. Create composite curves

1 Click Create a Composite Curve by tracing .

(32)

2 Click the line shown below:

A composite curve is traced around the closed outline of the model.

(33)

4 Click Eject .

5 Hold down the ALT key and click the left mouse button, as shown

below.

This is the shortcut for creating a composite curve.

(34)

Creating a solid from the wireframe

14. Create a solid extrusion

1 Click the curve:

2 Click Solid .

(35)

4 Double click the extruded solid.

The Extrusion dialog is displayed.

5 Enter -1 in Length of Direction 1.

(36)

7 Click View ISO1 .

(37)

15. Create solid cut features

1 Click Quick select all wireframes .

All the wireframe is selected.

2 Hold down the Control key and click the two composite curves, as

shown below:

(38)

4 Click Create Solid Cut Feature .

The Solid cut dialog is displayed.

(39)

Preview graphics are drawn on the model.

6 Click Apply.

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8 Hold down the Shift key and click the composite curve.

9 Click Add the currently selected sketch . 10 From the Type drop-down list, click Blind. 11 Enter a Depth of 0.5.

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Pockets have been cut into the solid.

13 Click anywhere in the graphics window to deselect the model.

16. Create solid chamfer features

1 Click Feature .

(42)

3 From the flyout click Create solid chamfer .

(43)

5 Hold down the Shift key and click the 1 diameter cuts.

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7 Hold down the Shift key, click the edges of the other cuts and

the edge of the extrusion.

8 Click OK.

9 Click anywhere in the graphics window to deselect the model.

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(46)

The Hole dialog is displayed.

3 Click in the Command Input box in the Status Bar and type: 0 2.5 0

4 Press Enter.

5 Click Hole category of General Machining (ISO) from the drop-down

list.

6 Click Use of Tapped from the drop-down list.

7 Click Standard of Unified National Course from the drop-down list. 8 Click Size of 1/2 inch from the drop-down list.

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9 Enter 0.5 in Set tapping depth.

10 Click Chamfers.

The Chamfer dialog is displayed.

11 Enter 0.05 to Set the hole base chamfer size.

(48)

13 Click Apply.

14 Click in the Command Input box in the Status Bar and type: 0 -2.5 0

15 Press Enter. 16 Click OK.

17 Click anywhere in the graphics window to deselect the model.

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3 Click Materials...

The Material Selection dialog is displayed.

4 Do the following:

(50)

Click Aluminium.

5 Click OK.

(51)

19. Change the shading option

1 Click Shaded View , using the right mouse button.

(52)

3 Your model should look like the one shown below:

20. Render the view

1 POV-Ray is the free software that produces photo-realistic

ray-traced images. POV-Ray needs to be installed separate to any Delcam software.

If it is not already installed, download and install by clicking

www.povray.org (http://www.povray.org/). Make sure you install the appropriate version (32-bit or 64-bit) according to the type of computer you are using.

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Summary

You have created a solid model of a plate.

You have done the following:

 Checked the drawing standards of the model

 Created and edited lines and arcs

 Created composite curves

 Created a solid extrusion from a composite curve

 Created solid cut features

 Created solid hole features

 Created solid chamfers

 Changed the material of the model

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