Cummins Catalogue

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Dependable

> Diesel generator sets

Ranging from 15 - 2000 kVA

Acoustically enclosed

Emission compliant

Low fuel consumption

Extended maintenance period

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Cummins is a global leader in engine technology and service solutions across Power Generation, Industrial and Automotive applications. Its technology and pioneering initiatives are bringing innovative solutions and reliable services at the best possible value to users across the globe. Its high performance outlook is based on customer focus, integrity and capability of its people.

Cummins Inc., USA, is a leader in the design and manufacture of power generation equipment and one of the most integrated providers of power solutions in the world.

Cummins in India, a part of the USD 10.2 billion Cummins Inc., is a group of 11 entities across 200 locations in the Country with a combined turnover of almost Rs. 3000 crore and employing more than 5000 people.

Cummins India Limited (CIL), the Country’s leading manufacturer of diesel and natural gas engines has produced more than 1,67,000 engines till date at its state-of-the-art manufacturing facilities in Pune and Daman. The Company manufactures nearly 20,000 engines and silent gensets on an annual basis.

Cummins Power Generation, a Business Unit of CIL, is the market leader in the diesel genset segment, offering a single window for complete power solutions, with top-of-the-line products and services. From simple generator sets to turnkey, on-site power stations, Cummins has the expertise to successfully meet the power requirements of a variety of individual and institutional users. Important sectors for power generation solutions include telecom, construction, IT/ ITES, realty, hospitality, textiles, auto & auto ancillaries, food processing, government, pharma, oil & gas and manufacturing.

The Cummins Edge

Owning to its long standing presence of over 40 years in India, the Cummins’ team of competent and highly When you opt for a

Cummins power system, whether it is just an engine or a complete Powerhouse, you get the benefits of decades of experience and expertise of Cummins’ inhouse Research and Engineering facility

skilled engineers fully understands the needs of its customers. Over the years the Company has:

- Built an impressive population of more than 75,000 Cummins engines/generating sets

- Acquired skills in Application Engineering, R&D and Service

- Achieved well established operational consistency in systems and processes

Most economical power solution

Cummins engine powered generating sets are available at competitive prices and offer the best fuel economy, best warranty terms and lowest cost of maintenance, replacement and overhaul parts, thereby proving to be the most economical power solution.

Exports portfolio

Cummins India has exported over 25,000 diesel and gas engines to countries like, USA, UK, Singapore, Belgium and Australia. Besides being the sole exporter of the V28 engine, it also exports the NTA-855 Big Cam, K38, K50 and QSK 60 engines to countries world wide.

Consistent focus on quality

Cummins India has been acclaimed for its high quality standards by leading national and international bodies like, BVQI (ISO 9001- 2000), Factory Mutual & Underwriter’s Laboratory Inc., Indian Register of Shipping, Lloyd’s Register of Shipping, Korean Register of Shipping, Directorate General of Quality Assurance, Standards Laboratory Accreditation, Materials Laboratory Accreditation, Engineering Export Promotion Council and American Bureau of Shipping. In addition to these, Cummins India has also been the recipient of prestigious awards like; the National Export Award, the Industrial Safety Performance Award and the Rajiv Gandhi National Quality Award.

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X Series

Features

- Electrical starter motor 12V DC - Battery charging alternator

- MICO fuel system with mechanical governor - Dual spin-on fuel filter

- Spin-on full flow lub oil filter - Residential silencer

- Dry type air cleaner - Recovery bottle

- Shut-off coil with safeties for LLOP/ HWT/ Overspeed - Flywheel and flywheel housing

Options

- Microprocessor/ relay based AMF control panel - Trolley mounted mobile sets

- Engine overspeed safety - Coolant water heater Complete Range

Diesel – 15 to 2000 kVA in single operation and multi - megawatts in parallel. Engines are tropicalised for optimum performance.

- Matured and proven product

- Standardization, commonality of spares, training ease

- No waiting for deliveries of unaffordable spares/ systems

- One stop shop

Powerful Products-

The right product for the

customer, whether for

standby or prime

applications, open,

enclosed or sound

attenuated.

Genset Engine BHP Rating kVA Bore Stroke Disp. Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 15 D5 P X 1.7 G1 20 15 91.44 127 1.7

C 20 D5 P X 2.5 G2 32 20 91.44 127 2.5

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B Series

Features

- Electrical starter motor 12V DC - Battery charging alternator

- MICO fuel system with mechanical governor - Dual spin-on fuel filter

- Residential silencer - Dry type air cleaner

- Engine Instrument Panel with - Starting switch and key - Indication for battery voltage, Water temp., Lube oil pressure, Engine speed, Engine hour counter, Battery Voltmeter, Indication for safety switch

- Electronic governor and Genset Controller PCC 1300 for 140 kVA

Options

- Heavy duty air cleaner

- Cold starting kit - Electronic governor - Lube oil heater

S Series

Features

- Battery charging alternator

- MICO In-Line fuel system with mechanical governor - Dual spin-on filter

- Lube oil filter

- Turbocharger (for turbocharged engines) - Residential silencer

- CAC (for 62.5 kVA DG sets only) - Dry type air cleaner

- Recovery bottle

Options

- Cold starting kit

- Coolant water heater

RPM

C 30/35 D5 P S 3.8 G2 / G3 42 / 45 30 / 35 97 128 3.8

C 40 D5 P S 3.8 G4 58 40 97 128 3.8

C 50 D5 P S 3.8 G6 69 50 97 128 3.8

C 62.5 D5 P S 3.8 G7 80 62.5 97 128 3.8

RPM C 75 D5 P 6 BT 5.9 G1 105 75 102 120 5.88 C 82.5 D5 P 6 BT 5.9 G1 105 82.5 102 120 5.88 C 100 D5 P 6 BTA 5.9 G1-I 124 100 102 120 5.88 C 125 D5 P 6 BTA 5.9 G2-I 154 125 102 120 5.88 C 140 D5 P 6 BTAA 5.9 G1-I 170 140 102 120 5.88

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N Series

Features

- Cummins PT fuel pump, Step Timing Control injector - Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible coupling - Radiator or Heat exchanger, Coolant inhibitor,

Low Temperature After cooling (LTA) - Articulated piston

- Gear train with spur gears - Plate type lube oil cooler

- Spin-on filters - fuel, lube oil and coolant

- Dry type replaceable paper element air cleaner with restriction indicator

- Flywheel housing & flywheel to suit single bearing alternator

- Starting motor – Electric

- Electronic control panel with Electronic Governor (ECPG)

- Engine protections (Shutdown) - High water temperature/ Low lube oil pressure/ Overspeed Options

- Engine : Heavy duty air cleaner, Heat exchanger, Lube oil/ Coolant heater with thermostatic switch - Alternator : PMG excitation, RTDs, BTD,

Space heater

- Control Panel : AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual

synchronizing panel, Audio/ Visual annunciation for faults

C Series

Features

- In-line fuel pump with mechanical governor (for 160-200 kVA)

- In-line fuel pump with Digital electronic governor (for 250 kVA)

- Optimised turbocharger

- Stainless steel exhaust flexible coupling - Heavy-duty air cleaner

- Silencer - Radiator

- Coolant inhibitor

- Plate-type lube oil cooler

- Spin-on filters - coolant, fuel & lube oil

- Dry-type replaceable paper element air cleaner with restriction indicator

- Flywheel housing and flywheel to suit single bearing alternator

- Electrical starter motor - Battery charging alternator - Genset Controller PCC 1301 Options

- Engine : Coolant heater with thermostatic switch and lube oil heater

- Alternator : PMG excitation, Thermistors, Space heater,

- Control Panel : AMF control panel, Power factor meter, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation and Indication lamps for engine faults

RPM

C 160 D5 P 6 CTA 8.3 G1-I 205 160 114 135 8.3

C 180 D5 P 6 CTA 8.3 G2-I 219 180 114 135 8.3

C 200 D5 P 6 CTAA 8.3 G1-I 245 200 114 135 8.3

C 250 D5 P 6 CTAA 8.3 G4 306 250 114 135 8.3

RPM

C 320 D5 P NTA 855 G2-I 380 320 140 152 14.0

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V 28 Series

Features

- Cummins PT fuel pump - Cummins Heavy Duty injectors

- Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections

- Radiator or Heat exchanger, Coolant inhibitor - Shell and tube type lube oil cooler

- Full flow paper element filters - fuel, lube oil and by-pass

- Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor

(ECPG)

- Engine protections (trip) - High water temperature/ Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Options

- Engine : Heavy duty air cleaner, Lube oil/ Coolant heater with thermostatic switch

- Alternator : PMG excitation, RTDs, BTD, Space heater

- Control Panel : "PowerCommandTM

Control Panel" for micro processor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

For the High Horse Power gensets, Cumins Power Generation offers a level of build which allows the possibility to configurate the gensets according to the

requirements of the customer. The

PowerCommandTM

Controller along with a host of other options are available

K 19 Series

Features

- Cummins PT fuel pump

- Electrical Step Timing Control (ESTC) injector - Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connection - Radiator or Heat exchanger, Coolant inhibitor,

Low Temperature After cooling (LTA) - Plate type lube oil cooler

- Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor

(ECPG)

Options

- Engine : Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch

- Alternator : PMG excitation, RTDs, BTD, Space heater

- Control Panel : "PowerCommandTM

Control Panel" for microprocessor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

RPM

C 500 D5 P KTA 19 G9 600 500 159 159 18.6

RPM

C 600 D5 P VTA 28 G3-I 710 600 140 152 28.0

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QSK 60 Series

Features

- Cummins HPIPT fuel pump - Cummins HPIPT injectors

- Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections

- Radiator or Heat exchanger, Coolant inhibitor, - Plate type lube oil cooler

- Outboard aftercoolers

- Full flow spin-on filters - fuel and lube oil

- Flywheel housing & flywheel to suit single / double bearing alternator

- Flexible coupling for double bearing alternator - Starting motor – Electric, Battery charging alternator - Power CommandTM_{Control Panel (PCC 3200/ 3201)}

for microprocessor based metering, governing, monitoring & auto synchronising control system Options

- Alternator : RTDs, BTDs, Space heater

- Control Panel : AMF control panel, Battery charger, Remote/ Auto start panel, Audio-visual annunciation for faults

K 38 and K 50 Series

Features

- Cummins PT fuel pump, Step Timing Control injector - Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connections - Radiator or Heat exchanger, Coolant inhibitor - Plate type lube oil cooler

- Outboard aftercoolers

- Flywheel housing & flywheel to suit single / double bearing alternator

- Flexible coupling for double bearing alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel

- Cummins Electronic Governor (EFC)

Options

- Alternator : RTDs, BTDs, Space heater - Control Panel : "PowerCommandTM

Genset Controller" for micro processor based metering, governing, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

RPM

C 750 D5 P KTA 38 G2-I 890 750 159 159 37.8

C 1010 D5 P KTA 38 G5 1180 1010 159 159 37.8

C 1250 D5 P KTA 50 G3 1470 1250 159 159 50.3

C 1500 D5 P KTA 50 G8-I 1735 1500 159 159 50.3

RPM

C 1875 D5 P QSK 60 G3 2165 1875 159 190 60

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Typical Acoustic Enclosure Dimensions*

Genset Model Prime Rating Engine Model Enclosure Dimensions

(kVA) Length (mm) Width (mm) Height (mm)

C 15 D5 P 15 X 1.7 G1 2200 900 1375 C 20 D5 P 20 X 2.5 G1 2200 900 1375 C 25 D5 P 25 X 2.5 G2 2200 900 1375 C 30 D5 P 30 S 3.8 G2 2800 1150 1450 C 35 D5 P 35 S 3.8 G3 2800 1150 1450 C 40 D5 P 40 S 3.8 G4 2800 1150 1575 C 50 D5 P 50 S 3.8 G6 2800 1150 1575 C 62.5 D5 P 62.5 S 3.8 G7 2950 1150 1575 C 75 D5 P 75 6BT 5.9 G1 3850 1150 1700 C 82.5 D5 P 82.5 6BT 5.9 G1 3850 1150 1700 C 100 D5 P 100 6BTA 5.9 G1-I 4000 1150 1700 C 125 D5 P 125 6BTA 5.9 G2-I 4000 1150 1700 C 140 D5 P 140 6BTAA 5.9 G1-I 4000 1150 1700 C 160 D5 P 160 6CTA 8.3 G1-I 4500 1500 1850 C 180 D5 P 180 6CTA 8.3 G2-I 4500 1500 1850 C 200 D5 P 200 6CTAA 8.3 G1-I 4500 1500 1850 C 250 D5 P 250 6CTAA 8.3 G4 4650 1700 2050 C 320 D5 P 320 NTA 855G2-I 5500 2000 2520 C 380 D5 P 380 NTA 14 G3 5500 2000 2520 C 500 D5 P 500 KTA 19 G9 6500 2000 2300 C 600 D5 P 600 VTA28 G3-I 7000 2500 2925 C 625 D5 P 625 VTA28 G5-I 7000 2500 2925 C 750 D5 P 750 KTA 38 G2-I 7500 2500 2925 Acoustic Enclosures Features

- Specially designed to meet stringent MOEF / CPCB norms of 75 dBA @ 1mtr., at 75% load under free field conditions

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

* Dimensions of the enclosure are excluding the silencer.

Cummins DG Sets meet stringent exhaust emission tests as per

CPCB norms without

sacrificing fuel efficiency at normal operating loads, thus offering you silent, clean, and environment -friendly power.

- Made on special purpose CNC machines for consistency in quality and workmanship - Powder coated for long lasting service life and

superior finish

- With UV resistant powder coating, can withstand extreme environments

- Use of stainless steel hardware for longer life - Insulation material meets exacting IS 8183

specifications for better sound attenuation

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QSK 23 / QST 30 & QSK 60 Series

Features

- Cummins water cooled diesel engine - Oil and fuel filter, lub-oil drain valve fitted - 50°C Radiator with drain tap

- Electronic governor - Normal duty air filter

- Single bearing alternator class H/H - Standard voltage 415 V 50 Hz - Exciter/ Voltage regulator

- PCC3100 control std/ PCC3200 for QSK23 and QSK60

- Steel base frame with anti-vibration mounting Options

- 3-pole circuit breaker - Steel fuel tank

- Fuel tank capacity designed for up to 8 hours operation

- Set of Starting Batteries

- Industrial Silencer delivered loose - Other voltage options available

Cummins global range of

Diesel Generator Sets

Genset Engine kVA Bore Stroke Disp. Model Model (Prime) (mm) (mm) (Ltrs)

C 840 D5 P QSK 23 G3 760 170 170 23.15

C 900 D5 P QSK 23 G3 820 170 170 23.15

C 1100 D5 P QST 30 G4 1000 140 165 30

C 2000 D5 P QSK 60 G3 1875 159 190 60

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PowerCommandTM_{Genset Controls}

The PowerCommandTM_{Control, is a micro processor} based generator set monitoring, metering, protection and control system. It offers advanced levels of functions for reliability and optimum genset

performance. An extensive array of integrated standard control and digital display features eliminate the need for discrete component devices such as the voltage regulator, governor control and protective relays. The control system has easy servicing capabilities that allow system parameters to be interrogated, monitored and adjusted with a PC.

Features

- Digital governing

- Digital voltage regulation

- AmpSentryTM_{Protection for true alternator O/C} protection on PCC 2100/ 3100/ 3200

- Analog/ Bargraph/ Digital AC output Metering - Battery Monitoring System to sense and warn

against a weak battery condition

- Digital Alarm and Status Message Display - Genset Monitoring : Displays status of all critical

engine and generator set functions

- Smart Starting Control System : Integrated fuel ramping to limit black smoke and frequency overshoot

- Advanced serviceability

- PowerCommandTM_{Network Capability (Optional)}

PowerCommandTM_{Paralleling Genset Controls}

In addition to the features described above, the PowerCommandTM_{Control with digital paralleling} features eliminates the need for separate paralleling control devices such as synchronizers and load sharing controls, and KVAR / power factor controls. Besides this, features like synchronizing*, including

import/export controls for paralleling with an infinite (utility/mains) bus and the ability to control the load on the generator set when paralleled with utility or mains are also built into the PowerCommandTM_Control.

* For utility synchronizing applications, please contact your local Cummins distributor.

PCC 1301

PCC 2100

PCC 3100

PCC 3200

Optimise performance with

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We at Cummins don’t adopt technology but design and develop technically perfect solutions ourselves with

the best fuel efficiency and emissions without any compromise.

24 X 7 Service Network

Cummins Sales and Service (India) Ltd., a wholly owned subsidiary of Cummins India Limited offers after market service support through an extensive nation-wide network of 5 Zonal Offices, 21 Area Service Offices, 7 Parts Depots, 1 Regional Service Centre, 79 Authorized Dealers with additional 128 outlets/branches and 45 Dealer Service Centres, and 2000+ factory trained service engineers. Dedicated professionals work round – the – clock to ensure your business is never held up due to power failures. Support Systems

Cummins brings you the benefits of specially deigned after market support systems…systems for service, spare parts and information which ensure highest equipment uptime.

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“Our energy working for you” is a trademark of Cummins Power Generation PGBU/CIL/001/Diesel Range/90deg./October 2006/1000

Our energy working for you.TM

www.cumminsindia.com

Cummins India Limited Power Generation Business Unit 35A/1/2, Erandawana,

Pune 411 038 - India Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090