Machine Documentation BELKI Oil Separator type 301

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Machine

Documentation

BELKI Oil Separator type 301

Content

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Technical dossier:

Machine Specifications

3 Function:

• Oil separator Part

4

• Suction part

5

• Pump

7

• Oil container

9 Machine prescription

9 Installations

10 Machine data

11 Maintenance

11 Machine stop/repair

12 Electrical Chart

12 Various:

Declaration of conformity

13

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Machine Specification

BELKI oil Separator type 301 Is a robust and simple Machine Manufactured to separate free oil from various processing liquids i.e. Degreasing Baths, Coolants and industrial waste water. Capacity up to 100 l/time.

BELKI oil Separator is an compact unit with an build in pump placed underneath the separator. Filter is fitted on the outside for easy service. The Oil Separator can be supplied with various suction devices suitable into any tank or liquid which has to be cleaned.

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Functionality

BELKI oil Separator type 301 consist of four main components.: • Oil Separations part

• Suction part • Pump

• Oil container

Oil Separations part

:

Consist of a tank with partition which is guided from just above the bottom allowing liquid to run underneath. Inlet is shielded from the oil chamber with a guiding ring. Liquid level is adjustable by turning the small handle placed onto of the outlet pipe. Oil outlet has a fixed level.

Oil outlet Oil Container Inlet Menbrane Pump Suction Partition Outlet Return Draw

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Suction part

:

1. In this position the skimmer is in balance. No liquid is removed.

2. When starting the pump the liquid level in the skimmer drops then the skimmer is tilting forward and liquid runs in the skimmer. When the amount of liquid running into the

skimmer is similar to the amount of liquid which is sucked out of the skimmer, the skimmer will once again get in balance and holds position.

3. When liquid level drops in the skimmer it’s tilting forward. When liquid level in the tank variate the skimmer will follow the surface by tilting forward or backwards

4. When the surface is clean the skimmer prevents new solids to stay on the surface by

continuously skimming the surface.

1

2

3

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Tilting skimmer

BELKI teknik has developed a range tilting skimmers for highly efficient removal of solids on most liquid surfaces.

We can supply suction devices who can cope with big level differences or to fit in very narrow places.

Samples of suction devices:

Floating tilting skimmer:

Suitable when having plenty of space and major level differences. The floating skimmer is especially suitable when the separator is moved from one machine to another.

Tilting skimmer with elbow ½“

Suitable for major level differences up to 1000 mm or even more

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Pump

:

An electric driven membrane pump is build in the separator. The pump is self priming, running very gentle. It’s possible to connecting up with suction devices.

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Pos. Stk. Beskrivelse Dim. Material

01 04 Bolt Button Head ISO 7380 M 6x12 RF

02 02 End plate 122x205x1,5 RF

03 02 Distance bar Ø 15x35.1 ST

04 01 Pressure plate Ø 80x13 ST 52

05 02 Outer membrane Ø 150x3 Nitril

06 02 Inner Membrane Ø 150x1 Teflon

07 02 Membrane flange Ø 80x2 RF

08 16 Bolt DIN 912 M 8x50 ST

09 16 Plate DIN 9021 Ø 24x8,5x2 Galv.ST

10 04 Loop seat Ø 18x15 RF

11 04 Loop bearing SKF RB-12,7 RJ Ø 12,7 RF

12 04 Plug m. O-ring 1/2" RG Plast

13 04 O-ring 70 Shore Ø 15,60x1,78

14 02 Screw M 6x12 Galv.ST

15 01 Pumping chamber right 200x160x35 PEHD 500

16 02 Bolt button head ISO 7380 M 8x12 RF

17 02 Skive DIN 125A Ø 15x8,5x1,6 RF

18 02 Top plate 122x99x1,5 RF

19 02 Screw M 6x12 RF

20 01 Pumping console ST ST

21 01 Lock ring DIN 471 outer. Ø 15 ST

22 02 Bearing DIN 6202 – 2 RS Ø 35x15x11

23 01 Sims Ø 15x1 ST

24 01 Feather W. rounded ends 6x6x25 ST

25 01 Crank 30x205 Chrom-Nickel

26 01 Bearing DIN 6004 - 2 RS 42x20x12

27 01 Distance bar Ø 27x22x39,8 ST

28 01 Gear motor Pujol/Lafert LAC 40

29 01 Holding disk Ø 25x6,5x2 ST

30 01 Bolt M 6x15 ST

31 04 O-Ring 70 Shore Ø 15,6x1,78

32 02 Connecting piece 30x30x90 PEHD 500

33 01 Pressure plate Ø 80x13 ST 52

34 02 Countersink Bolt W pozi drive M 5x55 ST

35 01 Pumping chamber contra 200x160x35 PEHD 500

36 02 Screw M12x16 1/2" RG Messing

37 01 Connecting piece for 2 Suction units 30x30x90 PEHD 500

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Oil container

5L. PVC container supplied with necessary fittings, suitable for overflow. When overflow hose is connected up the system is secured for i.e. oil to run back into the tank instead of flushing the floor. When liquids having difficulties separating the oil, it’s possible to use the container as an second separation step:

The level in the separator is to adjusted so that a minor stream of liquid is flowing into the

container, oil is now separated in the container. This can all so be done when having i.e. grease who won’t run out of the separator.

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Machine prescription

Machine is suitable for separating i.e. solids from liquid.

Machine is mostly used for cleaning coolant on tooling machines, and degreasing baths, as well as other processing liquids with free oil on surface. If other applications this must be done in

consultation with the manufacturer

Mounting of unit

• When receiving the equipment please check for transporting damages on both the separator and accessories .

• Mount the separator so that it is placed in level, and outlet from the Separator is placed above level of existing tank.

• To obtain best possible flow in tank we recommend that return hose is placed in far end of tank away from the suction device

• Mount the suction device into the tank so that the skimmer can operate freely.. Then connecting up the separator and the suction device.

• Overflow from container is guided to the tank.

• Fill the Oil separator with clean liquid up to 5-10 mm below the outlet inside the separator. Start the oil Separator. If liquid is running out through the oil outlet please lower liquid level inside the separator by turning the level handle.

Oil container

Oil outlet Separator tank Adjusting handle/outlet

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Machine data:

Machine Oil Separator

Type: 301

Dimension (LxWxH): 667x270x645

Weight: 34 Kg

Capacity Max 100 L/h

Electrical inlet 1 ~ 230V

Electrical phase: Max. 10A

Motor: MEZ 0,12kW

Phase: 1 ~

Voltage: 240V

AMP max.: 0.73A

Frequency: 50Hz

1350 min-1

Power: 0,12 kW

Condensate: Comar 250mm 16µF

Motor protection Iskra

Power 0,60-1,0A

Gear: LAC 40

Gear: 1 = 80

Maintenance: Maintenance free

Pump: BELKI-Membrane pump

Capacity: 100 L/h (Max)

Date 30/06/2009

Maintenance:

Check points Check

Points Annually

Remarks

Check Oil container, empty when full 52

Check Y-filter Clean for solids 52

Adjust inlet handle inside separator, and suction device if not working properly.

12 When having major oil problems in liquid it ought to be checked every week

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Machine stop/repair:

Contact BELKI -teknik på tlf.: +45 8665 8811

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Overensstemmelseserklæring

Declaration of conformity

Vi/We BELKI - teknik tlf./Tel: +4586658811

(Fabrikantens navn/supplier's name)

Fårupvej 19, Fårup, 8840 Rødkærsbro

(Fabrikantens adresse/supplier's adress)

erklærer herved på eget ansvar, at følgende produkt/

declare under our sole responsibility that the product.

BELKI Oil Separator type 301

(navn, type eller model, eventuel udstyrsnr.)

(name, type or model,, lot, batch or serial number, possibly sources and numbers of items)

og som er omfattet af denne erklæring, er i overensstemmelse med følgende

direktiver og andre dokumenter (se det tekniske dossier for harmoniserede

standarder/

which this declaration relates is in conformity with the following standards or other normative

documents (relevant harmonizel standards are listed in the technical construction file):

i henhold til bestemmelserne i Direktiv 89/392/EØF, tillæg 91/368/EØF og 93/44 EØF om indbyrdes tilnærmelse af medlemsstaternes lovgivning om maskiner/ following the provisions of the

Machinery Cirectice 89/392/EEC with amendments.

Fårup den 30-06-09

(udstedelsessted og dato/place and date of issue)

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